Installation Instructions
Issue Date March 16, 2016
© 2016 BASO Gas Products 1
Part No. BASO-INS-Y99HY, Rev. - www.baso.com
Y99HY Series Needle Valve
Application
The Y99HY Series needle valve with shutoff
capabilities allows for pressure up to
50 psi (0.34 MPa). Typical applications include any
high pressure pilot control gas or pneumatic
equipment.
Figure 1: Y99HY Needle Valve
Installation
IMPORTANT: Only qualified personnel should
install or service BASO® Gas Products products.
These instructions are a guide for such personnel.
Carefully follow all instructions in this document and
all instructions for the appliance.
IMPORTANT: Make all gas installation in
accordance with applicable local, national, and
regional regulations.
IMPORTANT: Verify that the valve is installed
only in applications where the specified maximum
ambient (surface) temperature and maximum
operating pressure does not exceed the limits in the
Technical Specifications sections.
To install the Y99HY series valve:
1. Shut off power to the appliance (if applicable).
2. Shut off the gas at the main manual shutoff valve.
3. The gas flow is bi-directional in this valve.
4. Installer must be a trained, experienced, flame
safeguard control technician. Threads of the pipe
and nipples must be smooth and free of tears and
burrs. Steam clean all piping to remove foreign
substances such as cutting oil or thread chips. A
sediment trap should also be installed in
accordance with the National Fuel Gas Code
(NFPA 54). Mount the valve to the pipework, use
a quality rated pipe tape, UL listed seal material
rated for gasoline, propane, and other gases. If
not available, a quality grade pipe dope, a light
amount on the male threads, starting two threads
away from the first engaging thread. If pipe dope
lodges on the valve seat, it will prevent proper
closure. Remove excess compound after
mounting the valve to the pipework.
5. The Y99HY valve can be mounted on a
horizontal or vertical around any 360 axis.
!
WARNING: Risk of Explosion or Fire.
Verify that there are no gas leaks by testing with
appropriate equipment. Never use a match or lighter
to test for the presence of gas. Failure to test
properly can lead to an explosion or fire and may
result in severe personal injury or death.
6. Check for leakage.
2 H19 Series BASO High Pressure Safety Pilot Valve Installation Instructions
Checkout
!
WARNING: Risk of Explosion or Fire.
Follow this or an equivalent checkout procedure
after installation. Before leaving the installation,
verify that the gas valve functions properly and that
the system has no gas leaks. Gas leaks can lead to
an explosion or fire, and may result in severe
personal injury or death.
Make sure all components are functioning properly by
performing the following test.
1. Test all joints and connections for leaks with a
rich soap and water solution.
2. Close the main upstream shutoff valve and wait at
least 5 minutes for unburned gas to escape from
the appliance, and then reopen the valve.
Note: If used with the BASO H19 high pressure
valve, continue through 6.
IMPORTANT: When the reset button is
depressed, gas flows to both the main and pilot
burners on valves without the flow interruption
feature.
3. Push the reset button on the H19 high pressure
valve and light the pilot burner. Continue to hold
the reset button for 30 to 45 seconds or until the
pilot burner flame continues to burn when the
button is released.
IMPORTANT: Pilot burners cannot be used
without suitable high pressure valve.
4. Extinguish the burner by closing the main
upstream manual shutoff valve. Verify that the
valve drops out within 90 seconds.
5. Relight the pilot burner.
6. Observe at least three complete operating cycles
to make sure that all components are functioning
properly.
Technical Specifications
Product
Y99HY Series Shutoff Valve
Types of Gas
2nd (Natural Gas) or 3rd (LP Gas) Family Gases
Permissible Ambient
(Surface) Temperature
-40 to 175ºF (-40 to 79ºC)
Maximum Operating
Pressure
50 psi (0.34 MPa)
Inlet Pipe Size
1/8 or 1/4 NPT
Outlet Pipe Size
1/8 or 1/4 NPT
Operating Time Rating
100% Continuous
Packaging
Bulk pack supplied to original equipment manufacturer (individual pack optional)
Bulk Pack Quantity
20 per carton
Bulk Pack Weight
Agency Listing
CSA Certificate Number 229521-70067751
Specification Standards
UL 125
Performance specifications are nominal and conform to acceptable industry standards. All agency certification of BASO products is performed
under dry and controlled indoor environmental conditions. Use of BASO products beyond these conditions is not recommended and may void
the warranty. Product must be protected if exposed to water (dripping, spraying, rain, etc.) or other harsh environments. The original
equipment manufacturer or end user is responsible for the correct application of BASO products. Consult BASO Gas Products LLC for
questionable applications. BASO Gas Products LLC shall not be liable for damages or product malfunctions resulting from misapplication or
misuse of its products.
1007 South 12th Street
PO Box 170
Watertown, WI 53094 www.baso.com
1-877-227-6427 (1-877-BASOGAS) Published in U.S.A.
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