BASO L61LL User Manual

Installation Instructions
Issue Date January 21, 2015
© 2015 BASO Gas Products 1
Part No. BASO-INS-L61, Rev. B www.baso.com
L61LL BASO® Safety Shutoff Device
Installation
WARNING: Risk of Explosion or Fire.
Do not use the L61LL in Liquefied Petroleum (LP) gas applications. The L61LL is for use with
natural gas only. Pilot gas is not 100% shut off and will continue to flow with the loss of pilot flame. Use of LP gas may cause gas accumulation and may result in severe personal injury or death.
IMPORTANT: Only qualified personnel should install or service BASO® Gas Products. These instructions are a guide for such personnel. Carefully follow all instructions in this document and all instructions for the appliance.
WARNING: Risk of Explosion or Fire.
Shut off the gas supply at the main manual shutoff valve before installing or servicing the L61LL. Failure to shut off the gas supply can result in the release of gas during installation or servicing, which can lead to an explosion or fire, and may result in severe personal injury or death.
CAUTION: Risk of Electric Shock.
Disconnect power supply before making electrical connections to avoid electric shock.
IMPORTANT: Make all gas installations in accordance with applicable local, national, and regional regulations.
To install the L61LL.
1. Turn off all power to the appliance.
2. Turn off the gas at the main manual shutoff valve adjacent to the appliance.
IMPORTANT: Do not loosen or tighten the brass hex nut that fastens the brass therminal bushing to the switch housing. The machined flats on the terminal bushing must be parallel to the flats on the switch housing. If not, the switch power unit may distort and cause the safety switch to fail.
3. Remove the metal snap-on cover from the L61LL (not the brass hex nut).
4. Mount the L61LL on a vertical surface with the thermocouple connection positioned downward.
5. Push the circuit wires through the conduit opening on the bottom of the L61LL, strip the ends of the wires just enough to put the bare wire under the terminal screws, and connect the circuit wires according to the appliance manufacturer’s instructions or the wiring information on the label (see Figure 1).
WARNING: Risk of Explosion or Fire
Do not attach both wires to one terminal on the L61LL. Doing so bypasses and eliminates all safety features provided by the L61LL and can lead to an explosion or fire, and may result in severe personal injury or death.
WARNING: Risk of Explosion or Fire
Verify that this device is wired in series electrically with thermostats and other appliance operating controls. Wiring the device in parallel with such controls will defeat the safety features of this device and may result in severe personal injury or death.
2 L61LL BASO Safety Shutoff Device Installation Instructions
R
C
US
ELECTRICAL RATING: CIRCUIT 1-2 8A. AT 120 V.A.C. 4A. AT 240 V.A.C. 1/4HP, 120/240 V.A.C. CIRCUIT 1-3 125VA PILOT DUTY 120/240 VOLTS AC
L61LL-1
CIRCUIT #1-#2 #1-#3 PILOT ON CLOSED OPEN PILOT OFF OPEN CLOSED
1
2 3
Do not loosen brass hex nut. Must be tight to maintain continuity.
Figure 1: L61LL Product Label
6. Replace the metal snap-on cover (do not loosen the brass hex nut).
7. Attach the thermocouple securely to the pilot
burner, and screw the terminal end to the BASO® power unit terminal on the L61LL. Make sure that this connection is clean. Tighten the thermocouple lead nut finger tight plus 1/8 turn maximum. Do not overtighten.
Power Source
Transformer
Thermostat
X
X
L61LL
Safety Shutoff Device
Pilot
Valve
( Valve)B
Basotrol
Valve
Thermocouple
Lead
Pilot Burner
Gas Line
X indicates possible
locations for other controls.
76.2 mm (3 in.) Sediment
Trap
Main Manual Shutoff Valve
( Valve)A
BASO
Power Unit
Terminal
Figure 2: Typical L61LL Installation
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