BASO H43 User Manual

Installation Instructions H43 Issue Date August 20, 2008
H43 Series BASO®
Applications
The H43 Series BASO valve is a combination A valve and automatic pilot valve. A manual valve handle with On, Off, and Pilot positions allows operation of the valve without a thermostat. Applications include room heaters, wall furnaces, and commercial cooking.
IMPORTANT: Verify that the valve is installed only in applications where the specified maximum ambient (surface) temperature and maximum operating pressure do not exceed the limits in the
Technical Specifications section.
Installation
IMPORTANT: Only qualified personnel should
install or service BASO® Gas Products. These instructions are a guide for such personnel. Carefully follow all instructions in this document and all instructions for the appliance.
IMPORTANT: Make all gas installations in accordance with applicable local, national, and regional regulations.
!
CAUTION: Risk of Electric Shock. Disconnect power supply before making electrical connections to avoid electric shock.
Note: In applications that do not require electrical power, disregard the previous caution.
!
WARNING: Risk of Explosion or Fire. Shut off the gas supply at the main manual shutoff valve before installing or servicing the H43. Failure to shut off the gas supply can result in the release of gas during installation or servicing, which can lead to an explosion or fire, and may result in severe personal injury or death.
To install the H43 valve:
1. Shut off power to the appliance (if applicable).
2. Shut off the gas at the main manual shutoff valve.
3. Ensure that the gas flows through the valve body in the direction indicated by the arrow on the valve body. If the valve is install with the gas flow in the opposite direction of the arrow, leakage can occur.
IMPORTANT: Do not use a wrench on any surface other than the casting flats provided at the inlet and outlet ends of the valve body. The H43 may be damaged in the mounting process if a wrench is used on any other surface. Using a wrench incorrectly may void the warranty.
4. Mount the valve to the pipework. Mount the H43 valve in any convenient position with the reset button and manual valve handle accessible. Use an approved pipe joint sealing compound on the male threads before assembly. Remove excess compound after mounting the valve to the pipework. Threads of the pipe and nipples must be smooth and free of tears and burrs. Steam clean all piping to remove foreign substances such as cutting oil or thread chips. A sediment trap needs to be installed in accordance with the National Fuel Gas Code NFPA 54 (Figure 1).
© 2008 BASO Gas Products 1
Part No. BASO-INS-H43, Rev. A www.baso.com
5. Attach the thermocouple securely to the pilot burner, and screw the terminal end to the BASO® power unit terminal on the valve. Make sure this connection is clean. Tighten the thermocouple lead nut finger tight, plus a maximum of 1/8 turn. Do not overtighten.
6. Attach the pilot gas line to the pilot burner fitting and the pilot gas connection of the H43 valve.
!
WARNING: Risk of Explosion or Fire. Verify that there are no gas leaks by testing with appropriate equipment. Never use a match or lighter to test for the presence of gas. Failure to test properly can lead to an explosion or fire and may result in severe personal injury or death.
7. Check for leakage: a. Shut off the gas at the main manual shutoff
valve and open the pressure connection between the manual shutoff valve and the H43 valve.
b. Connect air tubing with a maximum pressure
of 1-1/2 times the valve’s maximum operating pressure (as indicated on the valve) to the opened pressure connection.
c. Paint all valve body connections with a rich
soap and water solution. If bubbles occur, this is an indication of a leak.
To stop a leak, tighten joints and connections. Replace the part if the leak cannot be stopped.
If bubbles do not occur, remove the air tubing and close the pressure connection.
8. Perform the Checkout section before leaving the installation.
Shutoff Valve
3 in. (76.2 mm)
Sediment Trap
X
indicates possible
locations f or other cont rols.
Reset Button
X
Thermocouple
Lead
Pilot Burner
Gas Line
Handle and
Lock Pin Assembly
X
Figure 1: Typical H43 Installation
fig1
2 H43 Series BASO Automatic Pilot Valve with Manual Shutoff Installation Instructions
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