Installation Instructions H43
Issue Date August 20, 2008
H43 Series BASO®
Automatic Pilot Valve with Manual Shutoff
Applications
The H43 Series BASO valve is a combination A valve
and automatic pilot valve. A manual valve handle with
On, Off, and Pilot positions allows operation of the
valve without a thermostat. Applications include room
heaters, wall furnaces, and commercial cooking.
IMPORTANT: Verify that the valve is installed
only in applications where the specified maximum
ambient (surface) temperature and maximum
operating pressure do not exceed the limits in the
Technical Specifications section.
Installation
IMPORTANT: Only qualified personnel should
install or service BASO® Gas Products. These
instructions are a guide for such personnel. Carefully
follow all instructions in this document and all
instructions for the appliance.
IMPORTANT: Make all gas installations in
accordance with applicable local, national, and
regional regulations.
!
CAUTION: Risk of Electric Shock.
Disconnect power supply before making electrical
connections to avoid electric shock.
Note: In applications that do not require electrical
power, disregard the previous caution.
!
WARNING: Risk of Explosion or Fire.
Shut off the gas supply at the main manual shutoff
valve before installing or servicing the H43. Failure
to shut off the gas supply can result in the release of
gas during installation or servicing, which can lead to
an explosion or fire, and may result in severe
personal injury or death.
To install the H43 valve:
1. Shut off power to the appliance (if applicable).
2. Shut off the gas at the main manual shutoff valve.
3. Ensure that the gas flows through the valve body
in the direction indicated by the arrow on the
valve body. If the valve is install with the gas flow
in the opposite direction of the arrow, leakage
can occur.
IMPORTANT: Do not use a wrench on any
surface other than the casting flats provided at the
inlet and outlet ends of the valve body. The H43 may
be damaged in the mounting process if a wrench is
used on any other surface. Using a wrench
incorrectly may void the warranty.
4. Mount the valve to the pipework. Mount the H43
valve in any convenient position with the reset
button and manual valve handle accessible. Use
an approved pipe joint sealing compound on the
male threads before assembly. Remove excess
compound after mounting the valve to the
pipework. Threads of the pipe and nipples must
be smooth and free of tears and burrs. Steam
clean all piping to remove foreign substances
such as cutting oil or thread chips. A sediment
trap needs to be installed in accordance with the
National Fuel Gas Code NFPA 54 (Figure 1).
© 2008 BASO Gas Products 1
Part No. BASO-INS-H43, Rev. A www.baso.com
5. Attach the thermocouple securely to the pilot
burner, and screw the terminal end to the BASO®
power unit terminal on the valve. Make sure this
connection is clean. Tighten the thermocouple
lead nut finger tight, plus a maximum of 1/8 turn.
Do not overtighten.
6. Attach the pilot gas line to the pilot burner fitting
and the pilot gas connection of the H43 valve.
!
WARNING: Risk of Explosion or Fire.
Verify that there are no gas leaks by testing with
appropriate equipment. Never use a match or lighter
to test for the presence of gas. Failure to test
properly can lead to an explosion or fire and may
result in severe personal injury or death.
7. Check for leakage:
a. Shut off the gas at the main manual shutoff
valve and open the pressure connection
between the manual shutoff valve and the H43
valve.
b. Connect air tubing with a maximum pressure
of 1-1/2 times the valve’s maximum operating
pressure (as indicated on the valve) to the
opened pressure connection.
c. Paint all valve body connections with a rich
soap and water solution.
If bubbles occur, this is an indication of a leak.
To stop a leak, tighten joints and connections.
Replace the part if the leak cannot be stopped.
If bubbles do not occur, remove the air tubing
and close the pressure connection.
8. Perform the Checkout section before leaving the
installation.
Shutoff Valve
3 in. (76.2 mm)
Sediment Trap
X
indicates possible
locations f or other cont rols.
Reset Button
X
Thermocouple
Lead
Pilot Burner
Gas Line
Handle and
Lock Pin Assembly
X
Figure 1: Typical H43 Installation
fig1
2 H43 Series BASO Automatic Pilot Valve with Manual Shutoff Installation Instructions
Setup and Adjustments
Checkout
!
WARNING: Risk of Explosion or Fire.
Follow this or an equivalent checkout procedure
after installation. Before leaving the installation,
verify that the gas valve functions properly and that
the system has no gas leaks. Gas leaks can lead to
an explosion or fire, and may result in severe
personal injury or death.
Make sure all components are functioning properly by
performing the following test.
1. Test all joints and connections for leaks with a
soap solution.
2. For models H43A_ and H43B_, close the shutoff
valve and wait at least 5 minutes for unburned
gas to escape from the appliance. Reopen the
shutoff valve.
For Model H43G_, close the valve. Pilot and the
main burner gas are shut off when the valve is in
the Off position. To turn the valve off, push in the
handle and turn it to the Off position while holding
the handle in (see Figure 2 for handle positions).
Wait at least 5 minutes for unburned gas to
escape from the appliance.
6. Throttle between On and Pilot position only (if the
H43 manual valve is used to throttle the main
burner).
Note: In the Off position, the valve shuts off
both the pilot and the main burner gas. For
Models H43A__ or H43B_, turn off by pulling the
lock button and the handle to Off. H43G_ models
do not have a lock button.
7. Adjust the pilot flame (on valves that provide pilot
adjustment) by removing the slotted pipe plug
and turning the inner screw to the right to
decrease, or to the left to increase, the pilot
burner gas. Replace the slotted pipe plug and
tighten it securely to avoid any gas leakage.
8. Check the millivoltage (mV) output of the
thermocouple and the milliampere (mA) dropout
range of the BASO power unit to be sure the
meet the values in. Step-by-step procedures for
these checks are included with the Y99AB-4
BASO Test Kit Application Note.
9. Observe at least three complete operating cycles
to make sure that all components are functioning
properly.
10. Reset the thermostat to the desired setting before
leaving the installation.
fig2
Pilot
On
Off
Figure 2: Handle Positions
3. Turn the handle to the pilot position (see handle
on the valve).
4. Push the reset button down and light the pilot
burner. Continue to hold down the reset button
for 30 to 45 seconds or until the pilot remains
burning when the reset button or handle is
released.
5. Turn the handle to the On position. The main
burner should be ignited by the pilot burner.
Table 1: Thermocouple Output
Thermocouple mV Range
Lead
Type
K15
K16
K19
Turn
Down
4 mV 20-28 15
4 mV 25-35 17
4 mV 25-35 17
Normal Not Less
Than
Table 2: Power Unit Dropout Range
Series Number
mA Range
Low High
H43AA, H43BA, H43GA
H43AB, H43BB
100 300
50 165
H43 Series BASO Automatic Pilot Valve with Manual Shutoff Installation Instructions 3
Pilot Servicing
If pilot flame problems occur, check the following:
• If the pilot flame burns yellow, it may be due to dirt
or lint covering the lower portion of the pilot
burner. Remove this using a soft brush or a
vacuum.
• A flame approximately 1/2 in. (12.7 mm) high must
surround the thermocouple tip (Figure 3).
• Because this is an electrical connection, the
thermocouple lead connection to the BASO power
unit must be clean and free of grease.
Approximately
1/2 in. (12.7 mm)
fig3
Figure 3: Flame Position
Repairs and Replacement
!
WARNING: Risk of Explosion or Fire.
Shut off the gas supply at the main manual shutoff
valve before installing or servicing the H43. Failure
to shut off the gas supply can result in the release of
gas during installation or servicing, which can lead to
an explosion or fire, and may result in severe
personal injury or death.
Field repairs must not be made to the H43 valve. If the
thermocouple meets the output listed in Table 1 and
the valve does not function, replace the entire valve.
Any attempt to repair this assembly voids the
manufacturer’s warranty. For a replacement valve,
contact the original equipment manufacturer or the
nearest BASO Gas Products distributor.
4 H43 Series BASO Automatic Pilot Valve with Manual Shutoff Installation Instructions
Technical Specifications
Product
Maximum Operating
Pressure
Valve Body
Permissible Ambient
(Surface) Temperature
Recommended
Thermocouple Lead
Lengths
Inlet and Outlet Body
Connections
Types of Gas
Packaging
Bulk Pack Quantity
Bulk Pack Weight
Agency Listing
Specification Standards
Performance specifications are nominal and conform to acceptable industry standards. All agency certification of BASO products is performed
under dry and controlled indoor environmental conditions. Use of BASO products beyond these conditions is not recommended and may void
the warranty. Product must be protected if exposed to water (dripping, spraying, rain, etc.) or other harsh environments. The original
equipment manufacturer or end user is responsible for the correct application of BASO products. Consult BASO Gas Products LLC for
questionable applications. BASO Gas Products LLC shall not be liable for damages or product malfunctions resulting from misapplication or
misuse of its products.
Refer to the H43 Series BASO Automatic Pilot Valve with Manual Shutoff Product Bulletin (BASO-PB-H43) for necessary information on
operating and performance specifications for this product.
H43 Series BASO Automatic Pilot Valve with Manual Shutoff
0.5 psi (35 mbar)
Aluminum
32 to 175ºF (0 to 79ºC) H43_A models
32 to 250ºF (0 to 121ºC) H43_B models
K15: 12 to 48 in. (305 to 1,220 mm)
K16: 12 to 72 in. (305 to 1,830 mm)
K19: 18 to 72 in. (457 to 1,830 mm)
3/8 or 1/2-in. NPT
Natural, Liquefied Petroleum (LP), or LP gas-air mixtures
Bulk pack supplied to original equipment manufacturer (individual pack option al)
60
51 lb (23 kg)
CSA (AGA/CGA) Certificate Number 229521-1656111
UL File Number MH2926 (H43AA and BA models only)
ANSI Z21.78, CSA 6.20
UL Standard 372
1007 South 12th Street
PO Box 170
Watertown, WI 53094 www.baso.com
1-877-227-6427 (1-877-BASOGAS Published in U.S.A.
H43 Series BASO Automatic Pilot Valve with Manual Shutoff Installation Instructions 5
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