Installation Instructions
Issue Date June 6, 2008
H19 Series BASO® Automatic Shutoff Pilot Gas Valve
Application
The H19 Series pilot valves provide safe lighting and
complete shutoff of main burner gas and pilot gas in
the event that the flame heating the thermocouple is
extinguished (H19A_ applications only). Applications
include heaters, commercial cooking equipment and
similar applications. The H19ME valves are for use
only on catalytic heater applications.
Installation
IMPORTANT: Only qualified personnel should
install or service BASO® Gas Products products.
These instructions are a guide for such personnel.
Carefully follow all instructions in this document and
all instructions for the appliance.
IMPORTANT: Verify that the valve is installed
only in applications where the specified maximum
ambient (surface) temperature and maximum
operating pressures do not exceed the limits in the
Technical Specifications section.
To install the H19 valve:
1. Shut off power to the appliance (if applicable).
2. Shut off the gas at the main manual shutoff valve.
3. Ensure that the gas flows through the valve body
in the direction indicated by the arrow on the
valve body. If the valve is installed with the gas
flow in the opposite direction of the arrow,
leakage can occur.
IMPORTANT: Make all gas installation in
accordance with applicable local, national, and
regional regulations.
!
CAUTION: Risk of Electric Shock.
Disconnect power supply before making electrical
connections to avoid electric shock.
Note: In applications that do not require electrical
power, disregard the previous caution.
!
WARNING: Risk of Explosion or Fire.
Shut off the gas supply at the main manual shutoff
valve before installing or servicing the H19. Failure
to shut off the gas supply can result in the release of
gas during installation or servicing, which can lead to
an explosion or fire, and may result in severe
personal injury or death.
IMPORTANT: Do not use a wrench on any
surface other than the casting flats provided at the
inlet and outlet ends of the valve body. The H19 may
be damaged in the mounting process if a wrench is
used on any other surface. Using a wrench
incorrectly may void the warranty.
4. Mount the valve to the pipework. The H19 valve
may be mounted in any convenient position. Use
an approved pipe joint sealing compound on
male threads before assembling. Remove excess
compound after mounting the valve to the
pipework. Threads of the pipe and nipples must
be smooth and free of tears and burrs. Steam
clean all piping to remove foreign substances
such as cutting oil or thread chips. A sediment
trap should also be installed in accordance with
the National Fuel Gas Code (Z223.1/NFPA 54).
See Figure 1 and Figure 2.
© 2008 BASO Gas Products
Part No. BASO-INS-H19, Rev. - www.baso.com
1
X
5. Attach the thermocouple securely to the pilot
burner (H19A_ valves only). Connect the
thermocouple lead nut to the power unit terminal.
Tighten the thermocouple lead nut finger tight
plus an additional maximum of 1/8 turn. Do not
overtighten.
6. Attach the pilot gas line to the pilot burner fitting
and to the pilot gas outlet of the H19 valve
(H19A_ valves only).
!
WARNING: Risk of Explosion or Fire.
Verify that there are no gas leaks by testing with
appropriate equipment. Never use a match or lighter
to test for the presence of gas. Failure to test
properly can lead to an explosion or fire and may
result in severe personal injury or death.
indicate s possible
X
locations f or ot her controls .
Reset
Button
7. Check for leakage:
a. Shut off the gas at the main manual shutoff
valve and open the pressure connection
between the manual shutoff valve and the H19
valve.
b. Connect air tubing with a maximum pressure
of 1-1/2 times the valve’s maximum operating
pressure (as indicated on the valve) to the
opened pressure connection.
c. Paint all valve body connections with a rich
soap and water solution.
If bubbles occur, this is an indication of a leak.
To stop a leak, tighten joints and connections.
Replace the part if the leak cannot be stopped.
If bubbles do not occur, remove the air tubing
and close the pressure connection.
8. Perform the Checkout section before leaving the
installation.
Manual Shutoff
Valve
X
X
3 in. (76.2 mm)
Sediment Trap
Thermocouple
Pilot Burner
Gas Line
Figure 1: Typical H19A_ Installation
indicates po ssible
location fo r ot her contro ls.
Manual Shutoff
Valve
X
3 in. (76.2 mm)
Sediment Trap
Thermocouple
Connection
Figure 2: Typical H19ME Installation
H19A_ Valve
Lead
Reset
Button
H19ME
Gas Valve
Gas Supply
to Burner
2 H19 Series BASO Automatic Shutoff Pilot Gas Valve Installation Instructions
Setup and Adjustments
Checkout
Make sure all components are functioning properly by
performing the following procedure.
Checkout for H19A_ Valves
!
WARNING: Risk of Explosion or Fire.
Follow this or an equivalent checkout procedure
after installation. Before leaving the installation,
verify that the gas valve functions properly and that
the system has no gas leaks. Gas leaks can lead to
an explosion or fire, and may result in severe
personal injury or death.
1. Test all joints and connections for leaks with a
rich soap and water solution. If leaks occur, see
Step 7 in the Installation section.
2. Close the manual shutoff valve and pilot valve
and wait at least 5 minutes for unburned gas to
escape from the appliance, then reopen the
valves.
3. Push the reset button of the BASO® power unit
and light the pilot burner. Continue to hold the
reset button for 30 to 45 seconds or until the pilot
remains burning when the reset button is
released.
4. Set the thermostat to the highest setting. The
main burner ignites from the pilot burner.
5. Set the thermostat to the lowest setting. The main
burner extinguishes.
6. Extinguish all flames by closing the manual
shutoff valve. Verify that the main valve drops out
within 90 seconds. Reopen the valve.
7. Relight the pilot burner.
8. Check the millivoltage (mV) output of the
thermocouple and milliampere (mA) dropout
range at the BASO power unit terminal to be sure
that they meet the values in Table 1 and Table 2.
Step-by-step procedures for these checks are
included with the Y99AB-4 BASO Test Kit
Application Note (Part No. 24-8711-838).
9. Observe at least three complete operating cycles
to make sure that all components are functioning
correctly.
10. Return the thermostat to a normal temperature
setting before leaving the installation.
Table 1: Thermocouple Output
Thermocouple mV Range
Lead
Type
K15
K16
K19
Table 2: Dropout Range
Series
Number
H19A_
H19ME
Checkout for H19ME Valves
(Catalytic Heater Application)
!
Follow this or an equivalent checkout procedure
after installation. Before leaving the installation,
verify that the gas valve functions properly and that
the system has no gas leaks. Gas leaks can lead to
an explosion or fire, and may result in severe
personal injury or death.
1. Turn on the main gas supply to the system.
2. If the heater is equipped with a thermostat, set
the thermostat to the highest setting.
3. Turn on the power to the electrical elements.
4. Wait 15 minutes. Depress the reset button of the
BASO power unit. The button should return to the
original position and internally open the valve
allowing gas to flow to the heater.
Note: If the valve does not stay open when
the reset button is released, it may be necessary
to wait an additional few minutes and then
depress the reset button again.
5. When the catalytic reaction is well established,
turn off the power to the electrical elements.
Turn
Down
4 mV 20-28 15
4 mV 25-35 17
4 mV 25-35 17
mA Range of Power Unit
Assembly
Low High
100 300
45 165
WARNING: Risk of Explosion or Fire.
Normal Not Less
Than
H19 Series BASO Automatic Shutoff Pilot Gas Valve Installation Instructions 3
6. Check the millivoltage output of the thermocouple
and milliampere dropout range at the BASO
power unit terminal to be sure that they meet the
values in Table 1 and Table 2. Step-by-step
procedures for these checks are included with the
Y99AB-4 BASO Test Kit Application Note
(Part No. 24-8711-838).
7. If the heater is equipped with a thermostat, return
it to the desired setting after the catalytic reaction
has been established for at least one hour.
Pilot Gas Adjustment
A rotor B valve is provided on certain models to
manually adjust pilot flame size. Off and On positions
are indicated on the valve. By slowly turning the
adjustment knob, a desirable flame can be obtained.
Reset
Button
Rotor B Valve
Outlet
Inlet
Pilot Servicing
If pilot flame problems occur, check the following:
• If the pilot flame burns yellow, it may be due to
dirt or lint covering the lower portion of the pilot
burner. Remove this using a soft brush or a
vacuum.
• A flame approximately 1/2 in. (12.7 mm) high
must surround the thermocouple tip (Figure 4).
• Because this is an electrical connection, the
thermocouple lead connection to the BASO
power unit must be clean and free of grease.
Approximately
1/2 in. (12.7 mm )
Figure 4: Flame Position
Repairs and Replacement
ON OFF
Pilot Tap
Connection
Thermocouple
Connection
On/Off
Positions
Figure 3: Typical H19 Valve with Rotor Valve
!
WARNING: Risk of Explosion or Fire.
Shut off the gas supply at the main manual shutoff
valve before installing or servicing the H19. Failure
to shut off the gas supply can result in the release of
gas during installation or servicing, which can lead to
an explosion or fire, and may result in severe
personal injury or death.
Field repairs must not be made to the H19 valve. If
the thermocouple meets the output in Table 1 and the
valve does not function, replace the entire valve. Any
attempt to repair this assembly voids the
manufacturer’s warranty. For a replacement valve,
contact the original equipment manufacturer or the
nearest BASO Gas Products distributor.
4 H19 Series BASO Automatic Shutoff Pilot Gas Valve Installation Instructions
Technical Specifications
Product
Maximum Operating
Pressure
Valve Body
Permissible Ambient
(Surface) Temperature
Recommended
Thermocouple Lead
Length
Inlet and Outlet Pipe Size
Types of Gas
Packaging
Bulk Pack Quantity
Bulk Pack Weight
Agency Listings
Specification Standards
Performance specifications are nominal and conform to acceptable industry standards. All agency certification of BASO products is performed
under dry and controlled indoor environmental conditions. Use of BASO products beyond these conditions is not recommended and may void
the warranty. Product must be protected if exposed to water (dripping, spraying, rain, etc.) or other harsh environments. The original
equipment manufacturer or end user is responsible for the correct application of BASO products. Consult BASO Gas Products LLC for
questionable applications. BASO Gas Products LLC shall not be liable for damages or product malfunctions resulting from misapplication or
misuse of its products.
Refer to the H19 Series BASO Automatic Shutoff Pilot Gas Valve Product Bulletin (BASO-PB-H19) for necessary information on operating and
performance specifications of this product.
H19 Series BASO Automatic Shutoff Pilot Gas Valve
0.5 psi (35 mbar)
Aluminum
H19A_ 32 to 150°F (0 to 66°C)
H19ME -40 to 150°F (-40 to 66°C)
K15: 12 to 48 in. (305 to 1,220 mm)
K16: 12 to 72 in. (305 to 1,830 mm)
K19: 18 to 72 in. (457 to 1,830 mm)
3/8 x 3/8 in. NPT
Natural, Liquefied Petroleum (LP), and LP gas-air mixtures
Bulk pack supplied to original equipment manufacturer (individual pack option al)
60
30 lb (14 kg)
CSA (AGA/CGA) Certificate Number 229521-1656106
UL Recognized File Number MH2926
ANSI Z21.78, CSA 6.20
ANSI Z21.21, CSA 6.5
ANSI Z21.20
CAN1-6.4)
UL Standard 372
1007 South 12th Street
PO Box 170
Watertown, WI 53094 www.baso.com
1-877-227-6527 (1-877-BASOGAS) Printed in U.S.A.
H19 Series BASO Automatic Shutoff Pilot Gas Valve Installation Instructions 5
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