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Installation Instructions
Issue Date March 8, 2013
BE58 Series Explosion Proof BASO®
Remote Automatic Shutoff Gas Valve
A new product to meet the rugged elements
of the environment.
Application
The BE58 Series remote valve provides safe lighting
and complete shutoff of main burner gas. The remote
solenoid valve is designed to operate intermittently to
open the valve once the catalytic reaction creates
enough heat to keep the valve open. This BE58
remote valve eliminates having a person from having
to manually hold the reset button down during the
catalytic reaction waiting for the heat transfer through
the thermocouple to hold the valve open.
When the thermocouple is extinguished and power is
removed from the solenoid, the valve will completely
shutoff.
Typical applications are catalytic heaters where
remote locations or in buildings where valves are
difficult to get to for re-ignition.
Installation
The BE58 remote valve is supplied with a conduit
connector 1/2 NPT and three wires with stripped ends.
The green wire is the earth ground connection wire.
The two black wires are non-polarity sensitive line and
neutral connections.
!
WARNING: Risk of Explosion or Fire.
To prevent ignition of hazardous atmospheres,
conduit runs must have a sealing fitting connected
within 18 inches of the enclosure. “Only required if
the device is marked for Class I, Division I.”
IMPORTANT: Only qualified personnel should
install or service BASO® Gas Products products.
These instructions are a guide for such personnel.
Carefully follow all instructions in this document and
all instructions for the appliance.
IMPORTANT: Make all gas installation in
accordance with applicable local, national, and
regional regulations.
Patent Pendin
!
CAUTION: Risk of Electric Shock.
Disconnect power supply before making electrical
connections to avoid electric shock.
!
WARNING: Risk of Explosion or Fire.
Shut off the gas supply at the main manual shutoff
valve before installing or servicing. Failure to shut off
the gas supply can result in the release of gas during
installation or servicing, which can lead to an
explosion or fire, and may result in severe personal
injury or death. Coil is not designed for continuous
duty. If the coil is left on, with the gas connected and
left on, this can lead to an explosion or fire, and may
result in severe personal injury or death
IMPORTANT: Verify that the valve is installed
only in applications where the specified maximum
ambient (surface) temperature and maximum
operating pressures do not exceed the limits in the
Technical Specifications section.
To install the BE58 valve:
1. Shut off power to the appliance.
2. Shut off the gas at the main manual shutoff valve.
3. Label each wire with the correct terminal
designation prior to disconnection.
4. Verify the voltage on the valve label to the power
source voltage to ensure the correct unit is being
installed.
5. Ensure that the gas flows through the valve body
in the direction indicated by the arrow
on the valve body. If the valve is installed with the
gas flow in the opposite direction of the arrow
or “IN”, leakage can occur.
or “IN”
© 2013 BASO Gas Products
Part No. BASO-INS-BE58 Rev. B www.baso.com
1
X
IMPORTANT: Do not use a wrench on any
surface other than the casting flats provided at the
inlet and outlet ends of the valve body. The valve
may be damaged in the mounting process if a
wrench is used on any other surface. Using a
wrench incorrectly may void the warranty.
6. Mount the valve to the pipework. The BE58 valve
may be mounted in any convenient position. Use
an approved pipe joint sealing compound on
male threads before assembling. Remove excess
compound after mounting the valve to the
pipework. Threads of the pipe and nipples must
be smooth and free of tears and burrs. Steam
clean all piping to remove foreign substances
such as cutting oil or thread chips. A sediment
trap should also be installed in accordance with
the National Fuel Gas Code (Z223.1/NFPA 54).
See Figure 1.
7. Connect the thermocouple lead nut to the power
unit terminal. Tighten the thermocouple lead nut
finger tight plus an additional maximum of 1/8
turn. Do not overtighten.
8. Check for leakage:
a. Shut off the gas at the main manual shutoff
valve and open the pressure connection
between the manual shutoff valve and the
BE58 remote valve.
b. Connect air tubing with a maximum pressure
of 1-1/2 times the valve’s maximum operating
pressure (as indicated on the valve) to the
opened pressure connection.
c. Paint all valve body connections with a rich
soap and water solution.
If bubbles occur, this is an indication of a leak.
To stop a leak, tighten joints and connections.
Replace the part if the leak cannot be stopped.
If bubbles do not occur, remove the air tubing
and close the pressure connection.
9. Perform the Checkout section before leaving the
installation.
!
WARNING: Risk of Explosion or Fire.
Verify that there are no gas leaks by testing with
appropriate equipment. Never use a match or lighter
to test for the presence of gas. Failure to test
properly can lead to an explosion or fire and may
result in severe personal injury or death.
Reset Button
Under Cover
(Optional)
BE58
Gas Valve
Seal Fitting
Explosi on Proof
Within
18 Inches
Gas Supply
X
Manual Shutoff
Valve
indicates possible
location for other controls.
3 in. (76.2 mm)
Sediment Trap
Thermocouple
Connection
Figure 1: Typical BE58 Installation
2 BE58 Series Explosion Proof BASO Remote Automatic Shutoff Gas Valve Installation Instructions
Setup and Adjustments
Checkout for Catalytic Heater Application
!
WARNING: Risk of Explosion or Fire.
Follow this or an equivalent checkout procedure
after installation. Before leaving the installation,
verify that the gas valve functions properly and that
the system has no gas leaks. Gas leaks can lead to
an explosion or fire, and may result in severe
personal injury or death.
1. Turn on the main gas supply to the system.
2. Turn on the power to the electrical elements.
a. Wait 15 minutes. BE58 models, energize
solenoid depending on your voltage (12 Vdc or
24 Vdc) to activate the power unit, allowing power
to stay on for 30 – 45 seconds. After turning off
power to the solenoid, the internal seat will
remain open, allowing gas to flow to the heater.
b. If power is lost to the solenoid, wait
15 minutes. Use manual override button
(optional) on some BE58 models by depressing
the reset (see Figure 2) if there is no power to the
solenoid. Releasing pressure on the reset allows
the button to return to its original position and
internally open the valve, allowing gas to flow to
the heater.
Note: If the valve does not stay open when the
reset button is released, it may be necessary to
wait an additional few minutes and then depress
the reset or activate again.
3. When the catalytic reaction is well established,
turn off the power to the electrical coil.
Note: This coil is not designed for continuous
duty.
4. Check the millivoltage output of the thermocouple
and milliampere dropout range at the BASO
power unit terminal to be sure that they meet the
values in Table 1. Step-by-step procedures for
these checks are included with the Y99AB-4
BASO Test Kit Application Note
(Part No. BASO-AN-Y99AB).
Table 1: Dropout Range
Series
Number
BE58
mA Range of Power Unit
Assembly
Low High
45 165
Repairs and Replacement
Figure 2: Manual Override Operation
!
WARNING: Risk of Explosion or Fire.
Shut off the gas supply at the main manual shutoff
valve before installing or servicing. Failure to shut off
the gas supply can result in the release of gas during
installation or servicing, which can lead to an
explosion or fire, and may result in severe personal
injury or death. Coil is not designed for continuous
duty. If the coil is left on, with the gas connected and
left on, this can lead to an explosion or fire, and may
result in severe personal injury or death.
Field repairs must not be made to the BE58 remote
valve. Any attempt to repair this assembly voids the
manufacturer’s warranty. For a replacement valve,
contact the original equipment manufacturer or the
nearest BASO Gas Products distributor.
BE58 Series Explosion Proof BASO Remote Automatic Shutoff Gas Valve Installation Instructions 3
Technical Specifications
Product
Rated Inlet Pressure
Maximum Operating
Temperature or T-Code T6
Valve Body
Permissible Ambient
(Surface) Temperature
Inlet and Outlet Pipe Size
Conduit Connection
Voltage
Types of Gas
Packaging
Bulk Pack Quantity
Bulk Pack Weight
Hazardous Locations
Agency Listings
Coil Classification
Specification Standards
Performance specifications are nominal and conform to acceptable industry standards. All agency certification of BASO products is performed
under dry and controlled indoor environmental conditions. Use of BASO products beyond these conditions is not recommended and may void
the warranty. Product must be protected if exposed to water (dripping, spraying, rain, etc.) or other harsh environments. The original
equipment manufacturer or end user is responsible for the correct application of BASO products. Consult BASO Gas Products LLC for
questionable applications. BASO Gas Products LLC shall not be liable for damages or product malfunctions resulting from misapplication or
misuse of its products.
BE58 Series Explosion Proof BASO Remote Automatic Electrically Operated Gas Valve for
Hazardous Locations
0.5 psi (35 mbar) North America
167°F (75°C)
Aluminium
-40 to 149°F (-40 to 65°C)
1/4 or 3/8 NPT, 1/4 or 3/8 BSPP (Thread ISO 7-Rp) or 1/4 or 3/8 BSPT (Thread ISO 7-Rc)
1/2 NPT
12 VDC, 9.5 VA; 24 VDC, 9.5 VA (coil is not continuous duty)
Natural, Liquefied Petroleum (LP) or LP gas-air mixtures
Bulk pack supplied to original equipment manufacturer (individual pack option al)
30
45 lb (20 kg)
Class I, Div 1, Groups C and D – Class II, Div II, Groups E, F and G
UL
Class F
UL 429, UL 1203
ANSI Z21.20, CAN1-6.4, CSA C22.2 No. 139-1982, 30M-1986, 25-1966
1007 South 12th Street
PO Box 170
Watertown, WI 53094 www.baso.com
1-877-227-6427 (1-877-BASOGAS) Printed in U.S.A.
4 BE58 Series Explosion Proof BASO Remote Automatic Shutoff Gas Valve Installation Instructions
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