BASO BE58 User Manual

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Installation Instructions Issue Date March 8, 2013
A new product to meet the rugged elements of the environment.
Application
The BE58 Series remote valve provides safe lighting and complete shutoff of main burner gas. The remote solenoid valve is designed to operate intermittently to open the valve once the catalytic reaction creates enough heat to keep the valve open. This BE58 remote valve eliminates having a person from having to manually hold the reset button down during the catalytic reaction waiting for the heat transfer through the thermocouple to hold the valve open.
When the thermocouple is extinguished and power is removed from the solenoid, the valve will completely shutoff.
Typical applications are catalytic heaters where remote locations or in buildings where valves are difficult to get to for re-ignition.
Installation
The BE58 remote valve is supplied with a conduit connector 1/2 NPT and three wires with stripped ends. The green wire is the earth ground connection wire. The two black wires are non-polarity sensitive line and neutral connections.
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WARNING: Risk of Explosion or Fire. To prevent ignition of hazardous atmospheres, conduit runs must have a sealing fitting connected within 18 inches of the enclosure. “Only required if the device is marked for Class I, Division I.”
IMPORTANT: Only qualified personnel should install or service BASO® Gas Products products. These instructions are a guide for such personnel. Carefully follow all instructions in this document and all instructions for the appliance.
IMPORTANT: Make all gas installation in accordance with applicable local, national, and regional regulations.
Patent Pendin
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CAUTION: Risk of Electric Shock.
Disconnect power supply before making electrical connections to avoid electric shock.
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WARNING: Risk of Explosion or Fire. Shut off the gas supply at the main manual shutoff valve before installing or servicing. Failure to shut off the gas supply can result in the release of gas during installation or servicing, which can lead to an explosion or fire, and may result in severe personal injury or death. Coil is not designed for continuous duty. If the coil is left on, with the gas connected and left on, this can lead to an explosion or fire, and may result in severe personal injury or death
IMPORTANT: Verify that the valve is installed only in applications where the specified maximum ambient (surface) temperature and maximum operating pressures do not exceed the limits in the Technical Specifications section.
To install the BE58 valve:
1. Shut off power to the appliance.
2. Shut off the gas at the main manual shutoff valve.
3. Label each wire with the correct terminal designation prior to disconnection.
4. Verify the voltage on the valve label to the power source voltage to ensure the correct unit is being installed.
5. Ensure that the gas flows through the valve body in the direction indicated by the arrow on the valve body. If the valve is installed with the gas flow in the opposite direction of the arrow or “IN”, leakage can occur.
or “IN”
© 2013 BASO Gas Products Part No. BASO-INS-BE58 Rev. B www.baso.com
1
X
IMPORTANT: Do not use a wrench on any
surface other than the casting flats provided at the inlet and outlet ends of the valve body. The valve may be damaged in the mounting process if a wrench is used on any other surface. Using a wrench incorrectly may void the warranty.
6. Mount the valve to the pipework. The BE58 valve may be mounted in any convenient position. Use an approved pipe joint sealing compound on male threads before assembling. Remove excess compound after mounting the valve to the pipework. Threads of the pipe and nipples must be smooth and free of tears and burrs. Steam clean all piping to remove foreign substances such as cutting oil or thread chips. A sediment trap should also be installed in accordance with the National Fuel Gas Code (Z223.1/NFPA 54). See Figure 1.
7. Connect the thermocouple lead nut to the power unit terminal. Tighten the thermocouple lead nut finger tight plus an additional maximum of 1/8 turn. Do not overtighten.
8. Check for leakage: a. Shut off the gas at the main manual shutoff
valve and open the pressure connection between the manual shutoff valve and the BE58 remote valve.
b. Connect air tubing with a maximum pressure
of 1-1/2 times the valve’s maximum operating pressure (as indicated on the valve) to the opened pressure connection.
c. Paint all valve body connections with a rich
soap and water solution. If bubbles occur, this is an indication of a leak.
To stop a leak, tighten joints and connections. Replace the part if the leak cannot be stopped.
If bubbles do not occur, remove the air tubing and close the pressure connection.
9. Perform the Checkout section before leaving the installation.
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WARNING: Risk of Explosion or Fire. Verify that there are no gas leaks by testing with appropriate equipment. Never use a match or lighter to test for the presence of gas. Failure to test properly can lead to an explosion or fire and may result in severe personal injury or death.
Reset Button Under Cover
(Optional)
BE58
Gas Valve
Seal Fitting
Explosi on Proof
Within
18 Inches
Gas Supply
X
Manual Shutoff
Valve
indicates possible
location for other controls.
3 in. (76.2 mm)
Sediment Trap
Thermocouple
Connection
Figure 1: Typical BE58 Installation
2 BE58 Series Explosion Proof BASO Remote Automatic Shutoff Gas Valve Installation Instructions
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