Basement Watchdog BWSP-A Instruction Manual & Safety Warning

Battery Backup
Instruction Manual
Sump Pump
& Safety Warnings
Table of Contents
Important Safety Warnings and Instructions
Electrical Precautions 1 Battery Preparation 1 Battery Precautions 1
Introduction
Items Included in System 2 Additional Items Needed 2 System Specifications 2 Replacement Parts List 2
Pump & Pipe Installation Instructions
Installation Options 3 Direct Discharge to Outside 4 Connection to Existing Discharge 5 Direct Discharge for Narrow Sumps 6 Connection to Existing Discharge for Narrow Sumps 7
Battery Instructions
Preparation of the Battery 8,9
Control Unit Connections
Positioning the Float Switch 9 Connecting the Pump 9 Installing the Battery Fluid Sensor 10 Connecting the Battery 10 Connecting the Charger 10
Understanding the Warning Lights and Alarms
Silencing the Alarm During an Emergency 11 Battery Alarm 11 Cleaning Battery Terminals 11,12 Replacing the Battery 12 Fuse Alarm 13 Water Alarm 13 Pump Alarm 14 Replacing the Pump 14 Power Alarm 15 Charging 15 System Operating 15
Testing the System
Test-Reset-Silence Button 15 Testing the Float Switch 15
Using the Remote Notification
Remote Terminal 15 Remote Alarm 15
USB Data Port 16 Connect Modules 16 Maintenance Check List 16 Parts & Service Information
Technical Support 16
Troubleshooting Guide 17 Warranty 18 Other Products 19
This manual is for the systems that have the BWSP-A backup controller, which can accommodate maintenance or maintenance free batteries.
IMPORTANT: Even if you have the Basement Watchdog Special Backup Sump Pump System installed by someone else, you must read and follow the safety information contained in this manual. Failure to do so could result in property damage, serious injury, or death.
Important Safety Warnings & Instructions
SAVE THESE INSTRUCTIONS. This manual
contains important SAFETY WARNINGS and OPERATING INSTRUCTIONS for the Basement Watchdog Special battery backup sump pump system. You will need to refer to it before attempting any installation or maintenance. ALWAYS keep these instructions with the unit so that they will be easily accessible.
Failure to read and follow these warnings and instructions could result in property damage, serious injury, or death. It is important to read this manual, even if you did not install the Basement Watchdog backup sump pump system, since this manual contains safety information regarding the use and maintenance of this product. DO NOT DISCARD THIS MANUAL.
ELECTRICAL PRECAUTIONS
WARNING
!
This installation must be in accordance with the National Electric Code and all applicable local codes and ordinances.
DANGER
!
Risk of electrical and fire hazard. May result in death, serious injury, shock or burns.
To help reduce these risks, observe the following precautions:
DO NOT walk on wet areas of the basement
until all power has been turned off. If the main power supply is in a wet basement, call an electrician.
NEVER handle the control unit with wet hands
or while standing on a wet surface.
ALWAYS unplug the control unit and
disconnect the cables from the battery before attempting any maintenance or cleaning.
ALWAYS unplug the main pump when
installing or servicing the backup pump or float switch to avoid electric shock.
DO NOT expose the control unit to water, rain
or snow.
DO NOT place the control unit on the floor.
DO NOT pull the cord when disconnecting the
control unit. Pull the plug.
DO NOT use an extension cord. The electrical
outlet should be within the length of the controller’s power cord and at least 4 feet above the floor.
DO NOT use an attachment not recommended
or sold by the manufacturer. It may result in a risk of fire or injury from an electrical shock.
DO NOT operate this product if it has received
a sharp blow, been dropped, or otherwise damaged in any way.
DO NOT use pump in pits handling raw sewage,
salt water, or hazardous liquids. This system is for ground water use only.
DO NOT disassemble the control unit.
DO protect the electrical cord from sharp
objects, hot surfaces, oil and chemicals. Avoid kinking the cord.
MAKE SURE the supply circuit has a dedicated
fuse or circuit breaker rated to handle the power requirements of this system.
When service is required, contact Glentronics technical support at 800-991-0466, option #3, or send an e-mail to service@glentronics.com. Return the control unit to the manufacturer for any repairs at the following address:
645 Heathrow Drive, Lincolnshire, IL 60069-4205
Glentronics, Inc.
BATTERY PREPARATION
WARNING / POISON
!
Sulfuric acid can cause blindness or severe burns. Avoid contact with skin, eyes, or clothing. In the event of an accident, flush with water and call a physician immediately. KEEP OUT OF REACH OF CHILDREN.
To help reduce these risks, observe the following precautions:
• Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
• Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
• Wear eye and clothing protection and avoid touching your eyes while working with battery acid or working near the battery.
• If battery acid contacts skin or clothing, wash
immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at least 15 minutes and get prompt medical attention.
WARNING:
!
contain lead, lead compounds or chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling. See www.p65warnings.ca.gov for more information.
WARNING:
!
chemicals including strong inorganic acid mists containing sulfuric acid, which is known to the State of California to cause cancer. For more information go to www.P65warnings.ca.gov.
Battery posts and terminals
Battery fluid can expose you to
BATTERY PRECAUTIONS
DANGER
!
Explosive gases could cause serious injury or death. Cigarettes, flames or sparks could cause battery to explode in enclosed spaces. Charge in a well-ventilated area. Always shield eyes and face from battery. Keep vent caps tight and level.
To help reduce these risks, observe the following precautions:
NEVER smoke or allow a spark or flame in the
vicinity of the battery.
• Use the Basement Watchdog control unit for
charging a LEAD-ACID battery only. DO NOT use the control unit for charging dry-cell batteries that are most commonly used with home appliances.
• Be sure the area around the battery is well­ventilated.
• When cleaning or adding water to the battery, first fan the top of the battery with a piece of cardboard (or another non-metallic to blow away any hydrogen or oxygen gas that may have been emitted from the battery.
DO NOT drop a metal tool onto the battery. It might spark or short-circuit the battery and cause an explosion.
• Remove personal metal items such as rings, bracelets, watches, etc. when working with a lead-acid battery. A short circuit through one of these items can melt it, causing a severe burn.
ALWAYS remove the charger from the electrical
material)
POSITIVE POST HAS LARGER DIAMETER
POSITIVE
POST
outlet before connecting or disconnecting the battery cables. Check the polarity of the battery posts. The POSITIVE (+) battery post usually has a larger diameter than the NEGATIVE (-) post.
• When connecting the battery cables, first connect the small ring on the end of the BLACK wire to the NEGATIVE (-) post of the battery, and then connect the large ring on the end of the RED wire to the POSITIVE (+) post of the battery.
ALWAYS keep the cover secured on the battery box by slipping the tabs through the fittings on the front and back of the box.
Do not use this system to pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc. This system is rated for ground water use only.
DO NOT use this system in pits handling raw sewage or other hazardous liquids.
NEGATIVE POST HAS SMALLER DIAMETER
DANGER
!
NEGATIVE
POST
Page 1
Introduction
The Basement Watchdog Special backup sump pump system is battery-operated. It is designed as an emergency backup system to support your main AC sump pump, and it will automatically begin pumping any time the float switch is activated by rising water. Should any malfunction or emergency occur that involves the sump pump, the battery, or the AC power, the Basement Watchdog system will sound an alarm. A light on the display panel of the control unit will indicate the cause of the alarm and the corrective action.
For added reliability, the float switch has, not one, but two floats. Should one float fail to operate, the second float automatically activates the pump.
The Basement Watchdog Special Sump Pump System includes:
• A control unit with a dual float switch, a battery fluid level sensor, battery cables, and a 20 amp fuse
• A pump with a 1½” PVC pipe adapter
• A plastic wire tie for mounting the float switch
• A battery box
• A battery charger
• A battery cap with a hole to accommodate the fluid sensor
You will also need to supply:
• A Basement Watchdog Big Standby Battery (30HDC140S or BW-30F) or Basement Watchdog Maintenance Free (AGM) Standby Battery (BW-27AGM).
DO NOT use an automotive battery with this system DO NOT use a Basement Watchdog Emergency Standby Battery (24EP6 or BW-24F) with this system. It will not run the pump as long as the Big or Maintenance Free (AGM) Standby Battery
• 1½” rigid PVC pipe and fittings
• PVC primer and cement
Float Switch
Wire Tie
• A union with hose clamps or a “Y” connector and two (2) check valves, depending on the installation method you use
• A surge protector (recommended)
• Six (6) quarts of 1.265 specific gravity battery acid (30HDC140S and BW-30F). Battery fluid is not needed if using the Basement Watchdog Maintenance Free (AGM) Standby Battery.
For narrow sump pits you will need some additional parts:
• An “L” bracket at least six (6) inches long (preferably one that will not rust)
• Two (2) stainless steel hose clamps
• One (1) stainless steel screw (#8-32 x 3/4”), a matching washer & nut
Control Unit
Battery Box
Charger
To connect two batteries you will need:
• Two (2) batteries of the same age, type and capacity (so they will have equal power).
Pipe Adapter
Cap
Pump
Battery
Wires
Fluid Sensor
DO NOT use batteries of different types, ages
or capacities as they will not charge properly
• Another battery box
• Two (2) acid packs to fill the dry batteries
• A set of battery cables with rings on both ends to connect the two batteries together (available from Glentronics, Inc.)
Use of a Basement Watchdog Klunkless Check Valve™ will provide quieter operation. (See page 18 for more information.)
Replacement Part Numbers
Pump . . . . . . . . . . . . . . . . . . . . . . .1011002
Float switch assembly . . . . . . . . . . . .1020009
Fluid sensor assembly . . . . . . . . . . . .1014001
Pipe adapter . . . . . . . . . . . . . . . . . .1120002
Charger . . . . . . . . . . . . . . . . . . . . . .1015001
Battery box . . . . . . . . . . . . . . . . . . .1113003
Battery cap with hole . . . . . . . . . . . .1125000
Call 800-991-0466, option #3 to order parts.
System Specifications
Power supply requirements . . . . . .115 volts AC
Pumping capacity . . . . . . . . . .2600 GPH @ 0’
Pumping capacity . . . . . . . . .1850 GPH @ 10'
Pump dimensions w/elbow . . . . . .7
Pump housing & strainer . . . . . .non-corrosive,
Pump . . . .can run dry for short periods of time
Float switch . . . . . . . . . .independent, can be
5
8” H x 9”W
will not rust
set at any level
Page 2
Pump & Pipe
P
UMP
WIRE
PIPE
ADAPTER
F
LOOR
JOIST
MAIN
1/8” HOLE
A BRICKS
C PUMP
RIGID
1-1/2"
P
VC PIPE
CHECK
VALV E
1/8" HOLE
45º ELBOW
"
Y" CONNECTOR
CHECK VALV E
DRAIN TILE
S
LOPE
PIPE
DOWN
BASEMENT WATCHD OG
PUMP
FLOOR JOIST
BRICKS
PUMP WIRE
“L” BRACKET
PIPE ADAPTER
MAIN AC PUMP
RIGID 1-1/2"
PVC PIPE
RIGID
1-1/2"
PVC PIPE
CHECK VALV E
1/8" HOLE
45º ELBOW
"Y"
CONNECTOR
CHECK VALV E
DRAIN TILE
HOSE CLAMPS
1/8” HOLE
SLOPE
PIPE
DOWN
BASEMENT WATCHD OG
PUMP
PUMP WIRE
PIPE ADAPTER
DRILL 1/8" HOLE
IF CHECK
VALVE USED
F
LOOR
J
OIST
MAIN
1/8” HOLE
BRICKS
AC PUMP
RIGID
1-1/2"
PVC PIPE
U
NION
OR CHECK
VALV E
CHECK V
ALVE
DRAIN TILE
SLOPE
PIPES
D
OWN
BASEMENT WATCHD OG
PUMP
PUMP WIRE
CHECK VALV E
HOSE CLAMPS
1/8” HOLE
"L" BRACKET
FLOOR JOIST
MAIN A
BRICKS
C PUMP
RIGID
1-1/2"
PVC PIPE
UNION
OR CHECK
VALV E
PIPE ADAPTER
DRILL 1/8" HOLE
IF CHECK
VALVE USED
DRAIN TILE
SLOPE PIPES DOWN
BASEMENT WATCHD OG
PUMP
Installation Instructions
There are two basic methods that can be used to install the pump, a direct discharge to the outside of the building, or a connection to an existing discharge pipe. The same two options apply in very narrow sump pits where the backup pump must be mounted above the main pump.
Use a pit that conforms to all local codes, and check the code to see if a gate valve or ball valve is required.
Whenever possible, install your Basement Watchdog backup pump with a direct discharge to the outdoors. By using this method, there will always be an outlet for the water from the sump. During times of very heavy rain, many storm sewers fill up. If your pump is trying to discharge water into a full sewer, there is nowhere for the water to go. By discharging directly outdoors, there is always an outlet for the water that is pumped out of the sump. For this method, you will need to drill a hole through a floor joist or the foundation from the basement to the outside of the house.
If the direct discharge method is not possible or convenient, the Basement Watchdog pump can be connected to the same line as your main AC sump pump by installing a “Y” connector and two (2) check valves.
In most cases, the backup pump will fit next to the main AC pump in the sump pit. In very narrow pits, the backup pump can be mounted above the main AC pump. Try to fit the backup pump on the floor of the sump first. Make sure there is enough room so that the backup pump and the main pump do not touch each other.
Select the installation method that will best suit your needs from the diagrams at the right. Full instructions for each installation method are provided on the following pages.
Installation will take a couple hours.
Page 3
NORMAL SUMP PIT
INSTALLATIONS
Installation A
Direct Discharge
to Outside
Page 4
NARROW SUMP PIT
INSTALLATIONS
Installation C
Direct Discharge
to Outside
Page 6
Installation B Hookup to Existing Discharge Pipe Page 5
Installation D Hookup to Existing Discharge Pipe Page 7
Pump & Pipe
PUMP WIRE
PIPE ADAPTER
DRILL 1/8" HOLE
IF CHECK
VALVE USED
FLOOR
JOIST
MAIN
1/8” HOLE
BRICKS
AC PUMP
RIGID
1-1/2"
PVC PIPE
UNION
OR CHECK
VALVE
CHECK VALVE
DRAIN TILE
SLOPE PIPES DOWN
BASEMENT
WATCHDOG
PUMP
Installation Instructions
INSTALLATION A: DIRECT DISCHARGE TO THE OUTSIDE OF THE BUILDING (Diagram A)
DANGER
!
Unplug the main AC pump when installing the backup pump to avoid electric shock. Failure to do so could cause serious injury or death.
1. Cut a piece of 1½” rigid PVC pipe long enough to reach from the bottom of the sump pit to one (1) foot above the floor. Prime and cement it to the 1½” pipe adapter, then screw the adapter into the pump.
2. Secure the pump wire so that the plug on the end will not fall into the sump. Attach the wire to the pipe with a piece of tape.
3. Place the pump with the PVC pipe attachment on the bottom of the sump floor next to the main AC pump. The pumps should not touch each other. Do not mount the pump to any existing pipes; it should be placed on the
floor of the sump. A brick should be placed under the pump if there are rocks or other debris on the sump floor that may clog the pump.
4. Attach a union or a check valve to the top of the 1½” pipe. This will allow the pump to be removed easily, should the need arise.
The path of the rest of the pipe and the details of each installation will vary. Using sound plumbing practices, route the discharge pipe to an exterior wall via the shortest path with the fewest turns. More turns will reduce the pumping capacity. The pipe section exiting the building should be on a downward slope so that the water in the pipe will exit outside instead of returning to the sump pit. Be sure to seal the hole in the wall where the pipe exits, and prime and cement or clamp all connections securely to prevent leaking. (No check valve is needed with this method of installation as long as you use less than 20 feet
If you use more than a total of 20 feet pipe in the installation (including vertical and horizontal runs), install a check valve in
of pipe.)
CAUTION
place of the union. Make sure it is installed with the arrow pointing up, or it will not prevent the backflow of water. When a check valve is used, a 1/8” hole must be drilled in the PVC pipe above the Basement Watchdog pump. Drill the hole at a 45° angle toward the bottom of the sump to avoid splashing water outside the sump pit. Make sure the hole is above the water line and below the check valve. If a hole is not drilled above the pump, an air lock may prevent the pump from operating.
of
1
2
3
4
Diagram A
Page 4
Pump & Pipe
PUMP WIRE
PIPE
ADAPTER
FLOOR JOIST
MAIN
1/8” HOLE
A BRICKS
C PUMP
RIGID
1-1/2"
PVC PIPE
CHECK VALVE
1/8" HOLE
45º ELBOW
"Y" CONNECTOR
CHECK VALVE
DRAIN TILE
SLOPE
PIPE
DOWN
BASEMENT WATCHDOG
PUMP
Installation Instructions
INSTALLATION B: CONNECTION TO AN EXISTING DISCHARGE PIPE (Diagram B)
Depending on your installation requirements, PVC pipe lengths will vary. Cut the pipes and assemble them as shown in photo #7. Do not cement them
together until you are sure they are cut to the correct lengths. It is important to keep the
discharge pipes on both pumps parallel to each other, so that the pumps remain flat on the floor of the sump. More detailed instructions follow.
DANGER
!
Unplug the main AC pump when installing the backup pump to avoid electric shock. Failure to do so could cause serious injury or death.
1. Cut a piece of 1½” rigid PVC pipe long enough to reach from the bottom of the sump pit to one (1) foot above the floor. Prime and cement it to the 1½” pipe adapter, then screw the adapter into the pump.
2. Install a check valve on the top of the PVC
pipe attached to the Basement Watchdog pump. Make sure it is installed with the arrow pointing up or it will not prevent the backflow of water.
3. When a check valve is used, a 1/8” hole
must be drilled in the PVC pipe above the Basement Watchdog pump. Make sure it is above the water line and below the check
1
Page 5
CAUTION
2
3
valve. Drill the hole at a 45º angle toward the bottom of the sump to avoid splashing water outside the sump pit. If a 1/8” hole is not drilled in the pipe above the pump, an air lock may prevent the pump from operating.
4. If there is no check valve on the discharge pipe of the main AC pump, one must be installed at this time. Cut the discharge pipe approximately one (1) foot above the floor. Install a check valve on the top of the pipe and tighten the bottom hose clamp. Now prime and cement a small piece of 1½” PVC pipe to the bottom of a “Y” connector. Prime and cement the top of the “Y” assembly to the discharge pipe with the “Y” extension facing down toward the backup pump. Now connect the bottom of the assembly to the check valve and tighten the hose clamp.
CAUTION
Failure to install a check valve between the “Y” connector and the Main AC pump will cause the backup system to not operate properly. A 1/8” hole must also be drilled in the PVC pipe above the Main AC pump.
5. Secure the pump wire so that the plug on the end will not fall into the sump. Attach the wire to the pipe with a piece of tape.
6. Place the pump with the PVC pipe attachment on the bottom of the sump floor next to the main AC pump. The pumps should not touch each other. Do not mount the pump to any existing pipes; it should be placed on the floor of the sump. A brick should be placed under the pump if there are rocks or other debris on the sump floor that may clog the pump.
4
6
7
7. Connect a piece of 1½” PVC pipe above the check valve of the Basement Watchdog pump, and attach a 45° elbow to that pipe. Extend another piece of pipe to reach from the 45° elbow to the “Y” connector on the other pipe.
8. Prime and cement all pipe connections securely to prevent leaking, and tighten all the hose clamps.
5
Diagram B
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