Basement Watchdog Big Combo User Manual

Instruction Manual &
Safety Warnings
Combination Primary and
Backup Sump Pump System
Table of Contents
Important Safety Warnings and Instructions
Introduction
Installing the Pipe and Pump 3
Preparing the Battery 4,5
System Connections
This manual is for the systems that have the BWSP-A backup controller, which can accommodate maintenance or maintenance free batteries. See pages 2-6 for additional information.
Understanding the Warning Lights and Alarms
Silencing the alarm during an emergency 6 Battery alarm 7 Cleaning the battery terminals 7 Replacing the battery 8 Fuse alarm 9 Water alarm 9 Pump alarm 10 Replacing the backup pump 10 Replacing the primary pump 10 Power alarm 11 Charging 12 System operating 12
Testing the System
Test-Reset-Silence button 12 Testing the float switches 12
Maintenance Check List 12 Parts & Service Information
Technical support 12
Replacement Parts Diagram & List 13 Troubleshooting Guide 14 Warranty 15
IMPORTANT: Even if you have the Basement Watchdog sump pump system installed by someone else, you must read and follow the safety information contained in this manual. Failure to do so could result in property damage, serious injury, or death.
Important Safety Warnings & Instructions
SAVE THESE INSTRUCTIONS. This manual
contains important SAFETY WARNINGS and OPERATING INSTRUCTIONS for the Basement Watchdog combination sump pump system. You will need to refer to it before attempting any installation or maintenance. ALWAYS keep these instructions with the unit so that they will be easily accessible.
Failure to read and follow these warnings and instructions could result in property damage, serious injury, or death. It is important to read this manual, even if you did not install the Basement Watchdog combination sump pump, since this manual contains safety information regarding the use and maintenance of this product. DO NOT DISCARD THIS MANUAL.
ELECTRICAL PRECAUTIONS
DANGER
!
Risk of electrical shock and fire hazard. May result in death serious injury, shock or burns. To help reduce these risks, observe the following precautions:
• DO NOT walk on wet areas of the basement
until all power has been turned off. If the main power supply is in a wet basement, call an electrician.
• ALWAYS disconnect the pumps from the power
source before servicing or making adjustments.
• ALWAYS unplug the control units and
disconnect the cables from the battery before attempting any maintenance or cleaning.
• NEVER handle the pump or motor with wet
hands or when standing on a wet or damp surface while the pump is plugged into the power source.
• MAKE SURE THERE IS A PROPERLY GROUNDED RECEPTACLE AVAILABLE. This
pump is wired with a 3-prong grounded plug. To reduce the risk of electric shock, be certain that it is only connected to a properly grounded 3-prong receptacle. If you have a 2­prong receptacle, have a licensed electrician
replace it with a 3-prong receptacle according to local codes and ordinances.
• NEVER bypass grounding wires or remove the
ground prong from the plug.
• DO NOT use an extension cord. The electrical
outlet should be within the length of the pump's power cord, and at least 4 feet above the floor level to minimize potential hazards from flood conditions.
• DO protect the electrical cord from sharp
objects, hot surfaces, oil and chemicals. Avoid kinking the cord.
• MAKE SURE the supply circuit has a fuse or
circuit breaker rated to handle the power requirements noted on the nameplate of the pump.
CAUTION
To reduce the risk of hazards that can cause injury or property damage, observe the following precautions:
• DO NOT use the power cord or strain relief to
carry the pumps. Use the handle.
• DO NOT pull on the cord to disconnect the
system or the pump. Pull the plug.
• DO NOT expose the control units to rain or
snow.
• DO NOT operate the pumps or control units if
they have been damaged in any way.
• DO NOT use pumps in pits handling raw
sewage, salt water, or hazardous liquids.
• DO NOT disassemble the pumps or control
units. When service is required, contact Glentronics' technical support at 800-991­0466, option 3. Return the product to the manufacturer for any repairs at the following address:
Glentronics, Inc.
645 Heathrow Drive, Lincolnshire, IL 60069
BATTERY PREPARATION
WARNING / POISON
!
Sulfuric acid can cause blindness or severe burns. Avoid contact with skin, eyes or clothing. In the event of accident, flush
with water and call a physician immediately. KEEP OUT OF REACH OF CHILDREN.
To help reduce these risks, observe the following precautions:
Someone should be within range of your voice
or close enough to come to your aid when you work near a lead-acid battery.
Have plenty of fresh water and soap nearby in
case battery acid contacts skin, clothing or eyes.
Wear eye and clothing protection and avoid
touching your eyes while working with battery acid or working near the battery.
If battery acid contacts skin or clothing, wash
immediately with soap and water. If acid enters eye, immediately flood eye with run­ning cold water for at least 15 minutes and get medical attention.
Battery posts and terminals contain lead and
lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
BATTERY PRECAUTIONS
DANGER
!
Explosive gases could cause serious injury or death. Cigarettes, flames or sparks could cause battery to explode in enclosed spaces. Charge in well-ventilated area. Always shield eyes and face from battery. Keep vent caps tight and level.
To help reduce these risks, observe the following precautions:
• NEVER smoke or allow a spark or flame in the
vicinity of the battery.
Use the Basement Watchdog control unit for charging a LEAD-ACID battery only. DO NOT use the control unit for charging dry-cell batteries that are most commonly used with home appliances.
Be sure the area around the battery is well­ventilated.
When cleaning or adding water to the battery, first fan the top of the battery with a piece of cardboard or another non-metallic blow away any hydrogen or oxygen gas that may have been emitted from the battery.
material to
• DO NOT drop a metal tool onto the battery. It
might spark or short-circuit the battery and cause an explosion.
Remove personal metal items such as rings,
bracelets, watches, etc. when working with a lead-acid battery. A short circuit through one of these items can melt it causing a severe burn.
• ALWAYS remove the charger from the electrical
outlet before connecting or disconnecting the battery cables. Never allow the rings to touch
each other.
Check the polarity of the battery posts. The
POSITIVE (+) battery post usually has a larger diameter than the NEGATIVE (-) post.
POSITIVE POST HAS LARGER DIAMETER
When connecting the battery cables, first
connect the small ring on the end of the BLACK wire to the NEGATIVE (-) post of the battery, and then connect the large ring on end of the RED wire to the POSITIVE (+) post of the battery.
POSITIVE
POST
Do not use system to pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc.
NEGATIVE POST HAS SMALLER DIAMETER
DANGER
!
NEGATIVE
POST
Page 1
Introduction
The Basement Watchdog combination sump pump system is designed to provide both primary and backup pumping capabilities. The primary pump will operate as long as it is receiving AC power. If the power is interrupted, or more water is coming into the sump than the AC pump can handle, the backup sump pump will begin pumping automatically. The backup system has unique monitoring features that diagnose a problem and sound an alarm. A light on the display panel of the control unit will indicate the cause of the alarm and the corrective action. The two systems have been pre-assembled for easy installation.
For added reliability, the float switches have, not one, but two floats. Should one float fail to operate, the second float automatically activates the pump.
The Basement Watchdog Sump Pump System includes:
A 1/2 HP primary pump with a caged dual
float switch, and a blue piggyback controller that plugs into the wall outlet
A black backup pump supported by a bracketA black control unit for the backup pump with
a battery fluid sensor, a dual float switch, and battery cables
Two cable ties to secure the wires to the
discharge pipe
A battery cap with a hole to accommodate
the fluid sensor
A battery chargerA rubber union
You will also need to supply:
A Basement Watchdog 7.5
Hour Battery*
Six quarts of 1.265 specific gravity
battery acid
*Basement Watchdog standby
batteries are specifically designed to work with your battery backup sump pump system. Glentronics can not guarantee the compatibility of other brands of batteries. For optimal performance the use of a Basement Watchdog standby battery is recommended.
Battery Charger
Battery
Box
Battery Cables
Backup Pump Controller
Fluid Sensor
Battery Cap
For some installations you may also need additional items:
1-1/2” rigid PVC
pipe
A 1-1/2” PVC pipe
connector or a 1-1/2” rubber union
PVC pipe cleaner
and cement
Backup
Pump
Cable Ties
Backup Pump
Float Switch
Primary Pump
Float Switch
Rubber
Union
Primary
Pump
Primary Pump
Controller
System Specifications
Power supply requirements . . . . 115 volts, 60 Hz
AC pump pumping capacity . . . 3200 GPH @ 10’ DC pump pumping capacity . . . 1730 GPH @ 10’
Overall dimensions. . . . . . . . . . 11” W x 18” H
Pump housings and strainers . . . . . . . . . . . . .
• Primary - Cast iron/cast aluminum housing with non-corrosive strainer
• Backup - Non-corrosive housing and strainer
Page 2
Installing the Pipe and Pump
PRIMARY
PUMP WIRE
PRIMARY
FLOAT
WIRE
BATTERY
BOX
DRAIN TILE
AC OUTLET
BACKUP
PUMP
CHARGER
PRIMARY
PUMP
CONTROLLER
BACKUP PUMP FLOAT SWITCH
BACKUP
PUMP
PRIMARY PUMP FLOA T SWITCH
PRIMARY PUMP
BACKUP PUMP
CONTROLLER
BACKUP
PUMP WIRE
BACKUP
FLOAT
WIRE
CABLE TIE
CABLE TIE
RUBBER UNION
SUMP PIT COVER
FLOOR JOIST
SLOPE
PIPE
DOWN
END OF
PIPE
19”
CUT
PVC TO
THIS
LENGTH
The Basement Watchdog combination system is compact and will fit in a sump pit as small as 12” wide and 14” high (the size of a 5 gallon bucket). It measures 18“ inches from the bottom of the pump to the top of the Y­connector where it will be attached to the discharge pipe.
Use a pit that conforms to all local codes, and check the code to see if a gate valve or ball valve is required.
The path of the existing vertical discharge pipe to an exterior wall should have the shortest path with the fewest turns. The more turns will reduce the pumping capacity. The horizontal discharge pipe must be positioned in a downward slope when it exits the building, so any remaining water will drain away. Failure to do this will prevent water from exiting the pit and damage the pump if the line freezes. (see Diagram A)
The system should be placed on a flat surface
Diagram A
Page 3
18“
free from dirt and debris. If the bottom of the sump pit is not clean, remove as much of the debris as possible. You may place a pump stand or bricks on the floor of the sump pit to raise the pump above the debris.
If you are replacing an old sump pump, unplug
the pump from the outlet.
1. Remove the check valve or rubber union.
Discard the check valve. The Basement Watchdog system contains built-in check valves, so the old valve will not be needed.
If the existing system is installed without a check valve or rubber union, saw the pipe apart above the sump pit. (Refer to the diagram in step #3.)
2. Remove the old pump from the pit, and unscrew the pipe and pipe adapter from the pump.
3. Measure the distance from the bottom of the sump pit (or from the top of the bricks in the sump pit) to the end of the discharge pipe. Subtract 19 inches (the height of the pump system + 1 inch). Cut a piece of 1-1/2” rigid PVC pipe to that length.
4. (a) Connect this piece to the discharge pipe by cementing the two pieces together with a 1-1/2” PVC pipe connector. (Follow the instructions on the PVC pipe cleaner and cement.) OR, (b) connect the two pieces of pipe together with a rubber union.
5. Remove the pump assembly by grabbing the handle of the silver pump and lifting up. DO NOT lift the assembly by grabbing any of the pipes. They may break.
6. Separate the attached cords and controllers and place them next to the pump system. BE
SURE THE CORDS AND CONTROLLERS DO NOT FALL INTO THE SUMP PIT DURING THE INSTALLATION.
7. Loosen the hose clamps on the enclosed rubber union, and slide the union up on the discharge pipe until it is even with the bottom of the pipe.
8. Lift the combination system by the handle on the primary pump and lower it into the sump pit. Make sure it is level.
9. Inspect the two float switches. They should both be vertical and positioned so that they move smoothly without hitting the pump or the wall of the sump pit.
10. Position the top of the pump system pipe so it is directly below the discharge pipe. Slide the rubber union down until half of the rubber
1
4a
2
4b
6
union is covering the pump pipe, and the other half is covering the bottom of the discharge pipe. Tighten the hose clamp screws securely.
3
5
7
8 9 10
Preparing the Battery
2nd LEVEL
1st LEVEL
PLATES
CE LL WALL
BATTERY TERMINALS
BATTERY CAP RINGS
CROSS SECTION OF BATTERY
The Basement Watchdog 7.5 Hour Standby Battery has been designed to run the backup pump for a minimum of 7.5 hours continuously. However, most of the time the pump will turn on and off, and the battery will run the pump intermittently for days. In addition, the unique materials in the battery enable it to last longer in standby service.
NOTE: The battery will not
CAUTION
• The use of automotive batteries is NOT recommended. Automotive batteries are not designed for this application. They will only run the pump for a short time and will have a shorter life than a standby battery.
• The battery fluid sensor and cap are designed to fit the Basement Watchdog batteries. Measuring the battery fluid is one of the most important features of the system; since about 80% of backup sump pump failures are the result of a battery that has dried out.
• Basement Watchdog standby batteries are specifically designed to work with your battery backup sump pump system. Glentronics can not guarantee the compatibility of other brands of batteries. For optimal performance the use of a Basement Watchdog standby battery is recommended.
!
DO NOT insert the fluid sensor into any battery except a Basement Watchdog battery. DO NOT use the enclosed battery cap on any battery except a Basement Watchdog battery. DO NOT drill a hole in the cap or the top of another brand of battery to accommodate the fluid sensor. Batteries emit explosive gases, which can cause serious injury or death.
PREPARING THE BASEMENT WATCHDOG STANDBY BATTERY
The Basement Watchdog batteries are shipped dry (without acid) so they never lose power before you take them home. A battery is activated when the acid is added, and then it slowly begins to deteriorate as it ages. By adding
run the primary pump.
DANGER
the acid just before use, the battery will always be fresh. Use 1.265 specific gravity battery acid to fill the battery. It is available where you purchased the battery.
NOTE: Basement Watchdog batteries now come in two configurations. The tops of the batteries look different, and the directions for filling the batteries and connecting the fluid sensor will vary slightly. If the top of your battery looks like photo A, follow the instructions on this page. If the top of your battery looks like photo B on page 5, follow the instructions on page 5.
DANGER/POISON
!
Contains sulfuric acid. Wear eye and clothing protection. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eyes, flush with water for 15 minutes, and get prompt medical attention. Review the safety instructions on page 1.
TO FILL THE BATTERY
1. Remove the cover of the battery box by pushing the tabs on the front and back of the box and lifting up. Place the battery box on the floor. Place the dry (unfilled) battery into the battery box.
2. Remove the foil seal on the top of the battery.
3. Carefully push in the perforated tab at the top of the acid pack. Lift up the large tab and pull out the dispensing hose. Hold the hose upright above the pack and squeeze the hose forcing all the acid back into the pack.
4. Position the acid pack and battery as shown at the right. Pinch the end of the hose together and cut off the tip. Insert the end of the hose into each cell. Control the flow by pinching the hose with thumb and forefinger. Fill each
cell of the battery to a level just covering the battery plates, and then go back and top off each cell equally. It is important to have all of the cells filled equally or the battery will not operate properly. The acid should reach a
level about 1/4” below the cap rings. You may top off each cell with a little distilled water, if necessary. DO NOT OVERFILL THE BATTERY. (Diagram B)
A newly filled battery will sometimes require additional acid after about ten minutes. Re-
examine the fill level and add additional acid, if necessary. The battery acid may bubble at this time and give off a sulfur-like smell, but this is normal. After the battery has been filled, screw the caps on the top of the battery.
The battery will be charged 70%-80% 30 minutes after adding the acid. The system will then finish charging the battery. During this time the alarm may sound.
BATTERY A
1
2
3
4
Diagram B
1. Fill to 1st level, cover the plates
2. Then fill to 2nd level, just below the bottom of the cap rings
Do not throw an old battery in the trash. Take it to a service station or recycling center.
Page 4
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