Barudan BENYHE-ZQ-C, BENBHE-ZQ-C User Manual

BENBHE-ZQ-C
HIGH SPEED AUTOMATIC EMBROIDERY MACHINE
BENYHE-ZQ-C
PARTS LIST
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00A TABLE - FRAME A
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 2
3 4
5
6
7
8
9
10
11
12 13 14 15 16 17 18
SC140060 SC140070
SC140050 SC160060 SC160000 SC140130
SC140120
A9014161
SC140110
SC140080
SC140180
A9014162
A9014163 SC140160 SC140170 A9019049 SC160010 SC160020 SC160030
Oil store(L) P=520 Oil store(Center) P=520
Oil store(R) P=520 Frame a'ssy BENYHE-ZQ5-C04 450×520/520 Frame a'ssy BENYHE-ZQ5-C06 450×520/520 Table bracket
Table stopper
Rubber foot for pipes (C-31-5)
Table stand
Table stand bracket
Knob bolt
Seven lobe knob(KSF-40-M8)
Color rubber foot(C-30-FRB-3225) Support table catch stay(R) Support table catch stay(L) Caster(SSC-125NU) Mount base(Compact machine) Vibroisolating pad(Compact machine) Mount base a'ssy(Compact machine)
1
4T
3
6T
5 1
4T
1
6T
1
4T
2
6T
3
4T
2
6T
3
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4
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4 2 1 1 4 4 4
4 51 Hex.socket flange bolt M6×12(Uni chrome) 52 Hex.socket flange bolt M5×10(Uni chrome) 53 Hex.socket bolt M5×15(With adhesive)
Black(Screw lock red) 54 Hex.socket flange bolt M5×12 55 Hex.nut M20 56 Hex.bolt M20×75
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00B TABLE - FRAME A
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 SC120030 Thread cut service cover 1 2 SC120050 Table BENYHE-ZQ5-C04 450x520/520 1 4T
SC120000 Table BENYHE-ZQ5-C06 450x520/520 1 6T 3 SC120040 Encoder service cover 1 4 RQ120080 Jointed plate 2 5 SC140090 Table support angle 1 6 A9013070 Toggle clamp(KAKUTA No.40A) 4 4T
5 6T
7 SC120010 Joint plate 2 4T
3 6T
8 HM140120 Table stopper(Front) 10 4T
14 6T
9 SC120020 Table stand stopper 3 4T
4 6T 10 SC140100 R-side stand table support 1 11 SC140150 Connection table support 2 12 SC140140 Table support(L=200) 8 4T
12 6T
13 SC210010 Adjust nut M10 40 4T
56 6T 14 SC140000 RH-table support bracket 1 15 SC140040 Table support stay 2 16 A9014163 Color rubber foot(C-30-FRB-3225) 2 17 SC140030 LH-table support 1 18 SC140020 RH-table support 1 19 SC140010 LH-table support bracket 1 51 Flush screw(Under cut) M4x8 52 Rag nut(C) M4 53 Pierce screw M5x19 54 Hex.socket flange bolt M6x12 55 Hex.socket flange bolt M6x12(Uni chrome) 56 Pierce screw M5x23 57 Hex.socket flange bolt M5x10(Uni chrome) 58 Hex.socket bolt M5x15(Black)
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01A HEAD - BED A
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 HS210021 Lower shaft
HS210020 Lower shaft 2 KF220290 Lower shaft collar 3 KF220230 Lower shaft metal(Front) 4 KF220220 Lower shaft metal(Rear) 5 A9012154 Thrust washer TRA-512 6 HP220712 Lower shaft gear(Small gear) 7 A9014059 Gromet MG(MG-1) 8 KL220140 Oil felt C(5×25×20) 9 KX250080 Throat plate set screw(Hex.socket)
10 HS210190 Cylinder bed cover 11 HS210042 Bed cover 12 HP321082 Lower shaft connecting gear(Large gear) 13 HP321090 Lower shaft connecting shaft collar 14 A9011111 Needle bearing(TLA-2012Z) 15 SC210000 Adjust bolt 16 SC210010 Adjust nut M10 17 HS210280 Bsrrel bed R-type(Small bobbin)
HS210230 Bsrrel bed R-type(Middle bobbin)
18 LA210080 Throat plate base
HS210200 Throat plate base(Middle bobbin)
19 KC250482 Barrel bed cover hold spring 20 KF220240 Vertical shaft metal(Upper) 21 KF220700 Rotating hook HSL-ATR(M1QTS)
HB220010 Rotating hook HSM-A(M2Q) TS
22 KF220530 Bobbin
KF220421 Bobbin
H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1
Small bobbin Middle bobbin
Small bobbin Middle bobbin Small bobbin Middle bobbin
Small bobbin Middle bobbin Small bobbin Middle bobbin
(HSM)(DBM)(For aluminum,middle bobbin)
23 KF220981 Bobbin case(SC35-BNS-3)
KF220302 Bobbin case BC-DBM(Z2)-NBL5 middle bobbin
24 HS210030 Barrel bed cover 25 A9012027 Hinge(TH-TN-72)
H X 1 H X 1 H X 1 H X 1
Small bobbin Middle bobbin
51 Hex.socket set screw SM1/4 40×4 52 Hex.socket set screw M5×6 53 Hex.socket bolt M5×15 54 Pan screw M3×6 55 Screw(SM11/64 40×5) 56 Set screw(SM11/64 40×5)
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01B HEAD - BED B
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 HP321720 Encoder driving gear No.2 1 2 SC330130 Encoder retainer 1 3 KN511020 Position coder TS5307N54 1 4 SC250080 Encoder safety cover 1
5 HP321710 Encoder driving gear No.1 1 51 Hex.socket set screw M4×8 52 Hex.socket bolt M4×18 53 Hex.socket bolt M6×25 54 Hex.socket bolt M6×15 55 Hex.socket set screw M5×5
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02A THREAD CUT A
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 KX270282 Cylinder throat plate(R-type) a'ssy 2 KX250080 Throat plate set screw(Hex.socket)
H X 1 H X 2
3 Hex.socket flush screw M4×6 4 KX270022 Cylinder throat plate(R type) 5 HT270160 Lower thread support stay upper CMP 6 HT270180 Lower thread support stay lower CMP 7 KN270961 Fixed knife 8 KX270010 Fixed knife set screw
9 KN270952 Drive knife 10 A9013066 Wave washer(WW5)(SK) 11 KC270970 Lower thread knife rotary shaft 12 HS210111 Lower thread knife drive rod A 13 HS210121 Lower thread knife drive rod B 14 HS210100 Lower thread knife drive lever upper 15 HS210050 Hook fixed stay 16 HS210143 Hook(For small bobbin)
HS210142 Hook(For middle bobbin) 17 KC271001 Upper thread knife rotary shaft 18 HS210070 Hook drive rod 19 A9056030 Rotary solenoid
H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1
3ER25-35×3×8×9 M960371R(ETL)
20 HS210061 Solenoid stay(For small bobbin)
HS210060 Solenoid stay(For middle bobbin) 21 KN272401 Stopper eccentric 22 KC271940 Soleroid lever A 23 HS210080 Connecting clamp 24 A9011173 DU bush with flange(MB0606-12FDU) 25 HS210090 Knife lever rotary shaft 26 KN271560 Knife lever 27 MT272500 Connecting bar clamp
HM270000 Connecting bar clamp 28 KX270000 Rotating hook bobbin case holder position
H X 1 H X 1 H X 2 H X 1 H X 1 H X 2 H X 1 H X 1 H X 1 H X 1 H X 1
NSHE/NRHE Except for NSHE/NRHE
bracket
29 KX270430 Screw(Cylinder)
H X 1
30 Pan screw M3×3 31 Hex.nut M3 32 Hex.socket bolt M4×8(With plain washer) 33 Hex.socket bolt M4×18 34 Hex.socket bolt M4×10 35 Hex.socket bolt M3×5 36 Hex.nut M4 37 Hex.socket set screw M5×6 38 Hex.socket bolt M4×6 39 Hex.socket bolt M4×8
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02B THREAD CUT B
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 A9054040 Condenser(6µF-200V) 1 2 HS270030 Motor cam lever 1 3 KC330180 Collar 10 dia. 1 4 A9052078 Micro switch(D2VW-01L2A-1) 1 5 KN271782 Drive lever 1 6 HM270010 Motor lever collar 1 7 KN271750 Motor lever rotary shaft 1 8 A9012002 Uniball joint(PR-6) 1
9 KC330510 Hex.connecting rod(Large) 1 10 KC330410 Lock connecting rod(2M) 1 11 SC270000 Thread cutter motor bracket 1 12 KC271430 Motor spacer 1 13 A9065088 Reversible motor 1
RM-H6A8PE-AAR3256RH-D36X115 14 SC250020 Thread cutter central drive cover 1 15 HS270110 Thread cutter drive a'ssy(Compact machine)
1 SET
ETL-HE-BMK5 16 HN270010 Drive cam(Brigde cylinder) 1 17 KN272350 Drive pin 1 18 Hex.nut M3 19 Hex.socket bolt M8×20 20 Hex.nut M6 21 Hex.socket bolt M6×12 22 Hex.socket set screw M5×6 23 Hex.socket bolt M6×55 24 Hex.nut M8 25 Truss screw M3×15,M3×20 26 Hex.nut M5 27 Hex.socket bolt M4×10 28 Hex.socket set screw M5×6 29 Pan screw M5×65 30 Truss screw M6×10 31 HS270070 Switch fixed bracket(Cylinder) 32 Hex.socket bolt M4×12
A9053082 Thread cutter motor cable 0.75×6×4M 1
02C THREAD CUT C
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 A9056031 Rotary solenoid
H X 1
4ER67.5-33×3×8×9 M970385R(ETL) 2 KL270260 Switch stay 3 A9052028 Proximity switch(RS-603) 4 KL270081 Thread away base 5 KN272401 Stopper eccentric 6 KL270110 Thread away solenoid lever 7 KL270450 Hook guide plate 8 KL270091 Thread away hook guide 9 KL270101 Thread away hook
10 KL270120 Connecting plate 11 KL270130 Lever connecting pin 12 RD270040 Thread guard disk(Upper) 13 RD270020 Napped plate 14 KX270070 Thread guard disk spacer 15 RD270032 Thread guard disk bracket 16 RV250090 Oil catch felt 17 RV250111 Oil catch cover(Compact machine) 18 A9014158 Rivet 2.5 dia. ×10.5 (Brass) 19 RV250121 Oil catch cover set(Compact machine)
H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 1 H X 2 H X 1 H X 1 H X 2 H X 1 H X 1 H X 1 H X 2 H X 1
51 Truss screw M3×10 52 Truss screw M3×6 53 Hex.socket bolt M4×12(With washers) 54 Truss screw M4×16 55 Hex.nut M4 56 Hex.socket set screw M4×8 57 Hex.nut M3 58 Truss screw M3×7 59 Truss screw M4×12 60 Truss screw M4×8 61 Hex.socket bolt M4×5(With washers)
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02D THREAD CUT D
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 RD270050 Thread support apron a'ssy H×1 2 KF230582 Thread way guide(For thread support apron) H×15 3 KX270120 Thread support spring H×15 KF230582 4 KX270090 Thread support clamp H×15 5 KX270110 Thread support pin H×15 6 KX270100 Thread support block H×15 7 KF250220 Thread guard disk H×3 8 KF250241 Thread hook spring H×3 9 KF250231 Thread guard spring holder H×3
10 KF250250 Thread hook shaft screw H×3 11 KX270340 Thread support a'ssy H×1 12 LA270070 Thread support base H×1 13 HT230520 Needle bar driver stopper H×1 14 A9012368 Spacer(Bind bush) H×1 15 KX270360 Thread support push rod H×1 16 KX270320 Thread support push pin H×1 17 KX270290 Thread support lever H×1 18 KX270310 Thread support link H×1 19 KX270300 Thread support lever pin H×1 20 KX270350 Thread support return spring H×1 21 A9056037 Keep solenoid TDS-K10SL(With cover) H×1 22 HT270063 Thread support clamp set screw(YN) H×15 23 Hex.socket button bolt M3×10
(With washers) 24 Hex.socket bolt M4×12(With washers) 25 Hex.socket set screw M5×8 26 Hex.socket set screw M3×6 27 Hex.socket bolt M3×6 28 Hex.socket bolt M3×8(With washers) 29 Hex.socket set screw M4×4 30 A9012127 E-ring(3 dia.) H×1 31 Hex.socket bolt M3×6(With plain washer) 32 KC270101 Solenoid pin H×1 33 RD270010 Thread support apron H×1 34 RD270060 Thread support apron(With insulator) H×1
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03A TAKE UP LEVER A
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 KX230152 Take up lever(ZN multi) H×15 2 KX230141 Take up lever spacer H×13 3 RD230201 Take up lever spacer collar H×1 4 RD230080 Take up lever shaft H×1 5 KX230120 Take up lever collar H×1 6 KX230310 Take up lever shim(t0.3) H×1
7 LA230281 Take up lever bracket H×1 51 Hex.socket set screw M4×4 52 Hex.socket set screw M4×8 53 Hex.socket bolt M4×8(With washers)
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03B TAKE UP LEVER B
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 RN230000 Take up lever-Needle bar drive a'ssy H×1 Small bobbin
RN230060 Take up lever-Needle bar drive a'ssy H×1 Middle bobbin 2 RN230010 Needle bar driving cam a'ssy H×1 3 RN230020 Needle bar driving cam(Eccentric 9.2 x 20 dia.) H×1 4 RN230030 Bearing case a'ssy H×1 5 RN230040 Bearing case H×1 6 A9010073 Ball bearing(6005ZZ) H×1 7 A9012421 C-ring for hole 47 dia. H×1 8 HB230070 Washer for cam(1) H×1 9 HB230080 Washer for cam(2) H×1
10 RH230290 Take up lever cam H6 20 dia. H×1 Small bobbin
RN230070 Take up lever cam J1B 20 dia. H×1 Middle bobbin
11 RH230300 Take up lever cam base H×1 12 HB230620 Flush screw H×3 13 RH230280 Needle bar crank rod H×1 14 RH230271 Needle bearing H×1 15 HB230800 Driving shaft set collar H×1 16 RV230070 Take up lever driving lever a'ssy H×1 17 HB230650 Flush screw(With adhesion) H×1 18 RV230060 Take up lever driving roller H×1 19 RD230130 Take up lever driving roller shaft H×1 20 RH230311 Take up lever driving lever H×1 21 RH230810 Take up lever metal H×1 22 RH230801 Take up lever driving lever(Metal) H×1 23 KF230680 Cam followers(KR×4×7.9×15-1P×1) H×1 24 KF230501 Take up lever roller a'ssy H×1 25 RH230610 Thrust washer H×1 26 RV210000 Arm H×1 27 RH230330 Needle bar driving cam set collar H×1 28 RH230320 Take up lever driving lever fixing pin H×1 51 Hex.socket bolt M4×8 52 Hex.socket set screw M4×4(With adhesion) 53 Hex.nut M4(With spring washer) 54 Hex.socket set screw M5×10 55 Hex.socket bolt M4×15(With washers) 56 Hex.socket bolt M5×18
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04A NEEDLE BAR A
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 RD230020 LM guide H×1 2 RD230031 Base plate(BEMAX) H×1 3 KX230192 LM stopper H×1 4 RD230180 Arm support fixing bracket H×1 5 RV250060 Head side cover(Left) 1 Last head,DSH
RD250080 Head side cover(Left) 1 Last head,Except for DSH 6 RV230120 Slide block a'ssy(ZQ5) H-1 Except for first head
RV230040 Slide block a'ssy(ZQ5) Color change 1 First head 7 RD230480 Needle bar a'ssy H×15 8 RD230170 Slide block fixing plate H×1 9 RD230490 Needle bar guide H×15
10 RH230410 Needle bar H×15 11 KV230040 Needle bar spring(Upper,for thick type) H×15 12 HT230330 Cloth hold set clamp H×15 13 HT230263 Washer for set clamp H×15 14 KX230251 Needle bar spring lower(ZN) Plating H×15 15 KF230920 O-ring(Large) H×30 16 RV230010 Slide block(ZQ5) H-1 Except for first head
RV230130 Slide block(ZQ5) Color change 1 First head
17 RD230060 Bearing plate H×1 18 RD230370 Cloth hold(ZQ4) H×15 19 RV230030 Needle bar felt(ZQ5) H×1 20 KF230910 O-ring(AN6227-5) H×15 21 HT230120 Washer 2.4 H×15 22 RH230440 Needle clamp(With hook,set screw) H×15 23 RH230460 Needle clamp screw H×15 24 RH230450 Needle clamp(With hook) H×15 25 FN070011SNY Needle(DBXK5-NY11S) H×15 51 Hex.socket bolt M3×8 52 Hex.socket bolt M5×15 53 Hex.socket button bolt M3×6 54 Hex.socket flange bolt M4×12 55 Hex.socket bolt M4×10(With plain washer) Last head 56 Hex.socket bolt M3×8(With plain washer) 57 Hex.socket flush screw M5×20 58 Hex.socket double point screw M4×4 59 Hex.socket bolt M3×8 60 Hex.socket flush screw M3×25 61 Hex.socket bolt M3×25
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