Barudan BENYHE-ZQ-B04/06 User Manual

BENYHE-ZQ-B04/06
PARTS BOOK
BENYHE-ZQ-B
BENBHE-ZQ-B
HIGH SPEED AUTOMATIC EMBROIDERY
MACHINE
00A Table Frame A 00B Table Frame B
00C Table Frame C
01 Head-Bed 02A Thread Cut A 02B Thread Cut B
02C Thread Cut C 02D Thread Cut D
03 Take Up Lever
Contents
Page 1
04A Needle Bar A 04B Needle Bar B
04C Needle Bar C 04D Needle Bar D
05 Jump 06A Thread Guide A (Standard) 06B Thread Guide B (UTSM)
Contents
07A Color Change A 07B Color Change B 08A Drive A 08B Drive B 10A Pantograph Drive A
10B-1 Pantograph Drive B-1 10B-2 Pantograph Drive B-2 (Tubular Arms) 10B-3 Pantograph Drive B-3 (Cap Frame)
10C Pantograph Drive C 10D Pantograph Drive D
Page 2
10E Pantograph Drive E
10F Pantograph Drive F
10G Pantograph Drive G
10H Pantograph Drive H
10I Pantograph Drive I
10J Pantograph Drive J 11A-1 Control A (NY-2) 11A-2 Control A (NB)
11B Control B
12 Accessories
MACHINE LAYOUT (BENYHE-ZQ-B)
08A 08B
06A 06B
03
04A
04D
04B 04C
05
02D
02C
10D
00C
12
10E
10H
10F 10G
07A 07B
10I
10J
10C
10A 10B
00B
00A
02A 02B
01
BENYHE-ZQ-B BENBHE-ZQ-B
11B
11A-1 11A-2

00A TABLE FRAME A

BENBHE-ZQ-B
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BENYHE-ZQ-B
10
00A
Table Frame A
ITEM LIST NO. DESCRIPTION QTY NOTE
RQ130000 Shaft Cover (520) 11. RQ130011 Shaft Cover (380) 1
2.
3. RQ160240 Left Side Cover (Upper) 1
4. RQ160230 Left Side Cover (Lower) 1
5. RQ160260 Left Cover Support 1
6.
7. RQ160250 Right Cover Support 1
8. RQ160220 Right Side Cover (Upper) 1
9. RQ160210 Right Side Cover (Lower) 1
10. RQ160010 Mounting Base 4
11. A9019005 Caster (420SA-UB 100mm) 4
15. RQ310060 Blind Lid
51. Truss Screw M5 x 8
52. Hex Socket Bolt M5 x 10
53. Hex Nut M20
54. Hex Bolt M20 x 65
55. Hex Socket Flange Bolt M6 x 12
RQ160020 Frame Assembly (NYHE-B04,520) 1 RY160000 Frame Assembly (NYHE-B04,520) (ZQ5) RQ160032 Frame Assembly (NYHE-B06,380) 1
RQ160180 Bridge Cover ZQ-B04 (520) 1 A = Left, B = Right RQ160180 Bridge Cover ZQ-B04 (520) (ZQ5) A =left ,B =center ,C=right RQ160191 Bridge Cover ZQ-B06 (380) 1
RQ140120 Oil Cover Left (520) 112. RQ140131 Oil Cover Left (380) 1 RQ140140 Oil Cover Center (520) 313. RQ140150 Oil Cover Center (380) 5 RQ140100 Oil Cover Right (520) 114. RQ140111 Oil Cover Right (380) 1

00B TABLE FRAME B

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"C"
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00B
Table Frame B
ITEM LIST NO. DESCRIPTION QTY NOTE
RQ120000 Table Top, NYHE-ZQ- B04 1 Sections A - D1. RQ120011 Table Top, NYHE-ZQ- B06 1
2. HM120011 Table Cover 1
3. RQ120070 Center Table Cover 1
4. HM120020 Right Table Cover 1
5. RQ120080 Connecting Plate 2
6. A100286 Vertical Flange Base Clamp 8
7. RQ120020 Joint Plate 2 10 4 head8. HM140120 Table Stopper (Front) 14 6 head
9. RQ140010 Table Support #2 2
10. RQ140170 Side Table Support #1 3
7 4 head11. RQ140000 Table Support #1
11 6 head
12. RQ140030 Table Support #4 1
13. RQ140020 Table Support #3 1
14. RQ140050 Table Support (Left) 1
15. RQ140250 Table Support (Center) 2
16. RQ140180 Side Table Support #2 1
17. RQ140160 Table Fixing Bracket 2
18. HM140100 Table Stopper Side 4
19. RQ140090 Lower Table Support (Left) 1
20. HM140060 Lower Table Support (Front) 4
21. RQ140040 Table Support (Right) 1
22. RQ140080 Lower Table Support (Right) 1
51. Screw, 8-32 x 3/8 Phillips Undercut Flat Head
52. A100140 #8-32 Wood Insert
53. #8-18 X 3/4” (Tek)
54. Hex Nut M10
55. Hex Socket Flange Bolt M5 x 16
56. Hex Socket Flange Bolt M6 x 16
57. Hex Nut M5
57

00C TABLE FRAME C

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BENYHE-ZQ-B BENBHE-ZQ-B
9
00C
Table Frame C
ITEM LIST NO. DESCRIPTION QTY NOTE
1. A100296 Table Support Cap (15mm) 3
2. KC320113 Table Support Stay (15mm Dia. x 360mm Long) 3
3. HM140230 Table Support 3
4. HM140250 Cushion Rubber 3
5. RQ120000 Table Top Section “E” 1
6. RQ140210 Front Cover (Left ) 1
7. RQ140070 Table Support Stopper (Left) 1
8. RQ140230 Side Table Support Bracket (Left) 1
9. RQ140190 Bracket Fixing Cover 2
10. RQ140200 Front Cover (Right) 1
11. RQ140060 Table Support Stopper (Right) 1
12. RQ120050 H-Rail Space Cover (1) 1
13. RQ120060 H-Rail Space Cover (2) 1
14. RQ120000 Table Top Section “F” 1
15. RQ140220 Side Table Support Bracket (Right) 1
16. A9068030 Bushing (NW-7RP) 1
17. A9053065 Retractable Coil Cord
18. A9068031 Wire Clamp
51. Wing Screw M6 x 16
52. Hex. Socket Bolt M6 x 15
53. Phillips Truss Head Screw M4 x 6
54. Hex Socket Flange Bolt M5 x 16
55. #8-18 X 3/4” (Tek)
56. Hex Socket Flat Head Screw M5 x 15
57. Hex. Socket Bolt M4 x 10
58. Screw, 8-32 x 3/8 Phillips Undercut Flat Head
59. A100140 #8-32 Wood Insert

01 HEAD BED

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BENYHE-ZQ-B BENBHE-ZQ-B
28
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01
Head-Bed
(H=Head Qty.)
ITEM LIST NO. DESCRIPTION QTY NOTE
HS210021 Lower Shaft Hx1 Small Hook1. HS210020 Lower Shaft Hx1 Medium Hook
2. KF220290 Lower Shaft Collar Hx1
3. KF220230 Lower Shaft Metal (Front) Hx1
4. KL220270 Lower Shaft Metal (Rear) Hx1
5. HP220712 Lower Shaft Gear (Small ) Hx1
6. KL220140 Oil Felt “C” (5 x 25 x 20) Hx3
7. HS210190 Cylinder Bed Cover Hx1
HS210013 Cylinder Bed, R-Type Hx1 Small Hook8. HS210230 Cylinder Bed, R-Type Hx1 Medium Hook
9. HP321082 Lower Shaft Connecting Gear (Large) Hx1
10. HP321090 Lower Shaft Connecting Collar Hx1
11. A9011111 Needle Bearing (TLA-2012Z) Hx1
12. A9014059 Grommet (MG-1) Hx1
13. Hex Socket Bolt M5x15
14. KF220240 Arm Shaft Bushing (Upper) Hx1 KF220700 Sewing Hook (HSL-ATR M1QTS) Hx1 Small Hook15. HB220010 Sewing Hook (HMS-A M2QTS) Hx1 Medium Hook KF220530 Bobbin Hx1 Small Hook16. KF220421 Bobbin (HMS DBM) Hx1 Medium Hook KF220981 Bobbin Case (SC35-BNS-3) Hx1 Small Hook17. KF220302 Bobbin Case (BC-DB MZ2 NBL5) Hx1 Medium Hook
18. KC250482 Cylinder Bed Hook Cover Holding Spring Hx1
19. HS210030 Cylinder Bed Hook Cover Hx1
20. A9012027 Hinge (TH-TM-72) Hx1
21. Hex Socket Set Screw SM ¼-40 x 4
22. Hex Socket Set Screw M5 x 6
23. A9012154 Thrust Washer (TRA-512) Hx1
24. KX250080 Throat Plate Screw (Hex Socket) Hx7
25. Screw SM 11/64-40 x 5
26. Set Screw SM 11/64-40 x 5
27. Phillips Pan Head Screw M3 x 6
28. Hex Nut M8
29. Flat Washer M8
30. HS210042 Bed Cover Hx1 LA210080 Throat Plate Base Hx1 Small Hook31. HS210200 Throat Plate Base Hx1 Medium Hook
32. Spring Washer M8
33. Hex Socket Set Screw M8 x 70
37

02A THREAD CUT A

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02A
Thread Cut A
(H=Head Qty.)
ITEM LIST NO. DESCRIPTION QTY NOTE
1. KX270281 Throat Plate Assembly (MK-5) Hx1 With Washer ZKX270282 Throat Plate Assembly, ZN/ZQA (MK-5) Without Washer
2. KX250080 Throat Plate Screw Hx2
3. Hex Socket Flush Screw M4x 6 Hx1
4. KX270022 Throat Plate, ZN/ZQA (MK-5) Hx1
5. HT270160 Lower Thread Support Stay (Upper) Hx1
6. HT270180 Lower Thread Support Stay (Lower) Hx1
7. KN270961 Fixed Knife Hx1
8. KX270010 Fixed Knife Set Screw Hx1
9. KN270952 Driving Knife Hx1
10. A9013066 Wave Washer (WW-5 SK) Hx1
11. KC270970 Knife Turning Shaft Hx1
12. HS210111 Knife Drive Rod A Hx1
13. HS210121 Knife Drive Rod B Hx1
14. HS210100 Knife Lever (Upper) Hx1
15. HS210050 Fork Attaching Stay Hx1 HS210143 Trimmer Fork Hx1 Small Hook16. HS210142 Trimmer Fork Hx1 Medium Hook
17. KC271001 Upper Thread Knife Turning Shaft Hx1
18. HS210070 Fork Driving Rod Hx1
19. A9056030 Rotary Solenoid, Trimmer Fork (M960371R)(ETL) Hx1 HS210061 Solenoid Stay Hx1 Small Hook20. HS210060 Solenoid Stay Hx1 Medium Hook
21. KN272401 Eccentric Stopper Hx2
22. KC271940 Solenoid Lever A Hx1
23. HS210080 Connecting Clamp Hx1
24. A9011173 DU Bushing With Flange (MB060-12FDU) Hx2
25. HS210090 Knife Lever Driving Shaft Hx1
26. KN271560 Knife Lever (Lower) Hx1
27. HM270000 Connecting Bar Clamp Hx1
28. KX270000 Hook Position Bracket Hx1
29. A9012007 Hook Position Bracket Screw (SM11/64-40 x 7) Hx1
30. Pan Head Screw M3 x 3
31. Hex Nut M3
32. Hex Socket Bolt M4 x 8
33. Hex Socket Bolt M4 x 18
34. Hex Socket Bolt M4 x 10
35. Hex Socket Bolt M3 x 5
36. Hex Nut M4
37. Hex Socket Set Screw M5 x 6

02B THREAD CUT B

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BENYHE-ZQ-B BENBHE-ZQ-B
02B
Thread Cut B
ITEM LIST NO. DESCRIPTION QTY NOTE
1. A9054041 Condenser (4uf - 200V) 1
2. HS270030 Motor Cam Lever 1
3. KC330180 Collar (10.0 Dia.) 1
4. A9052078 Micro Switch (D2VW-01L2A-1) 1
5. KN271728 Drive Lever 1
6. HM270010 Motor Lever Collar 1
7. KN271750 Motor Lever Turning Shaft 1
8. A9012002 Uniball Joint (PR-6) 1
9. KC330510 Hex Connecting Rod 1
10. KC330410 Lock Connecting Rod (1835mm) 1
11. HS270011 Motor Bracket 1
12. KC271430 Motor Spacer 1
13. A9065088 Trimmer Motor (RM-H6A8PE-AA3526RH-D36X115) (ETL) 1
14. RQ480240 Trimmer Motor Frame Cover 1
15. HS270100 Trimmer Motor Drive Assembly (ETL) 1
16. HN270010 Drive Cam, HE (MK-5) 1
17. KN272350 Drive Pin 1
18. Hex Nut M3
19. Hex Socket Bolt M8 x 20
20. Hex Nut M6
21. Hex Socket Bolt M6 x 12
22. Hex Socket Set Screw M5 x 6
23. Hex Socket Bolt M6 x 55
24. Hex Nut M8
25. Phillips Truss Head Screw M3 x 20
26. Hex Nut M5
27. Hex Socket Bolt M4 x 10
28. Hex Socket Set Screw M5 x 6
29. Phillips Pan Head Screw M5 x 60
30. Phillips Truss Head Screw M4 x 6
31. HS270070 Micro Switch Fixed Bracket
32. Hex Socket Bolt M4 x 12
A9053082 Trimmer Motor Cable (0.75 x 6 x 4m) 1 Not Shown

02C THREAD CUT C

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BENYHE-ZQ-B BENBHE-ZQ-B
02C
Thread Cut C
(H=Head Qty.)
ITEM LIST NO. DESCRIPTION QTY NOTE
1. A9056031 Rotary Solenoid, Slider (M970385R) (ETL) Hx1
2. KL270260 Switch Stay Hx1
3. A9052028 Proximity Switch (RS-603) Hx1
4. KL270081 Thread Away Base Hx1
5. KN272401 Eccentric Stopper Hx1
6. KL270110 Thread Away Solenoid Lever Hx1
7. KL270450 Hook Guide Plate Hx1
8. KL270091 Thread Away Hook Guide Hx1
9. KL270101 Thread Away Hook Hx1
10. KL270120 Connecting Plate Hx1
11. RD270040 Thread Guard Plate Hx1
12. RD270020 Thread Keep Plate Hx1
13. KX270070 Thread Guard Spacer Hx2
14. RD270031 Thread Guard Plate Bracket Hx1
15. Cap Nut M4
16. Phillips Truss Head Screw M3 x 10
17. Phillips Truss Head Screw M3 x 6 (with Washer)
18. Hex Socket Bolt M4 x 12 (with Washer)
19. Phillips Truss Head Screw M4 x 16
20. Hex Nut M4
21. Hex Socket Set Screw M4 x 8
22. Phillips Truss Head Screw M3 x 6
23. KL270130 Lever Connection Pin Hx2
24. Phillips Truss Head Screw M4 x 8
25. A9014158 Brass Rivet (2.5 Dia. x 12mm) Hx2
26. RD250150 Oil Cover Felt Hx1
27. RD250140 Oil Cover Hx1 RD250160 Oil Cover Set Hx128. RV250100 Oil Cover Set (ZQ5)

02D THREAD CUT D

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02D
Thread Cut D
(H=Head Qty.)
ITEM LIST NO. DESCRIPTION QTY NOTE
1. RD270050 Thread Support Apron Assembly Hx1
2. KF230582 Ceramic Thread Guide Hx15
3. KX270120 Thread Support Spring Hx15
4. KX270090 Thread Support Clamp Hx15
5. KX270110 Thread Support Pin Hx15
6. KX270100 Thread Support Block Hx15
7. KF250220 Thread Guard Disk Hx15
8. KF250241 Thread Hook Spring Hx3
9. KF250231 Thread Guard Spring Holder Hx3
10. KF250250 Thread Hook Shaft Screw Hx3
11. KX270340 Thread Keep Assembly Hx1
12. LA270070 Thread Keep Base Hx1
13. HT230520 Needle Bar Driver Stopper Hx1
14. A9012368 Spacer Roll Bushing (3 x 4 x 2.5 Long) Hx1
15. KX270360 Thread Support Push Rod Hx1
16. KX270320 Thread Support Push Pin Hx1
17. KX270290 Thread Support Lever Hx1
18. KX270310 Thread Support Link Hx1
19. KX270300 Thread Support Lever Pin Hx1
20. KX270350 Thread Support Return Spring Hx1
21. A9056037 Thread Keep Solenoid (TDS-K10SL) Hx1
22. HT270062 Thread Support Clamp Set Screw Hx15
23. Hex Socket Button Screw M3 x 10
24. Hex Socket Bolt M4 x 12
25. Hex Socket Set Screw M5 x 8
26. Hex Socket Set Screw M5 x 6
27. Hex Socket Bolt M3 x 6
28. Hex Socket Bolt M3 x 8
29. Hex Socket Set Screw M4 x 4
30. A9012127 E- Ring (3.0 Dia.) Hx1
31. Hex Nut M3
32. KC270101 Solenoid Pin Hx1
33. RD270010 Thread Support Apron Hx1
34. RD270060 Thread Support Apron (Thread Guide) Hx1
35

03 TAKE UP LEVER

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BENYHE-ZQ-B BENBHE-ZQ-B
03
Take Up Lever
(H=Head Qty.)
ITEM LIST NO. DESCRIPTION QTY NOTE
1.
2. HB230710 Needle Bar Driving Cam Assembly Hx1
4. HB230030 Bearing Case Hx1
5. A9010017 Bearing (6004ZZ) Hx1
6. A9012163 C-Ring (42.0 Dia.) Hx1
7. HB230080 Cam Washer (2) Hx1
8. HB230070 Cam Washer (1) Hx1
9. HB230620 Flush Pan Screw Hx3
14. HB230800 Driving Shaft Set Collar Hx1
16. KF230680 Cam Follower Hx1
17. HB230650 Flush Screw (Roller Shaft) Hx1
19. RD230130 Take Up Lever Driving Roller Shaft (BEMAX) Hx1
20. HT230890 Take Up Lever Metal Hx1
22. RD230010 Arm (ZQ-B) Hx1
25. KX230152 Take Up Lever (ZN/ZQ) Hx15
26. KX230141 Take Up Lever Spacer Hx13
27. KX231310 Take Up Lever Shim (T= 0.3mm) Hx2
28. RD230201 Take Up Lever Space Collar Hx1
29. RD230080 Take Up Lever Shaft Hx1
HB230681 Take Up Lever Needle Bar Driver Assembly Hx1 Small Hook HB230691 Take Up Lever Needle Bar Driver Assembly Hx1 Medium Hook RN230000 Take Up Lever Needle Bar Driver Assy. (ZQ5) Hx1 Small Hook RN230060 Take Up Lever Needle Bar Driver Assy. (ZQ5) Hx1 Medium Hook
HB230011 Needle Bar Driving Cam (Eccentric 9.2) Hx13. RN230020 Needle Bar Driving Cam (ZQ5)
HB230062 Take Up Lever Cam (H6) Hx1 Small Hook10. RH230290 Take Up Lever Cam (H6) (ZQ5) Hx1 HB230051 Take Up Lever Cam Base Hx111. RH230300 Take Up Lever Cam Base (ZQ5) Hx1 HB230020 Needle Bar Crank Rod Hx112. RH230280 Needle Bar Crank Rod (ZQ5) Hx1 HB230341 Needle Roller Bearing Hx113. RH230270 Needle Roller Bearing (ZQ5) Hx1
HT230012 Take Up Lever Driving Lever (YN Bridge) Hx115. RH230311 Take Up Lever Driving Lever (ZQ5) Hx1
RD230120 Take Up Lever Driving Roller (BEMAX) Hx118. RV230060 Take Up Lever Driving Roller (ZQ5) Hx1
RD230290 Take Up Lever Driving Assembly Hx121. RV230070 Take Up Lever Driving Assembly (ZQ5)
HT230660 Take Up Lever Driving Lever Fixing Pin Hx123. RH230320 Take Up Lever Driving Lever Fixing Pin (ZQ5) HB230040 Needle Bar Driving Cam Set Collar Hx124. RH230330 Needle Bar Driving Cam Set Collar (ZQ5)
35

03 TAKE UP LEVER CONT'D

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BENYHE-ZQ-B BENBHE-ZQ-B
03
Take Up Lever Cont’d
(H=Head Qty.)
ITEM LIST NO. DESCRIPTION QTY NOTE
30. KX230120 Take Up Lever Collar Hx2
31. LA230281 Take Up Lever Bracket Hx1
32. Hex Socket Bolt M4 x 8
33. Hex Socket Set Screw M4 x 4 (with Adhesion)
34. KF230501 Take Up Lever Roller Assembly Hx1
35. Hex Socket Bolt M4 x 15
36. Hex Socket Bolt M5 x 18
37. Hex Socket Set Screw M4 x 4
38. Hex Socket Set Screw M4 x 8
39. Hex Socket Bolt M4 x 8 (with Washer) KC320113 Main Shaft (15mm x 2130mm Long) Cut Product40. RY310010 Main Shaft (20.0 Dia x 2130 Long) (ZQ5)
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