Barudan BENS-YN, BENS-YS User Manual

HIGH SPEED AUTOMATIC EMBROIDERY MACHINE
BENS-YN/YS
PARTS LIST
Machine layout (BENS-YN)
'99.01.05
08
12
03
Barudan
04A
04B
06A-1 06A-2
05
09
06B-1 06B-2
02B
02A
BENS-YN/YS BENR-YN/YS
00
10A
10B
01B01A
10E10D
11A-1 11A-2
07B07A
11B
00 Table - Frame
3
'98.12.16
1
11
12
12
3
4
3
4
3
4
3
5
4
3
4
3
7
2
11
4
3
6
10
9
BENS-YN/YS BENR-YN/YS
8
13
00 Table - Frame
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 1BKV153203500 Table 1 2 KV140010 Table support(BENY) 1 3 KC120680 Table support(790L) 12 4 KN140950 Table support(540L) 6 5 KC120830 Table support(740L) 2 6 KC120841 Table support(475L) 2 7 1AKV153203500 Frame 1 8 KC110910 Leg frame side cover R 1
9 1KN153203500 Shelf board 1 10 Hex.socket bolt M6×20 11 Pierce screw 5×23 12 Hex.nut 3/8 13 Truss screw M6×8
01A Head - Bed A
'99.01.19
25
23
27
24
23
3
6
5
4
2
1
13
14
15
28
16
17
31
8
7
30
29
18
10
9
8
19
26
11
12
33
35
34
36
20
21
32
31
3
23
22
4
5
BENS-YN/YS BENR-YN/YS
BENS-YN/YS-L BENR-YN/YS-L
BENY-YN/YS BENB-YN/YS
BENSME-YN/YS BENRME-YN/YS
BENYME-YN/YS BENBME-YN/YS
01A Head - Bed A
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 KL220000 Upper shaft H×1 2 KL220030 Upper shaft middle metal H×1 3 KL220130 Oil felt B H×2 4 HP231390 Thrust washer(Upper shaft gear) H×2 5 KL220080 Upper shaft collar H×2 6 KF220130 Bevel gear(Upper shaft) H×1 7 KL220040 Upper shaft rear bearing case H×1 8 A9010017 Bearing(6004ZZ) H×2
9 KL220090 Upper shaft rear bearing collar H×1 10 KL220100 Upper shaft gear(Spiral bevel M1.5-25R) H×1 11 KL250051 Arm side cable cover H×1 12 KB210160 Arm H×1 13 KL220150 Oil felt D H×1 14 KC251330 Oil core L=75 H×1 15 KL250040 Arm top cover H×1 16 HP321140 Upper shaft connecting shaft unit H×1 17 KL210140 Arm gear case H×1 18 KL320000 Connecting gear(Spiral bevel M1.5-25L) H×1 19 KL320020 Connecting gear clamp f19 H×1 20 KB230050 90°crank H×1 21 KB230030 Take up lever cam K6 H×1 For small bobbin
KB230040 Take up lever cam L1 H×1 For middle bobbin 22 KL220022 Upper shaft front metal H×1 23 Hex.socket set screw M6×6 24 Screw(SM1/4 40×4) 25 Hex.socket set screw M6×6(With adhesion) 26 Binding screw M4×8 27 Truss screw M4×10 28 Hex.socket bolt M6×35(Spring washer) 29 Disk spring M6 1 30 Hex.socket bolt M6×60 H×1 31 Hex.socket bolt M6×25 32 Hex.socket set screw M6×10 33 KB230011 Take up lever cam K6 90°(9°inclination) H×1 For small bobbin
KB230021 Take up lever cam L1 90°(9°inclination) H×1 For middle bobbin 34 A9012007 Screw(SM11/64 40×10) H×1 35 Screw
(SM11/64 28×10) lock
36 KF230420 Take up lever cam set screw H×1
01B Head - Bed B
1
23
3
2
4
24
7
6
3
8
9
24
5
26
11
12
10
27
13
26
26
26
26
3
16
22
28
26
25
21
30
17
19
18
20
26
25
14
15
3
25
29
BENS-YN/YS BENR-YN/YS
BENS-YN/YS-L BENR-YN/YS-L
BENY-YN/YS BENB-YN/YS
31
000626
01B Head - Bed B
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 KF220460 Bevel gear(Vertical shaft upper) H×1 2 KL220050 Vertical metal(Upper) H×1 3 KL220140 Oil felt C H×1 4 KL220010 Vertical shaft H×1 5 A9014063 Grommet C-30-SG-36A H×1 6 KF220981 Bobbin case SC35-BNS-3 H×1 For small bobbin
KF220302 Bobbin case BC-DBM(Z2)-NBL5 H×1 For middle bobbin
7 KF220530 Bobbin H×1 For small bobbin
KF220421 Bobbin HSM(DBM) H×1 For middle bobbin
8 KF220710 Rotating hook complete KHS12-RYPBNW H×1 For small bobbin
HB220010 Rotating hook complete(HSM-A-MQTS) H×1 For middle bobbin
9 KF220230 Lower shaft metal(Front) H×1 10 KC220210 Lower shaft H×1 11 KL220060 Vertical shaft metal(Lower) H×1 12 KF220470 Bevel gear(Vertical shaft lower) H×1 13 KF220271 Gear cover set H×1 14 KF220290 Lower shaft collar H×1 15 KL220070 Lower shaft metal(Rear) H×1 16 KF220480 Bevel gear(Lower shaft) H×1 17 KF250900 Throat plate set screw(SM11/64 40×7) H×2 18 KV250010 Throat plate H×1 19 KL220120 Oil felt A H×1 20 KN210210 Bed H×1 For small bobbin
KB210180 Bed H×1 For middle bobbin 21 HV270370 Rotating hook bobbin case holder(MK6R2) H×1 22 HT220061 Thrust washer(Lower shaft) H×1 23 Screw(SM1/4 40×4) 24 Screw(SM11/64 40×5) 25 Screw(SM11/64 40×4) 26 Hex.socket set screw M6×8 27 Screw(SM1/4 40×4) 28 Hex.socket bolt M5×25 29 Hex.bolt M12×35 30 Screw(SM11/64 40×10) 31 Hex.socket screw M8×22
02A Thread cut A
12
1
13
3
14
4
23
5
18
7
9
9
8
19
20
10
20
2
15
16
6
17
22
11
18
BENS-YN/YS BENR-YN/YS
BENS-YN/YS-L BENR-YN/YS-L
BENY-YN/YS BENB-YN/YS
21
000629
02A Thread cut A
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 HV270340 Driving knife(MK6R2) 2 HV270330 Knife driving lever(MK6R2)
H×1
H×1
3 HV270310 Fixed knife G H×1 4 HV270070 Thread cut knife base
HV270410 Thread cut knife base(MK6 middle bobbin) 5 HV270090 Knife lever 6 KF230640 Lock connecting bar clamp 7 A9056022 Rotary solenoid(3EL25-33×3×8×9) 8 HV270030 Solenoid stay 9 KN272401 Stopper eccentric
10 HV270100 Solenoid lever 11 HV270020 Upper thread separate hook 12 HV270440 Drive knife set screw(MK6) 13 HV270420 Fixed knife set screw(MK6R2) 14 HV270320 Fixed knife base(MK6R2) 15 HV270380 Thread cut a'ssy(MK6R2)
HV270430 Thread cut a'ssy(MK6R2 middle bobbin)
H×1
H×1
H×1
H×1
H×1
H×1
H×2
H×1
H×1
H×1
H×2
H×1
H×1
H×1
Small bobbin Middle bobbin
Small bobbin
Middle bobbin 16 Hex.nut M4 17 Hex.socket bolt M4×8 18 Hex.socket bolt M4×10 19 Hex.nut M3 20 Hex.socket bolt M4×20 Small bobbin
Hex.socket button bolt M4×20L Middle bobbin 21 Hex.socket bolt M3×10 22 Hex.socket bolt M6×20(Spring washer) 23 Hex.socket set screw M5×6
02B Thread cut B
1
51
52
53
62
16
54
55
2
58
3
58
14
15
56
4
5
6
61
57
7
59
8
60
9
10
11
12
54
13
19
66
17
18
64
BENS-YN/YS BENR-YN/YS
BENS-YN/YS-L BENR-YN/YS-L
63
65
BENY-YN/YS BENB-YN/YS
000627
02B THREAD CUT B
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 KC271440 Drive section service cover 1 2 A9052078 Micro switch(D2VW-01L2A-1) 1 3 HV270280 LS bracket 1 4 HV270360 Motor lever(MK6R2) 1 5 KN272350 Drive pin f6(L=35) 1 6 HV270350 Drive cam(MK6R2) 1 7 KC330180 Collar f10 1 8 KN271782 Drive lever 1
9 KN271750 Motor lever rotary shaft 1 10 KN271800 Drive lever collar 1 11 A9012002 Uniball joint(PR-6) 1 12 HH330760 Hex.connecting bar 1 13 KC330410 Lock connecting rod(2M) 2 14 KV270240 Motor bracket 1 15 KN271720 Motor spacer 1 16 A9065075 Gear head(7RH1-D25×302) 1 17 A9065074 Reversible motor(RM-H7A15 PMP-U) 1 18 HV270220 Motor bracket cover 1 19 KV270030 Thread cutter central drive a'ssy(MK6R2) 1 51 Flush screw M4×8(Undercut) 52 Rag nut(C) M4 53 Hex.nut M4 54 Hex.nut M5 55 Hex.socket bolt M3×15 56 Hex.socket bolt M6×12 57 Hex.nut M6 58 Hex.socket set screw M5×8 59 Hex.socket set screw M5×6 60 Hex.socket bolt M6×55 61 Hex.nut M8 62 Pan screw M5×75 63 Pan screw M5×65 64 Hex.socket bolt M4×18 65 Truss screw M4×8 66 Hex.socket bolt M8×20
02C Thread cut C
23
'98.04.21
9
18
1
2
4
17
24
10
21
12
22
21
8
24
20
6
24
7
5
6
3
16
20
13
11
14
15
19
BENS-YN/YS BENR-YN/YS
BENS-YN/YS-L BENR-YN/YS-L
BENY-YN/YS BENB-YN/YS
BENSME-YN/YS BENRME-YN/YS
BENYME-YN/YS BENBME-YN/YS
02C THREAD CUT C
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 A9056031 Rotary solenoid
H×1
4ER67.5-33×3×8×9 M970385R3(ETL) 2 KL270081 Thread away base 3 HT270070 Thread guard disk fixing stay 4 KN272401 Stopper eccentric 5 KL270101 Thread away hook 6 KL270130 Lever connecting pin 7 KL270120 Connecting plate 8 KL270110 Thread away solenoid lever 9 KL270260 Switch stay
10 A9052028 Proximity switch(RS-603) 11 KL270091 Thread away hook guide 12 KL270450 Hook guide plate 13 KL270400 Thread guard disk CMP 14 HT270110 Rotary shaft fixing stay
H×1
H×1
H×1
H×1
H×1
H×1
H×1
H×1
H×1
H×1
H×1
H×1
H×1
15 Truss screw M3×7 16 A9013066 Wave washer WW-5
H×1
17 Truss screw M4×16 18 Truss screw M3×10 19 Truss screw M3×4 20 Hex.nut M3 21 Hex.socket set screw M4×8 22 Truss screw M3×6 23 Hex.socket bolt M4×12 24 Hex.nut M4
02D Thread cut D
1
31
3
5
6
31
2
14
34
33
4
15
9
32
7
8
10
11
12
13
36
16
36
35
17
37
24
18
25
20
38
BENS-YN/YS BENR-YN/YS
BENSH-YN/YS-S BENRH-YN/YS-S
BENSH-YN-KS BENYH-YN-C
BENS-YN/YS-L BENR-YN/YS-L
28
29
BEDSH-YN/YS-BS
29
BENRH-YN-KS
26
27
29
29
BENYH-YN BENBH-YN
30
19
39
BENSH-YN/YS-B BENRH-YN/YS-B
38
21
22
BENY-YN/YS BENB-YN/YS
BENSH-YN/YS-BS BENRH-YN/YS-BS
BENSHE-YN/YS BENRHE-YN/YS
23
BENSH-YN/YS BENRH-YN/YS
BENYHE-YN BENBHE-YN
BENYHE-YN-B BENBHE-YN-B
BENYHE-YN-C BENBHE-YN-C
011002
02D THREAD CUT D
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 HT270030 Thread support apron a'ssy(YN) H×1 YN
HT270140 Thread support apron a'ssy(YS-2) H×1 YS 2 HT270010 Thread support apron fixing stay H×1 3 HT270001 Thread support apron(YN) H×1 YN
HT270150 Thread support apron(YS-2) H×1 YS 4 KF230582 Thread way guide(For thread support apron) YN…H×9,YS…H×7 5 HT270040 Thread support shaft YN…H×9,YS…H×7 6 KC270271 Support spring YN…H×9,YS…H×7 7 HT270021 Thread support clamp YN…H×9,YS…H×7 8 HT270063 Thread support clamp set screw(YN) YN…H×9,YS…H×7 9 KC270292 Thread support block YN…H×9,YS…H×7
10 KF250220 Thread guard disk H×2 11 KF250241 Thread hook support spring H×2 12 KF250231 Thread guard spring pressure H×2 13 KF250250 Thread hook support shaft screw H×2 14 KL270070 Solenoid stay H×1 15 KN272401 Stopper eccentric H×1 16 KL270000 Fixing base H×1 17 KL270520 Return spring H×1 18 HT230361 Drive shaft fixing plate H×1 19 HT230830 Washer for drive shaft fixing plate H×1 20 HT230350 Thread guard disk fixing pin H×1 21 HT230640 Drive shaft fixing clamp bolt H×1 22 KC270101 Solenoid pin H×1 23 A9056037 Keep solenoid TDS-K10SL(With cover) H×1 24 HT270120 Thread support slider H×1 25 HT270100 Slide base H×1 26 KL270040 Lever rotary shaft H×1 27 HT270090 Solenoid lever H×1 28 HT270080 Drive plate H×1 29 A9012127 E-ring f3 H×4 30 KL270060 Lever connecting plate H×1 31 Hex.socket bolt(Plating) M3×6
(With spring washer) 32 Hex.socket bolt M3×10(With plain washer) 33 Hex.socket bolt M3×6 34 Flush screw M4×8 35 Truss screw M4×16 36 Hex.socket set screw M4×8 37 Hex.nut M4 38 Hex.socket bolt M4×8 39 Set screw M3×5
03 Take up lever
36
26
25
10
29
8
9
13
37
6
1
28
28
2
3
3
34
24
35
11
12
18
14
33
33
14
27
31
22
17
7
4
5
32
16
15
19
23
23
23
29
20
23
30
26
21
BENS-YN/YS BENR-YN/YS
BENS-YN/YS-L BENR-YN/YS-L
BENY-YN/YS BENB-YN/YS
000622
03 TAKE UP LEVER
ITEM LIST NO. DESCRIPTION Q'TY NOTE
1 KS230010 Driving shaft H×1 2 HT240000 Thread guide plate H×1 3 KB240021 Thread guide fixing collar H×2 4 KT230020 Take up fixing bracket H×1 5 KB230090 Driving shaft upper metal H×1 6 A9011152 Thrust needle bearing inner ring(WS1528) H×1 7 A9011021 Thrust needle bearing NTB-1528 H×1 8 KB230100 Take up lever driving shaft metal H×1
9 KB230110 Take up lever driving shaft H×1 10 KT230032 Take up lever driving lever H×1 11 HT230090 Take up lever driving roller H×1 12 HT230100 Take up lever driving roller shaft H×1 13 KF230680 Cam followers(KR×4×7.9×15-1P×1) H×1 14 KB240010 Thread guide fixing rod H×2 15 HT230080 Take up lever shaft YN…H×9, YS…H×7 16 KT230041 Take up lever a'ssy(YN multi) YN…H×9, YS…H×7 17 KT230010 Take up lever base YN…H×9, YS…H×7 18 HT240010 Thread guard H×1 19 KT230000 Take up lever stocker H×1 20 HB230160 Driving shaft set collar H×1 21 HB230270 Needle bar driving lever fixing pin set H×1
collar 22 HB230751 Take up lever thread guide YN…H×9, YS…H×7 23 Hex.socket set screw M4×4(With adhesion) 24 Hex.socket bolt M3×14 25 KT230052 Take up lever drive lever a'ssy H×1 26 Hex.socket set screw M5×6(With adhesion) 27 Hex.socket set screw M3×4(With adhesion) 28 Cap nut M4 29 A9012164 Thrust washer(R-TW0851) H×2 30 Hex.socket set screw M6×6 31 Hex.socket set screw M4×5(Cone point) 32 Screw(SM11/64×11) 33 Hex.socket bolt M4×6(With plain washer) 34 Hex.socket bolt M4×15 35 HB230650 Flush screw(With adhesion) H×1 36 Hex.nut M4(With spring washer) 37 KF230501 Take up lever roller a'ssy H×1
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