Barudan BENSME-ZN, BENRME-ZN User Manual

b

HIGH SPEED AUTOMATIC EMBROIDERY MACHINE

BENSME-ZN

BENRME-ZN

12/15/20 HEAD MODELS

PARTS LIST

Machine Layout

31

11

32

7

10

13

15

14

18

30

8

9

24

32

1

19

4

5

27

24

28

23

6

16

17

2120

22

26

BENSME-ZN

BENRME-ZN

HIGH SPEED AUTOMATIC EMBROIDERY

MACHINE PARTS LIST

CONTENTS

Layout Ref Description

1 Table and Frame (12 Head)
2 Table and Frame (15 Head)
3 Table Lifter
4 Sewing Head Assembly
5 Bed Assembly
6 Automatic Thread Cutting Mechanism I
7 Take-up Lever Mechanism
8 Needle Bar Mechanism I

9 Needle Bar Mechanism II
10 Jump Assembly
11 Thread Guide Mechanism
12 Thread Guide Mechanism w/color change
13 Automatic Thread Cutting Mechanism II
14 Automatic Thread Cutting Mechanism III
15 Automatic Thread Cutting Mechanism IV
16 Color Change Mechanism I
17 Color Change Mechanism II
18 Drive Mechanism
19 Connecting Shaft Mechanism
20 Pantograph/Drive Covers
21 Pantograph Assembly
22 Pantograph Hoop Support Arm
23 Pantograph Drive Mechanism III (H Direction Front)
24 Pantograph Drive Mechanism IV (H Direction Rear I)
25 Pantograph Drive Mechanism V (H Direction Rear II)
26 Pantograph Drive Mechanism VI (V Direction Front)
27 Pantograph Drive Mechanism VII (V Direction Rear II)
28 Control System
29 Thread Stand/Underhead Lamp
30 Lamp Assembly (Overhead Style)
31 UTSM Option
32 Head Cover

Table And Frame (12 Head)

3A

3B

6

3C

21

7

27

19

7

3G

3H

3J

3D

7

7

3E

7

3F

3K

20

5

21

19

20

11

28

23

12

22

13

15

21

16

14

21

7

7

17

7

18

7

9

10

26

1

2

26

25

24

25

24

21

4

Table - Frame 12 Head

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A200143 Frame, (BENSME 12) 1
2 KC110910 Cover, Access 1
3 A200145 Table-Top, (Bensme12) 1
4 A200018 Weldment, Table Guide 1
5 A200018 Bracket, Table Adustable (349L) 26
6 KR140010 Bracket, Table Mounting (955L) 1
7 A100029 Bracket, Table Mounting (422L) 25

9 A100030 Bracket, Table Mounting (962L) 1
10 A100031 Bracket, Table Support 1
11 A200013 Slider, Alignment 3
12 A200012 Bracket, Alignment 6
13 A200027 Stop, Table Alignment 3
14 KR140050 Plate, Table Support 2
15 MA140320 Bracket, Center Table Support Plate 2
16 A110001 Knob, Table Support Bracket 2
17 A9014022 Plug, Sewing Head Access (Frame) 12
18 A200162 Strip, Felt (Frame) 6
19 Washer, [3/8"] Flat
20 Nut, [3/8-16unc-2b] Heavy Hexagonal
21 SCREW,[#8-18x1" LG.] HEX.HD.#2 TEK

4.2x25)
22 SCREW,[#8-18x1 1/4" LG.] HEX.HD
23 A200051 Plunger, [5/16-18] Ball
24 SCREW, M6x1.0x16.0mm Lg. Soc. Head Cap
25 Washer, M6 Helical Spring Lock
26 Washer, M6 Flat
27 A200141 Bracket, Table Mounting (240l) 1
28 Nut, [5/16-18] Hexagonal

Table And Frame (15 Head)

3A

3B

6

19

20

5

21

21

19

20

7

27

7

3D

3N

3C

3E

3F

3H

3G

7

7

7

7

7

3J

7

7

3L

17

7

18

7

9

3M

3K

28

11

28

23

12

22

13

15

16

21

14

21

10

26

1

2

26

25

24

4

25

24

21

Table - Frame 15 Head

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A300068 FRAME, (BENSME-15) 1
2 KC110910 COVER, ACCESS 1
3 A300066 TABLE-TOP, (BENSME-15) 1
4 A300004 WELDMENT, TABLE GUIDE (RIGHT HAND) 1
5 A200018 BRACKET, ADJUSTABLE TABLE 34
6 KR140010 BRACKET, TABLE MOUNTING (955L) 1
7 A100029 BRACKET, TABLE MOUNTING (422L) 31
8 P840707 NUT, [5/16-18UNC-2B] HEXAGONAL 6

9 A100030 BRACKET, TABLE MOUNTING (962L) 1
10 A100031 BRACKET, TABLE SUPPORT 1
11 A200013 SLIDER, ALIGNMENT 3
12 A200012 BRACKET, ALIGNMENT 6
13 A200027 STOP, TABLE ALIGNMENT 3
14 KR140050 PLATE, TABLE SUPPORT 2
15 MA140320 BRACKET, CENTER TABLE SUPPORT PLATE 2
16 A110001 KNOB, TABLE BRACKET RETAINING 2
17 A9014022 PLUG, SEWING HEAD ACCESS 12
18 A200162 STRIP, FELT 8
19 WASHER, [3/8"] FLAT
20 NUT, [3/8-16UNC-2B] HEAVY HEXAGONAL
21 SCREW,[#8-18x1" LG.] HEX.HD.#2

4.2X25)
22 SCREW,[#8-18x1 1/4" LG.] HEX.HD
23 A200051 PLUNGER, [5/16-18] BALL 6
24 SCREW, M6x1.0x16.0mm
25 WASHER, M6 HELICAL SPRING LOCK
26 WASHER, M6 FLAT
27 A200141 BRACKET, TABLE MOUNTING (240L) 1
28 A300005 WELDMENT, TABLE GUIDE (LEFT HAND) 6

Table Lifter Assembly

31

16

15

33

18

16

22

13

14

32

37

36

35

21

22

43

4

16

17

4

4
5

23

24

25

16

18

27

17

4

16

12

39

38

11

16

20

19

37

36

35

29

36

34

28

36

34

30

25

24

23

3

6

9

4

5

2

3

7

9

8

1

6

44

26

10

42

40

41

41

Table Lifter Assembly

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A100174 Base, Lock Plate 1
2 A100141 Lever, Lock Plate 1
3 A100195 Washer, Nylon (1" O.D. X 13/32 I.D. X 1/16" THK.) 2
4 Washer, 3/8" Flat
5 Nut, 3/8-16 Unc-2b Nylon Insert Hex. Lock
6 A100079 Spacer Tube 2
7 A200046 Spring, Catch Lever
8 Screw, #10-32 Unf-2ax3/8" Lg.Hex.Soc.Hd.Cap

9 Screw, #10-32 Unf-2ax3/4" Lg.Hex.Soc.Hd.Cap
10 A200035 Assembly, Standard Table Lift 3
11 A200034 Cylinder, Hydraulic 2
12 A200139 Bracket, Cylinder & Tube Retaining 2
13 A200109 Bracket, Tube Retaining 12
14 A110002 Cap, End (Black) 2
15 Washer, M5 Clevis Pin 2
16 Washer,M5 Flat (Fender) 8
17 Bolt, 3/8-16 X 1 3/4" Lg. Hex Hd. 13
18 Nut, #10-32 Hexagonal Nyloc 2
19 Screw,#10-32 x 2 1/4" Lg.Hex.Soc.Hd.Cap 1
20 Screw,#10-32x 2 1/2" Lg.Hex.Soc.Hd.Cap 1
21 A300020 Left Alignment Tubing (BENSME 15) 6
22 Screw,1/4-28 Unf-2ax1/4"Lg.Knurled Cup

Point Hex.Soc.Set
23 Screw, M6 X 1.0 X 12.0MM Lg. Soc. Hd. Cap
24 Washer, M6 Helical Spring Lock
25 Washer, M6 Flat
26 A200029 Bracket, Lower Cylinder 1
27 A200140 Bracket, Cylinder Mounting 1
28 A100173 Catch, Lock Plate 1
29 A200049 Plate, Table Catch Backing 1
30 A200026 Plate, Backing 3
31 A300005 Left Table Guide (BENSME 15) 1
32 A300021 Right Alignment Tubing (BENSME 15) 1
33 A100196 Spacer, Cylinder (ZN) 1
34 Bolt, 1/4-20 X 2 3/4" Lg. Hex Hd.
35 Nut, 1/4-20 Hexagonal
36 Washer, 1/4" Flat
37 Washer, 1/4" Helical Spring Lock
38 A200030 Cover, Table Lift Spring 3
39 Screw, M4 X 0.7 X 6.0MM LG. Truss Head
40 A200045 Spindle, Adjustment 3
41 Nut, 3/8-16 Grade 5 Hexagonal
42 A300004 Right Table Guide (Bensme15) 1
43 3/8"-16 Hex Nut
44 A100175 Latch Assembly, Two Position 1

Sewing Head Assembly

15

14

36

10

2

36

4

5

6

1

27

32

30

40

16

36

29

14

26

25

38

11

12

13

42

7

9

19

21

22

3

8

10

20

22

22

24

23

44

17

43

18

41

37

35

18

5

39

13

12

31

34

33

28

Sewing Head Assembly

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KL220100 Upper Gear 1
2 Hex Socket Screw (M6x6 With Adhesion) 2
3 KC320113 Upper Connecting Shaft (15mm) 1
4 KL220090 Upper Top Shaft Gear Rear Bearing Collar 1
5 A9010017 Bearing (6004ZZ) 2
6 KL220040 Upper Top Shaft Gear Rear Bearing Case 1
7 KL250040 Arm Top Cover 1
8 KL220150 Oil Felt "D" 6

9 Truss Screw (M4x10)
10 SCREW (SM1/4 40x4)
11 KF220130 Bevel Gear (Top Shaft) 1
12 KL220080 Top Shaft C0llar 2
13 HP231390 Thrust Washer (Top Shaft Gear) 2
14 KL220130 Oil Felt 2
15 KL220030 Top Shaft Metal (Middle) 1
16 KL220030 Top Shaft 1
17 KL210149 Arm Gear Case 1
18 Hex Socket Bolt (M6x25)
19 KF220460 Bevel Gear (Vertical Shaft Upper) 1
20 KL220140 Oil Felt C 1
21 KL220050 V-Shaft Bushing (Upper) 1
22 Hex Socket Screw (M6x25)
23 Hex Socket Screw (M6x8)
24 KL220010 Vertical Shaft 1
25 KX210010 Arm 1
26 KL250051 Arm Side Cable Cover 1
27 1PKV12380 Shaft Cover Set (NSME-12) 1

1PKV15380 Shaft Cover Set (NSME-15)
28 KB230010 Take Up Lever Cam K6 With Crank Assy.
29 KL220020 Top Shaft Metal (Front) 1
30 KF230420 Take Up Lever Cam Screw (K6) 1
31 KB230030 Take Up Lever Cam (K6) 1
32 Screw (SM15/64-28x10) (with adhesion)
33 KB230050 90° Crank (YN/ZN/ZQ)
34 A9012007 Pos. Finger/Cam Screw (SM 11/64-40 x 7)
35 KL320000 Connecting Gear
36 Hex Socket Screw (M6x6)
37 KL320020 Connecting Gear Clamp (w/screws) 1
38 A9014063 Grommet (C-30-SG-36A) 1
39 Hex Socket Screw (M6x10)
40 Truss Screw (M4x8)
41 Hex Socket Bolt (M6x60)
42 KC251330 Oil Core L=75 1
43 Flush Spring (M6)
44 HP321140 Upper Shaft Connecting Bearing Collar 1

KL220000

Bed Assembly

23

15

5

19

28

23

2

4

3

24

1

22

3

13

24

12

11

24

15

3

10

14

9

8

7

26

27

27

18

17

25

16

6

21

Bed Assembly

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KF220470 Bevel Gear (Vertical Shaft Lower) 1
2 KL220060 V Shaft Bushing (Lower) 1
3 KL220140 Oil Felt C 3
4 KF220271 Gear Cover Set 1
5 KX250000 Cylinder Bed Cover A (ZN) 1
6 KX210000 Barrel Bed (ZN) 1
7 KF220440 Bobbin Case 1
8 KF220410 Bobbin 1

9 KF220750 Sewing Hook Assy., Teflon 1
10 KF220230 Bottom Shaft Bushing (Front) 1
11 KF220290 Bottom Shaft Rear Bushing Collar 1
12 KL220070 Bottom Shaft Bushing (Rear) 1
13 KF220480 Bevel Gear (Lower Shaft) 1
14 KF220640 Screw (SM11/65-40x4) 1
15 KX250010 Cylinder Bed Cover 1
16 A9012027 Butterfly Hinge (TH-TM-72) 1
17 KC250471 Barrel Bed Cover 1
18 KC250482 Barrel Bed Cover Spring 1
19 KC220210 Bottom Shaft (461L) 1
20 KL220120 Oil Felt A 1
21 Hex Socket Bolt M8x22 (With Washer)
22 Hex Socket Bolt M5x25
23 KX250080 Needle Plate Set Screw (ZN/ZQ) 9
24 Screw (SM1/4-40x4)
25 Hex Socket Set Screw M6x8
26 KF220630 Screw (SM11/65-40x4)
27 Pan Screw M3x6
28 Hex Socket Bolt M12x35 (With Spring

Washer)

Automatic Thread Cutting Section Mechanism I

15

16

13

1

18

14

11

6

3

5

33

9

24

7

10

2

4

32

19

30

12

28

27

27

17

31

8

20

22

21

26

23

29

6

25

Automatic Thread Cutting Mechanism I

ITEM LIST No DESCRIPTION Q'TY REMARK

1 ZKX270282 Throat Plate Assy., MK-5 (ZN/ZQ) 1
2 A9056008 Rotary Solenoid, Trimmer Fork ETL (3ER25-

33x3x8x9)

3 KC271960 Solenoid Stay 1
4 KN272400 Eccentric Stopper Assy. 1
5 Hex Nut M3
6 Hex Socket Bolt
7 KC271940 Solenoid Lever 1
8 Pan Screw

9 KC271041 Connecting Clamp
10 KC271031 Fork Driving Rod 1
11 KC271022 Trimmer Fork 1
12 KC271002 Trimmer Fork Turning Shaft Screw 1
13 KX270022 Throat Plate, MK-5 (ZN/ZQ) 1
14 KN270961 Fixed Knife, MK-5 1
15 ZHT270160 Bobbin Thread Keep Stay, MK-5 (Upper) 1
16 ZHT270180 Bobbin Thread Keep Stay, MK-5 (Lower) 1
17 Hex Nut, M4
18 KX250080 Needle Plate Set Screw (ZN/ZQ) 2
19 KX270010 Fixed Knife Set Screw, MK-5 1
20 KN270952 Driving Knife, MK-5 1
21 A9013066 Wave Washer (WW5-5K) 1
22 KC270970 Driving Knife Turning Shaft Screw
23 KX270000 Position Finger Bracket 1

24 Hex Socket Bolt M3x5
25 Hex Socket Bolt M4x8
26 A9012007 Pos. Finger/Cam Screw (SM 11/64-40 x 7) 1
27 A9012114 Bush With Flange DU (MB0505-10FDU) 2
28 KC271120 Trimmer Knife Driving Lever (Upper) 1
29 KX270030 Trimmer Knife Driving Rod 1
30 KC271130 Trimmer Knife Driving Lever (Lower) 1
31 KF230640 Lock Connecting Rod Clamp 1
32 Hex Socket Bolt M4x18
33 Hex Nut M3 (With Washer)

1

Take Up Lever Mechanism

1

21

9

19

14

26

25

18

28

30

15

16

23

24

30

22

5

17

2

3

6

7

8

4

10

11

12

13

22

27

20

27

31

29

Take Up Lever Mechanism

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KX230330 Slide Shaft w/Oil Core (ZN) 1
2 KX230161 Stocker (ZN) 1
3 KX230270 Base Plate Assy 1
4 KX230070 Driving Shaft Bush (Upper) 1
5 KT230031 Take Up Lever Driving Lever 1
6 HT230090 Take Up Lever Driving Roller 1
7 HT230100 Take Up Lever Driving Roller Shaft 1
8 KF230500 Take Up Lever Roller Assy 1

9 KT230052 Take Up Lever Driving Lever Assy 1
10 A9012164 Thrust Washer (R-TW0815) 1
11 KB230100 Take Up Lever Driving Shaft Bushing 1
12 KB230110 Take Up Lever Driving Shaft 1
13 HB230270 Take Up Lever Driving Shaft Fixing Collar 1

14 KX230130 Take Up Lever Shaft 1
15 KX230140 Take Up Lever Spacer 1
16 KX230152 Take Up Lever Assy (ZN/ZQ) 1
17 KX230120 Take Up Lever Collar (ZN) 1
18 KX230110 Take Up Lever Bracket (ZN) 1
19 KX230200 Take Up Lever Bracket Assy (ZN) 1
20 KX240020 Thread Hanger (ZN) 1
21 Hex Socket Bolt M4x10 (With Washers)
22 Hex Socket Screw M5x6 (With Adhesion)
23 Hex Nut Sm7/32 (With Spring Washer)
24 HB230650 Screw, Phillips Flat Hd. (w/adhesion) 1
25 Hex Socket Set Screw M4x8
26 Hex Socket Bolt M4x8
27 Truss Screw M3x8
28 KX250100

KX250020

29 KX250030 ZN Lower Head Cover 1
30 KX230310 Take Up Lever Shim (T= 0.3) 2
31

ZN Upper Head Cover (Head 1)
ZN Upper Head Cover

Truss Screw M3x5

1

Needle Bar Mechanism I

41

32

22

33

44

34

18

19

35

6

28

29

36

21

4

2

1

37

3

14

5

7

16

17

30

31

20

23

38

43

22

36

8

9

10

11

27

15

16

12

13

25

24

40

26

39

42

Needle Bar Mechanism I

ITEM LIST No DESCRIPTION Q'TY REMARK

1 HT230130 Needle Bar Cap (YN/ZN) 9
2 HT230151 Needle Bar Guide (YN/ZN) 9
3 HT230041 Needle Bar 9
4 HT230810 Needle Bar Assy (YN/ZN) 9
5 HT230251 Needle Bar Spring (YN/ZN) 9
6 HT230262 Washer For Set Clamp 9
7 HT230051 Presser Foot Set Clamp 9
8 KX230250 Presser Foot Set Spring 9

9 HT230143 Presser Foot (YN/ZN) 9
10 KF230910 O-Ring (Small) 9
11 HT230120 Needle Clamp Spacer 2.4 (YN/ZN) 9
12 HT230670 Needle Clamp (with Guide) 9
13 KF230250 Needle (DBK5-11) 9
14 KX230000 Slide Block (ZN) 1
15 KX230180 Needle Bar Felt (ZN) 1
16 KF230920 O-Ring (Large) 18
17 KX230040 Bearing Plate (ZN) 1
18 KX230010 LM Base (ZN) 1
19 KX230060 LM Guide (ZN) 1
20 KX230020 Base Plate (ZN) 1
21 KX230220 LM Rail Plate (ZN) 1
22 KX230190 LM Stopper 2
23 KX230030 Bearing Plate Guide (ZN) 1
24 KX230050 Bearing Pin (ZN) 1
25 A9010065 Ball Bearing 686ZZ 1
26 KX230080 Slide Shaft Bushing (Lower) 1
27 KF230240 Needle Clamp Screw (SM9/64-40 x 6) 9
28 Hex Socket Bolt M3x8
29 Hex Socket Set Screw M4x4
30 Hex Socket Bolt M3x25
31 Hex Socket Flush Screw M3x25
32 Hex Socket Bolt M5x16 (With Washers)
33 Hex Socket Bolt M3x8
34 Hex Socket Bolt M3x6
35 Hex Socket Bolt M5x20 (With washers)
36 Hex Socket Button Bolt M3x6
37 Hex Socket Button Bolt M3x8
38 Hex Socket Set Screw M4x12
39 Hex Socket Bolt M4x15 (With Washers)
40 Hex Socket Bolt M4x6 (With Washers)
41 KX230260 Slide Block Assembly (ZN)
42 KX230300 Slide Block Head Assembly (ZN)
43 KX230270 Base Plate Assembly (ZN)
44 Hex Socket Bolt M4x10

Needle Bar Mechanism II

19

20

19

1

2

4

3

2

5

16

15

6

21

7

8

9

22

10

11

14

13

12

22

17

23

18

Needle Bar Mechanism II

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KX330020 Color Change Rod, 8mm 1

2 KX230240 Needle Change Collar (ZN) 2

3 KX230230 Joint Bracket (ZN) 1

4 KX330010 Rod Joint Collar 2

5 HB230590 Set Screw For Return Spring 1

6 HB230401 Needle Bar Driver Return Spring 1

7 HB230390 Needle Bar Driver Fixing Pin 1

8 A9012190 Du Bushing (MB0606DU) 1

9 HB230383 Needle Bar Driver 1
10 HT230201 Needle Bar Driver Assy (YS/YN/ZN) 1
11 HB230372 Needle Bar Driver Fixing Base 1
12 KX230210 Driver Fixing Base Spacer 1
13 KB230080 Needle Bar Driver Guide Block 1
14 KB230070 90° Crank Left Screw 1
15 KB230060 Crank Rod 1
16 A9011115 Needle Bearing (K9x12x10t2) 1
17 HB230420 Needle Bar Driver Stopper Set Collar 1
18 HB230414 Needle Bar Driver Stopper 1
19 Hex Socket Bolt M4x16 (With Washer)
20 Hex Socket Bolt M5x14 (With Washer)
21 Hex Socket Bolt M4x12 (With Washer)
22

23 Hex Socket Bolt M4x15 (With Washer)

Hex Socket Set Screw M4x4 (With Adhesion)