Barudan BENSME-ZN, BENRME-ZN User Manual

b

HIGH SPEED AUTOMATIC EMBROIDERY MACHINE

BENSME-ZN

BENRME-ZN

12/15/20 HEAD MODELS

PARTS LIST

Machine Layout

31

11

32

7

10

13

15

14

18

30

8

9

24

32

1

19

4

5

27

24

28

23

6

16

17

2120

22

26

BENSME-ZN

BENRME-ZN

HIGH SPEED AUTOMATIC EMBROIDERY

MACHINE PARTS LIST

CONTENTS

Layout Ref Description

1 Table and Frame (12 Head)
2 Table and Frame (15 Head)
3 Table Lifter
4 Sewing Head Assembly
5 Bed Assembly
6 Automatic Thread Cutting Mechanism I
7 Take-up Lever Mechanism
8 Needle Bar Mechanism I

9 Needle Bar Mechanism II
10 Jump Assembly
11 Thread Guide Mechanism
12 Thread Guide Mechanism w/color change
13 Automatic Thread Cutting Mechanism II
14 Automatic Thread Cutting Mechanism III
15 Automatic Thread Cutting Mechanism IV
16 Color Change Mechanism I
17 Color Change Mechanism II
18 Drive Mechanism
19 Connecting Shaft Mechanism
20 Pantograph/Drive Covers
21 Pantograph Assembly
22 Pantograph Hoop Support Arm
23 Pantograph Drive Mechanism III (H Direction Front)
24 Pantograph Drive Mechanism IV (H Direction Rear I)
25 Pantograph Drive Mechanism V (H Direction Rear II)
26 Pantograph Drive Mechanism VI (V Direction Front)
27 Pantograph Drive Mechanism VII (V Direction Rear II)
28 Control System
29 Thread Stand/Underhead Lamp
30 Lamp Assembly (Overhead Style)
31 UTSM Option
32 Head Cover

Table And Frame (12 Head)

3A

3B

6

3C

21

7

27

19

7

3G

3H

3J

3D

7

7

3E

7

3F

3K

20

5

21

19

20

11

28

23

12

22

13

15

21

16

14

21

7

7

17

7

18

7

9

10

26

1

2

26

25

24

25

24

21

4

Table - Frame 12 Head

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A200143 Frame, (BENSME 12) 1
2 KC110910 Cover, Access 1
3 A200145 Table-Top, (Bensme12) 1
4 A200018 Weldment, Table Guide 1
5 A200018 Bracket, Table Adustable (349L) 26
6 KR140010 Bracket, Table Mounting (955L) 1
7 A100029 Bracket, Table Mounting (422L) 25

9 A100030 Bracket, Table Mounting (962L) 1
10 A100031 Bracket, Table Support 1
11 A200013 Slider, Alignment 3
12 A200012 Bracket, Alignment 6
13 A200027 Stop, Table Alignment 3
14 KR140050 Plate, Table Support 2
15 MA140320 Bracket, Center Table Support Plate 2
16 A110001 Knob, Table Support Bracket 2
17 A9014022 Plug, Sewing Head Access (Frame) 12
18 A200162 Strip, Felt (Frame) 6
19 Washer, [3/8"] Flat
20 Nut, [3/8-16unc-2b] Heavy Hexagonal
21 SCREW,[#8-18x1" LG.] HEX.HD.#2 TEK

4.2x25)
22 SCREW,[#8-18x1 1/4" LG.] HEX.HD
23 A200051 Plunger, [5/16-18] Ball
24 SCREW, M6x1.0x16.0mm Lg. Soc. Head Cap
25 Washer, M6 Helical Spring Lock
26 Washer, M6 Flat
27 A200141 Bracket, Table Mounting (240l) 1
28 Nut, [5/16-18] Hexagonal

Table And Frame (15 Head)

3A

3B

6

19

20

5

21

21

19

20

7

27

7

3D

3N

3C

3E

3F

3H

3G

7

7

7

7

7

3J

7

7

3L

17

7

18

7

9

3M

3K

28

11

28

23

12

22

13

15

16

21

14

21

10

26

1

2

26

25

24

4

25

24

21

Table - Frame 15 Head

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A300068 FRAME, (BENSME-15) 1
2 KC110910 COVER, ACCESS 1
3 A300066 TABLE-TOP, (BENSME-15) 1
4 A300004 WELDMENT, TABLE GUIDE (RIGHT HAND) 1
5 A200018 BRACKET, ADJUSTABLE TABLE 34
6 KR140010 BRACKET, TABLE MOUNTING (955L) 1
7 A100029 BRACKET, TABLE MOUNTING (422L) 31
8 P840707 NUT, [5/16-18UNC-2B] HEXAGONAL 6

9 A100030 BRACKET, TABLE MOUNTING (962L) 1
10 A100031 BRACKET, TABLE SUPPORT 1
11 A200013 SLIDER, ALIGNMENT 3
12 A200012 BRACKET, ALIGNMENT 6
13 A200027 STOP, TABLE ALIGNMENT 3
14 KR140050 PLATE, TABLE SUPPORT 2
15 MA140320 BRACKET, CENTER TABLE SUPPORT PLATE 2
16 A110001 KNOB, TABLE BRACKET RETAINING 2
17 A9014022 PLUG, SEWING HEAD ACCESS 12
18 A200162 STRIP, FELT 8
19 WASHER, [3/8"] FLAT
20 NUT, [3/8-16UNC-2B] HEAVY HEXAGONAL
21 SCREW,[#8-18x1" LG.] HEX.HD.#2

4.2X25)
22 SCREW,[#8-18x1 1/4" LG.] HEX.HD
23 A200051 PLUNGER, [5/16-18] BALL 6
24 SCREW, M6x1.0x16.0mm
25 WASHER, M6 HELICAL SPRING LOCK
26 WASHER, M6 FLAT
27 A200141 BRACKET, TABLE MOUNTING (240L) 1
28 A300005 WELDMENT, TABLE GUIDE (LEFT HAND) 6

Table Lifter Assembly

31

16

15

33

18

16

22

13

14

32

37

36

35

21

22

43

4

16

17

4

4
5

23

24

25

16

18

27

17

4

16

12

39

38

11

16

20

19

37

36

35

29

36

34

28

36

34

30

25

24

23

3

6

9

4

5

2

3

7

9

8

1

6

44

26

10

42

40

41

41

Table Lifter Assembly

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A100174 Base, Lock Plate 1
2 A100141 Lever, Lock Plate 1
3 A100195 Washer, Nylon (1" O.D. X 13/32 I.D. X 1/16" THK.) 2
4 Washer, 3/8" Flat
5 Nut, 3/8-16 Unc-2b Nylon Insert Hex. Lock
6 A100079 Spacer Tube 2
7 A200046 Spring, Catch Lever
8 Screw, #10-32 Unf-2ax3/8" Lg.Hex.Soc.Hd.Cap

9 Screw, #10-32 Unf-2ax3/4" Lg.Hex.Soc.Hd.Cap
10 A200035 Assembly, Standard Table Lift 3
11 A200034 Cylinder, Hydraulic 2
12 A200139 Bracket, Cylinder & Tube Retaining 2
13 A200109 Bracket, Tube Retaining 12
14 A110002 Cap, End (Black) 2
15 Washer, M5 Clevis Pin 2
16 Washer,M5 Flat (Fender) 8
17 Bolt, 3/8-16 X 1 3/4" Lg. Hex Hd. 13
18 Nut, #10-32 Hexagonal Nyloc 2
19 Screw,#10-32 x 2 1/4" Lg.Hex.Soc.Hd.Cap 1
20 Screw,#10-32x 2 1/2" Lg.Hex.Soc.Hd.Cap 1
21 A300020 Left Alignment Tubing (BENSME 15) 6
22 Screw,1/4-28 Unf-2ax1/4"Lg.Knurled Cup

Point Hex.Soc.Set
23 Screw, M6 X 1.0 X 12.0MM Lg. Soc. Hd. Cap
24 Washer, M6 Helical Spring Lock
25 Washer, M6 Flat
26 A200029 Bracket, Lower Cylinder 1
27 A200140 Bracket, Cylinder Mounting 1
28 A100173 Catch, Lock Plate 1
29 A200049 Plate, Table Catch Backing 1
30 A200026 Plate, Backing 3
31 A300005 Left Table Guide (BENSME 15) 1
32 A300021 Right Alignment Tubing (BENSME 15) 1
33 A100196 Spacer, Cylinder (ZN) 1
34 Bolt, 1/4-20 X 2 3/4" Lg. Hex Hd.
35 Nut, 1/4-20 Hexagonal
36 Washer, 1/4" Flat
37 Washer, 1/4" Helical Spring Lock
38 A200030 Cover, Table Lift Spring 3
39 Screw, M4 X 0.7 X 6.0MM LG. Truss Head
40 A200045 Spindle, Adjustment 3
41 Nut, 3/8-16 Grade 5 Hexagonal
42 A300004 Right Table Guide (Bensme15) 1
43 3/8"-16 Hex Nut
44 A100175 Latch Assembly, Two Position 1

Sewing Head Assembly

15

14

36

10

2

36

4

5

6

1

27

32

30

40

16

36

29

14

26

25

38

11

12

13

42

7

9

19

21

22

3

8

10

20

22

22

24

23

44

17

43

18

41

37

35

18

5

39

13

12

31

34

33

28

Sewing Head Assembly

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KL220100 Upper Gear 1
2 Hex Socket Screw (M6x6 With Adhesion) 2
3 KC320113 Upper Connecting Shaft (15mm) 1
4 KL220090 Upper Top Shaft Gear Rear Bearing Collar 1
5 A9010017 Bearing (6004ZZ) 2
6 KL220040 Upper Top Shaft Gear Rear Bearing Case 1
7 KL250040 Arm Top Cover 1
8 KL220150 Oil Felt "D" 6

9 Truss Screw (M4x10)
10 SCREW (SM1/4 40x4)
11 KF220130 Bevel Gear (Top Shaft) 1
12 KL220080 Top Shaft C0llar 2
13 HP231390 Thrust Washer (Top Shaft Gear) 2
14 KL220130 Oil Felt 2
15 KL220030 Top Shaft Metal (Middle) 1
16 KL220030 Top Shaft 1
17 KL210149 Arm Gear Case 1
18 Hex Socket Bolt (M6x25)
19 KF220460 Bevel Gear (Vertical Shaft Upper) 1
20 KL220140 Oil Felt C 1
21 KL220050 V-Shaft Bushing (Upper) 1
22 Hex Socket Screw (M6x25)
23 Hex Socket Screw (M6x8)
24 KL220010 Vertical Shaft 1
25 KX210010 Arm 1
26 KL250051 Arm Side Cable Cover 1
27 1PKV12380 Shaft Cover Set (NSME-12) 1

1PKV15380 Shaft Cover Set (NSME-15)
28 KB230010 Take Up Lever Cam K6 With Crank Assy.
29 KL220020 Top Shaft Metal (Front) 1
30 KF230420 Take Up Lever Cam Screw (K6) 1
31 KB230030 Take Up Lever Cam (K6) 1
32 Screw (SM15/64-28x10) (with adhesion)
33 KB230050 90° Crank (YN/ZN/ZQ)
34 A9012007 Pos. Finger/Cam Screw (SM 11/64-40 x 7)
35 KL320000 Connecting Gear
36 Hex Socket Screw (M6x6)
37 KL320020 Connecting Gear Clamp (w/screws) 1
38 A9014063 Grommet (C-30-SG-36A) 1
39 Hex Socket Screw (M6x10)
40 Truss Screw (M4x8)
41 Hex Socket Bolt (M6x60)
42 KC251330 Oil Core L=75 1
43 Flush Spring (M6)
44 HP321140 Upper Shaft Connecting Bearing Collar 1

KL220000

Bed Assembly

23

15

5

19

28

23

2

4

3

24

1

22

3

13

24

12

11

24

15

3

10

14

9

8

7

26

27

27

18

17

25

16

6

21

Bed Assembly

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KF220470 Bevel Gear (Vertical Shaft Lower) 1
2 KL220060 V Shaft Bushing (Lower) 1
3 KL220140 Oil Felt C 3
4 KF220271 Gear Cover Set 1
5 KX250000 Cylinder Bed Cover A (ZN) 1
6 KX210000 Barrel Bed (ZN) 1
7 KF220440 Bobbin Case 1
8 KF220410 Bobbin 1

9 KF220750 Sewing Hook Assy., Teflon 1
10 KF220230 Bottom Shaft Bushing (Front) 1
11 KF220290 Bottom Shaft Rear Bushing Collar 1
12 KL220070 Bottom Shaft Bushing (Rear) 1
13 KF220480 Bevel Gear (Lower Shaft) 1
14 KF220640 Screw (SM11/65-40x4) 1
15 KX250010 Cylinder Bed Cover 1
16 A9012027 Butterfly Hinge (TH-TM-72) 1
17 KC250471 Barrel Bed Cover 1
18 KC250482 Barrel Bed Cover Spring 1
19 KC220210 Bottom Shaft (461L) 1
20 KL220120 Oil Felt A 1
21 Hex Socket Bolt M8x22 (With Washer)
22 Hex Socket Bolt M5x25
23 KX250080 Needle Plate Set Screw (ZN/ZQ) 9
24 Screw (SM1/4-40x4)
25 Hex Socket Set Screw M6x8
26 KF220630 Screw (SM11/65-40x4)
27 Pan Screw M3x6
28 Hex Socket Bolt M12x35 (With Spring

Washer)

Automatic Thread Cutting Section Mechanism I

15

16

13

1

18

14

11

6

3

5

33

9

24

7

10

2

4

32

19

30

12

28

27

27

17

31

8

20

22

21

26

23

29

6

25

Automatic Thread Cutting Mechanism I

ITEM LIST No DESCRIPTION Q'TY REMARK

1 ZKX270282 Throat Plate Assy., MK-5 (ZN/ZQ) 1
2 A9056008 Rotary Solenoid, Trimmer Fork ETL (3ER25-

33x3x8x9)

3 KC271960 Solenoid Stay 1
4 KN272400 Eccentric Stopper Assy. 1
5 Hex Nut M3
6 Hex Socket Bolt
7 KC271940 Solenoid Lever 1
8 Pan Screw

9 KC271041 Connecting Clamp
10 KC271031 Fork Driving Rod 1
11 KC271022 Trimmer Fork 1
12 KC271002 Trimmer Fork Turning Shaft Screw 1
13 KX270022 Throat Plate, MK-5 (ZN/ZQ) 1
14 KN270961 Fixed Knife, MK-5 1
15 ZHT270160 Bobbin Thread Keep Stay, MK-5 (Upper) 1
16 ZHT270180 Bobbin Thread Keep Stay, MK-5 (Lower) 1
17 Hex Nut, M4
18 KX250080 Needle Plate Set Screw (ZN/ZQ) 2
19 KX270010 Fixed Knife Set Screw, MK-5 1
20 KN270952 Driving Knife, MK-5 1
21 A9013066 Wave Washer (WW5-5K) 1
22 KC270970 Driving Knife Turning Shaft Screw
23 KX270000 Position Finger Bracket 1

24 Hex Socket Bolt M3x5
25 Hex Socket Bolt M4x8
26 A9012007 Pos. Finger/Cam Screw (SM 11/64-40 x 7) 1
27 A9012114 Bush With Flange DU (MB0505-10FDU) 2
28 KC271120 Trimmer Knife Driving Lever (Upper) 1
29 KX270030 Trimmer Knife Driving Rod 1
30 KC271130 Trimmer Knife Driving Lever (Lower) 1
31 KF230640 Lock Connecting Rod Clamp 1
32 Hex Socket Bolt M4x18
33 Hex Nut M3 (With Washer)

1

Take Up Lever Mechanism

1

21

9

19

14

26

25

18

28

30

15

16

23

24

30

22

5

17

2

3

6

7

8

4

10

11

12

13

22

27

20

27

31

29

Take Up Lever Mechanism

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KX230330 Slide Shaft w/Oil Core (ZN) 1
2 KX230161 Stocker (ZN) 1
3 KX230270 Base Plate Assy 1
4 KX230070 Driving Shaft Bush (Upper) 1
5 KT230031 Take Up Lever Driving Lever 1
6 HT230090 Take Up Lever Driving Roller 1
7 HT230100 Take Up Lever Driving Roller Shaft 1
8 KF230500 Take Up Lever Roller Assy 1

9 KT230052 Take Up Lever Driving Lever Assy 1
10 A9012164 Thrust Washer (R-TW0815) 1
11 KB230100 Take Up Lever Driving Shaft Bushing 1
12 KB230110 Take Up Lever Driving Shaft 1
13 HB230270 Take Up Lever Driving Shaft Fixing Collar 1

14 KX230130 Take Up Lever Shaft 1
15 KX230140 Take Up Lever Spacer 1
16 KX230152 Take Up Lever Assy (ZN/ZQ) 1
17 KX230120 Take Up Lever Collar (ZN) 1
18 KX230110 Take Up Lever Bracket (ZN) 1
19 KX230200 Take Up Lever Bracket Assy (ZN) 1
20 KX240020 Thread Hanger (ZN) 1
21 Hex Socket Bolt M4x10 (With Washers)
22 Hex Socket Screw M5x6 (With Adhesion)
23 Hex Nut Sm7/32 (With Spring Washer)
24 HB230650 Screw, Phillips Flat Hd. (w/adhesion) 1
25 Hex Socket Set Screw M4x8
26 Hex Socket Bolt M4x8
27 Truss Screw M3x8
28 KX250100

KX250020

29 KX250030 ZN Lower Head Cover 1
30 KX230310 Take Up Lever Shim (T= 0.3) 2
31

ZN Upper Head Cover (Head 1)
ZN Upper Head Cover

Truss Screw M3x5

1

Needle Bar Mechanism I

41

32

22

33

44

34

18

19

35

6

28

29

36

21

4

2

1

37

3

14

5

7

16

17

30

31

20

23

38

43

22

36

8

9

10

11

27

15

16

12

13

25

24

40

26

39

42

Needle Bar Mechanism I

ITEM LIST No DESCRIPTION Q'TY REMARK

1 HT230130 Needle Bar Cap (YN/ZN) 9
2 HT230151 Needle Bar Guide (YN/ZN) 9
3 HT230041 Needle Bar 9
4 HT230810 Needle Bar Assy (YN/ZN) 9
5 HT230251 Needle Bar Spring (YN/ZN) 9
6 HT230262 Washer For Set Clamp 9
7 HT230051 Presser Foot Set Clamp 9
8 KX230250 Presser Foot Set Spring 9

9 HT230143 Presser Foot (YN/ZN) 9
10 KF230910 O-Ring (Small) 9
11 HT230120 Needle Clamp Spacer 2.4 (YN/ZN) 9
12 HT230670 Needle Clamp (with Guide) 9
13 KF230250 Needle (DBK5-11) 9
14 KX230000 Slide Block (ZN) 1
15 KX230180 Needle Bar Felt (ZN) 1
16 KF230920 O-Ring (Large) 18
17 KX230040 Bearing Plate (ZN) 1
18 KX230010 LM Base (ZN) 1
19 KX230060 LM Guide (ZN) 1
20 KX230020 Base Plate (ZN) 1
21 KX230220 LM Rail Plate (ZN) 1
22 KX230190 LM Stopper 2
23 KX230030 Bearing Plate Guide (ZN) 1
24 KX230050 Bearing Pin (ZN) 1
25 A9010065 Ball Bearing 686ZZ 1
26 KX230080 Slide Shaft Bushing (Lower) 1
27 KF230240 Needle Clamp Screw (SM9/64-40 x 6) 9
28 Hex Socket Bolt M3x8
29 Hex Socket Set Screw M4x4
30 Hex Socket Bolt M3x25
31 Hex Socket Flush Screw M3x25
32 Hex Socket Bolt M5x16 (With Washers)
33 Hex Socket Bolt M3x8
34 Hex Socket Bolt M3x6
35 Hex Socket Bolt M5x20 (With washers)
36 Hex Socket Button Bolt M3x6
37 Hex Socket Button Bolt M3x8
38 Hex Socket Set Screw M4x12
39 Hex Socket Bolt M4x15 (With Washers)
40 Hex Socket Bolt M4x6 (With Washers)
41 KX230260 Slide Block Assembly (ZN)
42 KX230300 Slide Block Head Assembly (ZN)
43 KX230270 Base Plate Assembly (ZN)
44 Hex Socket Bolt M4x10

Needle Bar Mechanism II

19

20

19

1

2

4

3

2

5

16

15

6

21

7

8

9

22

10

11

14

13

12

22

17

23

18

Needle Bar Mechanism II

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KX330020 Color Change Rod, 8mm 1

2 KX230240 Needle Change Collar (ZN) 2

3 KX230230 Joint Bracket (ZN) 1

4 KX330010 Rod Joint Collar 2

5 HB230590 Set Screw For Return Spring 1

6 HB230401 Needle Bar Driver Return Spring 1

7 HB230390 Needle Bar Driver Fixing Pin 1

8 A9012190 Du Bushing (MB0606DU) 1

9 HB230383 Needle Bar Driver 1
10 HT230201 Needle Bar Driver Assy (YS/YN/ZN) 1
11 HB230372 Needle Bar Driver Fixing Base 1
12 KX230210 Driver Fixing Base Spacer 1
13 KB230080 Needle Bar Driver Guide Block 1
14 KB230070 90° Crank Left Screw 1
15 KB230060 Crank Rod 1
16 A9011115 Needle Bearing (K9x12x10t2) 1
17 HB230420 Needle Bar Driver Stopper Set Collar 1
18 HB230414 Needle Bar Driver Stopper 1
19 Hex Socket Bolt M4x16 (With Washer)
20 Hex Socket Bolt M5x14 (With Washer)
21 Hex Socket Bolt M4x12 (With Washer)
22

23 Hex Socket Bolt M4x15 (With Washer)

Hex Socket Set Screw M4x4 (With Adhesion)

Jump Assembly

19

1

6

23

21

16

7

14

19

2

12

13

25

20

3

4

5

8

9

10

24

22

15

17

18

11

Jump Assembly

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KB210170 Solenoid Bracket Fixing Base 1
2 KX240040 Jump Solenoid Fixing Bracket 1
3 KX230100 Needle Bar Stopper Fixing Bracket 1
4 HT230220 Needle Bar Stopper 1
5 HT230620 Needle Bar Stopper Fixing Pin 1
6 A9056036 Rotary Solenoid, Jump ETL (3ER-35x3x8x9) 1
7 HB230560 Sheet For Rotary Solenoid 1
8 HB230560 Eccentric Stopper Assy (Jump) 2

9 HB230580 Solenoid Noise Prevention Cover 1
10 HB240020 Jump Solenoid Lever 1
11 HB240030 Jump Solenoid Lever Pin 1
12 KB240040 Cancel Bracket 1
13 HB240110 Cancel Return Spring 1
14 KX240050 Cancel Rod 1
15 A9014051 O-Ring (P-5) 1
16 A9012051 E-Ring (6mm dia.) 1
17 HB240090 Cancel Rod Guide 1
18 HB240080 Manual Cancel Pin 1
19 Hex Socket Bolt M4x12
20 Hex Socket Bolt M4x8 (With Washers)
21 Hex Socket Button Bolt M4x5
22 Hex Socket Button Bolt M4x12 (With Adhesion)

23 Hex Socket Set Screw M4x4 (With Adhesion)
24 Hex Socket Bolt M4x8
25 Hex Socket Button Bolt M4x10

Thread Guide Mechanism

19

7

23

11

26

27

10

26

14

15

33

34

16

17

22

24

4

6

1

18

5

25

2

32

12

8

28

31

3

26

13

9

20

29

29

21

26

30

Thread Guide Mechanism

ITEM LIST No DESCRIPTION Q'TY REMARK

1 HT240120 Tension Base Case (YN/ZN) 1
2 HT240130 Tension Base Cover (YN/ZN) 1
3 A9068032 FCW Clamp 1
4 HT240151 Dial Tension Unit Base (YN/ZN) 1
5 HT240160 Tension Ground Plate 1
6 HT240171 Upper Thread Detection Pin 1
7 HT240180 SM-Nut 1
8 No. Label 1

9 KX240030 Second Thread Guide Plate 1
10 HT240060 First Thread Guide (YN/ZN) 1
11 HT240391 Thread Guide Plate (YN/ZN) 1
12 EBY01670 4640 Head Switch Board (ZN/ZQ) 1
13 KX240060 Cord Holder 9
14 HT240526 Dial Tension Unit Complete (YN/ZN) 1
15 HT240210 Upper Tension Base Case (YN/ZN) 1
16 HT240220 Upper Tension Base Cover (YN/ZN) 1
17 HT240230 Upper Tension Unit Fixing Base 1
18 KX240240 Blind Cap 9
19 HT240331 Upper Tension Unit Complete (YN/ZN) 1
20 KX240010 Tension Base Bracket (L) 1
21 KX240000 Tension Base Bracket (R)
22 Pan Screw M3x6
23 Tapping Screw M3x12
24 Hex Socket Set Screw M4x12
25 Tapping Screw M3x12
26 Truss Screw M4x10
27 Tapping Truss Screw M4x10
28 Pan Head Tapping Screw M3x8
29 Hex Socket M5x12 Bolt (with Washer)
30 Truss Screw M4x6
31 Pan Screw M3x5
32 EBY01624 H1840 16 pin Head Ribbon Cable (ZN)
33 KX240150 Tension Ground Cable (ZN)
34 Pan Screw M3x6

Thread Guide Mechanism (w/color change)

7

11

26

27

19

26

10

14

15

23

34

33

16

17

22

24

4

6

1

18

5

25

32

12

8

28

2

9

26

13

34

33

29

20

29

21

26

3

31

30

Thread Guide Mechanism (w/color change)

ITEM LIST No DESCRIPTION Q'TY REMARK

1 HT240120 Tension Base Case (YN/ZN) 1

2 HT240130 Tension Base Cover (YN/ZN) 1

3 A9068032 FCW Clamp 1

4 HT240151 Base 1

5 HT240160 Tension Earth Plate 1

6 HT240170 Upper Thread Detection Pin 1

7 HT240180 SM-Nut 1

8 No. Label 1

9 KX240030 Second Thread Guide Plate 1
10 HT240062 First Thread Guide (YN) 1
11 HT240391 Thread Guide Plate (YN) 1
12 EBY01621 4640 Head Sw Board (ZN) 1
13 KX330330 Tension Base Cover A 1
14 HT240526 Dial Tension Unit Complete (YN/ZN) 9
15 HT240210 Upper Tension Base Case (YN/ZN) 1
16 HT240220 Upper Tension Base Cover (YN/ZN) 1
17 HT240230 Upper Tension Unit Fixing Base 1
18 KX240240 Blind Cap 1
19 HT240331 Upper Tension Unit Complete (YN/ZN) 9
20 KX240010 Tension Base Bracket (L) 1
21 KX240000 Tension Base Bracket (R) 1
22 Pan Screw M3x6
23 Tapping Screw M3x12
24 Hex Socket Set Screw M4x12
25 Tapping Screw M3x12
26 Truss Screw M4x10
27 Tapping Truss Screw M4x10
28 Pan Head Tapping Screw M3x8
29 Hex Socket M5x12 Bolt (with Washer)
30 Truss Screw M4x6
31 Pan Screw M3x5
32 EBY01625 H1842 16 Pin Head Ribbon Cable (1st Head ZN) 1
33 KX250110 Needle Bar Indicator 1
34 Hex Socket Bolt M4x6 (With Washers)
35 KX240150 Tension Ground Cable (ZN) 1
36 Pan Screw M3x6

Automatic Thread Cutting Mechanism II

(Thread Away Section)

18

19

1

17

3

4

18

24

7

8

5

20

18

21

2

18

6

11

22

9

10

11

23

12

13

14

15

16

23

Thread Cutting Mechanism II

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A9056031 Rotary Solenoid, Slider ETL (4ER67.5-34x8x9) 1

2 KL270081 Thread Away Base 1

3 KL270260 Switch Stay 1

4 A9052028 Proximity Switch (RS-603NC) 1

5 KN272400 Eccentric Stopper Assy 1

6 KL270450 Hook Guide Plate 1

7 KL270110 Thread Away Solenoid Lever 1

8 KL270091 Thread Away Hook Guide 1

9 KL270101 Thread Away Hook 1
10 KL270120 Thread Away Connecting Plate 1
11 KL270130 Lever Connecting Pin 2
12 KX270050 Thread Hook Plate (Upper) 1
13 KX270370 Thread Keep Plate (ZN) 2
14 KX270070 Thread Keep Plate Spacer 2
15 KX270060 Thread Hook Plate Bracket 1
16 KX270220 Thread Hook Plate Assy (ZN) 1
17 Truss Screw M3x10
18 Hex Nut M4 (With Spring Washer)
19 Hex Socket Bolt M4x12 (With Spring Washer)
20 Truss Screw M4x16
21 Hex Socket Set Screw M4x8
22 Truss Screw M3x6
23 Truss Screw M4x8
24 Truss Screw M3x6 (with Flat Washer)

Automatic Thread Cutting Mechanism III

(Thread Support Section)

26

9

10

11

5

4

3

2

6

31

7

12

8

27

25

32

16

17

33

31

29

14

15

28

18

1

13

20

22

21

30

19

23

24

Thread Cutting Mechanism III

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KX270230 Thread Support Apron Assembly 1

2 KF250250 Thread Support Shaft Screw 2

3 KF250231 Thread Support Spring Holder 2

4 KF250240 Thread Support Spring 2

5 KF250220 Thread Support Disk 2

6 KF230582 Thread Support Apron Eyelet (White) 9

7 KX270110 Thread Support Pin (ZN/ZQ) 9

8 KX270100 Thread Support Block (ZN/ZQ) 9

9 KX270090 Thread Support Clamp (ZN/ZQ) 9
10 KX270120 Thread Support Spring (ZN/ZQ) 9
11 HT270062 Thread Support Clamp Screw 2
12 KX270080 Thread Support Apron (ZN) 1
13 KX270340 Thread Keep Support Assy (ZN) 2
14 HT230520 Thread Support Lever Stopper 2
15 A9012368 Support Lever Stopper Spacer 1
16 KX270360 Thread Support Push Rod 1
17 KX270320 Thread Support Push Pin 1
18 KX270290 Thread Support Lever 1
19 A9012127 E-Ring (3mm dia.) 1
20 KX270310 Thread Support Link 1
21 KX270350 Thread Support Return Spring 1
22 KX270300 Thread Support Lever Pin 1
23 A9056037 Thread Keep Solenoid, ETL (TDS-K10SL) 1
24 KC270101 Solenoid Pin 1
25 LA270070 Thread Keep Support Base (ZN/ZQ) 1
26 Hex Socket Bolt M4x12 (With Washers)
27 Hex Socket Button Bolt M3x10 (With Washers)

28 Hex Socket Bolt M3x6
29 Hex Socket Bolt M3x8 (With Washers)
30 Hex Socket Bolt M3x6 (With Flat Washers)
31 Hex Socket Set Screw M5x8
32 Hex Socket Set Screw M4x4
33 Hex Socket Set Screw M3x6

Automatic Thread Cutting Mechanism IV

(Drive Mechanism)

1

20

25

4

19

10

14

15

11

5

2

3

6

7

21

9

13

12

8

16

20

17

18

23

24

Thread Cutting Mechanism IV

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KC271440 Trimmer Cover Plate 1

2 KC330410 Lock Connecting Rod (2M) 2

3 KC330510 Hex Connecting Bar (L) 1

4 Hex Socket Bolt, M6x20

5 A9012002 Uniball Joint (RP-6-209) 1

6 KC330180 Trimmer Motor Lever 1

7 KC271141 Motor Lever 1

8 KN272350 Trimmer Motor Drive Pin (L=35) 1

9 Screw, Hex Socket Set M5x6
10 KS270030 Trimmer Motor Drive Cam (MK-5) 1
11 KC271151 Trimmer Motor Lever Turret Shaft 1
12 A9052078 Micro Switch 1
13 Truss Screw, M3x16 (with flat washer)
14 Hex Socket Set Screw, M5x8
15 KC271162 Trimmer Motor Bracket 1
16 Hex Nut, M8 1
17 KC271430 Trimmer Motor Spacer 1
18 A9065026 Trimmer Motor (RM-H6A-8PEAA 6RH-D36) 1
19 Hex Socket Bolt, M8 x 30
20 Screw, Phil. Flathead Undercut, #8-32 x 3/8
21 Hex Nut, M6
22 KN271712 Trimmer Motor Bracket Cover 1
23 Truss Screw, M3x6
24 Pan Screw, M5 x 65
25 Wood Insert, #8-32

Color Change Mechanism I

1

19

2

22

3

6

4

7

8

20

23

5

21

9

10

24

20

6

10

26

11

12

31

17

16

30

28

27

14

13

15

29

18

31

Color Change Mechanism I

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KX330130 Manual Knob (CC) 1

2 KC330170 Detection Plate Collar (CC) 1

3 A9060063 ZN/ZQ Lock Sensor (EE-SX672A) 1

4 KX330250 Lock Sensor Spacer 1

5 KX330271 Lock Rotation Sensor Dock 1

6 A9010062 ZN CC Cam Bearing (B6000ZZ) 2

7 KX330090 Color Change Side Plate 1

8 KX330120 CC Bearing Collar (ZN) 1

9 KX330060 Color Change Cam (ZN) 1
10 KX330110 Bearing Plate CC 2
11 KX330140 CC Motor Coupling (ZN) 1
12 KX330070 Color Change Base (ZN) 1
13 A9065073 CC Motor Gear Head (2GN30K) 1
14 A9065072 CC Motor, ZN 1
15 A9054041 Condensor 4 MICRO 200V 1
16 KX330080 Color Change Base Plate 1
17 KX330180 ZN Side Cover Fixing Bracket (A) 1
18 KX330190 ZN Side Cover Fixing Bracket (B) 1
19 Hex Socket Set Screw M6x6
20 Hex Socket Set Screw M5x10
21 Truss Screw M4x8
22 Hex Socket Bolt M3x16 (With Washers)
23 Hex Socket Bolt M5x25 (With Washers)
24 Hex Socket Set Screw M6x5
25 Hex Socket Bolt M5x25
26 Hex Socket Bolt M4x10 (with spring washer)
27 Hex Socket Bolt M5x16

28 Hex Socket Bolt M4x10 (With Washers)
29 Pan Screw M4x60 (With Washers)
30 Hex Socket Bolt M5x18
31 Hex Socket Bolt M4x12 (With Spring Washer)

Color Change Mechanism II

24

11

24

19

28

18

1

10

21

5

20

4

7

6

9

8

24

25

22

3

2

18

23

15

16

14

17

12

27

29

13

24

26

Color Change Mechanism II

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KX230280 Slide Block, ZN (CC Head) 1

2 KX230170 Joint Block, ZN (CC Head) 1

3 KX330280 Connecting Base Plate (ZN) 1

4 KX330290 Needle Position Sensor Dock (ZN) 1

5 KX330170 Connecting Block (ZN) 1

6 KX330240 Tension Bracket 2

7 KX330160 Connecting Collar Shaft (ZN) 2

8 A9010063 ZN CC Roller Bearing MR105ZZ- (NSK) 2

9 A9012127 E-Ring (3 dia.) 1
10 KX330230 ZN Color Change Unit Cover D 1
11 KX330220 ZN Color Change Unit Cover A 1
12 KX330200 ZN Color Change Unit Cover B 1
13 KX330210 ZN Color Change Unit Cover C 1
14 EBY01623 3770 Needle Position Board (ZN) 1
15 A9012208 Spacer (5 dia. X 4L) 1
16 KX330300 Color Change Board Base Plate 1
17 KX330260 Hex Standoff (CC Cover) 1
18 Hex Socket Bolt M5x18 (With Washers) 1
19 Hex Socket Button Bolt M4x8 (With Washers)
20 Hex Nut M6 (With Washers)
21 Hex Socket Bolt M6x25 (With FlatWasher)
22 Hex Socket Bolt M4x25
23 Hex Socket Bolt M3x8 (With Spring Washer)
24 Truss Screw M4x6
25 Truss Screw M3x10
26 Hex Socket Bolt M4x10 (With Spring Washer)
27 KX250100 ZN Upper Head Cover (Head #1) 1

28 Hex Socket Bolt M5 x 14
29 Truss Screw M3x8

Drive Mechanism

30

3

25

24

20

20

31

19

32

18

16

4

1

5

17

2

13

28

33

23

9

6

8

27

10

15

26

21

24

11

22

16

12

14

7

33

29

20

Drive Mechanism

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KN310000 Driving Pulley 1
2 HP313690 Angle Label (B) 1

3 KV310041 Belt Cover, Upper (NS-E) 1
4 KV310050 Belt Cover (NS-E) 1
5 KV310090 Angle Indicator, (NS-E) 1
6 KV310021 Shaft Fixing Bracket 1
7 A200151 Shaft Support Plate (NS-E) 1
8 A9011017 Bearing Unit (BLF 204) 1

9 KV310070 Motor Base (BENSME) 1
10 KV310080 Motor Mount Bracket (BENSME) 1
11 HB310280 Main Motor (FBK8-4P-0.75KW VF3) 1
12 KN310010 Motor Pulley (48.6) 1
13 A9020200 Main Motor Belt (4PK-1240) 1
14 KS310020 Belt Cover Bracket, Lower (NS-E) 1
15 KS310031 Belt Cover, Lower (NS-E) 1
16 Hex Socket Bolt M6x12
17 Pan Screw M4x8
18 A9012320 Screw, Thumb M4x8 1
19 Hex Socket Bolt, M8x20
20 Hex Bolt M8x20
21 Hex Bolt M8x55
22 Hex Nut M8
23 WW310210 Shaft Key, Cross Cut (6x6x35) 1
24 KR310040 Belt Cover Bracket, Upper (NS-E) 1
25 Hex Socket Bolt, M4x6
26 Pan Screw, M4x6
27 Tek Screw, 8-18x3/4"

28 KV310140 Upper Connecting Shaft (280) 1
29 A9053070 NS Main Motor Extension Cable 1
30 Hex Socket Bolt, M5x18
31 HP321100 Upper Shaft Connecting Coupling (ZN) 1
32 A9011119 Bearing Unit (JAF-SH204) 1
33 Hex Socket Bolt M8x25
34 Hex Socket Bolt M5x25

Connecting Shaft Mechanism

15

11

14

8

15

16

3

2

6

1

12

5

4

9

17

7

18

10

13

18

Connecting Shaft Mechanism

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KR310090 Encoder Box 1

2 HP321140 Upper Connect Collar Bearing (203PR-C) 1

3 KR310130 Encoder Drive Gear No.1 1

4 KR310120 Encoder Box Cover A 1

5 KC320590 Hand Pulley 1

6 KR330110 Shaft End Cover, (1st Head) 1

7 KC312890 Encoder Retainer (Armtype) 1

8 Truss Screw M4x10

9 KN511020 Position Encoder (TS5307N54) 1
10 KR310100 Encoder Drive Gear No. 2 1
11 KR310110 Encoder Box Cover B 1
12 Hex Socket Bolt M6x12
13 Hex Socket Bolt M6x20
14 Truss Screw M4x6
15 Hex Socket Set Screw M5x10
16 Hex Socket Bolt M6x40
17 Truss Screw M4x15
18 Hex Socket Set Screw M4x10

Pantograph/Drive Covers

7

4

7

5

6

6

1

3

7

7

6

6

2

Pantograph/Drive Covers

A

A

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A200142

A300085

600024

2 A300073 V Drive Cover (NS-ZN) 1
3 KK480100 Cover, H-Guide (Front) 3 15hd and 20hd qty. = 4
4 KR480250 Cover, H Guide (Rear) 3 15hd and 20hd qty. = 4
5 KC271440 Trimmer Cover Plate 1
6 A100140 Insert, #8-32 Wood
7 P840492 Screw.,#8-32x3/8"Lg.Phil. Flat Hd. Undercut

Assembly, (BENSME-12) Pantograph
Assembly, (BENSME-15) Pantograph

ssembly, (BENSME-20) Pantograph

1

Pantograph Assembly

33

35

30

19

18

20

8

10

9

8

26

11

12

7

4

26

5

6

32

13

31

11

5

27

4

3

29

28

22

21

22

16

23

25

24

2

14

17

22

1

36

34

15

Pantograph Assembly

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A200083 Pantograph Stiffening Guide 1
2 A200084 Bracket, Pantograph 1
3 A200081 Drive Unit Retaining Bracket Sx1
4 A200105 Washer, Nylon Sx2
5 A200106 Needle Bearing, Swivel Bracket Sx2
6 A200088 Swivel Bracket Sx1
7 A200075 Tube, Pantograph Guide (18”) Sx1
8 A100103 Ring, Turret Bearing Retaining Sx2

9 A100102 Bearing, Turret Sx1
10 A200080 Bracket, Ball Bushing Retaining Sx1
11 A100101 Washer, Turret Mounting Sx2
12 A200078 Bracket, Upper Turret Sx1
13 A200079 Bracket, Lower Turret Sx2
14 A100105 Stiffening Guide Felt (32") 1
15 EFP006015 Pantograph Bearing V-Guide (32") 1
16 A200129 Tubular Pantograph Pointer 1
17 A200085 Shim, Pantograph Bracket 1
18 A200103 Screw, 5/16 -18 x 1 ¾” Shoulder Sx1
19 P820710 Knob, ¼-20 Phenolic
20 A100104 Turret Bracket Assembly
21 EFP006016 Pantograph Bearing H-Guide (22")
22 Screw, 8-32 x ½” Hex Head
23 Screw, 8-32 x 5/8” Phillips Flat Head
24 Nut, 10-32 Acorn
25 Screw, 10-32 x ½” Hex Head
26 Screw, 10-32 x 1 ¼” Hex Head
27 Screw, 10-32 x ¼” Socket Cup Point Set
28 Nut, 5/16-18 Nylock
29 Washer, Half Cut Steel
30 Tek Screw, 8-18 x ¾” Hex. Head
31 Nut, ¼-20 Nylock
32 A200090 Swivel Bracket Assembly
33 A200089 Hoop Arm Retaining Bracket Rivet
34 A200086 Stiffening Guide Shim
35 A200087 Small Hoop Arm Retaining Bracket
36 Screw, 10-32 x ¾” Phillips Flat Head

(S=Set Qty)

Pantograph Hoop Support Arm

15

4

16

19

5

1

3

6

17

18

11

16

7

2

20

8

8

3

9

20

18

17

10

Pantograph Hoop Support Arm

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A200099 Hoop Support Arm Assembly 1

2 A200168 Hoop Support Arm Assembly (Ball Clip) 1

3 A200132 Hoop Support Arm 1

4 A200093 Tongue, Nylon 1

5 A100107 Tongue, Steel 1

6 A100108 Hoop Support Clamp Assy. 1

7 A100376 Steel Tongue (Ball Clip) 1

8 A100372 Steel Spring (Ball Clip) 2

9 A100373 Steel Ball, 1/2" (Ball Clip) 4
10 A100374 Ball Plate (Ball Clip) 1
11 A100375 Nylon Tongue (Ball Clip) 1
15 Screw, 10-32 x 3/8” Slotted Pan Head
16 Screw, 10-32 x 3/16” Slotted Pan Head
17 Screw, 8-32 x ¼” Flat Head
18 Nut, 10-32 (KEPS)
19 Screw, 6-32 x 3/16” Undercut Flat Head
20 Screw, 6-32 x ½” Socket Head Cap

Pantograph Drive Mechanism III (H Direction Front)

9

12

17

1

13

11

2

17

2

10

14

5

3

4

15

6

6

7

7

8

16

Pantograph Drive Mechanism III (H Direction Front)

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KK480120 H Connect Channel (Front) Rx1

2 KK480162 Bearing Shaft Assembly Rx2

3 ZKK480050 H-Roller Base Assembly (Front) Rx1

4 HP482950 Roller Pin Assembly A Rx4

5 A100033 Rear Drive Extension Rx1

6 KK480140 H-Guide Rail (430L) Rx2

7 A100035 Drive Extension Standoff Rx10

8 A200160 H-Rail Base Plate Rx1

9 A100504 ZQ/ZNA Phenolic Knob (M8x1.25)
10 A100188 Bearing Spacer (ZN)
11 Flush Screw M4x10
12 Hex Socket Button Bolt M4x6
13 Flush Screw M4x10 (Undercut)
14 Hex Nut M5
15 Hex Socket Bolt M4x15
16 # 8-18x1 Tek Screw
17 Flush Screw M4x6

(R=H-Direction Rail Qty)

22

31

Pantograph Drive Mechanism IV

30

19

23

24

28

25

48

2

32

16

15

(H-Direction Rear I)

9

20

33

36

44

7

26

6

29

37
38
35

141838

1

3

5

34

37

27

40

41

8

4

38

39

41

21

42

47

45

11

39

12

43

38

39

38

28

13

14

10

49

37

43

37

46

Pantograph Drive Mechanism IV (H Direction Rear I)

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KK480010 Base, H Drive (453l) 3 15hd. - 4, 20hd.-4
2 KK480140 H Guide Rail (430L) 6 15hd. - 8, 20hd.-8
3 KN480061 Rail Base Felt 6 15hd. - 8, 20hd.-8
4 KR480060 Front Pulley Bracket, H/V Guide 3 15hd. - 4, 20hd.-4
5 HH481991 Shaft, Timing Pulley 3 15hd. - 4, 20hd.-4
6 HV480050 Timing Pulley (Front) 3 15hd. - 4, 20hd.-4
7 A9012052 E-Ring, (10 dia.) 3 15hd. - 4, 20hd.-4
8 HH482110 Cap, Pulley Shaft Bolt 3 15hd. - 4, 20hd.-4

9 KK480050 Rear Pulley Bracket, H/V Guide 3 15hd. - 4, 20hd.-4
10 HV480010 H Pulse Motor Support Casting 1
11 HV480020 H Pulse Motor Support Bracket 1
12 HV480060 Motor, Pulse (5m) 1
13 HH481931 Coupling, Pulse Motor 2
14 KC320113 Driving Shaft, (15mm x 12ft.) 1
15 HV480040 H/V Drive Pulley (Rear) 3 15hd. - 4, 20hd.-4
16 HH481980 Clamping Collar (19 dia.) 3 15hd. - 4, 20hd.-4
17 KC320113 Shaft, H Drive 1
18 HV480070 Pulse Motor Connecting Shaft Support 2
19 KK140130 H Roller Base (Rear) 3 15hd. - 4, 20hd.-4
20 A9011110 Bearing, Needle 3 15hd. - 4, 20hd.-4
21 HH481970 Pulse Motor Connecting Shaft Collar 3 15hd. - 4, 20hd.-4
22 HV480110103 Timing Belt (55M) 3 15hd. - 4, 20hd.-4
23 HP482950 Roller Pin Assy. A 12 15hd. - 16, 20hd.-16
24 HP482940 Timing Belt Rack (5M) 6 15hd. - 8, 20hd.-8
25 Screw, M4 X 16 Soc. Head Cap
26 Bolt, M4 X 40 Hex Head
27 Bolt, M4 X 40 Hex Head
28 Screw, M5 X 16 Soc. Head Cap
29 Nut, M4
30 Washer, M5 Lock
31 Nut, M5
32 Screw, M3 x 6. Soc. Head Cap
33 Screw, M5 x 8 Knurled Cup Set
34 Washer, M4 Flat
35 Screw, M8 x 25 Soc. Head Cap
36 Screw, M4 x 10 Phil. Truss Head
37 Washer, M8 Flat
38 Washer, M8 Lock
39 Nut, M8
40 Washer, M4 Lock
41 Screw, M4 X 18 Soc. Head Cap
42 # 8-18x1 Tek Screw
43 Screw, M8 x 30 Hex Soc. Head Cap
44 A200152 Cover, H Drive Motor 1
45 Washer, M6 Lock
46 Screw, M8 X 40 Soc. Head Cap
47 Screw, M6 X 22 Soc. Head Cap
48 Pin, M4 X 24 Roll
49 A200149 Cable, H Pulse Motor 1

29

27

28

18

31

19

30

Pantograph Drive Mechanism V
(H Direction Rear II)

44

33

14

43

15

16

24

13

12

2

1

21

29

22

17

6

5

25

26

4

11

20

29

10

35

23

32

7

36

8

34

9

40

41

39

37

35

32

3

38

40

41

42

Pantograph Drive Mechanism V (H Direction Rear II)

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KK480010 Base, H Drive (453L) 1
2 KU460270 Nut Plate 3
3 KR480060 Front Pulley Bracket, H/V Guide 1
4 HH481991 Shaft, Timing Pulley 1
5 HV480050 H/V Timing Pulley 1
6 A9012052 E Ring (10 dia.) 1
7 KK480050 Rear Pulley Bracket, H/V Guide 1
8 A9011110 Needle Bearing 1

9 HH481970 Pulse Motor Connecting Shaft Collar 1
10 HV480040 H/V Drive Pulley Rear 1
11 HH481980 Clamping Collar (19 dia.) 1
12 KN480061 Rail Base Felt 2
13 KK480140 H Guide Rail (430L) 2
14 HV480110 Timing Belt (55M) 1
15 KK480140 H Roller Base (Rear) 1
16 HP482950 Roller Pin Assy. A 4
17 HP482940 Timing Belt Rack (5m) 2
18 Screw., M4 x 6.0 Flat Hd.
19 A9052030 Magnet (M-102 A-02) 1
20 MT460240 Proximity Switch Bracket 2
21 KN450300 Origin Sensor Mounting Bracket 1
22 A9052024 Proximity Switch (RS-001) 2
23 A9052031 Origin Sensor Switch (MH-601A) 1
24 HH482110 Cap, Pulley Shaft Bolt 1
25 Nut, M4
26 Bolt, M4 X 40 Hex Head
27 Nut, M5
28 Washer, M5 Lock
29 Screw, M3 X 6 Socket Head
30 Screw, M3 X 6 Truss Head
31 KU460342 H Magnet Bracket 2
32 Screw, M4 X 18 Socket Head
33 Screw, M5 X 16 Socket Head
34 Screw, M5 x 8 Knurled Cup Point Socket Set

35 Washer, M4 Lock
36 Screw, M3 x 10 Socket Head
37 Bolt, M4 X 30 Hex Head
38 Washer, M4 Flat
39 Screw, M8 X 25 Socket Hd Cap
40 Washer, M8 Flat
41 Washer, M8 Lock
42 Nut, M8 Hex
43 Pin, M4 x 24 Roll
44 Screw, M4 x 16 Socket Head Cap

Pantograph Drive Mechanism VI

(V Direction Front)

13

12

19

31

30

21

29

36

35

26

34

32

4

25

38

28

37

18

24

7

6

5

8

31

39

27

11

23

2

3

10

30

22

17

20

34

35

33

31

15

14

16

9

1

Pantograph Drive Mechanism VI (V Direction Front)

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A300077 Base, V Drive Front (531L) 1
2 A300075 V Guide Rail (561L) 2
3 KN480061 Rail Base Felt 2
4 KR480060 Front Pulley Bracket, H/V Guide 1
5 HH481991 Shaft, Timing Pulley 1
6 HV480050 Timing Pulley (Front) 1
7 A9012052 E-Ring, (10 dia.) 1
8 HH482110 Cap, Pulley Shaft Bolt 1

9 KU460270 Nut Plate 3
10 KK480110 V Roller Base 1
11 HP482950 Roller Pin Assy A 4
12 KN450311 V Magnet Bracket 1
13 A9052030 Magnet (M-102A-02) 1
14 MT460240 Proximity Switch Bracket 2
15 KN450300 Origin Sensor Mounting Bracket 1
16 A9052024 Proximity Switch (RS-001) 2
17 A9052031 Origin Sensor Switch (MH-601A) 1
18 M4 X 6 Phil Flat Hd Screw 1
19 M3 X 8 Truss Hd. Screw 1
20 M3 X 10 Socket Hd. Cap Screw 2
21 HP483111 Roller Pin Assy. B 4
22 HV480110 Timing Belt (55M) 1
23 HP482940 Timing Belt Rack (5m) 2
24 M4 X 16 Socket Hd. Cap Screw 12
25 M4 X 40 Hex Hd. Bolt 1
26 M4 X 30 Hex Hd. Bolt 1
27 HP483370 Roller Bearing Pin Assy. (V Roller) 1
28 M4 Hex Nut 1
29 M5 Lock Washer 4
30 M5 Hex Nut 8
31 M3 X 6 Socket Hd. Cap Screw 10
32 M4 Flat Washer 1
33 M8 X 25 Socket Hd. Cap Screw 3
34 M8 Flat Washer 4
35 M8 Lock Washer 4
36 M8 Hex Nut 1
37 M4 Lock Washer 4
38 M4 X 18 Socket Hd. Cap Screw 4
39 M4 X 24 Roll Pin 2

Pantograph Drive Mechanism VII

(V Direction Rear II)

22

31

30

32

23

34

40

33

42

21

39

27

38

34

37

41

26

40

20

28

43

14

13

47

46

11

24

7

6

29

25

8

5

3

4

1

2

48

15

28

16

28

16

13

15

12

10

17

37
38
36

19

9

33

37

38

35

21

42

20

40

34

14

17

18

45
30
44

37

38

35

Pantograph Drive Mechanism VII (V Direction Rear II)

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A300078 Base, V Drive Rear (531L) 1

2 A300075 V Guide Rail (516L) 2

3 KN480061 Rail Base Felt 2

4 KR480060 Front Pulley Bracket, H/V Guide 1

5 HH481991 Shaft, Timing Pulley 1

6 HV480050 Timing Pulley (Front) 1

7 A9012052 E-Ring, (10 dia.) 1

8 HH482110 Cap, Pulley Shaft Bolt 1

9 KV330030 V Pulse Motor Casting 1
10 A200136 V Pulse Motor Bracket "A" 1
11 A200135 V Pulse Motor Bracket "B" 1
12 HV480060 Motor, Pulse (5M) 1
13 HH481931 Coupling, Pulse Motor 2
14 KC320113 Driving Shaft (225L) 2
15 HV480040 H/V Drive Pulley (Rear) 2
16 HH481980 Clamping Collar (19 dia.) 2
17 KN490130 V Timing Belt Bearing Housing 2
18 KN490121 V Drive Bearing Bracket (Front) 1
19 KS480040 V Drive Bearing Bracket (Rear) 1
20 A9011110 Needle Bearing 2
21 HH481970 Pulse Motor Connecting Shaft Collar 2
22 HV480110 Timing Belt (55M) 1
23 HP482950 Roller Pin Assy A 4
24 HP482940 Timing Belt Rack (5m) 2
25 Screw, M4 X 16 Socket Head 12
26 Bolt, M4 X 40 Hex Head 1
27 Bolt, M4 X 30 Hex Head 1
28 Screw, M5 X 16 Socket Head 6
29 Nut, M4 1
30 Washer, M5 Lock 6
31 Nut, M5 4
32 Screw, M3 x 6 Socket Head 4
33 Screw, M5 x 8 Knurled Cup Point Set 4
34 Washer, M4 Flat 7
35 Screw, M8 x 25 Socket Head 10
36 Screw, M8 x 20 Socket Head 2
37 Washer, M8 Flat 13
38 Washer, M8 Lock 13
39 Nut, M8 1
40 Washer, M4 Lock 10
41 Screw, M4 x 18 Socket Head 4
42 Screw, M4 x 10 Socket Head 6
43 Screw, M6 x 25 Socket Head 4
44 Screw, M5 x 12 Socket Head 2
45 Washer, M5 Flat 2
46 Washer, M6 Lock 6
47 Screw, M6 x 22 Socket Head 6
48 M4 X 24 Roll Pin 2

Control System

15

16

17

18

15

22

33

21

19

35

20

32

31

36

34

11

10

1

4

3

5
6

7
8
9

12

13

14

2

27

25

26

30

28

29

23

24

Control System

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KV330030 V Pulse Motor Support Casting 1
2 A100197 Weldment, NS Automat 1
3 EAY033A1 NS Automat Controller 1
4 SCREW, M10 x 20 Socket Head
5 HV330020 Bracket, NS Automat 1
6 Screw, M4 x 10 Phil. Flat Head

7 HV330022 Automat Bracket Spacer 1
8 Screw, M5 x 18 Socket Head

9 Washer, M5 Lock
10 Washer, M5 Flat
11 Screw, M5 x 10 Socket Head
12 Screw, M6 x 16 Socket Head
13 Washer, M6 Lock
14 Washer, M6 Flat
15 KC530230 Bar Switch Bracket (Lg) 4
16 A400010 Switch Housing Cover 2
17 A400009 Bar Switch Housing 2
18 A400008 Start Switch (Gr) 1

A400007 Stop Switch (Rd) 1
19 KF530160 Bar Switch 1
20 KC530240 Bar Switch Bracket (Sm) 2
21 Hex #2 Tek Screw
22 A400011 Bar Switch End Cap 1
23 KC520020 Transformer Cover Set 1
24 EAY033A3 NS Transformer, 3P (UAD-VIII) 1

EAY034A3 NS Transformer, 1P (UAD-VIII) 1
25 EBY01330 5740 Back Board (NS) 1
26 EBY01311 5721 Pulse Motor Drive Unit (NS) 1
27 EBY01340 5751 Inverter Unit (NS) 1
28 EBY01300 5710 CPU Board (NS) 1
29 EBY01320 5730 Control Unit (NS) 1
30 EAY033A2 NS Driver Unit (UAD-VIII) 1
31 EBY01250 5611 N CPU Board 2
32 EBY01240 5430 N Memory Board 3
33 EBY01260 LCD Display (SE-4469-1) 4
34 EBY01270 NS Automat Power Supply 5
35 EBY01352 Floppy Disk Drive 6
36 EBY01510 Automat Power Cable 19

Thread Stand/Under head Iamp

18

20

5

19

22

21

9

8

7

6

23

11

15

12

10

13

4

24

17

16

25

14

26

27

2

1

3

28

Thread Stand/Under head Iamp

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A100305 ZN Lamp Support Bracket *
2 A100327 Lamp Fixture (12-380), 120V *

A100397 Lamp Fixture (12-380), 220V *

A100334 Lamp Fixture (15-380), 120V *

A100396 Lamp Fixture (15-380), 220V *

A100438 Lamp Fixture (20-380), 120V *

3 KX250090 Thread Stand Spacer (ZN) *
4 A200131A YN Thread Stand "A" (12-380) Used On (20-380)

A200131B YN Thread Stand "B" (12-380) Used On (20-380)

A300136A YN Thread Stand "A" (15-380) Used On (20-380)

A300136B YN Thread Stand "B" (15-380)

5 HP241430 Upper Tension Assembly Complete Hx9
6 HT240480 Thread Guide Eyelet, Thread Stand (White) Hx9
7 Thread Guide Support # 3 *
8 Thread Guide Support # 4 *

9 Thread Guide Support # 5 *
10 A400055 Thread Stand Support Shaft *
11 A400054 Thread Guide Attaching Base *
12 A400053 Thread Guide Support Spacer *
13 A100198 Rear Thread Stand Support *
14 A110053 Thread Stand Support (YN) *
15 Black Vinyl (3/4 x 3/4)
16 Black Vinyl (8 ¼ x 1)
17 A200097 Arm Spool Pin Hx9
18 A100098 Thread Tension Knob
19 HP241420 Thread Tension Spring
20 A100096 Thread Tension Washer
21 A100095 Thread Tension Stud
22 A100097 Thread Tension Base
23 Screw, M5 x 12 Socket Head
24 Flush Screw M5x12
25 Screw, M5x8 Socket Set
26 Hex Bolt M8x25 (with washer)
27 Hex Bolt M8x30 (with Washer)
28 Hex Bolt ¼-20 x 1” (with washer)

(H=Head Qty) (* Depends on Machine Type)

Lamp Assembly (Overhead Style

)

2

3

1

BLACK LAMP SUPPORT ASSEMBLY

9

15

16

14

28

4

7
8

6

5

WING NUT

LOCK WASHER

FLAT WASHER

3

1

17

19

17
20

21

2

BLACK
GREEN
WHITE

BLACK
GREEN
WHITE

CORDED BLACK LAMP SUPPORT ASSEMBLY

13

10

26
27

27

11

6
7

8

5

12

18

17

HEAD DUCT WIRING ASSEMBLY

22

26

25

24

23

Lamp Assembly (Overhead Style)

ITEM LIST No DESCRIPTION Q'TY REMARK

1 A400040 Lamp Fixture, 16' 120v 1

2 A400000 Lamp Mounting Pipe Plug 4

3 A400002C Lamp Bracket Assembly 4

4 A400022A Lamp Mounting Pipe (Black) 3

5 A400002B Lamp Base Weldment 4

6 #8-32 X 1/4 Phil Head

7 M8 x 40 Hex Head bolt

8 M8 Flat Washer

9 A400032A Black Lamp Support Assembly 3
10 A400021 Lamp Support Grommet 1
11 A400019 Corded Lamp Mounting Pipe 1
12 A400023 Lamp Fixture Power Cord 1
13 A400022D Corded Black Lamp Support Assy 1
14 2DKS12380 Head Duct Cable (NSME-12/380) 1

15 M5 x 10 Socket Head
16 M5 Flat Washer
17 Screw, M4 x 6 Phil. Truss Head
18 KR510120 Cable Duct #4 1
19 KR510130 Cable Duct #4 Cover 1
20 MT510791 Cable Duct Standoff 2
21 P840446 #8-18 X 3/4 Hex Hd #2 Tek Screw 2
22 1UKS12380 Head Duct Cable (BENSME12-380) 1

1UKS15380 Head Duct Cable (BENSME15-380) 1

1UKS20280 Head Duct Cable (BENSME20-380) 1
23 A100487 Leveling Plate, ZN/ZQ (4x4x3/8) 4
24 HH120900 Mount Set, Leveling 4
25 5/8 X 11 X 5-1/2 Hexhead Zinc Bolt
26 5/8 X 11 Zinc Hex Nut
27 5/8 Zinc Flat Washer
28 EBY01622 4630 Head Duct Board 1

UTSM Option

15

10

11

14

8

1

9

7

4

3

13

5

10

6

2

16

17

UTSM Option

ITEM LIST No DESCRIPTION Q'TY REMARK

1 HT240100 Bobbin Detect Sensor Disk (YN/ZN) 9
2 HT240250 Lower Thread Sensor Case (Yn) 1
3 HT240270 Lower Thread Sensor Cover 1
4 HT240280 Lower Thread Sensor Base 1
5 HT240290 Tension Wheel, YN (UTSM) 9
6 HT240300 Thread Guide Pin 18
7 HT240310 Tension Wheel Bearing 9
8 KN540510 Tension Wheel Nut 9

9 HT240340 Upper Tension Unit Complete (UTSM) 9
10 EBY01110 4690 UTSM Board (YN/ZN)
11 Sensor Cable
12 M3 X 6 Pan Screw
13 M3 X 8 Tapping Pan Screw
14 M2 X 3 Hex Socket Bolt
15 M3 X 12 Tapping Pan Screw
16 M4 X 10 Truss Screw
17 HT240410 Utsm Complete Assy (Yn/Zn/Zna)

Head Cover

11

19

11

11

13

9

20

12

3

18

11

2

10

17

1

11

4

11

13

5

14

15

7

6

13

8

11

16

13

Head Cover

ITEM LIST No DESCRIPTION Q'TY REMARK

1 KB250050 Sewing Head Cover Fixing Bracket 1
2 KX270260 Cap Cover Bracket 1
3 KX270251 Cap Cover (ZN) 1 KX270250
4 KX250051 Side Cover, Left (ZN) 1
5 KX250070 Upper Side Cover, Left (ZN) 1
6 KX330001 Between Head Cover w/holes (ZN-380)

KX330311 Between Head Cover (ZN-380)
7 A9068034 Band With Snap (Sg-130)
8 KX250041 Side Cover, Right (ZN) 1
9 M4 X 12 Truss Screw

10 M5 X 20 Hex Socket Bolt (With Washers)
11 M4 X 6 Truss Screw
12 KL250051 Arm Side Cable Cover
13 M3 X 6 Truss Screw
14 A9052080 Push Button Switch (Green)

A110004 Switch Bezel (Silver)

B250011 Button (Green)

15 A9052081 Push Button Switch (Red)

B250010 Button (Red)

16 KX250060 Upper Front Cover (ZN) 1
17 M8 X 12 Hex Socket Bolt (With Washers)
18 KX250140 Side Cover, Right (1st Head ZN) 1 FIRST HEAD
19 KX250150 Side Cover, Left (Last Head ZN) 1 LAST HEAD
20 KX250160 Upper Side Cover, Left (Last Head ZN) 1 LAST HEAD