Bartscher BIG7002F, BIG7002L, BIG7001F, 105.7503, 105.9503 Operating instructions

...
INSTRUCTIONS FOR:
INSTALLATION
USE
MAINTENANCE
MODULAR INDUSTRIAL
COOKING SURFACES
MOD. BIG700...
CAT. II 2H3+ G20 20 mbar
105.7503
BIG7002F...
BIG7001F...
BIG7002L...
105.8503
105.9503
INFORMATION FOR THE INSTALLER
LEDOM
SNOISNEMID
HxPxL
mc
NOITCENNOCSAG EPYT
RIANOITSUBMOC
h/³m
1F2007GIB 2F2007GIB 3F2007GIB 4F2007GIB 5F2007GIB 6F2007GIB
71x66x53
1/7OSIINU
"2/11R
A
22 51 91 62 81 21
LEDOM
REWOPLATOT
Wk
RENRUBDIPAR-IMES
0,3Wk
RENRUBDIPAR
5,4Wk
GNIR-ELBUOD
RENRUB
5,6Wk
RENRUB-KOW
Wk01
1L/F2007GIB 2L/F2007GIB 3L/F2007GIB 4L/F2007GIB 5L/F2007GIB
6L/F2007GIB 7F1007GIB 8F1007GIB 9F1007GIB
01F1007GIB
0,11 5,7 5,9
0,31 0,9 0,6 0,3 5,4 5,6
01
­1 1
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-
2
1
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1 1
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LEDOM
SNOISNEMID
HxPxL
mc
NOITCENNOCSAG EPYT
RIANOITSUBMOC
h/³m
1L2007GIB 2L2007GIB 3L2007GIB 4L2007GIB 5L2007GIB 6L2007GIB
71x53x66
1/7OSIINU
"2/11R
A
22 51 91 62 81 21
LEDOM
SNOISNEMID
HxPxL
mc
NOITCENNOCSAG EPYT
RIANOITSUBMOC
h/³m
7F1007GIB 8F1007GIB 9F1007GIB
01F1007GIB
71x53x53
1/7OSIINU
"2/11R
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6 9
31
02
1. TECHNICAL FEATURES
TABELLA 1
COMPLIANCE WITH EEC DIRECTIVES
The appliances are constructed in conformity with the requirements of European Union directives:
- 90/396 EEC (Gas appliances)
RENRUBGNIR-ELBUOD
2WkTUPTUODECUDER5,6WkTUPTUOLANIMON
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001/1Ø
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renrubniam
.mmni"x"noisnemid
GPL
)13G-03G(
521 55 DENEPO
saglarutaN
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R081 ELBATSUJDA 51
RENRUBDIPAR
2,1WkTUPTUODECUDER5,4WkTUPTUOLANIMON 2,1WkTUPTUODECUDER5,4WkTUPTUOLANIMON
2,1WkTUPTUODECUDER5,4WkTUPTUOLANIMON
2,1WkTUPTUODECUDER5,4WkTUPTUOLANIMON 2,1WkTUPTUODECUDER5,4WkTUPTUOLANIMON
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2,1WkTUPTUODECUDEROP0,3WkTUPTUOLANIMON
2,1WkTUPTUODECUDEROP0,3WkTUPTUOLANIMON 2,1WkTUPTUODECUDEROP0,3WkTUPTUOLANIMON
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TABLES 2
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2. GENERAL INSTRUCTIONS - INSTALLATION
2.1 GENERAL INSTRUCTIONS
- Read the instructions in this booklet carefully because they provide important information on safety during installation, use and maintenance.
- Keep this booklet safe so that it is available for consultation by later users.
- After removing the packaging, make sure that the appliance is undamaged. In case of doubt, do not use the appliance and consult someone who is professionally qualified.
- Before connecting the appliance, make sure that the specifications on the data plate match those of the gas distribution network.
- The appliance must be used by only personnel trained in its use. This appliance must be used only for the purpose for which it has been expressly designed.
- Do not wash the appliance with direct high-pressure jets of water.
- Do not obstruct the openings or slots for air intake or heat dispersal.
- Do not continue using the appliance in the event of breakage or poor running.
- Before carrying out any cleaning or maintenance operations, disconnect the appliance from the gas supply network.
- To avoid the risk of oxidisation and chemical attack in general, the stainless steel surfaces should be kept well cleaned.
- For any repairs, contact only an authorised service centre and insist on the use of original spare parts.
- If the appliance is not used for long periods of time, turn off the main gas tap, and wipe all the steel surfaces vigorously with a cloth moistened with oil or vaseline so as to spread a protective coating over them; the area where the appliance is located should also be aired periodically.
- Failure to comply with the above instructions could compromise the safety of the appliance.
Making the connections, setting the system and the appliances in operation and setting up the air intakes and fume extraction are all tasks which must be carried out in accordance with the manufacturer’s instructions by specialist professionals, in conformance with regulations in force. Current Fire Service regulations must also be obeyed.
The manufacturers of the appliance refuse to accept any responsibility for damage caused by incorrect installation, tampering with the appliance, improper use, poor maintenance, failure to observe local regulations or inexperience of the user.
Before going ahead with the connection, check on the data plate that the appliance has been tested and homologated for the type of gas available at the user’s premises. In the event that the type of gas indicated on the plate is not the gas which is available, follow the instructions in the paragraph “Conversion for operation with other types of gas”.
2.2 INSTALLATION OF THE APPLIANCE
Gas systems and the locations where the appliances are installed have to comply with the regulations in force in the individual area, and in particular it has to be borne in mind that the air required for combustion equals 2m3/h for each kW of power installed, besides the 35 m3/h per kW required for well-being in the rooms, and that accident prevention Regulations must be complied with.
INSTALLING THE APPLIANCES IN POSITION
The appliances are for building into a worktop. Remove the appliances from the packaging and set them up on the surface which is to be used, getting them level and adjusting the height by the use of the adjustable feet or other means. Remove the protective film from the outer panels, peeling it slowly to avoid the adhesive being left behind. It is important that the walls adjacent to the appliance should be protected against heat, either by a layer of refractory sheets or by maintaining a distance of at least 100 mm between the appliances and rear or side walls.
2.3 FUME EXTRACTION
The appliances must be installed in locations suitable for the discharge of the products of combustion. This must be arranged in compliance with what is laid down in the installation regulations. Our appliances are rated as Type A gas appliances (see tables of technical data), which are not expected to be connected to a natural duct for the extraction of the products of combustion. These appliances must discharge into suitable hoods, or similar devices, connected to a reliably working chimney or directly to the exterior. Failing that, it is permissible to use an air extractor directly connected to the exterior, with a suitable throughput, bearing in mind the air-changes necessary for the well-being of the operators.
3. OPERATION WITH A GAS SUPPLY IDENTICAL TO THAT FOR WICH THE APPLIANCE IS SET UP
Check that the specification on the data plate matches the gas that is actually supplied. Also check that the supply tallies with what is indicated below.
3.1 CHECKING THE SUPPLY PRESSURE (Fig.1)
The supply pressure can be measured with a manometer with “U” tube, or one of the electronic type with minimum gradations of 0.1 mbar.
- Undo screw “A” from pressure takeoff “B”
- Connect up the manometer
- Start up the appliance and check that the pressure is as specified. If not, ascertain the cause
- At the end of the operation, refit the appliance and check the connection.
3.2 ADJUSTMENT OF THE PRIMARY AIR (Fig.2)
The primary air is pre-adjusted in the factory; check, however that it is adjusted to figure “H”, depending on the type of gas, given in Table 2.
3.3 CHECKING THE MAIN BURNER
Light the appliance and check that the flame, the ignition and the minimum setting, if there is one, are correct. If not, check the injectors and the primary air position (see Table 2).
4. CONVERSION FOR OPERATION WITH OTHER TYPES OF GAS
To carry out this kind of operation, for example to go from natural gas to LPG, it is necessary to change the injectors for the main burners, adjust the reduced flows (see Table 2) and adjust the pilot injectors. All the injectors required for the adjustments are supplied in a packet along with the appliance. The injectors for the burners are marked in hundredths of a millimetre.
4.1 CHANGING THE INJECTOR FOR THE MAIN BURNER (Fig.2)
Remove the burners, the grilles and the undertray, after first removing the knobs. The nozzles and other adjusting devices are now accessible.
4.1.1 MAIN BURNER (Fig.2)
Unscrew injector “C” with a suitable key. Fit the required injector; check exact distance “H” for the primary air.
4.1.2 ADJUSTMENT OF THE MINIMUM SETTINGS (Fig.3)
Remove the knob, and reach through hole “D” in the panel and adjust the flame regulating screw at the minimum position, so as to obtain a stable and uniform flame; for the appropriate flow, see Table 2. For operation with LPG, adjusting screw “D” must be tightened all the way.
4.2 ADJUSTMENT OF THE PRIMARY AIR (Fig.2)
The primary air is correctly adjusted if the flames are stable, in other words, if the flame does not lift off when the burner is cold, and if it does not blow back when the burner is hot. The recommended distance for adjusting the primary air for the burners in the gas hob is shown in Fig. 2 and indicated in Table 2. To adjust, unscrew screw “E” and slide bush “F” to the required position.
4.3 ADJUSTMENT OF THE PILOT BURNER (Fig.4)
The pilot burner is of the type with adjustable nozzle. To adjust nozzle “G”, inside the body, unscrew plug “L”, taking care not to lose gasket “M”; use a short screwdriver to screw nozzle “G” in or out. To adjust for liquid gas (LPG), nozzle “G” must be tightened all the way.
5. ACCESS TO COMPONENTS AND DISMANTLING
(To be carried out only by a qualified installer) The components are of high quality and reliability and have no need of maintenance, however in case of necessity they are easily accessible.
5.1 GAS VALVE, PILOT, THERMOCOUPLE ETC.
To reach them it is only necessary to remove the grilles, the burners and the undertray.
INFORMATION FOR THE USER
zero
pilot
max.
min.
6. USE OF THE EQUIPMENT
Given that the appliance is intended exclusively for professional kitchen use, it must be operated by qualified personnel. The operations of installation, any conversion for use with other types of gas, setting in operation, and the elimination of any running problems in the equipment, must be carried out only by qualified personnel, in compliance with the regulations currently in force. All modifications to the appliance can be damaging.
6.1 LIGHTING AND EXTINGUISHING THE BURNERS
6.1.1 GAS HOB BURNERS
Before lighting the burner, identify the correct control knob: each knob controls its own burner, which is shown by the indicator.
6.1.1.1 Lighting the burner
Press the knob and turn it to the left to the Pilot position. Keeping the knob pushed in, press the piezo-electric button repeatedly (IF THE APPLIANCE IS FITTED WITH ONE), or hold a match to the pilot opening. When the flame is alight, keep the knob pressed right in for several seconds to allow the thermocouple to heat up. Release the knob. If the flame goes out, repeat the operation.
6.1.1.2 Adjusting the burner
The burner can be adjusted from maximum power, where the indicator on the knob is over the large flame S to
minimum power, where the indicator is over the small flame S .
6.1.1.3 Extinguishing
To extinguish the main burner, turn the knob to the right, to the Ú position (pilot). To extinguish the pilot flame as well, turn the knob to position 0 (Off).
7. MAINTENANCE
It is advisable to take out a contract for a maintenance service at least once a year. It is also advisable, if the knobs become stiff to turn, to have the gas taps replaced immediately by a service centre.
8. CLEANING
Clean the stainless steel parts daily with warm soapy water, then rinse copiously and dry carefully. In no circumstances should the stainless steel be cleaned with wire wool, brushes or scrapers made of normal steel, as they can deposit ferrous particles which can oxidise and cause rust spots. Steel wool as used in satin finishing, however, may be used. Cleaning the stainless steel parts must be done delicately, using warm water. If you use soap or detergent, make sure that these do not contain abrasives and that they are recommended for cleaning stainless steel. It the appliance is not used for a certain period of time, turn off the gas supply tap. In the event of breakdown of the appliance or abnormal running, it is essential to turn off the main gas inlet tap and call in a service engineer. All work carrying out adjustments and repairing breakdowns must be performed by a competent installer.
FIG. 1
A
B
C
E
F
H
D
G
L
FIG. 2
FIG. 3
THE PLATE IS LOCATED ON THE RIGHT-HAND SIDE OF THE APPLIANCE
GAS TAP MOD. PEL21S COD. 7988B-29
FIG. 4
Guarantee
This guarantee is valid for 24 months from the date of purchase (as proven by the sales receipt). It covers, in the event of manufacturing defects, replacement of the material found to be defective and labour costs. Replacement or repair of the unit does not prolong its duration. Upon expiration of the aforementioned period, the guarantee is no longer valid and service will be provided with costs charged for replaced parts, labour and transport, based on current prices.
The guarantee is voided by the following causes:
- external influxes
- unprofessional installation and maintenance
- failure to comply with instructions for use
- damage caused by transport
- uncontrollable events
- inappropriate use
- use of non-original spare parts
- arbitrary tampering
- different fuel
- normal wear
and any causes not attributable to the manufacturer.
The manufacturer shall not be held liable for any direct or indirect damage to individuals or property caused by original defects or anomalies in the equipment or resulting from forced suspension of its use.
REV.2.PRO.F.GB.10
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