Bartscher 280.019, 280.020 Instruction Manual
COD.90900110
INSTRUCTION MANUAL
FOR INSTALLATION,
MAINTENANCE
AND USE
ELECTRIC KETTLES
INDIRECT
“PM8-9IE..A”
“PM1IE..A”
“PMRIE..A”
“PM9IE..GN”
280.019
280.020
280.021
280.022
280.023
INSTRUCTION MANUAL FOR INSTALLATION, MAINTENANCE AND USE Rev-09
PM.IE 8-9-1-R-GN-DU-GB-09
2
ELECTRIC KETTLES INDIRECT
“PM8-9IE..A” “PM1IE..A” “PMRIE..A” “PM9IE..GN”
TABLE OF CONTENTS
1 GENERAL REMINDERS AND NOTES...............................................................................................3
1.1 General reminders...............................................................................................................................3
1.2 Construction.........................................................................................................................................3
1.2.1 Details only for pressure kettles...........................................................................................................4
1.3 Laws, technical prescriptions and directives........................................................................................4
1.4 Special requirements for the installation site........................................................................................4
1.5 Technical data PM8-9IE.......................................................................................................................5
1.6 Technical data PM1IE..........................................................................................................................6
1.7 Technical data PMRIE .........................................................................................................................7
1.8 Technical data PM9IE..GN ..................................................................................................................8
2 POSITIONING, INSTALLATION AND MAINTENANCE.....................................................................9
2.1 posItioning ...........................................................................................................................................9
2.2 Installation............................................................................................................................................9
2.2.1 Electrical connections and equipotential bonding ................................................................................9
2.2.2 Connection to waterworks..................................................................................................................10
2.3 Commissioning and testing................................................................................................................10
2.4 Maintenance of the appliance............................................................................................................10
2.4.1 Possible failures and their elimination................................................................................................11
3 USE AND CLEANING.......................................................................................................................12
3.1 Warnings and hints for user...............................................................................................................12
3.2 Instructions for use ............................................................................................................................12
3.2.1 Filling the jacket.................................................................................................................................12
3.2.2 Details regarding operation with pressure kettle ................................................................................13
3.2.3 Switching on, start cooking and switching off.....................................................................................13
3.3 Cleaning and care of the appliance ...................................................................................................14
3.3.1 Daily cleaning ....................................................................................................................................14
3.4 Special procedures in case of prolonged inactivity ............................................................................14
3.5 Special procedures in case of failures ...............................................................................................14
3.6 How to proceed, if … .........................................................................................................................15
4 FIGURES AND DETAILS..................................................................................................................16
4.1 WIRING DIAGRAM OF CONTROL FUNCTIONS PM.IE .................................................................16
4.2 WIRING DIAGRAM ( HEATING ELEMENTS PM.IE ) 3N/PE AC 400V.............................................17
4.3 WIRING DIAGRAM ( HEATING ELEMENTS PM.IE ) 3/PE AC 230V................................................18
4.4 WIRING DIAGRAM ( HEATING ELEMENTS PM.IE ) 3/PE AC 440V................................................19
4.5 WIRING DIAGRAM ( HEATING ELEMENTS PM.IE ) 3/PE AC 480V................................................20
4.6 LAYOUT CONNECTIONS PMIE ......................................................................................................21
4.7 LAYOUT CONNECTIONS PMRIE....................................................................................................22
4.8 LAYOUT CONNECTIONS PM9IEGN...............................................................................................23
4.9 FIG. CONTROLS...............................................................................................................................24
INSTRUCTION MANUAL FOR INSTALLATION, MAINTENANCE AND USE Rev-09
PM.IE 8-9-1-R-GN-DU-GB-09
3
ELECTRIC KETTLES INDIRECT
“PM8-9IE..A” “PM1IE..A” “PMRIE..A” “PM9IE..GN”
1 GENERAL REMINDERS AND NOTES
1.1 GENERAL REMINDERS
−
− Read the warnings contained in this manual carefully as they provide important information concerning
safety during the installation, use and maintenance of the appliance.
− Keep these instructions carefully!
− Only personnel trained for its specific use should use the equipment.
− Keep the appliance under control during use.
− The appliance should be used only for the purpose for which it has been specifically designed; other uses
are improper and hence dangerous.
− During operation surfaces can become hot and require special operation.
− Unplug the appliance in case of failures or improper operation.
− Apply exclusively to a service centre for repairs or maintenance.
− Any important information about the appliance required for technical service is contained in the technical
data plate (see figure “View of appliance”).
− If technical assistance is required, the trouble must be described in as much detail as possible, so that a
service technician will be able to understand the nature of the problem.
− Gloves should be worn to protect the hands during installation and maintenance operations.
− Warning! : Follow the fire prevention regulations very carefully.
1.2 CONSTRUCTION
− Main structure in AISI 430 with 4 adjustable height feet.
− Panels in stainless steel AISI 304, thickness 10-12/10.
− Cooking vat in stainless steel AISI 316, thickness 20/10.
− Chrome-plated brass drainage tap.
− Lid in stainless steel, hinged and spring balanced in all opening positions.
− Jacket and lining in stainless steel AISI 304, thickness 15-20/10.
− Heating system comprising shielded heating elements made from “Incoloy-800” alloy with boiler and steam
circulation.
− Jacket pressure is controlled by a safety valve set at 0.5 bar; the appliance is equipped with an analogue
pressure gauge.
− The cold / hot water connection is 10 mm (mod. 100/150 lt.).
− The cold / hot water connection is ½" (mod. 200/300/500/170/270/370 lt.).
− Safety thermostat to interrupt operation automatically in case of failures.
− The appliance is equipped with a three-position selector with three heating functions:
− position “0” Heating not activated
− position “1” Reduced power 50%
− position “2” Full power 100%
− Operating thermostat for temperature adjustment inside the cooking vat.
INSTRUCTION MANUAL FOR INSTALLATION, MAINTENANCE AND USE Rev-09
PM.IE 8-9-1-R-GN-DU-GB-09
4
ELECTRIC KETTLES INDIRECT
“PM8-9IE..A” “PM1IE..A” “PMRIE..A” “PM9IE..GN”
1.2.1 DETAILS ONLY FOR PRESSURE KETTLES
− Stainless steel lid with heat-resistant silicone gasket.
− Hermetic closing of lid ensured by 4-6 screw clamps.
− The relief valve for the pressure that develops inside the cooking vat is set at 0,05 bar.
− On request, the appliance can be equipped with a pressure gauge indicating the pressure inside the
cooking vat.
1.3 LAWS, TECHNICAL PRESCRIPTIONS AND DIRECTIVES
When installing the appliance it is necessary to follow and comply with the following regulations:
− current regulations on the matter;
− any hygienic-sanitary regulations concerning cooking environments;
− municipal and/or territorial building regulations and fire prevention prescriptions;
− current accident prevention guidelines;
− electricity board regulations concerning safety;
− the regulations of the electrical power supply company or agency;
− any other local prescriptions.
1.4 SPECIAL REQUIREMENTS FOR THE INSTALLATION SITE
− The room in which the appliance is to operate must be well ventilated.
− In addition, it is good policy to locate the appliance under an extractor hood so that cooking vapours can
be removed rapidly and continuously.
− Current regulations require the installation of a multiple pole switch between the appliance and the
electrical power supply; the switch must have a contact gap of least 3 mm on each pole.
− This appliance requires two water connections: one for hot and one for cold water. Each line must be fitted
with an on-off valve.
Warning! : The electrical isolating switch and the water shutoff valves must both be located near
to the appliance, within easy reach for the user.
INSTRUCTION MANUAL FOR INSTALLATION, MAINTENANCE AND USE Rev-09
PM.IE 8-9-1-R-GN-DU-GB-09
5
ELECTRIC KETTLES INDIRECT
“PM8-9IE..A” “PM1IE..A” “PMRIE..A” “PM9IE..GN”
1.5 TECHNICAL DATA PM8-9IE..
PM8IE100..A PM9IE100..A PM8IE150..A PM9IE150..A
TECHNICAL DATA (DIMEMSIONS)
Equipment dim.A mm 800 900 800 900
Equipment dim.B mm 900
Equipment dim.H mm 900
Equipment dim.H2 mm 1650
TECHNICAL DATA (FUNCTIONALITY)
Kettle diameter mm 600
Pan dimension H mm 415 540
Overvall volume lt 113 150
Useful volume lt 102 139
Pressure cooking (mod.A) bar 0,05
Temperature °C 20÷110
Jacket volume lt 32
Pressure bar 0,5
TECHNICAL DATA (INSTALLATION)
Electric power kW 16
16
18
18
Voltage/Input (standard)** V 3N/PE AC 400V
Frequency Hz 50/60
IPX IPX 4
Cable connection *** mm² 5 X 6 5 X 6
Water pressure kPa 50÷300
Hot water inlet Ø" Ø 10
Cold water inlet Ø" Ø 10
Sound level dbA < 70
TECHNICAL DATA (STORAGE/MOVEMENT)
Packaging dim.A mm 1100 1100 1100 1100
Packaging dim.B mm 870 970 870 970
Packaging dim.H mm 1270 1270 1270 1270
Volume m³ 1,215 1,355 1,215 1,355
Net weight kg 140 143 148 145
Gross weight kg 165 173 173 175
**Verify on data plate - ***Cable for standard tension
INSTRUCTION MANUAL FOR INSTALLATION, MAINTENANCE AND USE Rev-09
PM.IE 8-9-1-R-GN-DU-GB-09
6
ELECTRIC KETTLES INDIRECT
“PM8-9IE..A” “PM1IE..A” “PMRIE..A” “PM9IE..GN”
1.6 TECHNICAL DATA PM1IE..
PM1IE200..A PM1IE300..A PM1IE500..A
TECHNICAL DATA (DIMEMSIONS)
Equipment dim.A mm 1000 1150 1150
Equipment dim.B mm 1150 1300 1300
Equipment dim.H mm 900 900 1050
Equipment dim.H2 mm 1820 1970 2120
TECHNICAL DATA (FUNCTIONALITY)
Kettle diameter mm 750 900 900
Pan dimension H mm 520 520 780
Overvall volume lt 220 325 480
Useful volume lt 200 300 455
Pressure cooking (mod.A) bar 0,05
Temperature °C 20÷110
Jacket volume lt 43 62 62
Pressure bar 0,5
TECHNICAL DATA (INSTALLATION)
Electric power kW 32 36 36
Voltage/Input (standard)** V 3N/PE AC 400V
Frequency Hz 50/60
IPX IPX 4
Cable connection *** mm² 5 X 10 5 X 16 5 X 16
Water pressure kPa 50÷300
Hot water inlet Ø" 1/2"
Cold water inlet Ø" 1/2"
Sound level dbA < 70
TECHNICAL DATA (STORAGE/MOVEMENT)
Packaging dim.A mm 1360 1500 1500
Packaging dim.B mm 1100 1250 1250
Packaging dim.H mm 1280 1280 1450
Volume m³ 1,92 2,4 2,72
Net weight kg 235 280 300
Gross weight kg 281 330 360
**Verify on data plate - ***Cable for standard tension
INSTRUCTION MANUAL FOR INSTALLATION, MAINTENANCE AND USE Rev-09
PM.IE 8-9-1-R-GN-DU-GB-09
7
ELECTRIC KETTLES INDIRECT
“PM8-9IE..A” “PM1IE..A” “PMRIE..A” “PM9IE..GN”
1.7 TECHNICAL DATA PMRIE
PMRIE 100..A 150..A 200..A 300..A 500..A 510..A
TECHNICAL DATA (DIMEMSIONS)
Equipment dim.A mm 1025 1025 1175 1305 1305 1555
Equipment dim.B mm 850 850 1000 1130 1130 1380
Equipment dim.H mm 900 900 900 900 1050 920
Equipment dim.H2 mm 1650 1650 1820 1970 2120 2230
TECHNICAL DATA (FUNCTIONALITY)
Kettle diameter mm 600
600
750
900
900 1100
Pan dimension H mm 415
540
520
520
780
570
Overvall volume lt 113
150
220
325
480
540
Useful volume lt 102
139
200
300
455
500
Pressure cooking (mod.A) bar 0,05
Temperature °C 20÷110
Jacket volume lt 32 32 43 62 62 95
Pressure bar 0,5
TECHNICAL DATA (INSTALLATION)
Electric power kW 16
18
32
36
36
36
Voltage/Input (standard)** V 3N/PE AC 400V
Frequency Hz 50/60
IPX IPX 4
Cable connection *** mm² 5 X 6 5 X 6 5 X 10 5 X 16 5 X 16 5 X 16
Water pressure kPa 50÷300
Hot water inlet Ø" 1/2"
Cold water inlet Ø" 1/2"
Sound level dbA < 70
TECHNICAL DATA (STORAGE/MOVEMENT)
Packaging dim.A mm 1360 1360 1500 1500 1500 1690
Packaging dim.B mm 1100 1100 1250 1400 1400 1540
Packaging dim.H mm 1280 1280 1280 1280 1450 1320
Volume m³ 1,92 1,92 2,4 2,7 3,05 3,44
Net weight kg 140 150 207 250 270 355
Gross weight kg 186 196 257 310 340 450
**Verify on data plate - ***Cable for standard tension
INSTRUCTION MANUAL FOR INSTALLATION, MAINTENANCE AND USE Rev-09
PM.IE 8-9-1-R-GN-DU-GB-09
8
ELECTRIC KETTLES INDIRECT
“PM8-9IE..A” “PM1IE..A” “PMRIE..A” “PM9IE..GN”
1.8 TECHNICAL DATA PM9IE..GN
PM9IE170GN PM9IE270GN PM9IE370GN
TECHNICAL DATA (DIMEMSIONS)
Equipment dim.A mm 1000 1400 1800
Equipment dim.B mm 900
Equipment dim.H mm 900
Equipment dim.H2 mm 1790
TECHNICAL DATA (FUNCTIONALITY)
Pan dimension A mm 700 1100 1500
Pan dimension B mm 550
Pan dimension H mm 480
Overvall volume lt 185 290 396
Useful volume lt 170 270 370
Temperature °C 20÷110
Jacket volume lt 44 68 90
Pressure bar 0,5
TECHNICAL DATA (INSTALLATION)
Electric power kW 24 32 36
Voltage/Input (standard)** V 3N/PE AC 400V
Frequency Hz 50/60
IPX IPX 4
Cable connection *** mm² 5 X 10 5 X 16 5 X 16
Water pressure kPa 50÷300
Hot water inlet Ø" 1/2"
Cold water inlet Ø" 1/2"
Sound level dbA < 70
TECHNICAL DATA (STORAGE/MOVEMENT)
Packaging dim.A mm 1140 1540 2140
Packaging dim.B mm 1140 1140 1140
Packaging dim.H mm 1250 1250 1250
Volume m³ 1,63 2,2 3,1
Net weight kg 240 290 330
Gross weight kg 280 340 390
**Verify on data plate - ***Cable for standard tension
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