Bartscher 2800081 User Manual

Instruction manual for installation, maintenance and use

Gas Kettles PM.G…A

- GB -

Page

1 di 28

INSTRUCTION MANUAL

FOR INSTALLATION,

MAINTENANCE

AND USE

GAS KETTLES

“PM.G…A”

Cat. II

2H3+

- 0085– AU0433

2800021 2800031 2800071 2800081

Instruction manual for installation, maintenance and use

Gas Kettles PM.G…A

- GB -

Page 2 di 28

MANUALE D’ISTRUZIONE

Codice PM.G…A

Storia delle revisioni

Nr.

Revis.

Data di

revisione

Punto

Natura della

correzione

Type of correction

Verbesserungsart

Type de correction

Firma

Visto

05

01.11.2003

Tutti

Modificato libretto

Modify instruction

manual

Veränderfe

Handbuch

Modifiè manuel

d’iinstallation

Budel

06

25.06.2004

Tutti

Modificato libretto

Modify instruction

manual

Veränderfe

Handbuch

Modifiè manuel

d’iinstallation

Budel

07

18.09.07

Pag.20

Cap.3.2.1

Modificato libretto

Modify instruction

manual

Veränderfe

Handbuch

Modifiè manuel

d’iinstallation

G.A.

08

04.03.11

Pag.20

Pag.26-28

Modificato libretto

Modify instruction

manual

Veränderfe

Handbuch

Modifiè manuel

d’iinstallation

G.A.

09

09.04.2013

Tutti

Mod. schema

elettrico

Modify Wiring

Diagram

Veränderfe Elektrischer

Schaltplan

Mod. Schéma

électrique

Cadorin

Instruction manual for installation, maintenance and use

Gas Kettles PM.G…A

- GB -

Page 3 di 28

INDEX

Part 1: General reminders and notes

1.1.

General reminders

5

1.2.

Technical data

6

1.3.

Construction

9

1.3.1.

Special features for pressure kettles (Models PM…… A)

9

1.3.2.

Special features for indirect kettles (Models PM.IG… .)

10

1.4.

Laws, technical prescriptions and directives

10

1.5.

Special requirements for the installation site

10

Part 2: Positioning, installation and maintenance

2.1.

Positioning

11

2.2.

Installation

11

2.2.1.

Connection to waterworks

11

2.2.2.

Gas connection procedures

11

2.3.

Checking the operation of the gas system

12

2.3.1.

Control of the gas inlet pressure

12

2.3.2.

Control of primary air flow

12

2.4.

Commissioning and testing

13

2.5.

Conversion to other types of gas

13

2.5.1.

Replacement of injectors for main burners

13

2.5.2.

Replacement of injectors for pilot burner

13

2.5.3.

Minimum output adjustment

14

2.6.

Maintenance of the appliance

14

2.6.1.

Anode replacing

14

2.6.2.

Possible failures and their elimination

15

Part 3: Use and cleaning

3.1.

Warnings and hints for user

15

3.2.

Instructions for use

16

3.2.1.

Filling the jacket

16

3.2.2.

Use of pressure kettle lid (Models PM…… A)

16

3.2.3.

Switch on, start of cooking and switch off

17

3.3.

Cleaning and care of the appliance

17

3.3.1.

Daily cleaning

17

3.4.

Special procedures in case of long inactivity

18

3.5.

Special procedures in case of failures

18

3.6.

How to proceed, if …

18

Instruction manual for installation, maintenance and use

Gas Kettles PM.G…A

- GB -

Page 4 di 28

Part 4: Figures and details

4.1.

Size of appliance and position of connections

19

4.2.

Measuring the inlet pressure

22

4.3.

Gas cock

23

4.4.

Pilot burner

24

4.5.

Main burner

24

4.6.

Primary air regulation

25

4.7.

Controls

26

4.7.1.

Controls ( MOD. PM1IG200/300/500 PM9IG170/270/370 )

26

4.8.

Relief valve (only pressure kettles)

27

4.9.

Wiring Diagram ( MOD. PM1IG200/300/500 PM9IG170/270/370 )

28

Instruction manual for installation, maintenance and use

Gas Kettles PM.G…A

- GB -

Page 5 di 28

1.1. GENERAL REMINDERS

 Read the warnings contained in this manual carefully as they provide important information concerning

safety during the installation, use and maintenance of the appliance.

 Keep these instructions carefully!

 Only personnel trained for its specific use should use the equipment.

 Keep the appliance under control during use.

 The appliance should be used only for the purpose for which it has been specifically designed; other

uses are improper and hence dangerous.

 During operation surfaces can become hot and require special operation.

 Unplug the appliance in case of failures or improper operation.

 Apply exclusively to a service centre for repairs or maintenance.

 All important information about the appliance required for technical service is contained in the technical

data plate (see figure “Size of appliance and position of connections”).

 In the event of technical assistance being required, the trouble must be described in as much detail as

possible, so that a service technician will be able to understand the nature of the problem.

 Gloves should be worn to protect the hands during installation and maintenance operations.

Warning! : Follow the fire prevention regulations very carefully.

Instruction manual for installation, maintenance and use

Gas Kettles PM.G…A

- GB -

Page 6 di 28

1.2. TECNICAL DATA

Table 1 – General data Note: Models with "A" as end letter = pressure kettle

Model

Type of heating:

Vat usable volume: I

Pressure in the vat: bar

Jacket pressure: bar PM8DG100

Direct

100

--

PM9DG100

Direct

100

--

PM8DG100 A

Direct

100

0,05

--

PM9DG100 A

Direct

100

0,05

--

PM8IG100

Indirect

100

--

0,5

PM9IG100

Indirect

100

--

0,5

PM8IG100 A

Indirect

100

0,05

0,5

PM9IG100 A

Indirect

100

0,05

0,5

PM8DG150

Direct

140

--

PM9DG150

Direct

140

--

PM8DG150 A

Direct

140

0,05

--

PM9DG150 A

Direct

140

0,05

--

PM8IG150

Indirect

135

--

0,5

PM9IG150

Indirect

135

--

0,5

PM8IG150 A

Indirect

135

0,05

0,5

PM9IG150 A

Indirect

135

0,05

0,5

PM9DG200

Direct

200

--

PM9DG200 A

Direct

200

0,05

--

PM1DG200

Direct

200

--

PM1DG200 A

Direct

200

0,05

--

PM1IG200

Indirect

200

--

0,5

PM1IG200 A

Indirect

200

0,05

0,5

PM1DG300

Direct

300

--

PM1DG300 A

Direct

300

0,05

--

PM1IG300

Indirect

300

--

0,5

PM1IG 300 A

Indirect

300

0,05

0,5

PM1DG500

Direct

500

--

PM1DG500 A

Direct

500

0,05

--

PM1IG500

Indirect

500

--

0,5

PM1IG500 A

Indirect

500

0,05

0,5

PM9DG170GN

Direct

170

--

PM9IG170GN

Indirect

170

--

0,5

PM9DG270GN

Direct

270

--

PM9IG270GN

Indirect

270

--

0,5

PM9DG370GN

Direct

370

--

PM9IG370GN

Indirect

370

--

0,5

Instruction manual for installation, maintenance and use

Gas Kettles PM.G…A

- GB -

Page 7 di 28

Table 2 – Sizes (see figure “Size of appliance and position of connections”)

Specifications

Models

Description

Unit of

measure

ment

PM8…

PM9…

PM9DG200

PM1.G200

PM1.G300

PM1.G500

Width (A)

mm

800

900

1000

1150

Depth (B)

mm

900

1150

1300

Height (C)

mm

900

950

900

1050

Vat diameter

mm

600

750

900

Specifications

Models

Description

Unit of

measurement

PM9.G170GN

PM9.G270GN

PM9.G370GN

Width (A)

mm

1000

1400

1800

Depth (B)

mm

900

Height (C)

mm

900

Vat diameter

mm

700X550

1100X550

1500X550

Table – Electrical data

Description

Unit of measurement

PM1IG200 / 300 / 500

PM9IG170/ 270/ 370GN

Power

W

200

Voltage/Input

AC 230 V / 60 Hz

Table 3 – General water data

Specifications

Models

Description

Unit of

measurement

PM8…. .

PM9…. .

PM9DG200

PM1.G200 / 300 / 500

PM9…GN

Cold water connection

mm

10

½”

Hot water connection

mm

10

½”

Water pressure

kPa

50 – 300

Table 4 – Minimum output setting

PM8… ./PM9…. .

PM1.G200

PM1.G300

PM1.G500

G 20 – 20 mbar

2,5 mbar

8,6 mbar

5,6 mbar

5 mbar

G 30 – 28-30/37 mbar

3 mbar

12 mbar

8,5 mbar

7,25 mbar

PM9.G170GN

PM9.G270GN

PM9.G370GN

G 20 – 20 mbar

7,5 mbar

4 mbar

3,5 mbar

G 30 – 28-30/37 mbar

11,6 mbar

5,5 mbar

10,5 mbar

Instruction manual for installation, maintenance and use

Gas Kettles PM.G…A

- GB -

Page 8 di 28

Table 5 – Gas data

Description

PM8…. . PM9…. .

PM9DG200

PM1.G200

PM1.G300

PM1.G500

Lower

calorific

value

H

i

Rated heating power

kW

21

32

34.5

48

58

Minimum power

kW

7

15

22.5

26.5

Gas connection

R”

½”

Consumption G20 – 2H

m3/h

2,22

3,38

3,65

5,07

6,1

kWh/m3

9,45

G30 – 3+

Kg/h

1,65

2,52

2,72

3,78

4,57

kWh/kg

12,68

Nozzles diameter in

1/100 mm

G20

20 mbar Pilot

40

Maximum

3 X 205

4 X 225

4 X 280

4 X 310

Minimum

ADJUST.

G30

28-30/37 mbar

Pilot

20

25

Maximum

3 X 135

4 X 145

4 X 150

4 X 185

4 X 195

Minimum

ADJUST.

Primary air

distance

G20

mm

30

23

30

10

30

G30

OPEN

Description

PM9.G170GN

PM9.G270GN

PM9.G370GN

Lower calorific value

H

i

Rated heating power

kW

30

44

49

Minimum power

kW

17,8

20

24

Gas connection

R”

½”

Consumption

G20 –

2H

m3/h

3,17

4,65

5,18

kWh/m3 9,45

G30 –

3+

Kg/h

2,36

3,47

3,86

kWh/kg 12,68

Nozzles diameter in 1/100

mm

G20

20 mbar

Pilot

40

Maximu m

6 X 175

10 X 170

14 x 170

Minimum

ADJUST.

G30

2830/37 mbar

Pilot

25

Maximu m

6 X 115

10 X 110

14 x 110

Minimum

ADJUST.

Primary air

distance

G20

mm

1

10

1

G30

25

18

Instruction manual for installation, maintenance and use

Gas Kettles PM.G…A

- GB -

Page 9 di 28

Table 6 – Gas inlet pressure

Table 6a Nominal main pressure for the different

types of gas

Gas family 2 – Natural

20 mbar

Gas family 3 –LPG

28-30/37 mbar

Table 6b Operation permissible if pressure is in the

range:

Gas family 2 – Natural

da 17 a 25 mbar

Gas family 3 –LPG

da 20/25 a 35/45 mbar

Table 6c Operation non permissible if pressure is lower than:

Gas family 2 – Natural

17 mbar

Gas family 3 –LPG

20/25 mbar

Table 6d Operation non permissible if pressure is

higher than:

Gas family 2 – Natural

25 mbar

Gas family 3 –LPG

35/45mbar

1.3. CONSTRUCTION

 Main structure in steel with 4 adjustable height feet.

 Panels in stainless steel AISI 304, thickness 10-12/10.

 Cooking vat in stainless steel AISI 316, thickness 20/10.

 Lid in stainless steel, hinged and spring balanced in all opening positions.

 Chrome-plated brass drainage tap.

 Vat heating controlled by means of high efficiency stainless steel tubular burners resistant to

mechanical and thermal stress.

 The gas supplied to the burner is adjusted by a cock.

 The appliance has a pilot burner with fixed injector, besides piezoelectric ignition.

 The safety of the appliance is ensured by a thermocouple that cuts off the gas flow if the pilot burner

should turn off for any reason.

 The cold/hot water connection is 10 mm. (Mod. 100/150lt.)

 The cold/hot water connection is ½”. (Mod. 200/300/500/170/270/370lt.)

 The appliance is equipped with a mixer tap.

1.3.1. SPECIAL FEATURES FOR PRESSURE KETTLES (MODELS PM…… A)

 Stainless steel lid with heat-resistant silicone gasket.

 Hermetically sealed with 4 screw clamps.

 The relief valve for the pressure that develops in the cooking chamber is set at 0.05 bar.

Bartscher 2800081 User Manual [ru]

Specifications and Main Features

Frequently Asked Questions

User Manual