User Manual - TRANSLATION
POLARIS SMART HMI
POLARIS SMART HMI 7” W
Typ 17-71V6-1….
ATEX / IECEx
Zone 1 and Zone 21
Document no. 11-71V6-7D0001 / 411983
Revision 1 / Status: 04 April 2018
Reservation: Technical data subject to change without notice. Changes, errors and
misprints may not be used as a basis for any claim for damages.
Content Pages
English 1 - 54
GmbH
Max-Eyth-Straße 16 Phone: +49 7931 597-0 Support: support-polaris@bartec.de
97980 Bad Mergentheim Fax: +49 7931 597-119 Download: http://automation.bartec.de
GERMANY
Internet: www.bartec.de
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
Table of Contents
Technical data subject to change.
04/2018
Table of Contents
1.
Basic safety instructions .................................................................................................................... 1
1.1 Notes on this manual ................................................................................................................ 1
1.2 Handling the product ................................................................................................................. 2
1.3 Use in accordance with the intended purpose .......................................................................... 2
1.4 Owner’s/Managing operator’s obligations ................................................................................. 3
1.5 Safety instructions ..................................................................................................................... 3
1.6 Safety instructions for operation................................................................................................ 3
1.7 Ex protection type, certification and standards ......................................................................... 4
1.8 Warranty.................................................................................................................................... 4
2.
Product description............................................................................................................................. 6
2.1 Definition ................................................................................................................................... 6
2.2 Schematic design ...................................................................................................................... 7
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
1.1.1 Languages .................................................................................................................... 2
1.1.2 Changes to the document ............................................................................................ 2
1.3.1 Exclusive purpose ........................................................................................................ 2
1.3.2 Improper use ................................................................................................................ 3
1.5.1 General safety instructions ........................................................................................... 3
1.6.1 Upkeep ......................................................................................................................... 3
1.6.2 Maintenance ................................................................................................................. 4
1.6.3 Inspection ..................................................................................................................... 4
1.6.4 Repairs ......................................................................................................................... 4
1.6.5 Commissioning ............................................................................................................. 4
3.
Explosion protection and approvals ................................................................................................. 8
4.
Technical data.................................................................................................................................... 10
4.1 POLARIS SMART HMI 7” ....................................................................................................... 10
4.2 Keyboard ................................................................................................................................. 12
4.2.1 Description .................................................................................................................. 12
4.2.2 Explosion Protection ................................................................................................... 12
4.2.3 General Data .............................................................................................................. 12
4.3 Ex i Memory Stick ................................................................................................................... 13
4.3.1 Explosion Protection ................................................................................................... 13
4.3.2 General Data .............................................................................................................. 13
4.4 USB Smart Device .................................................................................................................. 14
4.4.1 Explosionsschutz ........................................................................................................ 14
4.4.2 Technical data ............................................................................................................ 14
4.4.3 Electric data (USB standard) ...................................................................................... 15
4.4.4 Technical data (Bluetooth) .......................................................................................... 15
4.4.5 Technical data (WLAN)............................................................................................... 15
4.5 Product Labelling .................................................................................................................... 16
5.
Transport, Storage, Scope and Assembly ...................................................................................... 17
5.1 Transport ................................................................................................................................. 17
5.2 Intermediate Storage............................................................................................................... 17
5.3 Scope of delivery..................................................................................................................... 17
5.3.1 Accessories optional ................................................................................................... 17
5.4 Assembly................................................................................................................................. 18
5.4.1 Installation options ...................................................................................................... 18
6.
Installation.......................................................................................................................................... 19
6.1 Requirements .......................................................................................................................... 19
6.2 Mechanical Installation ............................................................................................................ 20
6.2.1 Installation i 2G-/3G-enclosure ................................................................................... 21
6.2.2 Mechanical fitting ........................................................................................................ 22
6.3 Electrical Installation ............................................................................................................... 23
6.3.1 Installation guidelines ................................................................................................. 23
6.4 Rear panel overview ............................................................................................................... 24
6.5 PE conductor connection ........................................................................................................ 25
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
6.6 Ex e terminal compartments ................................................................................................... 26
6.6.1 Cable entries .............................................................................................................. 26
6.6.2 Supply voltage terminal assignment) .......................................................................... 27
6.6.3 Ethernet Terminal Assigment ..................................................................................... 27
6.6.4 Interface 2x USB (max.480 mA) ................................................................................. 28
6.6.5 2 x Ex i USB-interface ................................................................................................ 28
6.7 EMC (Electromagnetic Compatibility) ..................................................................................... 29
6.7.1 Voltage Supply (AC- and DC-Variants) ...................................................................... 29
6.7.2 Back-up fuse ............................................................................................................... 30
6.7.3 Interference suppression ............................................................................................ 31
6.7.4 Shielding ..................................................................................................................... 31
6.7.5 Connection of shielding .............................................................................................. 31
6.7.6 Examples of Shielding Connections ........................................................................... 32
7.
Commissioning.................................................................................................................................. 33
7.1 Final Inspection ....................................................................................................................... 33
8.
Operation............................................................................................................................................ 34
8.1 Operating System ................................................................................................................... 34
8.2 Commissioning Software ........................................................................................................ 35
8.3 Windows 10 IOT...................................................................................................................... 35
8.4 Windows 7 Ultimate ................................................................................................................ 36
8.5 at Windows 7® Embedded MUI ............................................................................................... 36
8.5.1 EWF (Enhanced Write Filter) ...................................................................................... 36
8.6 Onboard Bartec Recovery Solution......................................................................................... 38
8.6.1 Bartec Recovery Solution ........................................................................................... 38
8.6.2 Start of the device in the Recovery mode ................................................................... 39
8.6.3 Recovery surroundings ............................................................................................... 39
8.6.4 4. Recovery application .............................................................................................. 40
8.6.5 Restoration in the work state ...................................................................................... 41
8.6.6 Finishing the recovery ................................................................................................ 43
8.1 Recovery/Backup Function ..................................................................................................... 44
8.1.1 Recovery-Stick Image................................................................................................. 45
8.1.2 Backup ........................................................................................................................ 45
8.1.3 Backup on the USB Stick ........................................................................................... 45
8.1.4 Switching Off and Shutting Down ............................................................................... 45
8.2 Network (Ethernet) Setup........................................................................................................ 46
8.3 Touch Screen .......................................................................................................................... 47
Table of Contents
9.
Faults and troubleshooting .............................................................................................................. 48
10. Maintenance, inspection, repair ....................................................................................................... 49
10.1 Maintenance intervals ............................................................................................................. 49
10.2 Inspection ................................................................................................................................ 49
10.3 Maintenance and repair work .................................................................................................. 49
10.3.1 Instructions for Repairs ............................................................................................... 50
11. Disposal.............................................................................................................................................. 50
12. Dispatch and packaging instructions .............................................................................................. 50
13. Accessories, spare parts .................................................................................................................. 51
14. Order numbers................................................................................................................................... 51
15. Additional information ...................................................................................................................... 52
16. Declaration of conformity ................................................................................................................. 53
Technical data subject to change.
04/2018
Table of Contents
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
1. Basic safety instructions
1.1 Notes on this manual
Please read carefully before commissioning the devices.
The user manual is a constituent part of the product. It must be kept in the direct vicinity
of the device and accessible at all times to installation, operating and maintenance
personnel.
It contains important notes, safety instructions and test certificates which are necessary
for perfect functioning when the devices are being operated and handled.
The user manual is written for all people who carry out assembly, installation,
commissioning and maintenance work on the product, whereby the directives and
standards applicable to areas with a gas or dust atmosphere (2014/34/EU, EN/IEC
60079-17 and EN/IEC 60079-19) must be observed when doing such work.
Familiarity with and strict adherence to the safety instructions and warnings in this
manual are essential for safe installation and commissioning. Careful handling and
consistent observation of these instructions can prevent accidents, personal injuries
and damage to property.
Basic
safety instructions
The illustrations in these operating instructions serve to make the information and
descriptions more clear. They are not necessarily true to scale and may deviate slightly
from the actual construction of the device.
The BARTEC company reserves the right to carry out technical changes at any time.
In no event will BARTEC company be responsible or liable for indirect or consequential
damages resulting from the use or application of this user manual.
Safety instructions and warnings are specially highlighted in this manual and marked by
symbols.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
COUTION
COUTION indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury.
Technical data subject to change.
04/2018
EN 1/54
Basic
safety instructions
POLARIS SMART HMI- for Zone 1/21
POLARIS Smart HMI 7” W
ATTENTION
ATTENTION identifies a potentially damaging situation which, if not avoided, could
damage the equipment or something in its environment.
Important instructions and information on effective, economical and environmentally
compatible handling.
1.1.1 Languages
The original user manual is written in German. All other available languages are
translations of the original user manual.
The user manual is available in German and English. If you require any other languages,
please ask BARTEC or request them when placing the order.
1.1.2 Changes to the document
BARTEC reserves the right to alter the contents of this document without notice. No
guarantee is given for the correctness of the information. In case of doubt, the German
safety instructions shall apply because it is not possible to rule out errors in translation or
in printing. In the event of a legal dispute, the “General Terms and Conditions” of the
BARTEC group shall apply in addition.
The respective up-to-date versions of data sheets, manuals, certificates, EU Declaration
of Conformity may be downloaded at www.bartec.de or ordered directly from BARTEC
GmbH.
1.2 Handling the product
The product described in these operating instructions has been tested and left the factory
in perfect condition as regards meeting safety requirements. To maintain this condition
and ensure that this product operates perfectly and safely, it may be used only in the
manner described by the manufacturer. Appropriate transportation, suitable storage and
careful operation are also essential for the perfect and safe operation of this product. The
POLARIS must be installed properly and securely if it is to work perfectly and correctly.
The safe and perfect mounting of the POLARIS is a precondition for faultless and correct
operation.
1.3 Use in accordance with the intended purpose
1.3.1 Exclusive purpose
It is used exclusively in combination with operating devices which satisfy the requirements
for Overvoltage Category I.
The POLARIS SMART HMI has been designed specially for use in hazardous (potentially
explosive) areas in Zone 1 or Zones 21.
It is essential to observe the permissible operational data for the device being used.
EN 2/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
1.3.2 Improper use
Any other use is not in accordance with the intended purpose and can cause damage and
accidents. The manufacturer will not be liable for any use beyond that of its Exclusive II
intended purpose.
1.4 Owner’s/Managing operator’s obligations
The owner/managing operator undertakes to restrict permission to work with the
POLARIS to people who:
- are familiar with the basic regulations on safety and accident prevention and have
been instructed in the use of the POLARIS;
- have read and understood the documentation, the chapter on safety and the
warnings.
The owner/managing operator must check that the safety regulations and accident
prevention rules valid for the respective application are being observed.
Basic
safety instructions
1.5 Safety instructions
1.5.1 General safety instructions
- Take the device out of the hazardous area before wiping it with a dry cloth or
cleaning it!
- Do not open devices in a hazardous area.
- The general statutory regulations or directives relating to safety at work, accident
prevention and environmental protection legislation must be observed, e.g. the
German industrial health and safety ordinance (BetrSichV) or the applicable
national ordinances.
- In view of the risk of dangerous electrostatic charging, wear appropriate clothing
and footwear.
- Avoid the influence of heat that is higher or lower than the specified temperature
range.
- Protect the device from external influences! Do not expose the device to any
caustic/aggressive liquids, vapours or mist! In the event of malfunctioning or
damage to the enclosure, take the device out of the potentially explosive area
immediately and bring it to a safe place.
1.6 Safety instructions for operation
1.6.1 Upkeep
For electrical systems the relevant installation and operating regulations must be complied
with (e.g. Directive 2014/34/EU and the national applicable ordinances EN 60079-14 and
the DIN VDE 0100 series)!
The disposal of this equipment must comply with the national regulations on the disposal
of waste.
Technical data subject to change.
04/2018
EN 3/54
Basic
safety instructions
1.6.2 Maintenance
1.6.3 Inspection
1.6.4 Repairs
1.6.5 Commissioning
POLARIS SMART HMI- for Zone 1/21
POLARIS Smart HMI 7” W
Regular servicing is not necessary if the equipment is operated correctly in accordance
with the installation instructions and environmental conditions. In this context, please refer
to Chapter "Maintenance, Inspection, Repair".
Under EN/IEC 60079-17 and EN/IEC 60079-19, the owner/managing operator of electrical
installations in hazardous areas is obliged to have these installations checked by a
qualified electrician to ensure that they are in a proper condition.
Repairs on explosion-protected operating equipment may be done only by authorised
persons working in accordance with the latest developments in technology and using
original spare parts. The applicable regulations must be observed.
Before commissioning, check that all components and documents are there.
1.7 Ex protection type, certification and standards
Markings specifying Ex protection and certification are put on the device. For Ex
protection markings, see chapter 4 "Technical Data ".
The POLARIS SMART HMI conform to Directive 2014/34/EU for devices and protective
systems for use to their intended purpose in potentially explosive areas (ATEX Directive).
For the standards conformed to, see chapter 3 "Explosion protection and approvals".
1.8 Warranty
WARNING
If components other than those specified are used, protection against explosion
can no longer be assured.
Do not take any modifications or conversions on device.
Use only original spare parts parts.
The manufacturer grants a complete warranty only and exclusively for the spare parts
ordered from him, the manufacturer.
EN 4/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
As a fundamental rule, our “General Conditions of Sale and Delivery” apply. These are
made available to the owner/managing operator at the latest on formation of a contract.
Guarantee and liability claims for personal injury and damage to property are excluded if
they are due to one or more of the following reasons:
- Use of the POLARIS for a purpose other than that for which it is intended.
- Incorrect installation, commissioning, operation and maintenance.
- Non-compliance with the instructions in the manual with respect to transport,
storage, assembly, commissioning, operation and maintenance.
- Structural modifications without our prior authorisation.
- inadequate monitoring of components that are subject to wear
- Repairs done incorrectly.
- Disasters due to the effects of foreign matter or Act of God (events outside human
control).
Basic
safety instructions
We guarantee the POLARIS and its accessories for a period of 1 year starting from the
BARTEC delivery date. This guarantee covers all parts of the delivery and is restricted to
the replacement free of charge or the repair of the defective parts in our Bad Mergentheim
factory. As far as possible, the delivery packaging should be kept for this purpose. In the
event of such a claim, the product must be returned to us after written arrangement. The
customer cannot claim to have the repairs done at the site of installation.
Technical data subject to change.
04/2018
EN 5/54
Product description
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
2. Product description
2.1 Definition
The POLARIS SMART HMI 7,0“ W is an innovative further development of the POLARIS
series.
High-resolution displays with LED technology and touch screen for an intuitive and
comfortable operation. It is available as capacitive or resistive touch model.
State-of-the-art LED display technology ensures an optimum contrast event with a large
viewing angle.
Illustration 1: POLARIS SMART HMI
The POLARIS SMART HMI 7,0” W has been equipped as standard with the thirdgeneration processor, the Intel® Atom™ with 2x 1,46 GHz. The open Windows operating
system makes the device series in the market unique. Working with the BMS-Graf-Pro is
also possible.
A direct connection to the control or to the process control system is possible through
Ethernet.
The intrinsically safe USB interfaces can be reached directly on the back.
Wired electrical connections are made via integrated terminal compartments.
The use of the BARTEC Ex i memory stick through the intrinsically safe USB interface
allows data to be transferred easily, stored, and saved for system restoration by means of
the backup function
The front-panel mounting design makes installation easy. On request, the devices are
also available as a ready-made system solution in a stainless steel enclosure for wall,
floor or table mounting.
For particularly harsh areas of use with temperatures as low as down to -40 °C, we equip
the POLARIS series with electrical heating. On request, we produce customised solutions
with more command and signalling devices.
EN 6/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
2.2 Schematic design
Product description
Illustration 2: System configuration
Technical data subject to change.
04/2018
EN 7/54
Explosion protection and
approvals
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
3. Explosion protection and approvals
POLARIS SMART HMI
Type 17-71V6-1….
ATEX
Ex protection type
II 2G Ex eb q [ib] IIC Gb bzw.
II 2D Ex tb IIIC T120° Db
-20 °C ≤ Ta ≤ 60 °C
Certification IBExU 05 ATEX 1117 X
Standards in accordance with
EMC Directive 2014/34/EU
EN 60079-0:2012+A11:2013
EN 60079-5:2015
EN 60079-7:2015
EN 60079-11:2012
EN 60079-31:2014
IECEx
Ex protection type Ex eb q [ib] IIC T4
Ex tb IIIC T120 °C
Certification IECEx IBE 11.0007X
Standards in accordance with
EMC Directive 2014/34/EU
IEC 60079-0:2011
+modified+Cor.:2012+Cor.:2013 Edition: 6
IEC 60079-5:2015 Edition: 4
IEC 60079-7:2015 Edition: 5
IEC 60079-11:2011+Cor.:2012 Edition: 6
IEC 60079-31:2013 Edition: 2
Special conditions
The intrinsically safe circuits and the enclosure are
galvanically connected. The equipotential bonding
must be guaranteed at the installation of the
intrinsically safe circuits.
High charging mechanisms at the operation surface
of the Visual units respectively accessories (for
example pneumatic particle transport) must be
excluded at the application. The degree of
protection (IP code) must be ensured by the
installation of the units in enclosures (IP code).
EN 8/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
Further test certificates
More test certificates www.bartec.de
EU-conformity
RoHS-Directive 2011/65/EU
Explosion protection and
approvals
Standards in accordance with
EMC Directive 2014/30/EU
EN/IEC 61000-6-2:2005
EN 61000-6-4:2007 + A1:2011
IEC 61000-6-4:2006 + A1:2010
EN 60529:1991 + A1 2000 + A2 :2013
IEC 60529:1989 + A1 1999 + A2 :2013
Electrical safety EN/IEC 61010-1:2010
Product labelling
0044
Technical data subject to change.
04/2018
EN 9/54
Technical data
POLARIS SMART HMI for Zone 1/21
POLARIS Smart HMI 7” W
4. Technical data
4.1 POLARIS SMART HMI 7”
Construction Front panel fitting
Computer capacity CPU Intel® AtomTM (E 3826),
Dual Core with 2 x 1,46 GHz, RAM: 2 GB,
4 GB internal flash drive
Optional: CPU Intel® AtomTM (E 3826),
Dual Core with 2 x 1,46 GHz, RAM: 4 GB,
16 GB internal flash drive
Hard-drive SSD with 128 GB (MLC)
Optional: 100 GB (Hard disk industry)
Operating system Windows® 10 IoT or
Windows 7® Ultimate or
Windows 7® Embedded or
Open platform for customer-specific visualization
software, e. g. ProTool, WIN CC flexible, etc.
for BMS-Graf-pro Version 7
Display 7" W TFT colour display, 262.144 colours
WVGA resolution, 800 x 480 pixels
Brightness 500 cd/m2
Visible surface approx. 152,4 x91,4 mm
Contrast 600:1, Antireflection coating glass pane
Touch - kapazitiv, non-reflektingi through Bonding
alternative:
- resistive touch display (film touch)
EN 10/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
Power supply DC 24 V ±10 %
Technical data
Max. power consumption P
(inkl. USB) < 25 W
max.
P
(without USB) < 20 W
max.
Normal use without USB approx. 12,5 W
Relative air humidity 5 to 95 % non-condensing
Vibration 0.7 G/1 mm; 5 Hz-500 Hz pulse in all 3 axes
Schock 15 G, 11 ms pulse in all 3 axes
Material
Front
Rear panel
Protection class
Front
Rear site
Resistive: Polyester foil on anodised aluminium
plate (conditionally UV-resistant)
Kapazitive: hardened glass front
Stainless steel
IP65 according to EN/IEC 60079-0
IP65 according to EN/IEC 60079-0
Optional approved accessories Keyboard
Ex i memory stick
Smart USB Device WLAN
Smart USB Device Bluetooth
Interface
(Basic version)
1 x Ex e Ethernet 100/10BaseT
2 x Ex e USB 2,0
2 x Ex i USB 2,0
Permissible ambient
temperature
Storage
Operation
Optional
-20 °C to +60 °C
0 °C to +50 °C
Operation -20 °C to +60 °C
Backlighting CFL technology, Service life
approx. 50,000 hours (at +25 °C)
Dimensions
(width x height x depth)
Wall cut-out
(width x height)
240 mm x 170 mm x 80 mm
226 mm x 153 mm, Mounting in any position
Weight approx. 4,8 kg
Technical data subject to change.
04/2018
EN 11/54
Technical data
4.2 Keyboard
4.2.1 Description
The intrinsically keyboard of the SMART HMI 7" is intended for zone 1 and 2, as well as
for zone 21 and 22.
The keyboard is connected to the intrinsically USB socket, besides, it can be connected to
the complete POLARIS series.
The complete stainless steel keyboard can be also used in industrial extreme terms
(nearly insensitive against effect of violence) and offers with the long hub keys a high
ease of use. The keyboard is available in different languages.
4.2.2 Explosion Protection
Type 17-71VZ-C01*/0000
POLARIS SMART HMI for Zone 1/21
POLARIS Smart HMI 7” W
4.2.3 General Data
Ex protection type ATEX
II 2G Ex ib IIC T4 Gb
II 2D Ex ib IIIC T120°C Db
-20 °C ≤ Ta ≤ +60 °C
Certification IBExU 05 ATEX 1117 X
Ex protection type IECEx Ex ib IIC T4
Ex ib IIIC T120 °C
Certification IECEx IBE 11.0007X
More test certificates www.bartec.de
Construction Front panel fitting
Material Stainless steel
Protection class
IP65
(front)
Dimensions
250 mm x 135 mm
(width x height)
Wall cut-out
235 mm x 110 mm
(width x height)
Installation depth 32 mm
Interface PS/2, USB
Other features Keyboard available in various languages, with
62 buttons
EN 12/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
4.3 Ex i Memory Stick
USB-Stick admitted for Agile X IS and POLARIS SMART HMI 7".
4.3.1 Explosion Protection
Type 17-A1Z0-0007
Technical data
4.3.2 General Data
Ex protection type ATEX
II 2G Ex ib IIC T4 Gb
-20 °C ≤ Ta ≤ 60 °C
Certification DEMKO 16 ATEX 1803 Rev. 0
Ex protection type IECEx Ex ib IIC T4
Certification IECEx UL 16.0160
More test certificates www.bartec.de
Type 17-71VZ-5100/02**
Ex protection type ATEX
II 2G Ex ib IIC T4 Gb
-20 °C ≤ Ta ≤ 60 °C
Certification IBExU 05 ATEX 1117 X
Ex protection type IECEx Ex ib IIC T4
Certification IECEx IBE 11.0007X
More test certificates www.bartec.de
Product type USB flash drive
Storage capacity 8 GB/16 GB
Dimensions
ca. 34 mm x 11 mm x 4 mm
(length x width x depth)
Weight <15 g
Enclosure material Plastic/Sheet Steel
Use Data backup and Ex i recovery stick
Technical data subject to change.
04/2018
EN 13/54
Technical data
POLARIS SMART HMI for Zone 1/21
POLARIS Smart HMI 7” W
4.4 USB Smart Device
4.4.1 Explosionsschutz
Type 17-71VZ-A0x0/0000
4.4.2 Technical data
Ex protection type ATEX
II 2G Ex eb mb IIC T4 Gb
II 2D Ex tb IIIC T120 °C Db
Certification IBExU 05 ATEX 1117 X
Kennzeichnung IECEx Ex eb mb IIC T4
Ex tb IIIC T120 °C
Certification
IECEx IBE 11.0007X
Possible ambient temperature -20 °C bis + 60 °C
Protection class IP 66 (threaded base)
Suitable for the installation in 2G-,2D-, 3G-or 3D enclosure. Connection via USB Ex-e.
Fastening M30 x 1,5 (suitable for fixing holes 30,3mm)
Installation Wall thickness 1mm to 6mm
impact resistance: 7Nm
Torque of panel nut 2,8 to 3,4 Nm
Material Enclosure thermoplastic
Dimensions
mm in
A 70 2.8
B 16,5 0.65
C Ø 30,3
+0,3
Ø 1.9
+0,01
D 3 0.12
E 40 1.6
Fixing hole of the size Ø 30,3 mm (1.9 in) with recess for anti-twist safeguard, typical
position on top (12 o`clock position).
Minimum distances of the fixing holes:
- horizontal 40 mm (1.6in)
- vertical 70 mm (2.8 in)
Recommended distance for mushroom push button, shock switch as well as selector
switch with protective collar: 100 mm (3.9 in
EN 14/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
4.4.3 Electric data (USB standard)
USB-connection Colour Function
Bluetooth
Technical data
1 RD V+
2 WH Data- USB-data signal
3 GN Data+ USB-data signal
4 BK V-
4.4.4 Technical data (Bluetooth)
Bluetooth 4.0
Downward compatible 2.0 / 2.1 / 3.0
Range Up to 10m (free terrain)
For more technical data see description of the bluetooth-stick manufacturer.
WLAN
For the wireless network connection.
4.4.5 Technical data (WLAN)
Wifi - standard IEEE802.11n
IEEE802.11g
IEEE802.11b
Transfer rate max. 150 Mbit/s
WLAN - frequency 2.4 GHz
For more technical data see description of the W-LAN-stick manufacturer.
Technical data subject to change.
04/2018
EN 15/54
Technical data
POLARIS SMART HMI for Zone 1/21
POLARIS Smart HMI 7” W
4.5 Product Labelling
A
C
Type label
Licence sticker
Warnings on the device
Warnhinweis auf
Klemenraum!
depending on the operating system
EN 16/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
5. Transport, Storage, Scope and Assembly
5.1 Transport
A written report of any transport damage or missing items must be given to the
appointed forwarder and to BARTEC GmbH immediately on receipt of the delivery.
Damage caused by incorrect storage and transport shall not fall within the warranty
provisions of BARTEC GmbH.
COUTION
Transport, Storage,
Scope and Assembly
This device is heavy (approx. 4,8 kg).
There is a risk of injury if it is lifted or moved incorrectly.
5.2 Intermediate Storage
ATTENTION
Damage to property through incorrect storage!
Comply with the correct storage temperatures.
Keep the POLARIS free of moisture.
5.3 Scope of delivery
1 x POLARIS SMART HMI
1 x Reinforcement frame
1 x Set of mounting clamps
1 x User manual POLARIS SMART HMI
Not enclosed:
- Assembly Material,
- Cable for voltage supply and data line
5.3.1 Accessories optional
- Keyboard, Smart Device, USB-Stick
- Enclosure and supporting system for wall, floor and table mounting
Technical data subject to change.
04/2018
EN 17/54
Transport, Storage,
Scope and Assembly
5.4 Assembly
POLARIS SMART HMI- for Zone 1/21
POLARIS Smart HMI 7” W
Before assembling the device, make sure you have all the components and documents.
5.4.1 Installation options
Required
Tools:
POLARIS - mounting clamps
1 x hex key 3 mm
1 x socket wrenches 7 mm
POLARIS – terminal compartments-
1 x socket wrenches 7 mm
1 x slotted screwdriver
POLARIS - PE-connection
1 x socket wrenches 7 mm
The POLARIS can be installed directly in:
- Enclosures
- Switch cabinet doors
- Operating consoles
The POLARIS series are mounted by fitting them into front panels, which can be done
with very little effort. On request, we supply the operating devices as ready-to-use system
solutions in stainless steel enclosures for mounting onto walls, floors or tables.
Illustration 3: Examples of floor and wallmounting in an enclosure
EN 18/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
6. Installation
We recommend setting up and testing the entire system before its ultimate installation
in the ex-area. If a long connection cable is not available, please use a patch cable to
test the basic functions.
DANGER
Electrostatic charging through a stream of particles.
Installation
6.1 Requirements
- The place where the POLARIS is installed must have sufficient mechanical
There is a risk of fatal injury in an explosive atmosphere!
Make sure there are no highly energetic charging mechanisms at the user
interface on the display unit or its accessories.
Do not install the device in the stream of particles.
DANGER
No PE connection. Risk of fatal injury in an explosive atmosphere!
The POLARIS must be integrated in the equipotential bonding.
The POLARIS SMART HMI is approved for an ambient temperature from 0 °C to +50
°C or from -20 °C to +60 °C and a relative air humidity of from 5 to 95 % without
condensation.
stability/fastening.
- The enclosure intended for accommodating the POLARIS must be designed to
bear the device’s weight.
- If a supporting system is used, the surface underneath and the means of fastening
the supporting system must be designed to bear the weight of the POLARIS
Selecting the location
COUTION
Pay attention to wall and ground condition!
A sufficiently stable wall (e.g. concrete or limestone) or floor (e.g. concrete) must
be selected for securing the load-bearing system.
The structural stability of the wall or floor must be able to bear 4 times the weight of
the POLARIS as system solution.
The support arm system must be assembled using suitable mounting materials
(M12) (e.g. dowels or stud bolts).
Technical data subject to change.
04/2018
EN 19/54
Installation
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
- Choose the optimum height for operating the POLARIS.
- Ensure good lighting conditions for a perfectly legible display
(no direct exposure to the sun’s rays).
- Do not mount in direct proximity to switching or current changing devices.
- Only install the POLARIS in conjunction with the reinforcement frame in an IP65
enclosure. Failure to comply with this can lead to water penetrating and damaging
the device.
Outdoor Installation
ATTENTION
Damage from condensation or overheating!
Avoid direct sunlight!
Remedy: e.g. shelter with sufficient air circulation.
Remove condensation on the POLARIS immediately.
A POLARIS built into an enclosure must be heated and not removed
from the mains.
Equip the protective housing with breather.
6.2 Mechanical Installation
COUTION
This device is heavy (approx. 4,8 kg).
There is a risk of injury if it is lifted or moved incorrectly.
Only qualified personnel, i.e. trained skilled specialists will have the necessary
specialised know-how to be able to perform all the mechanical work. Familiarity with
and the technically perfect implementation of the safety instructions described in this
manual are preconditions for safe installation and commissioning.
EN 20/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
Installation
Illustration 4: Rear panel
6.2.1 Installation i 2G-/3G-enclosure
In order to guarantee the IP degree of enclosure protection = IP54 for installation in 2G
enclosures of Ex e type of protection (e.g. control equipment), and = IP6X for installation
in 2D enclosures in areas where combustible dusts exist - with “protection through the
enclosure” type of protection - the reinforcement frame should be used for fastening on
the front side.
A reinforcement frame is inserted between the retaining brackets and the enclosure
material for good transmission of the clamping force. This ensures even transmission of
force.
For POLARIS built into the enclosure door:
The open door must be supported and secured during the installation and servicing
phase. Otherwise the wall thickness specified may lead to the door sagging slightly
when open.
DANGER
If there is no reinforcement frame, it will not be possible to maintain the
Technical data subject to change.
04/2018
IP protection. There is a risk of fatal injury in an explosive atmosphere!
Only use enclosure with at least 2 mm wall thickness.
Insert the reinforcement frame between the holder and the enclosure.
EN 21/54
Installation
6.2.2 Mechanical fitting
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
Work steps
(1) Insert the POLARIS into the cut-out in the enclosure.
(2) From the back, place the reinforcement frame over the POLARIS.
(3) Using the M4x12 (2) screws to fasten the mounting clamps (1) to the rear side of the
POLARIS and tighten to 1.3 Nm.
(4) Tighten the clamping screw (3) of the mounting clamps to a torque of 1.0 Nm.
Number of retaining claws
POLARIS SMART HMI 7“ 4 pieces
Always tighten the mounting clamps crosswise.
EN 22/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
6.3 Electrical Installation
6.3.1 Installation guidelines
Only qualified personnel, i.e. trained electricians will have the required specialised
knowledge to be able to do all the electrical work.
Familiarity with and the technically perfect implementation of the safety instructions
described in this manual are preconditions for safe installation and commissioning.
- The user may do only the wiring at the terminals that are accessible to him/her
(Ex i and Ex e terminal compartment).
- Any unused cable glands on the Ex e terminal compartment should be closed
using an approved blanking plug.
- More extensive dismantling work on the device may be done only by the
manufacturer or by persons authorised by the manufacturer for this purpose. The
device is factory-sealed. Never open it!
Installation
- The equipotential bonding connection point must be connected to the equipotential
bonding conductor in the hazardous area. Since the intrinsically safe circuits are
galvanically connected to earth, equipotential bonding is required throughout the
entire installation of the intrinsically safe circuits.
- The safety and accident prevention regulations applicable to the respective
individual case must be observed.
- Devices must be properly installed first before they may be operated.
- It must be possible at all times to disconnect the devices from the voltage supply
(in fixed installations by means of an all-pole mains isolating switch or fuse).
- It must be ensured that the supply voltage agrees with the specifications in this
user manual and the tolerances must be observed. Use smoothed direct current.
- Malfunctioning cannot be ruled out if levels exceed or drop below the specified
tolerances.
- If there is a power failure or if the power supply is interrupted, make sure the
system has not been put into a dangerous, undefined condition.
- EMERGENCY STOP mechanisms must remain effective throughout all modes and
states of operation.
- Connection cables (particularly data transmission cables) must be selected and
laid in a way that ensures that capacitive and inductive interference will not have
any adverse effect on the equipment. Appropriate measures must be taken to
handle line interruptions to prevent any undefined states occurring.
- Wherever malfunctioning can cause material damage or personal injuries,
additional external safety circuits must be provided (e.g. limit switch, mechanical
interlocking devices etc.).
Technical data subject to change.
04/2018
EN 23/54
Installation
R
einforcement frame
Ex i-USB 2
Ex i-USB 1
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
6.4 Rear panel overview
Retaining claws
Sealed locking
screw
Do not open!
Terminal compartment
Ex-e
Illustration 5: Rear panel overview
PE-Connection
Cable glands
DANGER
Sealed locking screw! The device is closed in the factory.
The explosion protection is lost if opened, and danger to life exists in
an explosive atmosphere!
Do not open the locking screw!
DANGER
Non-certified cable glands and non-sealed cable entries endanger the
IP protection and accordingly the protection against explosions.
There is a risk of fatal injury in an explosive atmosphere!
Use Ex-certified cable glands.
Close non-sealed cable entries.
EN 24/54
DANGER
Terminal compartment is not closed properly with the terminal compartment lid.
There is a risk of fatal injury in an explosive atmosphere!
Close the terminal compartment with the terminal compartment lid properly!
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
6.5 PE conductor connection
DANGER
Death or danger of injury as a result of no PE conductor connection.
There is no explosion protection.
Equipotential bonding with a core cross-section of at least 4 mm2 is to be set up for
the POLARIS (see Figure).
Secure PE conductor connections against self-loosening.
Stainless steel enclosure
Attach equipotential bonding to the enclosure.
All moving parts must be earthed.
Installation
Illustration 6: PE conductor connection POLARIS
Work steps:
- Push non-sheathed cable with PE cable lug (1) on to earthing stud.
- Position spring washer (2) on threaded bolt and secure with
hexagonal nut (3), max. torque: 2.9 Nm.
- Lay cable close to enclosure so that it cannot become loose.
ATTENTION
Device can be damaged by differences in potential!
Avoid differences in potential (see Chapter 6.7.5)
Technical data subject to change.
04/2018
EN 25/54
Installation
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
6.6 Ex e terminal compartments
6.6.1 Cable entries
When connecting cables and leads to supplies / communications equipment in increased
safety protected areas, Ex certified cable entries must be used which are suitable for each
type of cable and lead. You must maintain the protection concept “e” and include a
suitable sealing element so that an IP rating of at least IP 54 is maintained.
The terminal area of the M20 cable glands is printed on the cable glands.
A different terminal area may only be substituted with a cable gland that complies with
the current version of the approval.
The assembly instructions and installation conditions for the cable glands must be
observed.
Tightening torque of the cable glands:
Torque Connecting thread Nut
- non-armoured cables 2.3 Nm 1.5 Nm
- armoured cables 8 Nm 5 Nm
DANGER
Do not connect cables and leads when the power supply is active.
Danger to life exists in an explosive atmosphere!
Disconnect the device before starting work.
Only use certified cable glands that have been approved for the cable diameter of
the connection cable.
Unused cable glands must be sealed using an approved blanking plug.
EN 26/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
6.6.2 Supply voltage terminal assignment)
Mains Connection Variant DC 24 V
Terminal Interface Signal Remarks
1 Supply + DC 24 V ± 10 %
2 Supply - 0 Volt
3 Supply PE Protective earth
6.6.3 Ethernet Terminal Assigment
Configuration Ethernet
Terminal Interface Signal Remarks
4 Ethernet RxD + 100/10 BaseT Receive positive
5 Ethernet RxD - 100/10 BaseT Receive negative
6 Ethernet TxD + 100/10 BaseT Transmit positive
Installation
7 Ethernet TxD - 100/10 BaseT Transmit negative
Clip the cable shield into the shield clamp.
8-wire network cable
(CAT.5, CAT.6 or CAT.7
cable
Fix not connected wires
(e.g.: with heat shrink tubing, cable tie)
Cable shield
Signal line for connection
Assignment RJ45 plug for Ethernet to POLARIS terminal block
PIN 1
Connection RJ45 POLARIS
PIN Signal Terminal
PIN 8
1 TX+ 4
2 TX- 5
3 RX+ 6
4 not used
5 not used
6 RX- 7
7 not used
8 not used
Technical data subject to change.
04/2018
EN 27/54
Installation
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
6.6.4 Interface 2x USB (max.480 mA)
Configuration USB
Terminal Interface Signal
8 USB 3 V+
9 USB 3 Data- USB-data signal
10 USB 3 Data+ USB data signal
11 USB 3 V-
12 USB 4 V+
13 USB 4 Data- USB-data signal
14 USB 4 Data+ USB-data signal
15 USB 4 V-
The individual conductors are colour-coded in a 4-wire USB cable as follows:
USB connection Colour Function
1 RD V+
2 WH Data- USB-data signal
3 GN Data+ USB-data signal
4 BK V-
The maximum length of a lead should not exceed 1.5 m.
Maximum current: 450 mA.
6.6.5 2 x Ex i USB-interface
USB socket4-pole, Type A
ATTENTION
The Ex i interface has not been designed for USB devices with their own power
supply. Damage to nproperty through incorrect use!
Do not connect any USB equipment with its own power supply to the Ex I
interface.
EN 28/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
∆
∆
I
A
κ
m
mm
²
POLARIS Smart HMI 7” W
Interfaces Ex-i USB 1 and Ex i USB 2
Extension of the USB by use of a protective case (IP20)
Only admitted accessories are allowed to connect.
(see Chapter Accessories, spare parts)
The USB wall bushings on the protective enclosure must correspond at least to
protection class IP20.
The following types of cable should be used for the extension (max. 2 m).
Cable name: Inline E258105 AWM STYLE 2725, 80°C 30V VW-1
28AWGX1P, 24AWGX2C; USB 2.0 High speed cable
6.7 EMC (Electromagnetic Compatibility)
This is a class A unit and can cause radio interference in residential areas; if it does,
the owner/managing operator may be required to implement suitable measures and
pay for loss or damage.
Only shielded conductors may be used as connecting conductors. This applies both to
the data line and to all other conductors too.
Installation
The data lines must be stranded in pairs.
Example 2 x 2 x 0.75 mm² LIYCY TP.
As far as possible, separate conductors should be used for power supply and data
6.7.1 Voltage Supply (AC- and DC-Variants)
A regulated mains adapter with an output of at least 2 A must be used as power supply. It
is not permitted to fall below or exceed the power supply of DC 24 V ± 10 % at the
installation site. The voltage drop on the supply line must be observed and corrected
where necessary.
The voltage drop on the supply line is calculated according to the following equation:
U
Voltage drop on the supply line at power supply
voltage of DC 24 V
U
Voltage drop on the supply line with maximum
permissible mains adapter overvoltage
DC 24 V +10 % (26.4 V)
Electricity for a POLARIS 25W/24V probably 1,5 A
Cable cross-section of the supply line
Max. 2.4 V
Max. 4.8 V
(until 10 % undervoltage is
achieved)
Technical data subject to change.
04/2018
Specific conductance of copper
l
Length of the supply line (consider both the
56
Ω ⋅
outgoing and return line)
EN 29/54
Installation
l
A
U
I
∆
l
A
6.7.2 Back-up fuse
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
R
=
Examples Cable-cross-section Maximum line length
Supply voltage DC 24 V 0,75 mm² approx. 67 m
1,5 mm² approx. 134 m
2,5 mm² approx. 224 m
If the voltage drop cannot be balanced out or the calculation produces excessive cable
cross-sections, a separate mains adapter must be installed near the installation site.
Example: pressure-tight encapsulation or ex-free area on the outside of the building.
κ
R
⋅
=
∆U
I=
⋅
⋅
κ
The POLARIS SMART HMI with DC 24 V is internally protected by a 2 A fuse. The fuse
can trip in the case of voltage drops or undervoltage.
Internal fuse I2 value
Siba
2 A T
1500A@250V
AC/DC
13 A2 s
External fuse
Siba
Type 179021
1.6 A F
1500A@250VAC
2.0 A F 1500A@250VAC
We recommend protecting the POLARIS with an upstream fuse to prevent blowing the
fuse inside the device. Only BARTEC can change the internal fuse.
Back-up fuse DC: 4 A quick-acting.
The I2 value is to be observed for other versions of the fuses.
EN 30/54
Technical data subject to change.
04/2018
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
6.7.3 Interference suppression
Certain basic measures must be taken to ensure freedom from interference when the
POLARIS are installed:
- The interference voltages coupled into the device via power, data and signal line
and the electrostatic voltage caused by contact are to be dissipated through the
equipotential bonding.
- The installation point should be as far as possible away from fields of
electromagnetic interference. This is especially important if there are frequency
converters in the vicinity. Under certain circumstances will it be advisable to set up
partitions to isolate the graphic display from interference.
- If inductive devices are fitted in the vicinity (e.g. contactor, relay or solenoid coils),
especially if they are powered from the same source, protective circuits (e.g.
RC elements) must be installed.
- Power supply and data cables must be laid so as to avoid interference. This can be
achieved, for example, by avoiding laying such cables in close proximity to highcurrent carrying cables.
Installation
6.7.4 Shielding
- Only cables with braided shielding should be used
- Sheet shielding should not be used.
- Generally, connection of the shielding at both ends results in optimum damping of
- Connection of the shielding at one side only may be more advisable if a difference
6.7.5 Connection of shielding
A low impedance connection to the circuit protective conductor is important to ensure a
low current fault path. When sub-D connectors are used, the shielding should always be
connected to the metal casing of the sub-D plug.
The plug casing of some controllers is not always well connected to earth. In such cases it
may prove advantageous to insulate the shielding from the sub-D plug of the controller
and connect it directly to the protective earth conductor by means of a cable that should
be kept as short as possible (0.75 mm² …1.5 mm²).
(recommended cover density > 80%).
all interference frequencies.
in potential exists and no equipotential bonding cable can be laid.
Technical data subject to change.
04/2018
EN 31/54
Installation
POLARIS SMART HMI - for Zone 1/21
POLARIS Smart HMI 7” W
6.7.6 Examples of Shielding Connections
ATTENTION
Device can be damaged by differences in potential!
Avoid differences in potential.
Double-sided shield connection on the connecting cables:
Illustration 7: Example of double-sided shield connection
Generally, connection of the shielding at both ends results in optimum damping of all
interference frequencies. This method is to be recommended when there is good
equipotential bonding between the individual units. In such cases it is possible to make
use of the controller’s voltage supply cable even if this is not electrically isolated.
Single-sided shield connection on the connecting cables:
Illustration 8: Example of single-sided shield connection
Connection of the shielding at one end only is recommended when there is inadequate
equipotential bonding, or none at all. In such cases an electrically isolated power supply
unit must be used. Before the equipment goes into service the directions from the
controller manufacturer regarding proper assembly and operation must be read carefully.
They should then be applied taking full account of the recommendations we make here.
EN 32/54
Technical data subject to change.
04/2018
POLARIS BASIC - for Zone 1 / 21
POLARIS Panel PCs 5.7" / 10.4" / 12.1"
7. Commissioning
For electrical systems the relevant installation and operating specifications (e.g. Directives
2014/34/EU, BetrSichV and the applicable national ordinances, IEC 60 079-14 and the
DIN VDE 0100 series) must be observed.
The operator of an electrical system in a hazardous environment must keep the operating
equipment in an orderly condition, operate it correctly, monitor it and do the required
maintenance and repairs.
Before commissioning the devices, check that all components and documents are there.
7.1 Final Inspection
Check the following requirements before commissioning the device:
Only open the ex e terminal compartment with terminals for the supply and data line(s)
once it has been ensured that no potentially explosive atmosphere is present and that the
power supply has been turned off.
Commissioning
- Has the reinforcement frame between the bracket and enclosure been inserted?
- Is there no damage to seals, cable connections or glass panel?
- Are the supply and data line(s) correctly wired?
- Is the PE connection correctly earthed?
- Have the supply and data line(s) been tightened in the screw terminals?
- Are all terminal compartments closed?
- Have all cable glands been tightened and all open cable entries closed with
blanking plugs?
Only start the POLARIS (if a potentially explosive atmosphere is present) once the final
inspection has been carried out.
Technical data subject to change.
04/2018
EN 33/54
Operation
POLARIS SMART HMI- for Zone 1/21
POLARIS Smart HMI 7” W
8. Operation
The device can be put into operation after the final check has been made.
The POLARIS series does not have any ON/OFF switch.
8.1 Operating System
The POLARIS series devices have the Windows 7 Embedded MUI, the Windows 7
Ultimate or the Windows 10 IOT operating system pre-installed. The licence sticker is
located on the back of the POLARIS, beside the type label. According to the licence for
Windows 7 Ultimate, Windows 7 Embedded and Windows 10 IOT, it is not permissible to
use this system as an office PC.
Illustration 9: License sticker
EN 34/54
Technical data subject to change.
04/2018
POLARIS SMART HMI- for Zone 1/21
POLARIS Smart HMI 7” W
8.2 Commissioning Software
8.3 Windows 10 IOT
The devices are delivered with active writing filter (UWF). This UWF prevents that
changes in the disk drive C: can be made.
To carry out changes the UWF must be deactivated. Moreover Command Prompt (CMD)
must be started as an administrator and „uwfmgr filter disable“ executed.
Operation
After a reboot the UFW is deactivated and changes in the system can be protected.
The turn on the UWF`s is proceed as follows:
Start the Command Prompt (CMD) as an administrator. After the reboot of the device the
command „uwfmgr filter enable“ activates the writing filter.
After the reboot the device is protected again.
Important:
1) To install a windows update, update a virus data bank and for changing other
settings the UWF must be switched off. It can also cause problems if an
applications package want to be saved on disk drive C:. In the worst case the
RAM-Overlay (buffer of the changes of disk drive C:) can overrun which hinders
the implementation of the applications.
2) Ist he UWF not activated switching off can lead to destruction of parts of the
operating system up to the impossibility of another starting of the device.
Technical data subject to change.
04/2018
EN 35/54
Operation
POLARIS SMART HMI- for Zone 1/21
POLARIS Smart HMI 7” W
8.4 Windows 7 Ultimate
By first introduction the operating system must be installed for the user, please follow the
instructions on the screen.
The Windows 7 Ultimate operating systems do not support EWF!
8.5 Windows 7® Embedded MUI
8.5.1 EWF (Enhanced Write Filter)
What is EWF?
The Enhanced Write Filter is a write protection and it protects the POLARIS Panel PCs
operating system if there is a power failure, ensuring that the POLARIS Panel PCs will be
able to start perfectly.
What is the as-delivered condition?
The Windows 7® Embedded MUI are supplied with an activated EWF (Enhanced Write
Filter).
The data carrier that is used is divided into:
Partition C
boot drive with operating system protected by EWF
Partition D
application data (e.g. BMS Graf Runtime) not protected by EWF
Behaviour when EWF is activated?
Partition C
When the EWF is activated, it is not possible to write on Partition C. All write accesses to
the C: partition are redirected into an RAM overlay. The changes that are made are not
available after rebooting.
Partition D
Is not protected by EWF. Write access to Partition D is possible at any time. The data is
still available after a reboot.
Data can be lost during write access if there is a power failure.
EN 36/54
Technical data subject to change.
04/2018
POLARIS SMART HMI- for Zone 1/21
POLARIS Smart HMI 7” W
Procedure when changing system settings
ATTENTION
Switching off when the EWF is deactivated can cause a loss of data inside the
operating system!
Activate the EWF immediately after changes.
Shut down the operating system properly.
Deactivating the EWF
- Select "CMD" in the START MENU.
- Enter the "ewfmgr c: /commitanddisable" command line into the command window.
- Confirm with the "Enter key".
- Reboot the system.
- EWF is disabled
Operation
Changes/settings can be made in the operating system.
Technical data subject to change.
04/2018
EN 37/54
Operation
POLARIS SMART HMI- for Zone 1/21
POLARIS Smart HMI 7” W
Activating the EWF
- Select "RUN" in the START menu.
- Enter CMD In the command field.
- Confirm with "OK".
- Enter the "ewfmgr c: /enable" command line into the command window.
- Confirm with the "Enter key".
- Reboot the system.
- EWF is activce
8.6 Onboard Bartec Recovery Solution
8.6.1 Bartec Recovery Solution
The Bartec HMI Polaris Smart devices are equipped with an On-Board-Recovery solution.
The Bartec Recovery is a software package preloaded on the devices which serves the
disregard of the device in the work state. In case of a mistake every device can be booted
up in the Recovery mode to move afterwards the operating system into the work state.
No other software is necessary for the restoration. The Recovery service already disposes
of all necessary program routines or the Recovery-Wizard to play in the operating system
anew. The process can be carried out any time if necessary also on site. The duration of
the process amounts approx. 25 minutes.
EN 38/54
Technical data subject to change.
04/2018
POLARIS SMART HMI- for Zone 1/21
POLARIS Smart HMI 7” W
8.6.2 Start of the device in the Recovery mode
To change in the Recovery mode, one must press the F6 key while booting up the device.
This possibility is available for approx. 10 sec. During this time the announcement "Press
F6 key to start Bartec Recovery" appears on the screen.
ATTENTION
Operation
All data on Windows partition are definitely extinguished during the recovery of
process!
For the Recovery mode the hard disk contains a hidden partition to the storage of the
Recover engine and the image file (effigy of the operating system). If the Recovery
partition exists not any more or is damaged, the device can be restored only from an
external medium or USB Flash drive.
The hidden partition is approx. 10 GB. That's why the available storage space on the
hard disk is lower than the given capacity.
8.6.3 Recovery surroundings
The Recovery mode bases on a slender Windows operating system or so-called PE
surroundings (Windows Preinstallation Environment). Besides, Windows starts only with a
basic equipment of services and drivers.
All self-provided data or use data should be protected from starting the recovery.
Illustration 10: Start Windows PE.
Technical data subject to change.
04/2018
EN 39/54
Operation
POLARIS SMART HMI- for Zone 1/21
POLARIS Smart HMI 7” W
As soon as the surroundings are completely loaded and are ready for use, the Recovery
engine will check in the background whether the applications necessary for the device,
tools and drivers exist. All information about internal expiries is indicated in the window
CMD.
Illustration 11: CMD window with information
8.6.4 4. Recovery application
Should the check be concluded successfully, the Recovery application is begun (besides,
the window CMD is automatically closed). Before the restoration of the device in the work
state must be agreed Microsoft software Licence terms interactively.
In case of Windows 7 Embedded of operating system (Ultimate or standard) the licence
terms on Windows 7 Embedded family are indicated in the window. In case of Windows
10 IoT of operating system the licence terms on Windows 10 IoT family are to be seen.
Illustration 12: Licence terms
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To accept the licence terms, the option "I accept the terms in the End User License
Agreement" must be activated or be selected. The button "Start Recovery" is released
enclosed. With confirming the Recovery process is begun.
All other pictures in the instructions refer to Recovery of Windows 10 IoT Enterprise of
operating system. In case of the restoration of Windows 7 Embedded Ultimate or
standard of operating system the pictures look similar. Besides, all background expiries
are identical, with the differences it is only about inscriptions.
The operation (navigating over window, selecting and activation of tax elements etc. )
takes place via keyboard input and mouse or Track ball-Clicks as well as by Touch.
In the next window all available Recovery functions are listed. In the upper area of the
window there is information about the operating system which is played in by the
Recovery programme. In the middle area there are the Recovery functions. Should all
conditions be given, the function is active. Otherwise the function remains inactive.
Operation
Illustration 13: Choice of functions
If the Recovery is started by an external medium, there is beside the function to move
the device into the work state also other functions for backup or restoration from the
available backup. It enables therefore to provide an effigy of a running and
preconfigured operating system if necessary also and to play in back in the case of a
mistake.
8.6.5 Restoration in the work state
With confirming the function with all matching background processes is begun
immediately or without following security queries.
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Operation
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ATTENTION
With starting the restoration of the operating system in the work state all data on
the operating system partition get lost!
Contents and format of all other partitions on the hard disk are preserved
consistently.
In the upper area of the window the inscription of the well-chosen function is indicated. In
the next line – the inscription of the already running background process. Should a
process be computable, the proportional issue appears in the next line how far the
process is already concluded. As a rule all time-luxurious processes are computable. The
progress beam in the middle of the window returns the graphic picture of the percent
value. For the processes without percent issue the progress beam is indicated in the
uncertain form.
ATTENTION
All background processes are automated completely, therefore no intervention
is necessary. In addition, some background processes run in s. g. Single fashion
or they are sensitive to the other parallel processes and to Interrupts of external
periphery devices!
To avoid the interruptions of all kind, should take place during the process no
keyboard input, mouse, track ball-Clicks as well as no touching of the screen.
The Recovery begins with verifying (Calculate and comparisons of the test sum) to the
available effigy file.
Illustration 14: Verify to the effigy file
After the successful check, the formatting of the operating system partition is begun.
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Illustration 15: Prepare the partition
Operation
After preparing the partition all files from the effigy image stored on the Recovery partition
are unpacked and transferred on the operating system partition.
Illustration 16: Transferred by system files on operating system partition
Transferring of system files is the last process with the Widerherstellung of the operating
system in the work state.
8.6.6 Finishing the recovery
After the Recovery process is completely concluded, it is indicated suitable information in
the window. A button in the middle of the window closes the Recovery surroundings and
the device restart.
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Operation
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Illustration 17: Successful closure of the recovery process
After the new start of the device the operating system partition is active again and this
restored operating system is begun.
The first start (so called: Ridge time boat) of the put back operating system can last
some minutes. On this occasion, it is about two phases. During the first phase
components of the device are recognised the hardware and are integrated into the
operating system. During the second phase the final settings are put. Between the
phases or within the phase the device is automatically restarted several times.
8.1 Recovery/Backup Function
The POLARIS can be restored to delivery status by means of a recovery stick.
The recovery flash drive is not included in the scope of supply.
It can be ordered from the contact address www.bartec.de
The recovery flash drive contains the functions:
- image recovery (factory reset) flash drive
- backup
- restoration
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8.1.1 Recovery-Stick Image
The recovery stick image for the POLARIS SMART HMI can be found on the POLARIS
type label.
Operation
The POLARIS can be restored to the original state only with the BARTEC recovery stick
or BARTEC recovery stick image.
8.1.2 Backup
We expressly point out that it is the user’s responsibility to make a backup of the
POLARIS and all its functions!
We expressly recommend that such a backup of the POLARIS be saved on an external
storage medium (USB stick [recovery stick], CD, DVD or suchlike) and/or in the
company network!
8.1.3 Backup on the USB Stick
- Insert the recovery/reset/backup stick into the USB port.
- Boot up the POLARIS and follow the instructions.
8.1.4 Switching Off and Shutting Down
Irrespective of the application, the Microsoft Windows operating system saves important
data in the working memory during system operation. Before the PC or the POLARIS is
switched off, this data must be saved on the hard disk.
ATTENTION
Shutting down the POLARIS in an orderly fashion prevents malfunctioning in the
operating system.
Use the Windows button to shut down or switch off the POLARIS.
Do not switch off the POLARIS until Windows informs the user that the data has
been saved (appearance of the logout script).
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Operation
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8.2 Network (Ethernet) Setup
Requirements
Network (Ethernet) setup: Physical connection (connection of Ethernet cable to a
network).
- Go to Start Control panel <double click>.
- Mark "Network connections" and start with <double click>.
- Select LAN connection with < double click >.
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- To select the function Internet Protocol click (figure 1) on sub item "Properties"
- With a < double click > on Internet Protocol (figure 2) the function is started.
Operation
Figure 1 Figure 2
- The chart (figure 3) appears when the network and a DHCP server are available.
- Configuration example (figure 4) when no DHCP server is available.
Figure 3 Figure 4
8.3 Touch Screen
In the POLARIS with touch screen, the touch screen software is pre-installed already. The
touch screen software is available for download under
http://www.bartec.de/automation-download/
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Faults and troubleshooting
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9. Faults and troubleshooting
Fault Possible cause Remedy
No power supply present Check connection of the power supply
Nothing is shown on the
display
No current consumption
Display turns on and off
constantly
Display always has stripes
External back-up fuse has
tripped
Check fuse
Internal fuse has tripped Return to the manufacturer
Return to the manufacturer
Backlighting faulty
Replace the backlighting
Device malfunction Return to the manufacturer
No power supply present Check connection of the power supply
External back-up fuse has
tripped
Check the fuse
Internal fuse has tripped Return to the manufacturer
Device malfunction Return to the manufacturer
Power supply is too low.
Display is defective or the
device doesn’t boot up.
Check diameter and length of cable.
see Chapter 5.8
Return to the manufacturer
Dark background
Touchscreen not working
Mouse cursor and point of
contact on the screen do not
agree
The backlighting is coming to
the end of its service life.
Return to the manufacturer
Replace the backlighting
Power Save activated Press any button.
Driver deactivated
Driver not installed
Touchscreen calibrated
incorrectly.
Check driver installation or
install a driver.
Calibrate touchscreen.
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10. Maintenance, inspection, repair
Only trained and qualified personnel may commission and do maintenance work on the
POLARIS! Trained qualified personnel are people who are familiar with the installation,
assembly, commissioning and operation of the POLARIS, have been instructed about the
risks and have the appropriate qualifications by virtue of the work they do.
10.1 Maintenance intervals
The mechanical status of the devices should be checked at regular intervals. The length
of the maintenance intervals depends on the ambient conditions. We recommend
checking at least once a year. Regular maintenance is not necessary if operated
appropriately in conformance with the installation instructions and with due consideration
to the ambient conditions.
Maintenance, inspection,
repair
DANGER
Prevent electrostatic charging in hazardous (potentially explosive) areas.
There is a risk of a fatal injury in an explosive atmosphere!
Take devices out of hazardous areas before wiping them dry or cleaning them!
ATTENTION
There is a risk of condensation forming when installed outside. Damage to
property may occur if this is not checked!
Regularly check the POLARIS for the formation of condensation.
10.2 Inspection
Under EN/IEC 60079-17 and EN/IEC 60079-19 the owner/ managing operator of electrical
installations in hazardous areas is obliged to have these installations checked by a
qualified electrician to ensure that they are in a proper condition.
10.3 Maintenance and repair work
Adhere to the applicable regulations under EN/IEC 60079-17 and EN/IEC 60079-19 when
servicing, doing maintenance work on and testing associated operating equipment!
Assembly/disassembly, operating and maintenance work may be done only by trained
specialists. The statutory rules and other binding directives on workplace safety, accident
prevention and environmental protection must be observed.
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Repair, disposal,
dispatch and packaging
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10.3.1 Instructions for Repairs
If you wish to send in a defective device for repair, please read the RMA procedure
guidance first. Then fill in and sign the RMA (Return Merchandise Authorisation) form and
send it to our "Retouren Center".
E-Mail: services@bartec.de Fax: +49 7931 597-119
We cannot guarantee any contractually agreed processing times for devices that are sent
in without an RMA number.
The RMA guide and the RMA form are available on our homepage for downloading.
http://www.bartec.de
Have you any questions? Write us an e-mail or call us.
E-Mail: services@bartec.de Phone: +49 7931 597-444
11. Disposal
The component of the POLARIS contains metal, plastic parts and electronic components.
Our devices are intended as professional electric devices for business use only,
referred to as B2B devices under the WEEE-Directive. The WEEE directive sets the
framework for waste electric and electronic equipment handling procedures which are
to apply throughout the EU. This means that you are not permitted to dispose of this
equipment in normal household refuse. It should not be given to the collection sites set
up by the public waste management authorities either but instead it should be
disposed of in a separate collection in an environmentally sound manner.
Any product we supply can be returned by our customers to us when the time has
come to dispose of it. We will ensure that it is disposed of in accordance with the
respective applicable statutory regulations.
The sender pays the costs of the dispatch/packaging.
12. Dispatch and packaging instructions
ATTENTION
Sensitive Devices! Damage to property due to incorrect packaging!
Take the device’s maximum weight into account when selecting the packaging
and mode of transport.
Use the original packaging for transportation.
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Name
Order no.
Name
Order no.
POLARIS Smart HMI 7” W
13. Accessories, spare parts
Included in the scope of the delivery:
POLARIS Smart HMI 7 Zoll
User manual
Mounting clamps (assembly-kit with 4 pieces) 05-0091-0260
Reinforcement frame 05-0205-0014
Accessories/spare parts for POLARIS SMART HMI series:
Smart keyboard 17-71VZ-C01*/0000
Input devices Trackball 17-71VZ-2000
Connection cable for keyboard
for trackball
USB Smart Device WLAN 17-71VZ-A010/0000
Bluetooth 17-71VZ-A020/0000
Ex I memory stick 17-A1Z0-0007
Enclosure for keyboard
Mounting clamps (assembly-kit with 4 pieces) 05-0091-0260
LAN STP cable CAT.7 4 x 2 x 23 AWG outside: ∅ 7,9 mm
CAT.7 4 x 2 x 22 AWG outside: ∅ 18 mm; armoured
Visualization software BMS-Graf-Pro 7 17-28TF-0075
Original packing POLARIS Smart HMI 7 Zoll 04-9039-0003
Accessories, spare parts
and order numbers
02-4082-0002
02-4082-0004
14. Order numbers
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Additional information
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15. Additional information
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16. Declaration of conformity
Declaration of conformity
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Declaration of conformity
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