Barranca Diamond MK-100 User Manual
www.mkdiamond.com
MK-100 TILE SAW
OWNER'S MANUAL
PARTS LIST &
OPERATING INSTRUCTIONS
Revision 102
Manual Part# 158192
Caution: Read all safety and operating instructions
before using this equipment. This parts list MUST
accompany the equipment at all times.
12.2012
INTRODUCTION
Congratulations on your purchase of a MK-100 Tile Saw. We are certain that you will be pleased
with your purchase. MK Diamond takes pride in producing the nest construction power tools and
diamond blades in the industry.
Operated correctly, your MK-100 Tile Saw should provide you with years of service. In order to help
you, we have included this manual. This owners manual contains information necessary to operate
and maintain your MK-100 Tile Saw safely and correctly. Please take the time to familiarize yourself
with the MK-100 Tile Saw by reading and reviewing this manual.
Read and follow all safety, operating and maintenance instructions.
If you should have questions concerning your MK-100 Tile Saw, please feel free to call our friendly
customer service department at: 800 421-5830
Regards,
MK Diamond
NOTE THIS INFORMATION FOR FUTURE USE:
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE PLACE:
PURCHASE DATE:
NOTE: For your (1) one year warranty to be effective, complete the warranty card
(including the Serial Number) and mail it in as soon as possible.
2
TABLE OF CONTENTS
SAFETY
Safety Messages 4
General Safety Precautions 4-6
California Proposition 65 Message 6
Hazard Symbols 7
Electrical Requirements 8-10
Safety Label Locations 11
Product Specications 12
UNPACKING, TRANSPORT and ASSEMBLY
Unpacking 13
Contents 13
Transport 14
Stand 15
Assembly 16-17
SETUP, STARTUP, ADJUSTMENT, OPERATION and SHUTDOWN
Setup 18-20
Operation 20-23
Cutting Head Adjustment 24-26
Cleanup 27
MAINTENANCE AND TROUBLESHOOTING
Maintenance 28-33
Troubleshooting 34
EXPLODED VIEW AND PARTS LIST
Exploded View & Parts List 36-39
ACCESSORIES ORDERING and RETURN INSTRUCTIONS
Theory of Diamond Blades 40
Accessories 41
Ordering Information 42
Return Material Policy 42
Packaging Instructions 42
Authorized Service Centers 42
3
MK-100 TILE SAW SAFETY
Read and follow all safety, operating and maintenance instructions. Failure to read and follow
these instructions could result in injury or death to you or others. Failure to read and follow these
instructions could also result in damage and/or reduced equipment life.
SAFETY MESSAGES
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
DANGER
WARNING
CAUTION
You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions.
You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions.
You CAN be INJURED if you do not follow directions. It may also be used to alert
against unsafe practices.
DAMAGE PREVENTION AND INFORMATION MESSAGES
A Damage Prevention Message is to inform the user of important information and/or instructions that
could lead to equipment or other property damage if not followed. Information Messages convey
information that pertains to the equipment being used. Each message will be preceded by the word
NOTE, as in the example below.
NOTE:
Equipment and/or property damage may result if these instructions are not followed.
GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS
In order to prevent injury, the following safety precautions and symbols should be followed at all times!
SAFETY PRECAUTIONS
ALWAYS read this Owner’s Manual before operating the machine.
ALWAYS keep the Blade Guards in place.
REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting wrenches are removed from
the power tool before it is turned on.
KEEP WORK AREA CLEAN
Cluttered work areas and benches invite accidents.
DO NOT USE IN DANGEROUS PLACES
DO NOT use power tools in damp or wet locations nor expose them to rain.
Always keep the work area well lighted.
KEEP CHILDREN AWAY
All visitors and children should be kept a safe distance from work area.
4
MK-100 TILE SAW SAFETY
MAKE THE WORKSHOP KID PROOF
Make the workshop kid proof by using padlocks, master switches or by removing
starter keys.
DO NOT FORCE THE TOOL
A power tool will do a job better and safer operating at the rate for which it was designed.
USE THE RIGHT TOOL
DO NOT force a tool or an attachment to do a job that it was not designed to do.
USE THE PROPER EXTENSION CORD
If using an extension cord make sure it is in good condition first. When using an extension
cord, be sure to use one heavy enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage that will result in a loss of power and
overheating. Table on Page 10 shows the correct AWG size to use depending on cord
length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller
the gauge number, the heavier the cord.
USE PROPER APPAREL
DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may
be caught in moving parts. Non-slip footwear is recommended. Wear protective hair
covering to contain long hair.
ALWAYS wear approved eye protection.
ALWAYS wear approved respiratory protection.
SECURE WORK
Clamps or a vise should be used to hold work whenever practical. Keeping your
hands free to operate a power tool is safer.
DO NOT OVERREACH
Keep proper footing and balance at all times by not overreaching.
MAINTAIN TOOLS WITH CARE
Keep tools clean for the best and safest performance. Always follow maintenance
instructions for lubricating, and when changing accessories.
ON / OFF
DISCONNECT TOOLS
Power tools should always be disconnected before servicing or when changing
accessories, such as blades, bits, cutters, and the like.
ALWAYS place the power ON/OFF switch in the OFF position when the saw is not in use.
5
MK-100 TILE SAW SAFETY
(
(
)
)
USE RECOMMENDED ACCESSORIES
Consult the owner’s manual for recommended accessories. Using improper accessories may
increase the risk of personal or by-stander injury.
NEVER STAND ON THE TOOL
Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally
contacted.
CHECK FOR DAMAGED PARTS
Before using a power tool, check for damaged part. A guard or any other part that is damaged should be carefully checked to determine if would operate properly and perform its
intended function. Always check moving parts for proper alignment or binding. Check for
broken parts and mountings and all other conditions that may affect the operation of the
power tool. A guard, or any damaged part, should be properly repaired or replaced.
DIRECTION OF FEED
ALWAYS feed work into a blade or cutter against the direction of rotation. A blade or cutter
should always be installed such that rotation is in the direction of the arrow imprinted on the
side of the blade or cutter.
NEVER LEAVE A TOOL UNATTENDED
TURN POWER OFF - Do not leave a tool until it comes to a complete stop. Always turn a
power tool OFF when leaving the work area, or, when a cut is nished.
WARNING
Diamond Blades improperly used are dangerous. Comply with American National Standards Institute Safety Code, B7.1 and, Occupational Safety and Health Act covering Speed, Safety Guards,
Flanges, Mounting Procedures, General Operating Rules, Handling, Storage and General Machine
Conditions
ELECTRICAL SHOCK
NEVER touch electrical wires or components while the engine is running. They can be
sources of electrical shock which could cause severe injury or burns.
ROTATING PARTS
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never
operate the motor with covers, shrouds, or guards removed.
OVER SPEED
NEVER tamper with the governor components or settings to increase the maximum
speed. Severe personal injury and damage to the engine or equipment can result if
operated at speeds above maximum.
DO NOT EXPOSE TO RAIN
DO NOT expose to rain or use in damp locations.
6
MK-100 TILE SAW SAFETY
ON
(
(
)
)
SILICA DUST WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition
may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz,
brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of
airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance
known to cause cancer. When cutting such materials, always follow respiratory precautions.
Use appropriate NIOSH-approved respiratory protection where dust hazard may occur. Paper masks
or surgical masks without a NIOSH approval number are not recommended because they do little to
protect the worker. For more information about respirator programs, including what respirators have
received NIOSH approval as safe and effective, please visit the NIOSH website at:
http://www.cdc.gov/niosh/topics/respirators
Observe OSHA regulations for respirator use (29 C.F.R.§1910.134 and §1503.1).
Visit http://www.osha.gov for more information.
CALIFORNIA PROPOSITION 65 MESSAGE
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead, from lead-based paints
• Crystalline silica from bricks, cement and other masonry products
• Arsenic and chromium, from chemically treated lumber
For further information, consult the following sources:
http://www.osha.gov/dsg/topics/silicacrystalline/index.html
http://www.cdc.gov/niosh/docs/96-112/
http://oehha.ca.gov/prop65/law/P65law72003.html
http://www.dir.ca.gov/Title8/sub4.html
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as the dust masks that are specially designed to lter out microscopic particles.
Where use of a dust extraction device is possible, it should be used. To achieve a high level of dust
collection, use an industrial vacuum cleaner.
WARNING
Sawing and drilling generate dust. Excessive airborne particles may cause irritation to eyes, skin and
respiratory tract. To avoid breathing impairment, always employ dust controls and protection suitable
to the material being sawed or drilled; See OSHA (29 CFR Part 1910.1200).
7
MK-100 TILE SAW SAFETY
ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS
In order to prevent potential electrical shock and injury, the following electrical safety precautions and
symbols should be followed at all times!
WARNING
In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet
that is properly installed and grounded in accordance with all local codes and ordinances.
• Do not modify the plug provided – if it will not t the outlet; have the proper outlet installed by a
qualied electrician.
• Improper connections of the equipment-grounding conductor can result in a risk of electric
shock. The equipment-grounding conductor is the insulated conductor that has an outer
surface that is green, with or without yellow stripes. If repair or replacement of the electric cord
or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
• Check with a qualied electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that
accept the tool’s plug.
• Repair or replace a damaged or worn cord immediately.
WARNING
This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A.
The tool has a grounding plug that looks like the plug illustrated in Sketch A. A temporary adapter,
which looks like the adapter illustrated in Sketches B and C, may be used to connect this plug to a
2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary
adapter should be used only until a properly grounded outlet can be installed by a qualied electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to
a permanent ground such as a properly grounded outlet box.
NOTE: Use of a temporary adapter is not permitted in Canada.
Metal Screw
Grounding
Pin
(A)
ADAPTER
Grounding
Means
(C)
Cover of
Grounded
Outlet Box
Grounding
Pin
(B)
(D)
Circuit and Adapter Information
8
MK-100 TILE SAW SAFETY
Surface
WARNING
To avoid the possibility of the appliance plug or receptacle getting wet, position the machine to one
side of a wall mounted receptacle. This will prevent water from dripping onto the receptacle or plug. A
“drip loop,” shown in the picture below, should be arranged by the user to properly position the power cord
relative to the power source.
The “drip loop” is that part of the cord below the level of the receptacle, or the connector, if an extension cord is used. This method of positioning the cord prevents the travel of water along the power
cord and coming in contact with the receptacle.
If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker
that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.
Power
Cord
Drip Loop Information
Power
Tool
Drip Loop
Supporting
WARNING
Use only extension cords that are intended for outdoor use. These extension cords are
identified by a marking “Acceptable for use with outdoor appliances; store indoors while
not in use." Use only extension cords having an electrical rating not less than the rating
of the product. Do not use damaged extension cords. Examine extension cords before
using and replace if damaged. Do not abuse extension cords and do not yank on any
cord to disconnect. Keep cords away from heat and sharp edges. Always disconnect the
extension cord from the receptacle before disconnecting the product from the extension
cord.
9
MK-100 TILE SAW SAFETY
WARNING
To reduce the risk of electrocution, keep all connections dry and off the ground. Do not
touch the plug with wet hands.
WARNING
Use of under sized extension cords result in low voltage to the motor that can result in
motor burnout and premature failure. MK Diamond warns that equipment returned to
us showing signs of being run in a low voltage condition, through the use of undersized
extension cords will be repaired or replaced totally at the customer's expense. There will
be no warranty claim.
To choose the proper extension cord,
• Locate the length of extension cord needed in the table below.
• Once the proper length is found, move down the column to obtain the correct AWG
size required for that length of extension cord.
EXTENSION CORD MINIMUM GAUGE FOR LENGTH
VOLTS TOTAL LENGTH OF CORD IN FEET
25 ft. AWG 50 ft. AWG 100 ft. AWG 150 ft. AWG
115v 14 12 Not Recommended Not Recommended
230v N/A 14 12 N/A
10
MK-100 TILE SAW SAFETY
SAFETY LABEL LOCATIONS
Safety labels contain important safety information. Please read the information contained on each
safety label. These labels are considered a permanent part of your saw. If a label comes off or
becomes hard to read, contact MK Diamond or your dealer for a replacement.
D
H
B
E
A
C
!
WARNING
For Your Own Safety Read Instruction Manual
Before Operating Saw.
Wear Eye Protection.
Disconnect Saw Before Servicing, when Changing
Cutting Wheels and Cleaning.
Use Tool Only with Smooth Edge Cutting Wheels
Free of Openings and Grooves.
Replace Damaged Cutting Wheel Before Operating.
Do Not Fill Water Bath Above Water Fill Line.
See Manual for Pump Replacement.
Label A
!
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in
their composition may give off dust or mists containing crystalline silica. Silica is a basic
component of sand, quartz, brick clay, granite and numerous other minerals and rocks.
Repeated and/or substantial inhalation of airborne crystalline silica can cause serious
or fatal respiratory diseases, including silicosis. In addition,California and some other
authorities have listed respirable crystalline silica as a substance known to cause cancer.
F
G
!
NOTICE
Most Motor Problems are caused by improper
voltage and extension cords. Cord should be
one-piece and short as possible. Cord
selection should match the following table.
1-2 H.P.
115v 230v
100’
150’
250’
Max. Cord Length
Max. Cord Length
Max. Cord Length
Label C
25’
50’
75’
Label B
No. 12 Wire
No. 10 Wire
No. 8 Wire
This saw is to be used
with a Ground Fault
FOR INFORMATION ON
SERVICE OR
WARRANTY
PLEASE CALL
1-800-474-5594
Label D
CAUTION
!
Circuit Interrupter.
Label E
CAUTION
!
Receptacleis for
water pump only.
125V,.6 amps max.
Label F
For manuals and parts
lists scan the QR code
with your smart phone
Label I
Tile Master Label Sheet Part#166012
Decal/Label Location Description
A Motor-Side Warning - Read and Follow Operating Instructions
B Motor - Front Warning - Silica Warning
C Motor - Side Notice - Receptacle is for Water Pump Only
D Motor - Back Service/ Warranty
E Motor - Side Caution - Use with GFCI only
F Motor - Side Caution - Receptacle for water pump
G Motor - Side Motor Specifications
H
I
Water Pump
Motor - Side
Pump Specifications
QR Code - Manuals
TILE SAW SPECIFIC WARNINGS
WARNING
Wear eye protection.
Use splash guard for every operation for which it can be used.
Disconnect saw before servicing, when changing cutting blades, and cleaning.
Replace damaged cutting blade before operating.
11
MK-100 TILE SAW PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
The MK-100 is a versatile Tile Saw. Operated and used according to this manual, the MK-100
will provide years of dependable service.
GENERAL DESCRIPTION
The MK-100 Tile Saw is engineered as a tabletop or stand mounted wet tile saw. The saw
includes a powerful 120V electric motor. The saw is capable of cutting tile up to twenty (20) inches
in length, depth of cut 3".
MOTOR SPECIFICATIONS
Motor specifications for the MK-100 are listed in below.
Voltage 120V
Motor Only Amperage 14.5
Frequency 60Hz
RPM 3400 rpm
Horse Power 1.5 hp
Weight 96 lbs.
BLADE CAPACITY
The MK-100 uses a ten (10) inch (254 mm) diameter, wet cutting continuous rim, MK Diamond
blade with a five-eighths (5/8) inch (15.875 mm) arbor.
TILE TYPES
The MK-100 can cut a variety of tile types including stone, masonry, and lapidary products.
NOTE:
H
The MK-100 is not designed to cut plastic or metals.
A
B
J
I
C
D
A Motor
B Water Pump Tube
C Blade Guard
D Cutting Table
E Water Basin
F Frame
G Guide Bar
H Post
G
I Depth of Cut Adjustment Knob
J Belt Guard
F
E
12
MK-100 TILE SAW CONTENT
UNPACKING
Your MK-100 has been shipped from the factory thoroughly inspected. Only minimal assembly is
required.
CAUTION
Use proper lifting techniques when lifting the MK-100.
If not done, remove the MK-100, Cutting Head and accessory box from the carton.
CONTENTS
In your container, you will find one (1) MK-100 frame and water basin, one (1) MK-100 cutting head,
one (1) 10-inch wet cutting continuous rim diamond blade, one (1) adjustable cutting guide, one
(1) electric water pump, one (1) splash guard, one (1) cooling transfer tube, one (1) flow adjusting
clamp, one (1) blade wrench, one (1) drain plug, one (1) owner's manual, one (1) pump manual and
one (1) warranty card.
MK-100 Frame
and Water Basin
MK-100
Cutting Head
Diamond Blade
Adjustable
Cutting Guide
Electric Water
Pump
Splash Guard
www.mkdiamond.com
Caution: Read all safety and operating instructions
before using this equipment. This parts list MUST
accompany the equipment at all times.
MK-100 TILE SAW
OWNERS MANUAL
PARTS LIST &
OPERATING INSTRUCTIONS
Revision 100
05.2011
Manual Part# 158192
Owner's
Manual
Cooling
Transfer Tube
Pump
Manual
Flow
Adjusting Clamp
MK DiaMonD Warranty CarD
Name
address
City
state zip Code
phoNe Fax
e-mail
produCt model
part NumBer
maChiNe serial#
where did you purChase this saw From ? N a me
q tile distriButor q home CeNter q equipmeNt supply house
q tool supply q Bldg material supply q reNtal equipmeNt house
q or CoNtraCtor q IF so, what type? tile q masoNry q other
are you a do-it-yourselFer
what Criteria was importaNt iN ChoosiNg this saw? (rate From 1 to 5, 5 BeiNg the most importaNt)
power preCisioN portaBility availaBility other
priCe
CommeNts or suggestioNs:
mK diamoNd warraNty
1315 Storm Parkway, Torrance, CA 90509 USA | www.mkdiamond.com | 1.800.421.5830 | 1.310.539.5158
If within one (1) Year from the date of purchase, this MK Diamond saw fails due to defect in material or workmanship, MK will repair it, free of charge when the unit is returned to the dealer where it was purchased. This warranty DOES NOT cover normal wear or damage resulting from operator abuse. In no event shall MK Diamond Products,
Inc. be liable for consequential damages arising out of the failure of any product if operated improperly. MK Diamond Products may act as a warranty station for motor/engine repairs based on an individual agreement with the manufacturer. This warranty is in lieu of all other warranties express or implied.
©2010 All Rights reserved. MK Diamond Products, Inc. • P/N 155037 MK Warranty Card (02/10)
date purChased
Warranty
Card
13
Blade Nut
Wrench
Drain Plug
MK-100 TILE SAW TRANSPORT
TRANSPORT
CAUTION
1. The MK-100 weighs approximately ninety-six (96) pounds; use care when transporting.
2. Never transport the MK-100 with water in the Water Pan.
The MK-100 is designed with a rigid frame and removable Cutting Head. Two people are
required to transport the MK-100 with the Cutting Head installed. The Cutting Head must be
removed first, if one person is transporting the saw (see Cutting Head Installation and Removal
in the following section).
To lift the saw using two people, each person will grasp the front and back of the frame. To lift the
saw using one person, remove the Cutting Head first, and then grasp the front and back of the
frame. Transport the Cutting Head and the Frame separately.
Cutting
Head
Lift Point
Lift Point
14
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