Page 1
B-pure Pressure
Cartridge System
OPERATION MANUAL
AND PARTS LIST
SERIES 583
Model # Voltage
D4505
D4511
D4521 120
D4522-33 230
D4523 100
D4524 120
D4525 240
D5831 120
D5832 240
D5833 120
D5834 240
D5839
1
BARNSTEAD|THERMOLYNE CORPORATION
LT583X1 • 4/6/99
Page 2
Safety Information ..............................................................................................................................................3
General Usage..............................................................................................................................................3
Alert Signals..................................................................................................................................................3
Warnings ......................................................................................................................................................3
Technical Specifications......................................................................................................................................5
Declaration of Conformity ............................................................................................................................6
Environmental Conditions ............................................................................................................................6
Unpacking ..........................................................................................................................................................7
Installation ..........................................................................................................................................................8
System Location ..........................................................................................................................................8
Mounting and Utility Connections ................................................................................................................9
Initial Operation ..........................................................................................................................................11
Installing Water Treatment Cartridges ........................................................................................................11
Installing Particulate Filters ........................................................................................................................12
Filling Procedure ........................................................................................................................................13
Operation ..........................................................................................................................................................14
Resistivity Meter/Puralite............................................................................................................................14
Maintenance and Servicing ..............................................................................................................................15
Cartridge and Filter Replacement ..............................................................................................................15
System Sanitization....................................................................................................................................16
Cleaning the Resistivity Cell ......................................................................................................................17
Storage ......................................................................................................................................................18
General Cleaning Instructions ....................................................................................................................18
Mix and Match ............................................................................................................................................18
Cartridges ..................................................................................................................................................22
Prefilters ......................................................................................................................................................22
Final Filters ................................................................................................................................................22
Troubleshooting ................................................................................................................................................23
Exploded Views ................................................................................................................................................24
Replacement Parts............................................................................................................................................29
Recommended Spares ..............................................................................................................................29
Consumables list ........................................................................................................................................29
General Maintenance Parts........................................................................................................................29
Safety Stock................................................................................................................................................30
Ordering Procedures ........................................................................................................................................31
Warranty ............................................................................................................................................................32
2
Table of Contents
Page 3
Your Barnstead B-pure Pressure Cartridge
System has been designed with function, reliability and safety in mind. It is your responsibility to install it in conformance with local
electrical codes. For safe operation, please
pay attention to the alert signals throughout
the manual.
This manual contains important operating and
safety information. You must carefully
read and understand the contents of this
manual prior to the use of this equipment.
General Usage
Do not use this product for anything other
than its intended usage.
Warnings
To avoid electrical shock, always:
1. Use a properly grounded electrical
outlet of correct voltage and current
handling capacity.
2. Avoid mounting B-pure directly over
equipment that requires electrical
service. Routine maintenance of this
unit may involve water spillage and
subsequent electrical shock hazard if
improperly located.
3. Disconnect from power supply before
servicing.
To avoid personal injury:
1. Depressurize system prior to attempting to remove canisters or meter and
cell assembly.
3
Safety Information
Warning
Warnings alert you to a
possibility of personal injury.
Caution
Cautions alert you to a
possibility of damage to the
equipment.
Note
Notes alert you to pertinent facts
and conditions.
Alert Signals
Page 4
2. Avoid splashing disinfecting solutions on
clothing or skin.
3. Ensure all piping connections are tight
to avoid leakage of chemicals.
4. Always depressurize chemical lines
before disassembly.
5. Carefully follow the manufacturer’s safety instructions on labels of chemical
containers and Material Safety Data
Sheets.
6. Refer servicing to qualified personnel.
4
SAFETY INFORMATION
Page 5
Feedwater Requirements
Types Tap, RO, DI, distilled
Maximum pressure 7 kg/cm
2
(100 psig) maximum
Temperature 4–49°C (40-120°F)
Installation
Mounting Wall mount, with bracket provided
Dimensions, mm (in.) Dual B-pure Single B-pure 1/2 size Holder
Width 381 (15) 178 (7) 178 (7)
Depth 171.5 (6.75) 171.5 (6.75) 171.5 (6.75)
Height 673 (26.5) 591 (23.25) 368 (14.5)
Op. weight, kg (lb) 12.7 (28) 5.9 (13) 5 (11)
Plumbing Connections
Inlet 1/2” NPTF 1/2” NPTF 1/2” NPTF
Outlet 1/2” NPTF 1/2” NPTF 1/2” NPTF
1/4” NPTF
5/16” OD
Hose barb
Resistivity Measurement
Range 0.1–18.3 megohm-cm
(Temperature Compensated to 25°C/77°F)
Accuracy 3% Full Scale
Cell 0.1 constant
Electrical Requirements
120 VAC, 50/60 Hz 108-132 VAC, 47-63 Hz, 5 Watts
240 VAC, 50/60 Hz 216-264 VAC, 47-63 Hz, 5 Watts
5
Technical Specifications
Page 6
Declaration of Conformity
Barnstead|Thermolyne hereby declares under its sole
responsibility that this product conforms with the technical
requirements of the following standards (230 volt models only):
EMC: EN 50081-1 Generic Emission Standard
EN 50082-1 Generic Immunity Standard
Safety: IEC 1010-1-92 Safety Requirements for Electrical
Equipment for Measurement, Control
and Laboratory Use; Part I:
General Requirements
per the provisions of the Electromagnetic Compatibility Directive
89/336/EEC as amended by 92/31/EEC and 93/68/EEC, and per
the provisions of the Low Voltage Directive 73/23/EEC, as
amended by 93/68/EEC.
The authorized representative located within the European
Community is:
Electrothermal Engineering, Ltd.
419 Sutton Road
Southend On Sea
Essex SS2 5PH
United Kingdom
Copies of the Declaration of Conformity are available upon
request.
Environmental Conditions
Operating:
4°C - 49°C; 20% - 80% relative humidity,
non-condensing. Installation Category II
(over-voltage) in accordance with IEC 664.
Pollution Degree 2 in accordance with IEC 664.
Altitude limit: 2,000 meters.
Storage: -25°C - 65°C; 10% to 85% relative humidity.
6
TECHNICAL SPECIFICATIONS
Page 7
Unpack the B-pure carefully. B-pure units
come completely assembled. A spare head
interconnector (15853) is supplied as a loose
part with the single B-pure (D4511) and the
1/2 size B-pure (D4505 and D5839). Retain
this item for possible later use in expansion.
7
Unpacking
Page 8
The cartridge holders that make up the B-pure
family are designed for a wide range of applications and configurations. It is not possible to
include specifics in this manual for the broad
application range. Barnstead recommends that
you contact your local representative or
Barnstead/Thermolyne Customer Service for
guidance. Knowing the correct cartridges or filters for your specific application will assure you
of the most efficient and economical use of your
B-pure System.
All individual members of the B-pure family can
be interconnected to form custom water treatment systems. If you are constructing a custom
system, be sure to read the Mix & Match section before mounting the system. The mounting
hole patterns will vary depending on the particular configuration that you choose.
The B-pure system requires expendable pretreatment, prefilters, deionization cartridges and
final filters which are not supplied with the unit.
They must be purchased separately.
Descriptions, applications and catalog numbers
of filters and cartridges are located in the
“Maintenance and Servicing” section of this
manual. When ordering, please state catalog
number, description and quantity required.
Screws and fasteners required for wall mounting
are not supplied with the unit.
System Location
The B-pure should be mounted at a convenient
height for routine operation. Adequate front
access will be required for cartridge or filter
exchange and reading of the resistivity meter, if
8
Installation
Page 9
used. The following clearances are necessary:
Left and right side clearance:
• All B-pure products, 4” minimum
Free space below canisters:
• All B-pure products, 4” minimum
Free Space Above Center of Wall Bracket:
• All B-pure products without meter, 4”
minimum
• B-pure products with meter, 8”
minimum
The recommended dimensions for mounting
hardware to support your equipment are:
• Body Diameter, 1/4” maximum
• Head Diameter, 3/8” maximum
• Length, 1” typical
Mounting and Utility
Connections
All B-pure installations require a user supplied
shutoff valve in the incoming water service
line. In some installations, it may be desirable
to provide an outlet shutoff valve. A drawoff
valve assembly is provided on the Dual
Holders as a standard and may be ordered as
an optional extra for other B-pure products.
(See exploded view drawing for part numbers.)
Mount the B-pure unit using the following
steps:
1. Remove the wall bracket from the unit
9
INSTALLATION
Warning
Do not mount B-pure directly over
equipment that requires electrical
service. Routine maintenance of
this unit may involve water
spillage and subsequent electrical
shock hazard if improperly
located.
Caution
Wall and mounting hardware must
be capable of supporting the full
operational weights as outlined in
the technical characteristics section of this manual. Inadequate
support or fasteners may result in
damage to mounting surface
and/or equipment. Use adequate
hardware for the job. If you are
unsure of the hardware, consult
your building maintenance group
or contractor.
Note
If you are constructing a custom
water treatment system using Bpure components, read the Mix
and Match section of this manual
before proceeding further.
Page 10
by removing the two securing screws on
the left and the right bottom portion of
the bracket. Slide bracket downward to
release.
2. Using the wall bracket as a template,
mark the hole locations on the wall.
3. Drill holes in wall suitable for the selected fasteners.
4. Mount wall bracket and secure with fasteners.
5. Re-secure B-pure on bracket and refasten securing screws.
6. Connect feedwater service to the left
side of the head assembly using
adapter provided. Use Teflon®tape on
threads to assure a leak-free connection.
7. Make outlet connections as required by
your specific application.
10
INSTALLATION
Caution
Do not overtighten this connection; excessive tightening will
crack the adapter.
* Teflon is a registered trademark of DuPont.
Page 11
Various types of filters and cartridges are
used in B-pure systems; 10” nominal particulate filters and cartridges are used in the halfsize canisters and nominal 17” water treatment cartridges used in the full size canisters.
Installing Water Treatment
Cartridges
1. Remove the cartridge from the bag.
2. Remove the canister from the head
by depressing the thumb lever and
rotating the hand ring 1/4 turn to the
left.
3. Check to ensure that the small o-ring
inside the head is in place. This is
important because water will bypass
the cartridge if this o-ring is not in
place.
4. Place cartridge(s) in canister with the
large opening down.
5. Wet canister o-ring before installation.
Install canister by depressing thumb
lever and rotating 1/4 turn to the right,
until the locking pin is in the appropriate position (see Figure 1).
11
Initial Operation
Warning
Depressurize system prior to
attempting to remove canisters.
Caution
Secure locking pin before operating. Locking pin on canister must
be fully released into hole in head
before system is operated.
ON
OFF
Locked Position
Locking Pin
Figure 1: Locking Pin
Note
An extra set of head-to-canister
O-rings are supplied. These can
be used to replace any O-rings
that may have been damaged or
deformed in shipment.
Page 12
Installing Particulate Filters
Two types of particulate filters are used in the
half-size canisters.
Prefilters
These devices are string-wound filters designed
to prevent large particulates from entering a
water treatment system.
Final Filters
These devices are pleated membrane filters
designed to remove particulates as small as 0.2
micron. These filters are supplied with gaskets
which are not used for B-pure installations.
Install filters as follows:
1. Remove filter and adapters from
package.
2. Remove canister from head by pressing
the thumb lever and rotating the ring 1/4
turn to the left.
3. Lubricate the o-rings on the adapters
using pure water, then install adapters
into filters by turning the adapter as you
push it into the filter’s open end.
4. Lubricate the o-rings on the head with
pure water, then secure the filter (including adapter) onto the head by gently
pushing and turning the filter.
5. Insert the canister vertically upward over
the filter and tighten 1/4 turn to the right.
12
INITIAL OPERATION
Warning
Depressurize system prior to
attempting to remove canisters.
Caution
Secure locking pin before operating; locking pin must be fully
released into hole on head
before the system is operated.
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Filling Procedure
After every cartridge exchange, some air will
be trapped in the system. Air should be
purged before routine use by the following
procedure:
1. Place a container or suitable drain
under the outlet valve.
2. Open all inlet valves and the outlet
valve.
3. Depress vent button on top of head to
remove air.
4. When there is a steady flow from the
outlet valve, close the outlet valve.
5. If using a resistivity meter, plug into
electrical service.
6. Open the outlet valve and allow water
to flow through the system until
desired purity is reached.
13
INITIAL OPERATION
Note
When using a submicron filter,
hold purge button (red button on
holder head) down until a steady
flow of water is observed. Check
all fittings for leaks and tighten as
necessary.
Page 14
Prior to withdrawing water for use, it is recommended that you allow some water to run to
drain to rinse up the system. If using a resistivity
meter, the display will register a gradual
improvement of water quality.
Resistivity Meter/Puralite
The resistivity measurement in the dual holder
B-pure is accomplished with an in-line digital
readout meter and integral cell. The resistivity
meter measures the specific resistance of the
water on a scale of 0.1 to 18.3 megohm-cm.
The resistivity measurement is automatically
temperature compensated to 25°C regardless of
system water temperature.
Other systems may include a Puralite. These
lights are go/no-go indicators. The light will illuminate green when the purity of the water exiting the system is above the value of the individual light. When the purity drops below that
value, it will illuminate red, indicating the need
for cartridge replacement.
14
Operation
Page 15
Cartridge and Filter
Replacement
Depending on your particular usage, cartridges must be periodically replaced. The
need for replacement of water treatment cartridges designed to remove ionized impurities
can be determined by a drop in resistivity of
the water. For 10” particulate filters, replacement can be determined by a significant drop
in pressure or a decrease in flow rate.
Change all cartridges as follows:
1. Close the customer-supplied shutoff
valve on the inlet side of the system.
2. Place a suitable container under the
outlet and open the outlet valve to
depressurize the system.
3. Press vent button on top of B-pure
head.
4. Place a container under the cartridge
canister to collect any spillage.
5. Remove the canister from the head
and drain into container.
6. Remove old cartridge and discard.
7. Inspect the o-rings in the canister and
replace if worn.
8. Install a new cartridge or filter as
explained in “Initial Operation.”
15
Maintenance and Servicing
Warning
Disconnect from power supply
before servicing.
Refer servicing to qualified
personnel.
Warning
Depressurize system prior to
attempting to remove canisters.
Page 16
System Sanitization
Frequency of cleaning is difficult to determine
because of the wide variety of feedwater supplies, however the need for cleaning can be
easily determined. Whenever a cartridge is
replaced, always examine the inside of the canister for any residual deposits. If any are
observed, clean the system as follows:
1. Disconnect power to system where
appropriate.
2. Close the shutoff valve on the inlet side
of the system.
3. Relieve pressure by opening the outlet
valve.
4. With the cartridge(s) out of the canister(s), wash the inside of the head(s)
and canister(s) with soap or detergent,
using a sponge or clean cloth. Rinse out
the canister(s) and head(s) with clean
water several times to remove the detergent residues.
5. Make up the following disinfecting solution: add 230 milliliters of household
bleach (5.25% sodium hypochlorite) to
3.8 liters of water to make a 0.3% solution.
6. Fill the canister to within 2” of the top
with the above disinfecting solution, and
reassemble the canister(s) on the unit.
7. Open the shutoff valve on the inlet side
of the system.
8. Open the outlet valve, draw off approximately 200 ml of solution and discard it.
16
MAINTENANCE AND SERVICING
Note
The sanitizing solution noted in
step 5 is sufficient for one large
canister. Prepare a sufficient
amount of solution to fill all of
the canisters in your system.
Page 17
9. Close inlet and outlet valves.
10. Allow the disinfecting solution to stand
for one half hour.
11. Open the inlet and outlet valves and
flush the system for 10 minutes.
12. Close the shutoff valve on the inlet
side of the system and open the outlet valve to depressurize the system.
13. Carefully remove the canister(s) from
the system, and discard the solution
remaining from the canister(s). Do not
rinse the canister(s).
14. Install fresh cartridge(s) in the system
as explained in Initial Operation.
15. Turn to the Operation section of this
manual for filling procedure and normal operation.
Cleaning the Resistivity Cell
Clean the resistivity cell as follows:
1. Disconnect power to the system.
2. Close the shutoff valve on the inlet
side of the system.
3. Open the outlet valve.
4. Remove meter and cell assembly
from the head.
5. Wash the cell in a mild detergent
solution or a 10% inorganic acid solution (follow chemical manufacturer’s
17
MAINTENANCE AND SERVICING
Warning
Depressurize system prior to
attempting to remove meter and
cell assembly.
Caution
The cell electrodes are etched to
improve wetting characteristics.
Do not mechanically abrade or
damage this surface.
Page 18
recommended handling procedure). This
may be done in an ultrasonic cleaner or
with a soft brush. The cell must be thoroughly rinsed in deionized water following the detergent or acid cleaning.
After cleaning, remove old Teflon tape from the
head and cell threads and apply a fresh wrap of
Teflon tape to cell body threads. Install the
meter assembly in the B-pure System.
General Cleaning Instructions
Wipe exterior surfaces with a lightly dampened
cloth containing a mild soap solution.
Storage
If the B-pure System is to be shut down for an
extended period of time, the system should be
completely drained and the cartridges removed
to prevent the growth of bacteria If the system
has remained inactive and full of water, then the
system should be drained, cleaned, and sanitized before new cartridges are installed.
Mix and Match
All B-pure products are designed for interconnection to form a variety of water systems.
Individual applications will determine the correct
sequence of B-pure components. After the
sequence is determined the various parts can
be easily arranged and connected. In this section we describe the general procedure for constructing a custom system and detail the procedures for constructing two commonly used configurations. We recommend you read the entire
section before proceeding.
18
MAINTENANCE AND SERVICING
Caution
Do not immerse the entire cell
assembly in the cleaning solution, only the electrode portion.
Caution
Do not overtighten cell.
Excessive tightening will crack
the head.
Page 19
Tools and Accessories
Constructing a custom system will require the
following tools:
• Small screwdriver for drive pin
removal.
• A small mallet or hammer for
re-seating the drive pins.
General Procedure
After carefully unpacking B-pure components
place them on a table in the desired order. As
a general rule, if you are using a dual holder
B-pure it should be located as far to the right
as possible. This will reduce the number of
changes that need to be made.
Next remove all of the fastener pins in the
canister heads where two heads touch each
other and remove the adapters or assemblies
retained by the fastener pins. Fastener pins
are removed by gently tapping them up with a
screwdriver. Set the fastener pins and other
parts aside. If you have a dual holder B-pure,
it is not necessary to remove the factory
installed fastener pins that join the heads.
Locate the head interconnectors (BR550X4)
supplied as loose parts and install these
wherever heads need to be joined. Make sure
that the o-rings are still in the recesses of the
heads. Re-install fastener pins and tap gently
with a hammer until they are seated.
You should now have a rigid assembly of
heads and wall brackets in your desired
sequence. Inlet and outlet adapters or assemblies can now be installed to suit your particular requirements. Turn to the “Mounting and
19
MAINTENANCE AND SERVICING
Page 20
Utility Connections” section of this manual for
mounting instructions.
Three Holder B-pure Unit (Two DI
Cartridges and one Filter Cartridge)
A common configuration built from B-pure components is the three holder unit. This unit allows
the use of two water treatment cartridges and a
final filter at the outlet. This will require one dual
B-pure and a 1/2 size B-pure filter holder
(D5839). Disassemble the units as follows:
1. Position the dual holder on the left and
the 1/2 size filter holder to its right.
2. Remove all the canisters.
3. Remove the drawoff valve assembly
from the dual holder by driving up the
fastener pins.
4. Remove the end fitting on the inlet and
outlet of the 1/2 size filter holder.
Reassemble the units as follows:
1. Install the head interconnector into the
outlet port of the dual holder. Be sure oring is in place. Install and seat fastener
pins.
2. Connect the 1/2 size filter holder head
into the dual holder head so that the
interconnector from the Dual Holder is in
the inlet port of the 1/2 size filter holder.
Be sure o-ring is in place. Install and
seat fastener pins.
3. Install drawoff valve assembly, including
meter, into the 1/2 size filter holder outlet port. Be sure the o-ring is in place.
Install and seat fastener pins.
20
MAINTENANCE AND SERVICING
Page 21
Turn to the Mounting and Utility Connections
section of this manual for mounting instructions.
Three Holder B-pure (Three Water
Treatment Cartridges)
A common configuration built from B-pure
components is a Three-Holder System. This
system will utilize three water treatment cartridges in series. This will require a Dual
Holder and a single holder B-pure (D4511)
Disassemble the unit as follows:
1. Position Dual Holder on right and single holder on left on top of table.
2. Remove the canisters from all units.
3. Drive up fastener pins from the outlet
of the single holder and the inlet of
the dual holder and remove end fittings. This is accomplished by gently
tapping from the bottom with a small
screwdriver and a hammer — excessive force will damage the pins.
4. Connect the two units together using
the head interconnector supplied.
Ensure that the o-ring is present in
both openings. Install and seat fastener pins.
5. Turn to the “Mounting and Utility
Connections” section of this manual
for mounting instructions.
21
MAINTENANCE AND SERVICING
Note
Refer to Figure 2 for assembly
order.
Page 22
Cartridges
Half Size. Full Size
Description Catalog no. Catalog no. Application
Macropure N.A. D0836 Effectively removes colloids, bacteria,
chlorine and organics, increases filter life.
Pretreatment N.A. D0835 Effectively removes colloids, bacteria
organics and chlorine.
Still Pretreatment D50217 D0832 Removes ionized impurities and has a
layer of activated carbon to remove
chlorine and organics.
Organic Removal D50215 D0813 Removes organics and chlorine.
Cation N.A. D0815 Converts ionized salts to the acid form
resulting in a product water that is low in
pH, ideal for precious metal or isotope
recovery.
Anion N.A. D0760 Effective removal of anion impurities,
raises the pH of solutions, recovers
precious metal complexes.
High Capacity N.A. D0803 Removes ionized impurities, produces a
larger quantity of water than that of the
Ultrapure, however at a lower resistivity.
Ultrapure D50213 D0809 Removes ionized impurities to produce
high resistivity water with a neutral pH.
Oxygen Removal D50214 D0811 Maintains low oxygen content to prevent
corrosion in cooling water loops, etc. The
feedwater should contain less than 10 ppm
of ionized solids.
Prefilters
15 micron FL583X3
10 micron FL583X2
5 micron FL583X1
Final Filters
0.45 micron FL583X5
0.2 micron FL583X6
22
MAINTENANCE AND SERVICING
Page 23
Problem Possible Causes Solutions
Water will not rinse Exhausted cartridges. Replace all cartridges as explained in the “Maintenance &
up to purity. Servicing” section.
Cartridges upside down. Install right-side up as explained in the “Initial Operation”
section.
Cartridges out of order. Verify that cartridge order is correct for your specific
application.
Feedwater bypassing Be sure o-ring is not damaged and is properly installed.
cartridge(s).
Excessive flow rate. Reduce flow to a specified maximum or less.
Reduced or no water Particulate filter clogged. Replace the filter as explained in the “Maintenance &
flow. Servicing” section.
Air trapped in filter. Purge air in the system as explained in “Purging Air From
the System.”
Leaking canisters. O-ring missing, damaged Replace or position correctly.
or not seated properly in
the groove of canister.
Excessive particulate One or both filter adapters Check that the adapters are installed on the filters properly
passage. missing or installed and that their o-rings are in place.
improperly.
Short cartridge life. Cartridges being used Check the expiration date; cartridges begin to lose capacity
beyond expiration date. after being stored 2 years from date of manufacture.
Replace with fresh cartridges.
Change in feedwater If tap water is the feedwater source, check the quality of
characteristics. the water. In some cases, the quality of the water will
change with the seasons; changing the source (city water
to well water and vice versa) will result in a water quality
change. If feedwater is from a central purification source,
verify water quality and proper functioning of the system.
23
Troubleshooting
Page 24
24
Exploded Views
Figure 2: Three-holder B-pure (Three Water Treatment Cartridges
Page 25
25
EXPLODED VIEWS
Figure 3: Exploded View B-pure (D4511)
CS550X1
*
HN550X1A
GSX28
GSX27
15852
06440
BK583X2
FP550X1
BC583X2A
FS550X2
BC583X8A
PT583X1A
Page 26
26
EXPLODED VIEWS
Figure 4: Exploded View B-pure (D4505)
FS550X2
CS583X1
*
FP550X1
BK583X2
06440
15852
GSX27
GSX28
HN550X1A
BC583X8A
PT583X1A
Page 27
27
EXPLODED VIEWS
Figure 5: Exploded View B-pure (D5839)
Page 28
28
EXPLODED VIEWS
*
*
*
BR550X4
BR550X2
PM582X1
05930
2-CS550X1
02273
BK582X2
2-FS550X1
*
*
*
HN550X1A
GSX28
GSX27
06440
FP550X1A
06440
2 - BC583X8A
2 -PT583X1A
BK583X4
BK583X4
Figure 6: Exploded View for Dual Holder B-pure
Page 29
29
Recommended Spares
Consumable parts are those required to support the day-to-day operation of this equipment. Barnstead|Thermolyne establishes two types of consumables:
• Those items that must periodically be replaced to maintain performance
(filters, resin cartridges, etc.)
• Other items of limited life (indicator lights, fuses. etc.) that the user can expect to
replace on a more or less random basis.
The replacement of consumable parts is discussed in the Maintenance and Servicing
section of this manual to assist the user in accomplishing his own service.
Consumables List
The only consumables used in the B-pure products are user selected. The following chart is
provided for the user as a means of recording the cartridges, part numbers (catalog numbers), and their location in the system.
Location Part# (Qty) Description
1
2
3
4
5
6
General Maintenance Parts
General maintenance parts are defined as laboratory level repair parts which do not require
great expertise or special tools for installation. Barnstead|Thermolyne recommends that the
user stock the general maintenance parts as an aid to ensuring the continued operation of
this equipment.
Replacement Parts
Warning
To avoid electrical shock, always disconnect from power
supply before maintenance and servicing.
Refer servicing to qualified personnel.
Page 30
30
Recommended Quantity
Part # Description 1/2 size B-pure Single B-pure Dual B-pure
GSX27 O-ring, cartridge head seal 1 1 2
GSX28 O-ring, large head seal 1 1 2
06440 O-ring (between heads) 1 1 4
FP550X1 Fastener pin 4 4 8
BR550X4 Head interconnector N.R. N.R. 1
15852 Connector (inlet/outlet) 1 1 1
Safety Stock
For critical applications where performance with minimum downtime is required, Barnstead
recommends that the user maintain a local stock of those parts listed under “General
Maintenance” and “Safety Stock.” In the event of component failure, the safety stock can
be drawn upon by the user or Barnstead technicians, thereby, avoiding unnecessary delays
in delivery of replacement parts.
Recommended Quantity
Part # Description 1/2 size B-pure Single B-pure Dual B-pure
BK583X4 Cartridge canister head N.R. 1 2
BK583X2 Filter canister head 1 N.R. N.R.
CS550X1 Full-size cartridge canister N.R. 1 1
CS583X1 1/2-size filter canister 1 N.R. N.R.
D2770 Resistivity meter, 115 VAC N.R. N.R. 1
D2769 Resistivity meter, 230 VAC N.R. N.R. 1
HN550X1A Cartridge canister handle 1 1 1
R
EPLACEMENT PARTS
Page 31
31
Ordering Procedures
Please refer to the Specification Plate for the complete model number, serial number, and
series number when requesting service, replacement parts or in any correspondence concerning this unit.
All parts listed herein may be ordered from the Barnstead|Thermolyne dealer from whom
you purchased this unit or can be obtained promptly from the factory. When service or
replacement parts are needed we ask that you check first with your dealer. If the dealer
cannot handle your request, then contact our Customer Service Department at
319-556-2241 or 800-553-0039.
Prior to returning any materials to Barnstead|Thermolyne Corp., please contact our
Customer Service Department for a “Return Goods Authorization” number (RGA). Material
Returned without an RGA number will be returned.
Page 32
Barnstead|Thermolyne
2555 Kerper Blvd.
P.O. Box 797
Dubuque, IA 52004-2241
Phone: 319-556-2241 800-553-0039
Fax: 319-589-0516
E-Mail Address: mkt@barnstead.com
Barnstead|Thermolyne Corporation warrants that if a product manufactured by
Barnstead|Thermolyne and sold by it within the continental United States or Canada
proves to be defective in material or construction, it will provide you, without charge, for a
period of ninety (90) days, the labor, and a period of one (1) year, the parts, necessary to
remedy any such defect. Outside the continental United States and Canada, the warranty
provides, for one (1) year, the parts necessary to remedy any such defect. The warranty
period shall commence either six (6) months following the date the product is sold by
Barnstead|Thermolyne or on the date it is purchased by the original retail consumer,
whichever date occurs first.
All warranty inspections and repairs must be performed by and parts obtained from an
authorized Barnstead|Thermolyne dealer or Barnstead|Thermolyne (at its own discretion). Heating elements, however, because of their susceptibility to overheating and contamination, must be returned to our factory, and if, upon inspection, it is concluded that failure is
not due to excessive high temperature or contamination, warranty replacement will be provided by Barnstead|Thermolyne. The name of the authorized Barnstead|Thermolyne
dealer nearest you may be obtained by calling 1-800-446-6060 (319-556-2241) or writing
to:
Barnstead|Thermolyne
P.O. Box 797
2555 Kerper Boulevard
Dubuque, IA 52004-0797
USA
FAX: (319) 589-0516
E-MAIL ADDRESS: mkt@barnstead.com
Barnstead|Thermolyne’s sole obligation with respect to its product shall be to repair or (at
its own discretion) replace the product. Under no circumstances shall it be liable for incidental or consequential damage.
THE WARRANTY STATED HEREIN IS THE SOLE WARRANTY APPLICABLE TO
Barnstead|Thermolyne PRODUCTS. Barnstead|Thermolyne EXPRESSLY DISCLAIMS
ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR USE.
One Year Limited Warranty
IS O
9001
REGISTERED
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