BARNSMITH BFNS1003 Installation & Assembly

Page 1
Main Components
x2 Rail
x2 Roller Hanger
x4 Hex Bolts
M6x12mm
3/16" x 15/32"
x2 Anti-jump Block
M4x6mm
5/32" x 1/4"
BARN DOOR HARDWARE KIT
TSQ13BK-6FT+TKM04
INSTALLATION GUIDE
x 2
x1 Right Stopper
x1 Left Stopper
Allen Key
x5 Wall Spacer
x5 1/2" (10mm)
Tools Required
Tape Measure
Anchor Floor
x5 (8mm x 90mm)
5/16" x 3 9/16"
Wall Screw
Pencil
x5 Washers
Cordless Drill
x2 Actuator
X6 Phillips screw (4.2mm x 19mm)
3/16 " x 25/32"
Phillips Screwdriver
soft cl os e
x2
attac hm en t
Max
l
oad
:
40KGS
Wrench level
x4 (4.2mm x 25mm)
3/16" x 1"
Floor Screws
1/4"
Mortise Router Head
Required for Floor-Mounted Door Guide InstallationAllen
x4 5/16"(8mm)
Floor Anchor
x2 Internal
Floor -Mounted
Door Guide
IMPORTANT: BEFORE YOU BEGIN
IF INSTALLING DIRECTLY INTO A NON-CONCRETE WALL, DO NOT ATTEMPT TO INSTALL THE RAIL SOLELY TO THE DRYWALL OR ANY WALL SURFACE AS THIS MAY NOT SUPPORT THE WEIGHT OF THE RAIL AND MOUNTED DOOR. THE RAIL MUST BE INSTALLED ONTO A PIECE OF SOLID WOOD BLOCKING ( ) USING MOUNTING PACKAGE NOT INCLUDED SCREWS ( ). ENSURE THE SOLID WOOD BLOCKING IS SECURED INTO THE STRUCTURAL PACKAGE NOT INCLUDED SURFACE. USE A STUD FINDER WHERE NECESSARY TO LOCATE STUDS AND SECURE SAFELY. TYPICAL SOLID WOOD BLOCKING SHOULD BE 81 3/4" x 5 1/2" x 7/8".
NOTE, SEPARATE BOLTS ARE PROVIDED FOR 1 3/8" DOORS AND LONGER BOLTS PROVIDED FOR 1 3/4" DOORS. IF INSTALLING WITH THE INTERNAL FLOOR-MOUNTED DOOR GUIDE, THE DOOR MUST BE MORTISED 1/4" WIDE X 3/4" DEEP CENTRALLY.
Page 2
Step 1. Door Preparation
The door is divided into three parts.Please connect ①and②
by ③ and fixed with 13/64'' x 9/16'' screws.
35 63/64''
(914mm)
BARN DOOR HARDWARE KIT
TSQ13BK-6FT+TKM04
INSTALLATION GUIDE
1
3
84 1/64''
(2134mm)
Step 2.Soft Close Installation
Unscrew the screw with a wrench firstly.Change the soft closes to the correct direction, then tighten and install
them on the rail.
2
13/6 4'' x9/ 16' '
M5x14(x12)
1
40KGS
M
ax
l
oad
:
2
M
ax l
oad
:
Left
40KGS
3
M
ax
l
oad
:
40KGS
Right
Right
M
ax
l
oad
:
40KGS
M
ax
l
oad
:
40KGS
Left
Page 3
Step 3. Door Preparation – Strap Installation
Install the rollers on the reserved hole of the top of
door by 3/16''x15/32'' screw.
BARN DOOR HARDWARE KIT
TSQ13BK-6FT+TKM04
INSTALLATION GUIDE
Step 4. CONCRETE Wall Preparation1
Position the rail by measuring up from the door height (H) + 1 11/16" to the centre of the track. Also ensure a gap of
3/8" - 1/2" at the bottom. Ensure the rail is level and leave a minimum of 2" from the end of the rail to the side of the opening.
If installing with an opening for 80" standard door size, remove the top trim and cut the side trim horizontally along the height of the opening.
Step 5. CONCRETE Wall Preparation2
Door Height + 1 11/16"(43mm)
16"
(406 mm)
3/8"(10mm)­1/2"(12.7mm) Gap under the door
1830mm
16"
(406 mm)
16"
(406 mm)
16"
(406 mm)
Position the rail in place ensuring that it is level, mark the holes on the rail using a pencil and pre-drill 3/8" holes into the concrete.
1 3/16" (50mm)
3/8"
(10mm)
x5
Page 4
Step 6. CONCRETE Rail Installation
When installing directly into concrete, align the spacers to holes,insert using the provided anchors and hex bolts (with washers).Ensure to un-screw to separate the hex bolt and anchor to install correctly, securing with a wrench.
Step 7. Hanging the Door
BARN DOOR HARDWARE KIT
TSQ13BK-6FT+TKM04
INSTALLATION GUIDE
(X5)
Place the assembled door onto the secured rail and tighten
Step 8. Door Preparation - Anti-jump block Installation
Install the anti-jump on the rollers by 5/32'' 1/4'' screw to x
protect the door from touching the rail when sliding the door.
Page 5
Rail
Door
1
2
3
Move the door.
6
5
Rail
Door
4
TSQ13BK-6FT+TKM04
Step 9. Floor-Mounted Door Guide Installation
Once the door is plumb, position the floor-mounted door guide inside the mortised door, line up close to the opening. Slide the door side-to-side to ensure functionality for final placement then mark holes with a pencil and pre-drill 5/16" holes. If drilling directly into a concrete floor, use the provided anchors.
Step 10.Install right left close attachment
1.Push th e door to th e left, pu sh it to the r equire d positi on. place the a ctuato r connec tor in the m iddle of t he actua tor claw.
2. Insert t he washe rs and tig hten it wi th a wrenc h.
3. Push the d oor to the r ight and i nstall t he actua tor on the c onnect or.
4. Move the a ctuato r claw to th e right, a djust th e actuat or to a limi ted posi tion. adjust th e height o f the soft c lose, an d make sur e it works .
30mm
1 3/16''(30mm)
5/16''(Ø8)
Ø8
BARN DOOR HARDWARE KIT
INSTALLATION GUIDE
1 63/64''(37
7mm
.5mm)
Page 6
3
Move the door.
1
Rail
Door
2
5
6
Rail
Door
4
TSQ13BK-6FT+TKM04
Step 11.Install right soft close attachment
1.Push th e door to th e right, p ush it to th e requir ed posit ion. place the a ctuato r connec tor in the m iddle of t he actua tor claw.
2. Insert t he washe rs and tig hten it wi th a wrenc h.
3. Push the d oor to the l eft and in stall th e actuat or on the co nnecto r.
4. Move the a ctuato r claw to th e left, ad just the a ctuato r to a limited position. adjust th e height o f the soft c lose, an d make sur e it works .
BARN DOOR HARDWARE KIT
INSTALLATION GUIDE
Step 12. Stopper Installation
Slide the door closed and to correct position of both stoppers. Using the provided Allen key, tighten into position to complete the installation of the Barn Door Kit.
X2
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