Barnes 2ADE11, 2ADE13, 2CDE11, 2CDE13, 3ADE151 Installation And Operation Manual

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BARNES

INSTALLATION and OPERATION MANUAL

Diaphragm Pumps

Models: 2ADE11, 2CDE11 2ADE13, 2CDE13 3ADE151, 3CDE151 3ADE153, 3CDE153

DISCONTINUED

Parts NOT available

IMPORTANT! Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notiﬁ cation.

A Crane Co. Company

420 Third Street 83 West Drive, Bramton Piqua, Ohio 45356 Ontario, Canada L6T 2J6 Phone: (937) 778-8947 Phone: (905) 457-6223 Fax: (937) 773-7157 Fax: (905) 457-2650 www.cranepumps.com

Form No. 082924-Rev. F

TABLE OF CONTENTS

SAFETY FIRST ............................................................................................... 3

A. PUMP SPECIFICATIONS ............................................................................... 4 - 5

B. GENERAL INFORMATION ............................................................................. 6

C. PREPARE PUMP FOR OPERATION ............................................................. 6

D. MAINTENANCE INSTRUCTIONS .................................................................. 7

E. TROUBLE SHOOTING ................................................................................... 7

F. REPLACEMENT PARTS ................................................................................. 7

EXPLODED VIEW .......................................................................................... 8

PARTS LIST - SERIES 2CDE & 3CDE ........................................................... 9 - 10

PARTS LIST - SERIES 2ADE & 3ADE ........................................................... 11 - 12

RETURNED GOODS POLICY ........................................................................ 13

WARRANTY .................................................................................................. 14

START-UP REPORT ....................................................................................... 17 - 18

WARRANTY REGISTRATION

Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1987, 1997, 1998, 2002, 3/06, 9/06 Alteration Rights Reserved

SAFETY FIRST!

Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols:

IMPORTANT! Warns about hazards that can result in personal injury or Indicates factors concerned with assembly, installation, operation, or maintenance which could result in damage to the machine or equipment if ignored.

Always wear eye protection when working on pumps.

Make sure lifting handles are securely fastened each time before lifting. DO NOT operate pump without safety devices in place. Always replace safety devices that have been removed during service or repair. Secure the pump in its operating position so it can not tip over, fall or slide.

CAUTION ! Warns about hazards that can or will cause minor personal injury or property damage if ignored. Used with symbols below.

WARNING ! Warns about hazards that can or will cause serious personal injury, death, or major property damage if ignored. Used with symbols below.

Hazardous ﬂ uids can cause ﬁ re or explosions, burnes or death could result.

Biohazard can cause serious personal injury.

Rotating machinery Amputation or severe laceration can result.

Toxic Fumes Breathing can cause nausea, fainting or death

Extremely hot - Severe burnes can occur on contact.

Hazardous ﬂ uids can Hazardous pressure, eruptions or explosions could cause personal injury or property damage.

Hazardous voltage can shock, burn or cause death.

Eye protectiong required

Only qualiﬁ ed personnel should install, operate and repair pump.

WARNING! Operation against a closed discharge valve will cause premature bearing and seal failure on any pump, and on end

suction and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures. It is recommended that a high case temperature switch or pressure relief valve be installed on the pump body.

CAUTION! Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing.

WARNING! - DO NOT pump hazardous materials (ﬂ ammable, caustic, etc.) unless the pump is speciﬁ cally designed and designated to handle them.

CAUTION! - Do not block or restrict discharge hose, as discharge hose may whip under pressure.

WARNING! - DO NOT wear loose clothing that may become entangled in the impeller or other moving parts. Always wear appropriate safety gear, such as safety glasses, when working on the pump or piping.

WARNING! - Keep clear of suction and discharge openings. DO NOT insert ﬁ ngers in pump with power connected.

DO NOT exceed manufacturers recommendation for maximum performance, as this could cause the motor to overheat.

When towing pump behind a vehicle, make sure hitch is properly attached, always attach safety chains.

WARNING! If Engine driven, never operate in an enclosed building or area where exhaust gases can accumulate. Never operate near a building where exhaust gases can seep inside. Never operate in a pit or sump without making provisions for adequate ventilation.

WARNING! Do not breathe exhaust fumes when working in the area of the engine. (Exhaust gases are odorless and deadly poison.)

WARNING! Allow exhaust system to cool before touching.

Never add fuel to the tank while the engine is running. Stop engine and allow to cool. Do not smoke while refueling the engine Do not refuel near open ﬂ ame

Carefully read instruction manuals supplied by engine manufacture before attempting to assemble, operate or service the engine or any part. The “WARNING” statements indicate potentially hazardous conditions for operator or equipment.

WARNING! Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply.

Bronze/brass and bronze/brass ﬁ tted pumps may contain lead levels higher than considered safe for potable water systems. Lead is known to cause cancer and birth defects or other reproductive harm. Various government agencies have determined that leaded copper alloys should not be used in potable water applications. For non-leaded copper alloy materials of construction, please contact factory.

IMPORTANT! - Crane Pumps & Systems, Inc. is not responsible for losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of pumps or equipment.

SECTION: A - PUMP SPECIFICATIONS: Skid Mounted

SUCTION/DISCHARGE:

2ADE-2CDE ....... 2” x 2" NPT

3ADE-3CDE ........ 3” x 3” NPT

LIQUID TEMPERATURE ... 160°F (71°C) Continuous SUCT/DISCH CHAMBER

ADE ..................... Aluminum, Class 319

CDE ..................... Cast Iron ASTM A-48, Class 30

WATER BOX

ADE .................... Aluminum, Class 319

CDE ..................... Cast Iron ASTM A-48, Class 30

DIAPHRAGM BOTTOM

ADE ..................... Aluminum, Class 319

CDE ..................... Cast Iron ASTM A-48, Class 30

DIAPHRAGM ..................... Thermal Plastic Elastomer (TPE)

inches

(mm)

2”

BEARING ........................... Ball

FLAP VALVE ...................... Natural Rubber

PAINT ................................. Air Dry Enamel

TRANSMISSION ................ Enclosed, Oil Bath, Double

Reduction

GEAR RATIO ................. 43:1

OUTPUT STROKES .......... 41 Per Minute

MOTOR: Design ................. TEFC NEMA B Torque curve,

C-Face, Squirrel cage induction

Insulation ............. Class B

SINGLE PHASE ................. Dual Voltage 115/230

THREE PHASE ................. Dual Voltage 230/460

OPTIONAL EQUIPMENT ... Across the Line Manual Starter

3”

IMPORTANT !

1.) DO NOT USE FOR PUMPING FLUIDS WITH A FLASH POINT OF LESS THAN 100°F.

2.) MAKE CERTAIN THAT PUMP AND/OR MOTOR ASSEMBLY AND CONTROLS HAVE THE APPROPRIATE RATINGS FOR THE GIVEN APPLICATION AREA CLASSIFICATION. (ie DIVISION I, AGENCY LISTING ETC.)

SECTION: A - PUMP SPECIFICATIONS: Wheel Mounted

SUCTION/DISCHARGE:

2ADE-2CDE ....... 2” x 2" NPT

3ADE-3CDE ........ 3” x 3” NPT

LIQUID TEMPERATURE ... 160°F (71°C) Continuous SUCT/DISCH CHAMBER

ADE ..................... Aluminum, Class 319

CDE ..................... Cast Iron ASTM A-48, Class 30

WATER BOX

ADE .................... Aluminum, Class 319

CDE ..................... Cast Iron ASTM A-48, Class 30

DIAPHRAGM BOTTOM

ADE ..................... Aluminum, Class 319

CDE ..................... Cast Iron ASTM A-48, Class 30

DIAPHRAGM ..................... Thermal Plastic Elastomer (TPE)

BEARING ........................... Ball

inches

(mm)

2”

FLAP VALVE ...................... Natural Rubber

PAINT ................................. Air Dry Enamel

TRANSMISSION ................ Enclosed, Oil Bath, Double

Reduction

GEAR RATIO ..................... 43:1

OUTPUT STROKES .......... 41 Per Minute

TIRES ................................. 8” x 1.75 (used on ADE & CDE11-1

............................................ ADE & CDE13-1

MOTOR: Design ................. TEFC NEMA B Torque curve,

C-Face, Squirrel cage induction

Insulation ............. Class B

SINGLE PHASE ................. Dual Voltage 115/230

THREE PHASE ................. Dual Voltage 230/460

OPTIONAL EQUIPMENT ... Across the Line Manual Starter

3”

IMPORTANT !

1.) DO NOT USE FOR PUMPING FLUIDS WITH A FLASH POINT OF LESS THAN 100°F.

2.) MAKE CERTAIN THAT PUMP AND/OR MOTOR ASSEMBLY AND CONTROLS HAVE THE APPROPRIATE RATINGS FOR THE GIVEN APPLICATION AREA CLASSIFICATION. (ie DIVISION I, AGENCY LISTING ETC.)

SECTION B: GENERAL INFORMATION

B-1) To the Purchaser:

Congratulations! You are the owner of one of the ﬁ nest pumps on the market today. Barnes® Pumps are products engineered and manufactured of high quality components. Over one hundred years of pump building experience along with a continuing quality assurance program combine to produce a pump which will stand up to the toughest applications.

This Barnes Pumps manual will provide helpful information concerning installation, maintenance, and proper service guidelines.

B-2) Receiving:

Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, ﬁ le a claim immediately with the company that delivered the pump. If the manual is removed from the packaging, do not lose or misplace.

B-3) Storage: Short Term - Barnes Pumps are manufactured for efﬁ cient

performance following long inoperative periods in storage. For best results, pumps can be retained in storage, as factory assembled, in a dry atmosphere with constant temperatures for up to six (6) months.

Long Term - Any length of time exceeding six (6) months, but not more than twenty four (24) months. The units should be stored in a temperature controlled area, a roofed over walled enclosure that provides protection from the elements (rain, snow, wind blown dust, etc..), and whose temperature can be maintained between +40 deg. F and +120 deg. F. If extended high humidity is expected to be a problem, all exposed parts should be inspected before storage and all surfaces that have the paint scratched, damaged, or worn should be recoated with a water base, air dry enamel paint. All surfaces should then be sprayed with a rust-inhibiting oil.

Pump should be stored in its original shipping container.

B-4) SERVICE CENTERS:

For the location of the nearest Barnes Service Center, your Barnes representative or Crane Pumps & Systems, Inc., Service Department in Piqua, Ohio, telephone (937) 778-8947 or Crane Pumps & Systems Canada Inc., Bramton, Ontario (905) 457-6223.

SECTION C: PREPARE PUMP FOR OPERATION :

1. Before making electrical power connections, check for proper grounding of motor and application. All electrical contacts and connections must be properly insulated and enclosed.

2. Prior to connecting to the power line, check nameplate for proper voltage. The motor should be installed in compliance with the National Electrical Code or the Canadian Electrical Code and any other applicable codes. Voltage at motor NOT to exceed + or - 10% of nameplate voltage.

3. For best performance locate pump as close to water as possible. Vertical suction lift should not exceed 25 ft. (7.6M) At high lifts, 15 ft. (4.5M) and up, a foot valve is recommended, and a size smaller suction hose, will give better operation and same capacity.

4. Extra heavy faced nipples in suction and discharge connections protect the threads in these castings. To connect a hose ﬁ tted with a male nipple, use a coupling or union. Seal threads with grease or thread sealer to prevent air leaks. To connect a hose ﬁ tted with a female coupling, gasket must be in place and in good condition. Suction hose must be in good condition with no leaks and lining tight. A loose lining will collapse under suction and keep liquid from being drawn into pump. A coarse strainer at end of suction hose is advisable if there is a possibility of pumping large, hard, unbreakable solids, such as, rocks, wood, tin cans, etc., that could be caught between connecting rod and water box, causing pump damage.

5. To lead water away, connect non-collapsible suction hose to nipple in discharge connection. Discharge hose should not be smaller than suction hose and not kinked. It is helpful to use a short piece of hose at any time, with open end raised a foot or so above discharge connection. This retains water to seal the discharge valve and improves capacity and operation. Discharge head should never exceed 25 ft. (7.6M).

6. On high lifts, or if pump has been idle and valves are dry, remove cap on suction chamber and pour water into pump. This will seal valves and speed up priming. Replace cover securely to keep air from leaking into suction line.

7. Drain pump in freezing weather by tipping unit toward discharge side with hoses disconnected.

8. Check oil level in the pump transmission. If it is not up to the oil level plug in the cover, top off with an SAE 80 - 90 EP gear lube. Transmission oil capacity is 20 oz. (550 ml).

MODEL NO SIZE

NPT

INCHES

2ADE11 2 1.0 115/230/1 60 1750 K 12.8/6.4 37 2ADE13 2 1.0 230/460/3 60 1750 J 3.8/1.9 22 2CDE11 2 1.0 115/230/1 60 1750 K 12.8/6.4 37 2CDE13 2 1.0 230/460/3 60 1750 J 3.8/1.9 22 3ADE151 3 1.5 115/230/1 60 1750 J 17.2/8.6 52 3ADE153 3 1.5 230/460/3 60 1750 J 4.6/2.3 29 3CDE151 3 1.5 115/230/1 60 1750 J 17.2/8.6 52 3CDE153 3 1.5 230/460/3 60 1750 J 4.6/2.3 29

(*) Electrical data subject to Motor manufacture.

HP VOLT/PH Hz RPM

(Nom)

NEMA

START

CODE *

FULL

LOAD

AMPS *

LOCKED

ROTOR

AMPS *

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