Bardac Optidrive P Installation and Operating Instructions

AC Variable Speed Drive

0.75kW – 250kW / 1HP – 350HP 200 – 480 Volt 1 & 3 Phase

Installation & Operating Instructions

Optidrive ODP-2 User Guide Revisions 1.20

1 9 12 13

Fuses or MCB

Optidrive P2 IP20 Easy Start Up Guide

AC Supply Connection Supply Voltage

3 Phase Units : Connect L1 L2 L3, PE 200 – 240 Volts + / - 10% 1 Phase Units : Connect L1, L2, PE 380 – 380 Volts + / - 10%

Fuses or MCB

o Check the Drive Rating Information on page 49

Help Card

Display

Keypad Operation can be found on page28

IMPORTANT!

HARDWARE ENABLE FUNCTION

Link the terminals as shown, optionally through switch contacts, to enable the drive.

Control Terminals

Based on the factory default parameter settings

Run – Stop 10K Speed Pot

Close the switch to run (enable), open to stop

Motor Cable

o For correct cable size, see Technical Data on page 49 o Observe the maximum permissible motor cable length o For Motor cable lengths > 50 metres, an output filter is

recommended

o Use a screened (shielded cable)

Motor Connection

Check for Star or Delta Connection Enter the Motor Nameplate Data into the drive Parameters as follows

o Motor Rated Voltage : P1-07 o Motor Rated Current : P1-08 o Motor Rated Frequency : P1-09 o Motor Rated Speed (Optional) : P1-10

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Optidrive ODP-2 User Guide Revision 1.20

1 9 12 13

Optidrive P2 IP55 Easy Start Up Guide

Display

Keypad Operation can be found on page 28

IMPORTANT

HARDWARE ENABLE

Link the terminals as shown above, optionally through switch

contacts to enable the drive

AC Supply Connection Control Terminals 200 – 240 Volts + / - 10% 380 – 480 Volts + / - 10%

L3 L2 L1 PE

Run / Stop 10K Pot Close the switch to run (enable) Open the switch to stop

Fuses or MCB Motor Cable

Check drive For correct cable size, see

Rating info on Technical Data on page 49

Page 49 Observe the maximum permissible motor

cable length For Motor cable lengths > 50 metres, an output filter is recommended Use a screened (shielded) cable. The shield should be bonded to earth at both ends

Motor Connection

Check for Star or Delta Connection Enter the Motor Nameplate Data into the drive Parameters as follows Motor Rated Voltage : P1-07 Motor Rated Current : P1-08 Motor Rated Frequency : P1-09 Motor Rated Speed (Optional) : P1-10

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Optidrive ODP-2 User Guide Revisions 1.20

1 9 12 13

Optidrive P2 IP66 Easy Start Up Guide

Display

Keypad Operation can be found on page 28

IMPORTANT

HARDWARE ENABLE

Link the terminals as shown Above, optionally through switch

contacts to enable the drive

Control Terminals

Run / Stop 10K Pot Close the switch to run (enable) Open the switch to stop

Motor Cable

For correct cable size, see

Technical Data on page 49

Observe the maximum permissible motor

cable length Fuses or MCB For Motor cable lengths > 50 metres, an Check Drive Rating output filter is recommended Information on Use a screened (shielded) cable. The shield Page 49 should be bonded to earth at both ends

Motor Connection

Check for Star or Delta Connection

AC Supply Connection Enter the Motor Nameplate Data into the 200 – 240 Volts + / - 10% drive Parameters as follows 380 – 480 Volts + / - 10% Motor Rated Voltage : P1-07

Motor Rated Current : P1-08

Motor Rated Frequency : P1-09

Motor Rated Speed (Optional) : P1-10

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Optidrive ODP-2 User Guide Revision 1.20

EN 61800-5-1: 2003

Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.

EN 61800-3 2nd Ed: 2004

Adjustable speed electrical power drive systems. EMC requirements and specific test methods

EN 55011: 2007

Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM) radio-frequency equipment (EMC)

EN60529 : 1992

Specifications for degrees of protection provided by enclosures

Standard

Classification

Independent Approval

EN 61800-5-2:2007

Type 2

Pending

EN ISO 13849-1:2006

PL “d”

EN 61508 (Part 1 to 7)

SIL 2

EN60204-1

Uncontrolled Stop “Category 0”

EN 62061

SIL CL 2

Drive Type / Rating

EMC Category

Cat C1

Cat C2

Cat C3

1 Phase, 230 Volt Input ODP-2-x2xxx-1xFxx-xx

No additional filtering required Use shielded motor cable

3 Phase, 400 Volt Input IP20 & IP66 Models ODP-2-x4xxx-3xFxx-xx

Use Additional External Filter

No additional filtering required

Use Shielded Motor Cable

3 Phase, 400 Volt Input IP55 Models ODP-2-x4xxx-3xFxN-xx

Use Additional External Filter

No Additional Filtering Required

Use Shielded Motor Cable

Note

Vector Speed and Torque control modes may not operate correctly with long motor cables and output filters. It is recommended to operate in V/F mode only for cable lengths exceeding 50m

Declaration of Conformity:

Bardac Drives Ltd hereby states that the Optidrive ODP-2 product range conforms to the relevant safety provisions of the Low Voltage Directive 2006/95/EC and the EMC Directive 2004/108/EC and has been designed and manufactured in accordance with the following harmonised European standards:

STO Function

Optidrive P2 incorporates a hardware STO (Safe Torque Off) Function, designed in accordance with the standards listed below.

Electromagnetic Compatibility

All Optidrives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and Three Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables for compliance with harmonised European standards. It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with the EMC Directive 2004/108/EC. When using an Optidrive with an internal or optional external filter, compliance with the following EMC Categories, as defined by EN61800-3:2004 can be achieved:

For motor cable lengths greater than 100m, an output dv / dt filter must be used, please refer to the Bardac Drives Catalog for further details

All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.

All Bardac Optidrive P2 units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation, incorrect adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation, unacceptable dust, moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design specification.

The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local distributor should be contacted first.

This user guide is the “original instructions” document. All non-English versions are translations of the “original instructions”.

Contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of continuous improvement, the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice.

This User Guide is for use with version 1.20 Firmware. User Guide Revision 1.13. Bardac Drives adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract.

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Optidrive ODP-2 User Guide Revisions 1.20

1. Introduction .................................................................................................................................................... 7

1.1. Important safety information .................................................................................................................................................................. 7

2. General Information and Ratings .................................................................................................................... 8

2.1. Part Number Construction and Definition ............................................................................................................................................... 8

2.2. Drive model numbers – IP20 ................................................................................................................................................................... 8

2.3. Drive model numbers – IP55 ................................................................................................................................................................... 9

2.4. Drive Model Numbers – IP40 ................................................................................................................................................................... 9

2.5. Drive model numbers – IP66 ................................................................................................................................................................. 10

3. Mechanical Installation ................................................................................................................................. 11

3.1. General .................................................................................................................................................................................................. 11

3.2. Before Installation ................................................................................................................................................................................. 11

3.3. UL Compliant Installation ...................................................................................................................................................................... 11

3.4. Mechanical dimensions and weights ..................................................................................................................................................... 11

3.5. Guidelines for Enclosure mounting (IP20 Units) .................................................................................................................................... 15

3.6. Mounting the Drive – IP20 Units ........................................................................................................................................................... 15

3.7. Guidelines for mounting (IP55 Units) .................................................................................................................................................... 16

3.8. Guidelines for mounting (IP66 Units) .................................................................................................................................................... 16

3.9. Guidelines for mounting (IP40 Units) .................................................................................................................................................... 17

3.10. Removing the Terminal Cover ............................................................................................................................................................... 17

3.11. Removing the Terminal Cover ............................................................................................................................................................... 19

3.12. Routine Maintenance ............................................................................................................................................................................ 19

4. Electrical Installation .................................................................................................................................... 20

4.1. Grounding the Drive .............................................................................................................................................................................. 20

4.2. Wiring Precautions ................................................................................................................................................................................ 21

4.3. Incoming Power Connection .................................................................................................................................................................. 21

4.4. Operation of 3 Phase drives from a Single Phase Supply....................................................................................................................... 21

4.5. Drive and Motor Connection ................................................................................................................................................................. 22

4.6. Motor Terminal Box Connections .......................................................................................................................................................... 22

4.7. Motor Thermal overload Protection. ..................................................................................................................................................... 22

4.8. Control Terminal Wiring ........................................................................................................................................................................ 22

4.9. Connection Diagram .............................................................................................................................................................................. 23

4.10. Safe Torque Off ...................................................................................................................................................................................... 24

4.11. Conecting a Brake Resistor .................................................................................................................................................................... 27

5. Managing the Keypad ................................................................................................................................... 28

5.1. Keypad Layout and Function – Standard LED Keypad............................................................................................................................ 28

5.2. Changing Parameters............................................................................................................................................................................. 28

5.3. Advanced Keypad Operation Short Cuts................................................................................................................................................ 29

5.4. Drive Operating Displays ....................................................................................................................................................................... 29

5.5. Keypad Layout and Function – Optional OLED Keypad.......................................................................................................................... 30

5.6. Drive Operating Displays ....................................................................................................................................................................... 30

5.7. Accessing and Changing Parameter Values ........................................................................................................................................... 30

5.8. Changing the Language on the OLED Display ........................................................................................................................................ 31

5.9. Resetting Parameters to Factory Default Settings ................................................................................................................................. 31

5.10. Terminal Control .................................................................................................................................................................................... 32

5.11. Keypad Control ...................................................................................................................................................................................... 33

5.12. Operating in Sensorless Vector Speed Control Mode ............................................................................................................................ 33

6. Parameters ................................................................................................................................................... 34

6.1. Parameter Set Overview ........................................................................................................................................................................ 34

6.2. Parameter Group 1 – Basic Parameters ................................................................................................................................................. 34

7. Digital Input Functions .................................................................................................................................. 36

7.1. Digital Input Configuration Parameter P1-13 ........................................................................................................................................ 36

8. Extended Parameters ................................................................................................................................... 38

8.1. Parameter Group 2 - Extended parameters .......................................................................................................................................... 38

8.2. Parameter Group 3 – PID Control .......................................................................................................................................................... 42

8.3. Parameter Group 4 – High Performance Motor Control ....................................................................................................................... 43

8.4. Parameter Group 5 – Communication Parameters ............................................................................................................................... 44

8.5. Parameter Group 0 – Monitoring Parameters (Read Only) ................................................................................................................... 45

9. Serial communications .................................................................................................................................. 47

9.1. RJ45 Connector Pin Assignment ............................................................................................................................................................ 47

9.2. Modbus RTU Communications .............................................................................................................................................................. 47

10. Technical Data .............................................................................................................................................. 49

10.1. Environmental ....................................................................................................................................................................................... 49

10.2. Input / Output Power and Current ratings ............................................................................................................................................ 49

10.3. Additional Information for UL Approved Installations ........................................................................................................................... 52

10.4. Derating Information ............................................................................................................................................................................. 53

11. Troubleshooting ........................................................................................................................................... 55

11.1. Fault messages ...................................................................................................................................................................................... 55

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Optidrive ODP-2 User Guide Revision 1.20

Danger : Indicates a risk of electric shock, which, if not avoided, could result in damage to the equipment and possible injury or death.

Danger : Indicates a potentially hazardous situation other than electrical, which if not avoided, could result in damage to property.

This variable speed drive product (Optidrive) is intended for professional incorporation into complete equipment or systems as part of a fixed installation. If installed incorrectly it may present a safety hazard. The Optidrive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only qualified electricians are allowed to install and maintain this product.

System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience. They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport, storage, installation and use of the Optidrive, including the specified environmental limitations.

Do not perform any flash test or voltage withstand test on the Optidrive. Any electrical measurements required should be carried out with the Optidrive disconnected.

Electric shock hazard! Disconnect and ISOLATE the Optidrive before attempting any work on it. High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work.

Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply.

Ensure correct earthing connections and cable selection as per defined by local legislation or codes. The drive may have a leakage current of greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes.

Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.

The “Safe Torque Off” Function does not prevent high voltages from being present at the drives power terminals.

Within the European Union, all machinery in which this product is used must comply with Directive 98/37/EC, Safety of Machinery. In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204-1.

The level of integrity offered by the Optidrive control input functions – for example stop/start, forward/reverse and maximum speed, is not sufficient for use in safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed.

The driven motor can start at power up if the enable input signal is present.

The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.

The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range prior to machine start up.

Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.

IP55 and IP66 drives provide their own pollution degree 2 environments. IP20 drives must be installed in a pollution degree 2 environment, mounted in a cabinet with IP54 or better.

Optidrives are intended for indoor use only.

When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place, dust and swarf from drilling may lead to damage.

The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the drive

Relative humidity must be less than 95% (non-condensing).

Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the Optidrive as delivered.

Never connect the mains power supply to the Output terminals U, V, W.

Do not install any type of automatic switchgear between the drive and the motor

Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees Ensure that all terminals are tightened to the appropriate torque setting

Drives Sales Partner for further assistance.

1. Introduction

1.1. Important safety information

Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.

Do not attempt to carry out any repair of the Optidrive. In the case of suspected fault or malfunction, contact your local Bardac

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Optidrive ODP-2 User Guide Revisions 1.20

ODP - 2 - 2 4 400 - 3 K F 4 2 - S N

Product Family ODE : E Series ODP : Optidrive Plus Series ODV : HVAC Product Series

PCB Coating N : Standard Localised Coating C : Full Conformal Coating

Display S : 7 Segment LED Display T : OLED Text Display

Generation Frame Size

Enclosure 2 : IP20 4 : IP40 D : IP66 with Internal Disconnect N : IP55 Non Switched S : IP55 Switched X : IP66 Non Switched Y : IP66 Switched

Voltage Code 1 : 110 Volt 2 : 230 Volt 4 : 400 Volt 5 : 525 Volt 6 : 600 Volt 7 : 690 Volt

Three Digit Power Rating

Brake Chopper 1 : No Brake Chopper 4 : Internal Brake Chopper

Input Phases

Power Type K : kW Rated H : HP Rated

EMC Filter 0 : No Internal Filer F : Internal EMC Filter

200-240V ±10% - 1 Phase Input

kW Model

HP Model

Output Current (A)

Frame Size

ODP-2-22075-1KF42-SN*

0.75

ODP-2-22010-1HF42-SN*

4.3

ODP-2-22150-1KF42-SN*

1.5

ODP-2-22020-1HF42-SN*

ODP-2-22220-1KF42-SN*

2.2

ODP-2-22030-1HF42-SN*

10.5

200-240V ±10% - 3 Phase Input

kW Model

HP Model

Output Current (A)

Frame Size

ODP-2-22075-3KF42-SN*

0.75

ODP-2-12010-3HF42-SN*

4.3

ODP-2-22150-3KF42-SN*

1.5

ODP-2-22020-3HF42-SN*

ODP-2-22220-3KF42-SN*

2.2

ODP-2-22030-3HF42-SN*

10.5

ODP-2-32040-3KF42-SN*

ODP-2-32050-3HF42-SN*

ODP-2-32055-3KF42-SN*

5.5

ODP-2-32075-3HF42-SN*

7.5

380-480V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output Current (A)

Frame Size

ODP-2-24075-3KF42-SN*

0.75

ODP-2-24010-3HF42-SN*

2.2

ODP-2-24150-3KF42-SN*

1.5

ODP-2-24020-3HF42-SN*

4.1

ODP-2-24220-3KF42-SN*

2.2

ODP-2-24030-3HF42-SN*

5.8

ODP-2-24400-3KF42-SN*

ODP-2-24050-3HF42-SN*

9.5

ODP-2-34055-3KF42-SN*

5.5

ODP-2-34075-3HF42-SN*

7.5

ODP-2-34075-3KF42-SN*

7.5

ODP-2-34100-3HF42-SN*

ODP-2-34110-3KF42-SN*

ODP-2-34150-3HF42-SN*

2. General Information and Ratings

2.1. Part Number Construction and Definition

The model number of each Optidrive P2 is constructed according to the following system.

2.2. Drive model numbers – IP20

Mechanical Dimensions and Mouting information are shown from section 3.4 on page 11. Electrical Specifications are shown in section 10.2 on page 49.

* Note : The final two characters of the model number relate to available factory build options as follows

-SN Standard Seven Segment LED Display, standard PCB coating

-SC Standard Seven Segment LED Display, additional PCB conformal coating

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Optidrive ODP-2 User Guide Revision 1.20

200-240V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output Current (A)

Frame Size

ODP-2-42055-3KF4N-SN*

5.5

ODP-2-32075-3HF4N-SN*

7.5

ODP-2-42075-3KF4N-SN*

7.5

ODP-2-42100-3HF4N-SN*

ODP-2-42110-3KF4N-SN*

ODP-2-42150-3HF4N-SN*

ODP-2-52150-3KF4N-SN*

ODP-2-52020-3HF4N-SN*

ODP-2-52185-3KF4N-SN*

18.5

ODP-2-52025-3HF4N-SN*

ODP-2-62022-3KF4N-SN*

ODP-2-62030-3HF4N-SN*

ODP-2-62030-3KF4N-SN*

ODP-2-62040-3HF4N-SN*

110

ODP-2-62037-3KF4N-SN*

ODP-2-62050-3HF4N-SN*

150

ODP-2-62045-3KF4N-SN*

ODP-2-62060-3HF4N-SN*

180

ODP-2-72055-3KF4N-SN*

ODP-2-72075-3HF4N-SN*

202

ODP-2-72075-3KF4N-SN*

ODP-2-72100-3HF4N-SN*

100

248

380-480V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output Current (A)

Frame Size

ODP-2-44110-3KF4N-SN*

ODP-2-44150-3HF4N-SN*

ODP-2-44150-3KF4N-SN*

ODP-2-44200-3HF4N-SN*

ODP-2-44185-3KF4N-SN*

18.5

ODP-2-44250-3HF4N-SN*

ODP-2-44220-3KF4N-SN*

ODP-2-44300-3HF4N-SN*

ODP-2-54300-3KF4N-SN*

ODP-2-54040-3HF4N-SN*

ODP-2-54370-3KF4N-SN*

ODP-2-54050-3HF4N-SN*

ODP-2-64045-3KF4N-SN*

ODP-2-64060-3HF4N-SN*

ODP-2-64055-3KF4N-SN*

ODP-2-64075-3HF4N-SN*

110

ODP-2-64075-3KF4N-SN*

ODP-2-64120-3HF4N-SN*

120

150

ODP-2-64090-3KF4N-SN*

ODP-2-64150-3HF4N-SN*

150

180

ODP-2-74110-3KF4N-SN*

110

ODP-2-74175-3HF4N-SN*

175

202

ODP-2-74132-3KF4N-SN*

132

ODP-2-74200-3HF4N-SN*

200

240

ODP-2-74160-3KF4N-SN*

160

ODP-2-74250-3HF4N-SN*

250

302

380-480V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output Current (A)

Frame Size

ODP-2-84200-3KF44-SN*

200

ODP-2-84300-3HF4N-SN*

300

370

ODP-2-84250-3KF44-SN*

250

ODP-2-84350-3HF4N-SN*

350

450

2.3. Drive model numbers – IP55

Mechanical dimensions and mounting information are shown from section 3.4.2 on page 122. Electrical specifications are shown in section 10.2 on page 49.

*Note : The final two characters of the model number relate to available factory build options as follows

-SN Standard Seven Segment LED Display, standard PCB coating

-SC Standard Seven Segment LED Display, additional PCB conformal coating

-TN OLED Text Display Display, standard PCB coating

-SC OLED Text Display, additional PCB conformal coating

2.4. Drive Model Numbers – IP40

Mechanical dimensions and mounting information are shown from section 3.4.4 on page 14. Electrical specifications are shown in section 10.2 on page 49.

*Note : The final two characters of the model number relate to available factory build options as follows

-SN Standard Seven Segment LED Display, standard PCB coating

-SC Standard Seven Segment LED Display, additional PCB conformal coating

-TN OLED Text Display Display, standard PCB coating

-SC OLED Text Display, additional PCB conformal coating

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Optidrive ODP-2 User Guide Revisions 1.20

200-240V ±10% - 1 Phase Input

kW Model

HP Model

Output

Frame

Non Switched

Switched

Non Switched

Switched

Current (A)

Size

ODP-2-22075-1KF4X-SN*

ODP-2-22075-1KF4Y-SN*

0.75

ODP-2-22010-1KF4X-SN*

ODP-2-22010-1KF4Y-SN*

4.3

ODP-2-22150-1KF4X-SN*

ODP-2-22150-1KF4Y-SN*

1.5

ODP-2-22020-1KF4X-SN*

ODP-2-22020-1KF4Y-SN*

2 7 2

ODP-2-22220-1KFX-SN*

ODP-2-22220-1KFY-SN*

2.2

ODP-2-22030-1KF4X-SN*

ODP-2-22030-1KF4Y-SN*

10.5

200-240V ±10% - 3 Phase Input kW Model Number

HP Model Number

Output

Frame

Non Switched

Switched

Non Switched

Switched

Current (A)

Size

ODP-2-22075-3KF4X-SN*

ODP-2-22075-3KF4Y-SN*

0.75

ODP-2-12010-3KF4X-SN*

ODP-2-12010-3KF4Y-SN*

4.3

ODP-2-22150-3KF4X-SN*

ODP-2-22150-3KF4Y-SN*

1.5

ODP-2-22020-3KF4X-SN*

ODP-2-22020-3KF4Y-SN*

2 7 2

ODP-2-22220-3KF4X-SN*

ODP-2-22220-3KF4Y-SN*

2.2

ODP-2-22030-3KF4X-SN*

ODP-2-22030-3KF4Y-SN*

10.5

ODP-2-32040-3KF4X-SN*

ODP-2-32040-3KF4Y-SN*

ODP-2-32050-3KF4X-SN*

ODP-2-32050-3KF4Y-SN*

380-480V ±10% - 3 Phase Input kW Model Number

HP Model Number

Output

Frame

Non Switched

Switched

Non Switched

Switched

Current (A)

Size

ODP-2-24075-3KF4X-SN*

ODP-2-24075-3KF4Y-SN*

0.75

ODP-2-24010-3KF4X-SN*

ODP-2-24010-3KF4Y-SN*

2.2

ODP-2-24150-3KF4X-SN*

ODP-2-24150-3KF4Y-SN*

1.5

ODP-2-24020-3KF4X-SN*

ODP-2-24020-3KF4Y-SN*

4.1

ODP-2-24220-3KF4X-SN*

ODP-2-24220-3KF4Y-SN*

2.2

ODP-2-24030-3KF4X-SN*

ODP-2-24030-3KF4Y-SN*

5.8

ODP-2-24400-3KF4X-SN*

ODP-2-24400-3KF4Y-SN*

ODP-2-24050-3KF4X-SN*

ODP-2-24050-3KF4Y-SN*

9.5

ODP-2-34055-3KF4X-SN*

ODP-2-34055-3KF4Y-SN*

5.5

ODP-2-34075-3KF4X-SN*

ODP-2-34075-3KF4Y-SN*

7.5

ODP-2-34075-3KF4X-SN*

ODP-2-34075-3KF4Y-SN*

7.5

ODP-2-34100-3KF4X-SN*

ODP-2-34100-3KF4Y-SN*

2.5. Drive model numbers – IP66

Mechanical dimensions and mounting information are shown from section 3.4.4 on page 14. Electrical specifications are shown in section 10.2 on page 49.

*Note : The final two characters of the model number relate to available factory build options as follows

-SN Standard Seven Segment LED Display, standard PCB coating

-SC Standard Seven Segment LED Display, additional PCB conformal coating

-TN OLED Text Display Display, standard PCB coating

-SC OLED Text Display, additional PCB conformal coating

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Optidrive ODP-2 User Guide Revision 1.20

Drive

Size

A B C D E F G H I J Weight

221

8.70

207

8.15

137

5.39

209

8.23

5.3

0.21

185

7.28

112

4.41

2.48

5.5

0.22

0.39

1.8

261

10.28

246

9.69 - -

247

9.72 6 0.24

205

8.07

131

5.16

3.15

5.5

0.22

0.39

3.5

7.7

3. Mechanical Installation

3.1. General

 The Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral mounting

holes or DIN Rail clip (Frame Size 2 only).

 The Optidrive must be installed in a pollution degree 1 or 2 environment only.  Do not mount flammable material close to the Optidrive  Ensure that the minimum cooling air gaps, as detailed in section 0 and 3.7 are left clear  Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 10.1  Provide suitable clean, moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive

3.2. Before Installation

 Carefully Unpack the Optidrive and check for any signs of damage. Notify the shipper immediately if any exist.  Check the drive rating label to ensure it is of the correct type and power requirements for the application.  To prevent accidental damage always store the Optidrive in its original box until required. Storage should be clean and dry and within the

temperature range –40°C to +60°C

3.3. UL Compliant Installation

Note the following for UL-compliant installation:

 For an up to date list of UL compliant products, please refer to UL listing NMMS.E226333  The drive can be operated within an ambient temperature range as stated in section 10.1  For IP20 & IP40 units, installation is required in a pollution degree 1 environment  For IP55 & IP66 units, installation in a pollution degree 2 environmant is permissible  UL Listed ring terminals / lugs must be used for all bus bar and grounding connections

Refer to section 10.3 on page 52 for Additional Information for UL Approved Installations .

3.4. Mechanical dimensions and weights

3.4.1. IP20 Units

Mounting Bolts

All Frame Sizes : 4 x M4 (#8)

Tightening Torques

Control Terminal Torque Settings : All Sizes : 0.8 Nm (7 lb-in) Power Terminal Torque Settings : All Sizes : 1 Nm (8.85 lb-in)

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Optidrive ODP-2 User Guide Revisions 1.20

Drive

Size

A B C D E F G H I

Weight

450

17.32

428

16.46

433

16.65 8 0.31

240

9.45

171

6.73

110

4.33

4.25

0.17

7.5

0.30

11.5

25.4

540

21.26

515

20.28

520

20.47 8 0.31

270

10.63

235

9.25

175

6.89

4.25

0.17

7.5

0.30

22.5

49.6

865

34.06

830

32.68

840

33.07

0.39

330

12.99

330

12.99

200

7.87

5.5

0.22

0.43

110.2

1280

50.39

1245

49.02

1255

49.41

0.39

360

14.17

330

12.99

200

7.87

5.5

0.22

0.43

176.4

3.4.2. IP55 Units

Mounting Bolts

Frame Size 4 : M8 (5/16 UNF) Frame Size 5 : M8 (5/16 UNF) Frame Size 6 : M10 (3/8 UNF) Frame Size 7 : M10 (3/8 UNF)

Tightening Torques

Control Terminal Torque Settings : All Sizes : 0.8 Nm (7 lb-in) Power Terminal Torque Settings : Frame Size 4 : 4 Nm (3 lb-ft) Frame Size 5 : 15 Nm (11.1 lb-ft) Frame Size 6 : 20 Nm (15 lb-ft) Frame Size 7 : 20 Nm (15 lb-ft)

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Optidrive ODP-2 User Guide Revision 1.20

H G

Note : Unit shown is a non-switched unit with optional OLED display

Drive

Size

A B D F G H I J Weight

257

10.12

220

8.66

200

7.87

239

9.41

188

7.40

176

6.93

4.2

0.17

8.5

0.33

4.8

10.6

310

12.20

277

10.89

252

9.90

251

9.88

211

8.29

198

7.78

4.2

0.17

8.5

0.33

7.3

16.1

D B A

I J

3.4.3. IP66 Units

Mounting Bolt Sizes

All Frame Sizes 4 x M4 (#8)

Tightening Torques

Control Terminal Torque Settings : All Sizes : 0.8 Nm (7 lb-in) Power Terminal Torque Settings : Frame Size 2 : 1.2 – 1.5 Nm (10 – 15 lb-in)

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3.4.4. IP40 Units

Drive

Size

A B C D E F G H I J Weight

2000

78.74

1925

75.79

1950

76.77

733

28.86

516

20.31

500

19.69

350

13.78

406

15.98

1.38

0.75

270

595.2

ØI F A C D

Optidrive ODP-2 User Guide Revisions 1.20

Control Terminal Torque Settings: 0.8 Nm (7 lb-in) Power Terminal Torque Settings: 50 Nm (37 lb-ft)

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Optidrive ODP-2 User Guide Revision 1.20

Drive

Size X Above &

Below

Either

Side

Between

Recommended airflow

CFM (ft3/min)

2.95

1.97

1.81

100

3.94

1.97

2.05

Note :

Dimension Z assumes that the drives are mounted side-byside with no clearance.

Typical drive heat losses are 3% of operating load conditions.

Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.

3.5. Guidelines for Enclosure mounting (IP20 Units)

 IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher

environments, drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution degree 1 environment around the drive.

 Enclosures should be made from a thermally conductive material.  Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive.  Where ventilated enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation. Air

should be drawn in below the drive and expelled above the drive.

 In any environments where the conditions require it, the enclosure must be designed to protect the Optidrive against ingress of airborne

dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles) and sprays or splashing water from all directions.

 High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure.

The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the drive heatsink. Bardac Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic enclosures:-

3.6. Mounting the Drive – IP20 Units

 IP20 Units are intended for installation within a control cabinet.  When mounting with screws

o Using the drive as a template, or the dimensions shown above, mark the locations for drilling o Ensure that when mounting locations are drilled, the dust from drilling does not enter the drive o Mount the drive to the cabinet backplate using suitable M5 mounting screws o Position the drive, and tighten the mounting screws securely

 When Din Rail Mounting (Frame Size 2 Only)

o Locate the DIN rail mounting slot on the rear of the drive onto the top of the DIN rail first o Press the bottom of the drive onto the DIN rail until the lower clip attaches to the DIN rail o If necessary, use a suitable flat blade screw driver to pull the DIN rail clip down to allow the drive to mount securely on the rail o To remove the drive from the DIN rail, use a suitable flat blade screwdriver to pull the release tab downwards, and lift the

bottom of the drive away from the rail first

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Optidrive ODP-2 User Guide Revisions 1.20

Drive

Size X Above &

Below

Either

Side

200

7.87

0.39 5 200

7.87

0.39

200

7.87

0.39 7 200

7.87

0.39

Note :

Typical drive heat losses are approximately 3% of operating load conditions.

Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.

Drive

Size X Above &

Below

Either

Side

200

7.87

0.39

200

7.87

0.39

Note :

Typical drive heat losses are approximately 3% of operating load conditions.

Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.

Cable Gland Sizes

Frame

Power Cable

Motor Cable

Control Cables

M25 (PG21)

M20 (PG13.5)

M25 (PG21)

M20 (PG13.5)

3.7. Guidelines for mounting (IP55 Units)

 Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in

section 10.1

 The drive must be mounted vertically, on a suitable flat surface  The minimum mounting clearances as shown in the table below must be observed  The mounting site and chosen mountings should be sufficient to support the weight of the drives  IP55 units do not require mounting inside an electrical control cabinet; however they may be if desired.

 Using the drive as a template, or the dimensions shown above, mark the locations required for drilling  Suitable cable glands to maintain the IP protection of the drive are required. Gland sizes should be selected based on the number and size

of the required connection cables. Drives are supplied with a plain, undrilled gland plate to allow the correct hole sizes to be cut as required. Remove the gland plate from the drive prior to drilling.

3.8. Guidelines for mounting (IP66 Units)

 Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in

section 10.1

 Using the drive as a template, or the dimensions shown above, mark the locations required for drilling  Suitable cable glands to maintain the ingress protection of the drive are required. Gland holes for power and motor cables are pre-

moulded into the drive enclosure, recommended gland sizes are shown above. Gland holes for control cables may be cut as required.

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Optidrive ODP-2 User Guide Revision 1.20

Note :

Typical drive heat losses are 3% of operating load conditions.

Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.

3.10.1. Frame Sizes 2 & 3

Using a suitable flat blade screwdriver, rotate the two retaining screws indicated until the screw slot is vertical.

Level Ground

3.9. Guidelines for mounting (IP40 Units)

 Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in section

10.1

 The drive must be floor standing, placed on a Horizontal and suitably flat surface  The Enclosure must be anchored to an adjacent wall using the mounting points provided  All Enclosure vents must remain clear with airflow unobstructed  The mounting site and chosen mountings should be sufficient to support the weight of the drives

3.10. Removing the Terminal Cover

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Bardac Optidrive P Installation and Operating Instructions

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Frequently Asked Questions

User Manual