Bardac Optidrive HVAC Installation and Operating Instructions

Optidrive ODV-2 User Guide Revision 2.00

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Introduction

User Guide

IP20 IP66 / NEMA 4X IP55 / NEMA 12

IP40

AC Variable Speed Drives

0.75 - 160kW / 1HP - 250HP 200-480V Single and 3 Phase Input

Installation and Operating Instructions

Keypad Operation can be found in

section 5.5 on page 27

Run / Stop 10K Pot

HVAC Display

(Status, Diagnostics, and Programming)

Motor Cable

For correct cable size, see Technical Data on page 47 Observe the maximum permissible motor cable length. For Motor cable lengths > 50 metres, an output filter is recommended. Use a screened (shielded cable). The shield should be bonded to earth at

Motor Connection

Check for Star or Delta connection according to the motor voltage rating in section 4.5.

Motor Nameplate Details

Motor Rated Voltage: P1-07 Motor Rated Current: P1-08 Motor Rated Frequency: P1-09 Motor Rated Speed (Optional): P1-10

Fuses or MCB

Check Drive Rating info in section 13.4

AC Supply Connection

200 – 240 Volts + / - 10% 380 – 380 Volts + / - 10% Check Drive Input Voltage Ranges on page 47

PE L1 L2 L3

Control Terminal Configuration based on factory settings

Mechanical Mounting

Information can be found in section 3.7 on page 16

Hardware Enable Circuit

Link the terminals as shown, optionally through contacts to enable drive operation.

Close the switch to run (enable) Open the switch to stop

Optidrive HVAC Start Up Guide

OPTIDRIVE HVAC (IP55 Enclosure).

Supply Voltage

Optidrive HVAC User Guide V2.00

Optidrive HVAC Start Up Guide

HVAC Display

(Status, Diagnostics, and Programming)

Motor Cable Sizes

Check the rating information in section 11.3 on page 47

Motor Connections

Check for Star or Delta connection according to the motor voltage rating – se section 4.5 on page 23

Motor Nameplate Details

Motor Rated Voltage: P1-07 Motor Rated Current: P1-08 Motor Rated Frequency: P1-09 Motor Rated Speed (Optional): P1-10

Mechanical Mounting Information can be found in section 3.8 on page 16

Control Terminal

Configuration based on factory settings

Hardware Enable Circuit

Link the terminals as shown, optionally through switch contacts to enable drive operation.

Close the switch to run (enable) Open the switch to stop

Keypad Operation can be found in section 5.5 on page 27

Applies to Switched version only In-built Isolator:

Mains Power On / Off

Fuses or MCB

Check Drive Rating info in section 13.4.

AC Supply Connection

200 – 240 Volts + / - 10%: 1 / 3 Phase 380 – 380 Volts + / - 10%: 3 Phase

Check Drive Input Voltage Ranges on page 47

PE L1 L2 L3

Run / Stop 10K Pot

OPTIDRIVE HVAC (IP66 Enclosure).

Optidrive HVAC User Guide V2.00

Fuses or MCB

Optidrive HVAC Start Up Guide

OPTIDRIVE HVAC (IP20 Enclosure).

AC Supply Connection Supply Voltage

3 Phase Units : Connect L1 L2 L3, PE 200 – 240 Volts + / - 10% 1 Phase Units : Connect L1, L2, PE 380 – 380 Volts + / - 10%

Fuses or MCB

o Check the Technical Data in section 11 on page 47

Help Card

Display Information can be found in section 5.4 on page 26

Keypad Operation can be found in section 5.2 on page 25

IMPORTANT!

Hardware Enable Circuit

Run – Stop 10K Speed Pot

Link the terminals as shown, optionally through contacts to enable drive operation

Control Terminals

Based on the factory default parameter settings

Close the switch to run (enable), open to stop

Motor Cable

o For correct cable size see Technical Data on page 47 o Observe the maximum permissible motor cable length o For Motor cable lengths > 50 metres, an output filter is

recommended

o Use a screened (shielded cable)

Motor Connection

o Check for Star or Delta connection according to the motor

voltage rating - see section 4.5 on page 23

o Motor Nameplate Details o Motor Rated Voltage : P1-07 o Motor Rated Current : P1-08 o Motor Rated Frequency : P1-09 o Motor Rated Speed (Optional) : P1-10

Optidrive ODV-2 User Guide Revision 2.00

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Introduction

EN 61800-5-1: 2003

Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.

EN 61800-3 2nd Ed: 2004

Adjustable speed electrical power drive systems. EMC requirements and specific test methods

EN 55011: 2007

Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM) radio-frequency equipment (EMC)

EN60529 : 1992

Specifications for degrees of protection provided by enclosures

Drive Type / Rating

EMC Category

1 Phase, 230 Volt Input ODV-2-x2xxx-1xFxx-xx

No additional filtering required Use shielded motor cable

3 Phase, 400 Volt Input IP20 & IP66 Models ODV-2-x4xxx-3xFxx-xx

Use Additional External Filter

No additional filtering required

Use shielded motor cable

3 Phase, 400 Volt Input IP55 Models ODV-2-x4xxx-3xFxN-xx

Use Additional External Filter

No Additional Filtering Required

Use shielded motor cable

3 Phase, 525 & 600 Volt Input All Models ODV-2-x5xxx-3x0xx-xx ODV-2-x5xxx-3x0xx-xx

This equipment is intended for fixed installation, and is not intended to conform to the EMC Directive without additional preventative measures being applied. Consult your Invertek Sales Partner for further information.

Note

Compliance with EMC standards is dependent on a number of factors including the environment in which the drive is installed, motor switching frequency, motor, cable lengths and installation methods adopted.

For motor cable lengths greater than 100m, an output dv / dt filter must be used, please refer to the Invertek Stock Drives Catalogue for further details

Declaration of Conformity:

Invertek Drives Limited Offas Dyke Business Park Welshpool Powys UK

SY21 8JF

Invertek Drives Ltd hereby states that the Optidrive ODV-2 product range conforms to the relevant safety provisions of the Low Voltage Directive 2006/95/EC and the EMC Directive 2004/108/EC and has been designed and manufactured in accordance with the following harmonised European standards:

Electromagnetic Compatibility

All Optidrives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and Three Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables for compliance with harmonised European standards. It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with the EMC Directive 2004/108/EC. When using an Optidrive with an internal or optional external filter, compliance with the following EMC Categories, as defined by EN61800-3:2004 can be achieved:

All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.

All Invertek Optidrive HVAC units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation, incorrect adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation, unacceptable dust, moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design specification.

The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local distributor should be contacted first.

This user guide is the “original instructions” document. All non-English versions are translations of the “original instructions”.

Contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of continuous improvement, the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice.

This User Guide is for use with version 1.30 Firmware.

User Guide 2.00

Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract.

Optidrive HVAC User Guide V2.00

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Introduction

1. Introduction................................................................................................................................ 8

1.1. Important safety information .............................................................................................................................................. 8

2. General Information and Ratings ................................................................................................. 9

2.1. Drive model numbers .......................................................................................................................................................... 9

2.2. Identifying the Drive by Model Number ............................................................................................................................ 11

3. Mechanical Installation .............................................................................................................. 12

3.1. General .............................................................................................................................................................................. 12

3.2. Before Installation ............................................................................................................................................................. 12

3.3. UL Compliant Installation .................................................................................................................................................. 12

3.4. Mechanical dimensions and Weights ................................................................................................................................ 12

3.5. Guidelines for Enclosure mounting (IP20 Units)................................................................................................................ 15

3.6. Mounting the Drive – IP20 Units ...................................................................................................................................... 15

3.7. Guidelines for mounting IP55 Units................................................................................................................................... 16

3.8. Guidelines for mounting (IP66 Units) ............................................................................................................................... 16

3.9. Removing the Terminal Cover ........................................................................................................................................... 17

3.10. Routine Maintenance ....................................................................................................................................................... 19

3.11. Gland Plate and Lock Off ................................................................................................................................................... 19

4. Electrical Installation .................................................................................................................. 20

4.1. Grounding the Drive .......................................................................................................................................................... 20

4.2. Wiring Precautions ............................................................................................................................................................ 21

4.3. Incoming Power Connection ............................................................................................................................................. 22

4.4. Drive and Motor Connection ............................................................................................................................................. 22

4.5. Motor Terminal Box Connections ...................................................................................................................................... 23

4.6. Motor Thermal overload Protection. ................................................................................................................................ 23

4.7. Control Terminal Wiring .................................................................................................................................................... 24

4.8. Connection Diagram .......................................................................................................................................................... 24

5. Managing the Keypad ................................................................................................................ 25

5.1. Keypad Layout and Function – Standard LED Keypad (IP20 Drives) .................................................................................. 25

5.2. Changing Parameters – Standard LED Keypad (IP20 Drives) ............................................................................................. 25

5.3. Advanced Keypad Operation Short Cuts – Standard LED Keypad (IP20 Drives) ................................................................ 26

5.4. Drive Operating Displays – Standard LED Keypad (IP20 Drives) ........................................................................................ 26

5.5. Keypad Layout and Function – Standard OLED Keypad (IP55 and IP66 Drives) ................................................................ 27

5.6. Drive Operating Displays – Standard OLED Keypad (IP55 and IP66 Drives) ...................................................................... 27

5.7. Accessing and Changing Parameter Values – Standard OLED Keypad (IP55 and IP66 Drives) .......................................... 27

5.8. Resetting Parameters to Factory Default Settings – Standard OLED Keypad (IP55 and IP66 Drives)................................ 28

5.9. Resetting Parameters to User Default Settings – Standard OLED Keypad (IP55 and IP66 Drives) .................................... 28

5.10. Changing the Language on the OLED Display – Standard OLED Keypad (IP55 and IP66 Drives) ....................................... 29

5.11. Selecting between Hand and Auto Control – Standard OLED Keypad (IP55 and IP66 Drives) .......................................... 29

6. Commissioning .......................................................................................................................... 30

6.1. General .............................................................................................................................................................................. 30

7. Parameters ................................................................................................................................ 31

7.1. Parameter Set Overview .................................................................................................................................................... 31

7.2. Parameter Group 1 – Basic Parameters ............................................................................................................................ 31

8. Digital Input Functions ............................................................................................................... 33

8.1. Digital Input Configuration Parameter P1-13 .................................................................................................................... 33

9. Extended Parameters ................................................................................................................. 34

9.1. Parameter Group 2 - Extended parameters ...................................................................................................................... 34

9.2. Parameter Group 3 – PID Control ...................................................................................................................................... 38

9.3. Parameter Group 4 – High Performance Motor Control ................................................................................................... 39

9.4. Parameter Group 5 – Communication Parameters ........................................................................................................... 40

9.5. Parameter Group 8 – HVAC Function Specific Parameters ............................................................................................... 41

9.6. Parameter Group 0 – Monitoring Parameters (Read Only) ............................................................................................... 43

10. Serial communications ............................................................................................................... 45

10.1. RS-485 communications .................................................................................................................................................... 45

10.2. Modbus RTU Communications .......................................................................................................................................... 45

10.3. BACnet MS/TP Communications ....................................................................................................................................... 46

11. Technical Data ........................................................................................................................... 47

11.1. Environmental ................................................................................................................................................................... 47

11.2. Input Voltage Ranges ......................................................................................................................................................... 47

11.3. Output Power and Current ratings .................................................................................................................................... 47

11.4. Additional Information for UL Approved Installations ...................................................................................................... 49

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Introduction

11.5. Derating Information ......................................................................................................................................................... 50

12. Troubleshooting ......................................................................................................................... 51

12.1. Fault messages .................................................................................................................................................................. 51

Optidrive HVAC User Guide V2.00

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Introduction

Danger : Indicates a risk of electric shock, which, if not avoided, could result in damage to the equipment and possible injury or death.

Danger : Indicates a potentially hazardous situation other than electrical, which if not avoided, could result in damage to property.

This variable speed drive product (Optidrive) is intended for professional incorporation into complete equipment or systems as part of a fixed installation. If installed incorrectly it may present a safety hazard. The Optidrive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only qualified electricians are allowed to install and maintain this product.

System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience. They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport, storage, installation and use of the Optidrive, including the specified environmental limitations.

Do not perform any flash test or voltage withstand test on the Optidrive. Any electrical measurements required should be carried out with the Optidrive disconnected.

Electric shock hazard! Disconnect and ISOLATE the Optidrive before attempting any work on it. High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work.

Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply.

Ensure correct earthing connections and cable selection as per defined by local legislation or codes. The drive may have a leakage current of greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes.

Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.

Within the European Union, all machinery in which this product is used must comply with the Machinery Directive 2006/42/EC, Safety of Machinery. In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204-1.

The level of integrity offered by the Optidrive control input functions – for example stop/start, forward/reverse and maximum speed, is not sufficient for use in safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed.

The driven motor can start at power up if the enable input signal is present.

The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.

The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range prior to machine start up.

Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.

IP55 and IP66 drives provide their own pollution degree 2 environments. IP20 drives must be installed in a pollution degree 2 environment, mounted in a cabinet with IP54 or better.

Optidrives are intended for indoor use only

When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place, dust and swarf from drilling may lead to damage.

The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the drive

Relative humidity must be less than 95% (non-condensing).

Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the Optidrive as delivered.

Never connect the mains power supply to the Output terminals U, V, W.

Do not install any type of automatic switchgear between the drive and the motor

Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees Ensure that all terminals are tightened to the appropriate torque setting

Do not attempt to carry out any repair of the Optidrive. In the case of suspected fault or malfunction, contact your local Invertek Drives Sales Partner for further assistance.

1. Introduction

1.1. Important safety information

Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.

Optidrive HVAC User Guide V2.00

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General Information and Ratings

200-240V ±10% - 1 Phase Input

kW Model

HP Model

Output Current (A)

Frame Size

ODV-2-22075-1KF12-SN*

0.75

ODV-2-22010-1HF12-SN*

4.3

ODV-2-22150-1KF12-SN*

1.5

ODV-2-22020-1HF12-SN*

2 7 2

ODV-2-22220-1KF12-SN*

2.2

ODV-2-22030-1HF12-SN*

10.5

200-240V ±10% - 3 Phase Input

kW Model

HP Model

Output Current (A)

Frame Size

ODV-2-22075-3KF12-SN*

0.75

ODV-2-22010-3HF12-SN*

4.3

ODV-2-22150-3KF12-SN*

1.5

ODV-2-22020-3HF12-SN*

2 7 2

ODV-2-22220-3KF12-SN*

2.2

ODV-2-22030-3HF12-SN*

10.5

ODV-2-32040-3KF12-SN*

ODV-2-32050-3HF12-SN*

ODV-2-32055-3KF12-SN*

5.5

ODV-2-32075-3HF12-SN*

7.5

380-480V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output Current (A)

Frame Size

ODV-2-24075-3KF12-SN*

0.75

ODV-2-24010-3HF12-SN*

2.2

ODV-2-24150-3KF12-SN*

1.5

ODV-2-24020-3HF12-SN*

4.1

ODV-2-24220-3KF12-SN*

2.2

ODV-2-24030-3HF12-SN*

5.8

ODV-2-24400-3KF12-SN*

ODV-2-24050-3HF12-SN*

9.5

ODV-2-34055-3KF12-SN*

5.5

ODV-2-34075-3HF12-SN*

7.5

ODV-2-34075-3KF12-SN*

7.5

ODV-2-34100-3HF12-SN*

ODV-2-34110-3KF12-SN*

ODV-2-34150-3HF12-SN*

500 – 600V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output Current (A)

Frame Size

ODV-2-26075-3K012-SN*

0.75

ODV-2-26010-3H012-SN*

2.1

ODV-2-26150-3K012-SN*

1.5

ODV-2-26020-3H012-SN*

3.1

ODV-2-26220-3K012-SN*

2.2

ODV-2-26030-3H012-SN*

4.1

ODV-2-26400-3K012-SN*

ODV-2-26050-3H012-SN*

6.5

ODV-2-26055-3K012-SN*

5.5

ODV-2-26075-3H012-SN*

7.5 9 2

ODV-2-36075-3K012-SN*

7.5

ODV-2-36100-3H012-SN*

ODV-2-36110-3K012-SN*

ODV-2-36150-3H012-SN*

ODV-2-36150-3K012-SN*

ODV-2-36200-3H012-SN*

200-240V ±10% - 1 Phase Input

kW Model

HP Model

Output

Frame

Non Switched

Switched

Non Switched

Switched

Current (A)

Size

ODV-2-22075-1KF1X-TN*

ODV-2-22075-1KF1D-TN*

0.75

ODV-2-22010-1HF1X-TN*

ODV-2-22010-1HF1D-TN*

4.3

ODV-2-22150-1KF1X-TN*

ODV-2-22150-1KF1D-TN*

1.5

ODV-2-22020-1HF1X-TN*

ODV-2-22020-1HF1D-TN*

2 7 2

ODV-2-22220-1KF1X-TN*

ODV-2-22220-1KF1D-TN*

2.2

ODV-2-22030-1HF1X-TN*

ODV-2-22030-1HF1D-TN*

10.5

200-240V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output

Frame

Non Switched

Switched

Non Switched

Switched

Current (A)

Size

ODV-2-22075-3KF1X-TN*

ODV-2-22075-3KF1D-TN*

0.75

ODV-2-22010-3HF1X-TN*

ODV-2-22010-3HF1D-TN*

4.3

ODV-2-22150-3KF1X-TN*

ODV-2-22150-3KF1D-TN*

1.5

ODV-2-22020-3HF1X-TN*

ODV-2-22020-3HF1D-TN*

2 7 2

ODV-2-22220-3KF1X-TN*

ODV-2-22220-3KF1D-TN*

2.2

ODV-2-22030-3HF1X-TN*

ODV-2-22030-3HF1D-TN*

10.5

ODV-2-32040-3KF1X-TN*

ODV-2-32040-3KF1D-TN*

ODV-2-32050-3HF1X-TN*

ODV-2-32050-3HF1D-TN*

380-480V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output

Frame

Non Switched

Switched

Non Switched

Switched

Current (A)

Size

ODV-2-24075-3KF1X-TN*

ODV-2-24075-3KF1D-TN*

0.75

ODV-2-24010-3HF1X-TN*

ODV-2-24010-3HF1D-TN*

2.2

ODV-2-24150-3KF1X-TN*

ODV-2-24150-3KF1D-TN*

1.5

ODV-2-24020-3HF1X-TN*

ODV-2-24020-3HF1D-TN*

4.1

ODV-2-24220-3KF1X-TN*

ODV-2-24220-3KF1D-TN*

2.2

ODV-2-24030-3HF1X-TN*

ODV-2-24030-3HF1D-TN*

5.8

ODV-2-24400-3KF1X-TN*

ODV-2-24400-3KF1D-TN*

ODV-2-24050-3HF1X-TN*

ODV-2-24050-3HF1D-TN*

9.5

ODV-2-34055-3KF1X-TN*

ODV-2-34055-3KF1D-TN*

5.5

ODV-2-34075-3HF1X-TN*

ODV-2-34075-3HF1D-TN*

7.5

ODV-2-34075-3KF1X-TN*

ODV-2-34075-3KF1D-TN*

7.5

ODV-2-34100-3HF1X-TN*

ODV-2-34100-3HF1D-TN*

500-600V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output

Frame

Non Switched

Switched

Non Switched

Switched

Current (A)

Size

ODV-2-26075-3K01X-TN*

ODV-2-26075-3K01D-TN*

0.75

ODV-2-26010-3H01X-TN*

ODV-2-26010-3H01D-TN*

2.1

ODV-2-26150-3K01X-TN*

ODV-2-26150-3K01D-TN*

1.5

ODV-2-26020-3H01X-TN*

ODV-2-26020-3H01D-TN*

3.1

ODV-2-26220-3K01X-TN*

ODV-2-26220-3K01D-TN*

2.2

ODV-2-26030-3H01X-TN*

ODV-2-26030-3H01D-TN*

4.1

ODV-2-26400-3K01X-TN*

ODV-2-26400-3K01D-TN*

ODV-2-26050-3H01X-TN*

ODV-2-26050-3H01D-TN*

6.5

ODV-2-26550-3K01X-TN*

ODV-2-36550-3K01D-TN*

5.5

ODV-2-26075-3H01X-TN*

ODV-2-26075-3H01D-TN*

7.5 9 2

ODV-2-36075-3K01X-TN*

ODV-2-36075-3K01D-TN*

7.5

ODV-2-36100-3H01X-TN*

ODV-2-36100-3H01D-TN*

2. General Information and Ratings

2.1. Drive model numbers

2.1.1. IP20 Enclosed Units

* Note : The final two characters of the model number relate to available factory build options as follows

-SN Standard Seven Segment LED Display, standard PCB coating

-SC Standard Seven Segment LED Display, additional PCB conformal coating

2.1.2. IP66 Enclosed Units

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General Information and Ratings

200-240V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output Current (A)

Frame Size

ODV-2-42055-3KF1N-TN*

5.5

ODV-2-42075-3HF1N-TN*

7.5

ODV-2-42075-3KF1N-TN*

7.5

ODV-2-42100-3HF1N-TN*

ODV-2-42110-3KF1N-TN*

ODV-2-42150-3HF1N-TN*

ODV-2-52150-3KF1N-TN*

ODV-2-52020-3HF1N-TN*

ODV-2-52185-3KF1N-TN*

18.5

ODV-2-52025-3HF1N-TN*

ODV-2-62022-3KF1N-TN*

ODV-2-62030-3HF1N-TN*

ODV-2-62030-3KF1N-TN*

ODV-2-62040-3HF1N-TN*

110

ODV-2-62037-3KF1N-TN*

ODV-2-62050-3HF1N-TN*

150

ODV-2-62045-3KF1N-TN*

ODV-2-62060-3HF1N-TN*

180

ODV-2-72055-3KF1N-TN*

ODV-2-72075-3HF1N-TN*

202

ODV-2-72075-3KF1N-TN*

ODV-2-72100-3HF1N-TN*

100

248

380-480V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output Current (A)

Frame Size

ODV-2-44110-3KF1N-TN*

ODV-2-44150-3HF1N-TN*

ODV-2-44150-3KF1N-TN*

ODV-2-44200-3HF1N-TN*

ODV-2-44185-3KF1N-TN*

18.5

ODV-2-44250-3HF1N-TN*

ODV-2-44220-3KF1N-TN*

ODV-2-44300-3HF1N-TN*

ODV-2-54300-3KF1N-TN*

ODV-2-54040-3HF1N-TN*

ODV-2-54370-3KF1N-TN*

ODV-2-54050-3HF1N-TN*

ODV-2-64045-3KF1N-TN*

ODV-2-64060-3HF1N-TN*

ODV-2-64055-3KF1N-TN*

ODV-2-64075-3HF1N-TN*

110

ODV-2-64075-3KF1N-TN*

ODV-2-64120-3HF1N-TN*

120

150

ODV-2-64090-3KF1N-TN*

ODV-2-64150-3HF1N-TN*

150

180

ODV-2-74110-3KF1N-TN*

110

ODV-2-74175-3HF1N-TN*

175

202

ODV-2-74132-3KF1N-TN*

132

ODV-2-74200-3HF1N-TN*

200

240

ODV-2-74160-3KF1N-TN*

160

ODV-2-74250-3HF1N-TN*

250

302

480-525V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output Current (A)

Frame Size

ODV-2-75132-3K01N-TN*

132

185

ODV-2-75150-3K01N-TN*

150

205

ODV-2-75185-3K01N-TN*

185

255

ODV-2-75200-3K01N-TN*

200

275

500-600V ±10% - 3 Phase Input

kW Model Number

HP Model Number

Output Current (A)

Frame Size

ODV-2-46185-3K01N-TN*

18.5

ODV-2-46250-3H01N-TN*

ODV-2-46220-3K01N-TN*

ODV-2-46300-3H01N-TN*

ODV-2-56300-3K01N-TN*

ODV-2-56400-3H01N-TN*

ODV-2-56370-3K01N-TN*

ODV-2-56050-3H01N-TN*

ODV-2-56450-3K01N-TN*

ODV-2-56060-3H01N-TN*

ODV-2-66055-3K01N-TN*

ODV-2-66075-3H01N-TN*

ODV-2-66075-3K01N-TN*

ODV-2-66100-3H01N-TN*

100

105

ODV-2-66090-3K01N-TN*

ODV-2-66125-3H01N-TN*

125

130

ODV-2-66110-3K01N-TN*

110

ODV-2-66150-3H01N-TN*

150

* Note : The final two characters of the model number relate to available factory build options as follows

-TN OLED Text Display, standard PCB coating

-TC OLED Text Display, additional PCB conformal coating

2.1.3. IP55 Enclosed Units

* Note : The final two characters of the model number relate to available factory build options as follows

-TN OLED Text Display, standard PCB coating

-TC OLED Text Display, additional PCB conformal coating

Optidrive HVAC User Guide V2.00

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General Information and Ratings

ODV - 2 - 2 4 400 - 3 K F 1 2 - S N

Product Family

ODE : E Series ODP : Optidrive Plus Series ODV : HVAC Product Series

PCB Coating

N : Standard Localised Coating C : Full Conformal Coating

Display

S : 7 Segment LED Display T : OLED Text Display

Generation Frame Size

Enclosure

2 : IP20 4 : IP40 D : IP66 with Internal Disconnect N : IP55 Non Switched S : IP55 Switched X : IP66 Non Switched Y : IP66 Switched

Voltage Code

1 : 110 Volt 2 : 230 Volt 4 : 400 Volt 5 : 525 Volt 6 : 600 Volt

Three Digit Power Rating

Brake Chopper

1 : No Brake Chopper 4 : Internal Brake Chopper

Input Phases

Power Type

K : kW Rated H : HP Rated

EMC Filter 0 : No Internal Filer F : Internal EMC Filter

2.2. Identifying the Drive by Model Number

Each drive can be identified by its model number, shown below. The model number is on the shipping label and the drive nameplate. The model number includes the drive and factory fitted options.

Note

 Optidrive HVAC drives are not available with brake chopper / transistor  All IP20 Optidrive HVAC drives are available with 7 Segment LED Display only  All IP55 & IP66 Optidrive HVAC drives are available with OLED Text Display only  All 230 & 400 Volt drives have an internal EMC filter fitted as standard  All 525 & 600 Volt drives have no internal EMC filter

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Mechanical Installation

Drive

Size

A B C D E F G H I J Weight

221

8.70

207

8.15

137

5.39

209

8.23

5.3

0.21

185

7.28

112

4.41

2.48

5.5

0.22

0.39

1.8

261

10.28

246

9.69 - -

247

9.72 6 0.24

205

8.07

131

5.16

3.15

5.5

0.22

0.39

3.5

7.7

3. Mechanical Installation

3.1. General

 The Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral

mounting holes or DIN Rail clip (Frame Size 2 only).

 The Optidrive must be installed in a pollution degree 1 or 2 environment only.  Do not mount flammable material close to the Optidrive  Ensure that the minimum cooling air gaps, as detailed in sections 3.6, 3.7 and 3.8 are left clear  Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 11.1  Provide suitable clean, moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive

3.2. Before Installation

 Carefully Unpack the Optidrive and check for any signs of damage. Notify the shipper immediately if any exist.  Check the drive rating label to ensure it is of the correct type and power requirements for the application.  To prevent accidental damage always store the Optidrive in its original box until required. Storage should be clean and dry and

within the temperature range –40°C to +60°C

3.3. UL Compliant Installation

Note the following for UL-compliant installation:

 For an up to date list of UL compliant products, please refer to UL listing NMMS.E226333  The drive can be operated within an ambient temperature range as stated in section 11.1  For IP20 & IP40 units, installation is required in a pollution degree 1 environment  For IP55 & IP66 units, installation in a pollution degree 2 environment is permissible  UL Listed ring terminals / lugs must be used for all bus bar and grounding connections

Refer to section 11.4 on page 49 for Additional Information for UL Approved Installations

3.4. Mechanical dimensions and Weights

3.4.1. IP20 Units

Mounting Bolts

All Frame Sizes : 4 x M5 (#10)

Tightening Torques

Control Terminal Torque Settings : All Sizes : 0.8 Nm (7 lb-in) Power Terminal Torque Settings : All Sizes : 1 Nm (8.85 lb-in)

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Mechanical Installation

3.4.2. IP55 Units

Drive

Size

A B C D E F G H I

Weight

450

17.32

428

16.46

433

16.65 8 0.31

252

9.92

171

6.73

110

4.33

4.25

0.17

7.5

0.30

11.5

25.4

540

21.26

515

20.28

520

20.47 8 0.31

270

10.63

235

9.25

175

6.89

4.25

0.17

7.5

0.30

22.5

49.6

865

34.06

830

32.68

840

33.07

0.39

330

12.99

330

12.99

200

7.87

5.5

0.22

0.43

110.2

1280

50.39

1245

49.02

1255

49.41

0.39

360

14.17

330

12.99

200

7.87

5.5

0.22

0.43

176.4

G F A B C D E

ØH

ØI

Optidrive HVAC User Guide V2.00

Mounting Bolts

Frame Size 4 : M8 (5/16 UNF) Frame Size 5 : M8 (5/16 UNF) Frame Size 6 : M10 (3/8 UNF) Frame Size 7 : M10 (3/8 UNF)

Tightening Torques

Control Terminal Torque Settings : All Sizes : 0.8 Nm (7 lb-in) Power Terminal Torque Settings : Frame Size 4 : 4 Nm (3 lb-ft) Frame Size 5 : 15 Nm (11.1 lb-ft) Frame Size 6 : 20 Nm (15 lb-ft) Frame Size 7 : 20 Nm (15 lb-ft)

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Mechanical Installation

Drive

Size

A B D F G H I J Weight

Ib 2 257

10.12

220

8.66

200

7.87

239

9.41

188

7.40

176

6.93

4.2

0.17

8.5

0.33

4.8

10.6 3 310

12.20

277

10.89

252

9.90

251

9.88

211

8.29

198

7.78

4.2

0.17

8.5

0.33

7.3

16.1

A F G H D B E

ØH

ØI

3.4.3. IP66 Units

Mounting Bolt Sizes

All Frame Sizes 4 x M4 (#8)

Tightening Torques

Control Terminal Torque Settings : All Sizes : 0.8 Nm (7 lb-in) Power Terminal Torque Settings : Frame Size 2 : 1.2 – 1.5 Nm (10 – 15 lb-in)

Optidrive HVAC User Guide V2.00

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Mechanical Installation

Drive

Size X Above &

Below

Either

Side

Between

Recommended airflow

CFM (ft3/min)

2.95

1.97

1.81

100

3.94

1.97

2.05

Note :

Dimension Z assumes that the drives are mounted side-byside with no clearance.

Typical drive heat losses are 3% of operating load conditions.

Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.

3.5. Guidelines for Enclosure mounting (IP20 Units)

 IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher

environments, drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution degree 1 environment around the drive.

 Enclosures should be made from a thermally conductive material.  Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive.  Where ventilated enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation.

Air should be drawn in below the drive and expelled above the drive.

 In any environments where the conditions require it, the enclosure must be designed to protect the Optidrive against ingress of

airborne dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles) and sprays or splashing water from all directions.

 High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure.

The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the drive heatsink. Invertek Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic enclosures:-

3.6. Mounting the Drive – IP20 Units

 IP20 Units are intended for installation within a control cabinet.  When mounting with screws

o Using the drive as a template, or the dimensions shown above, mark the locations for drilling o Ensure that when mounting locations are drilled, the dust from drilling does not enter the drive o Mount the drive to the cabinet backplate using suitable M5 mounting screws o Position the drive, and tighten the mounting screws securely

 When Din Rail Mounting (Frame Size 2 Only)

o Locate the DIN rail mounting slot on the rear of the drive onto the top of the DIN rail first o Press the bottom of the drive onto the DIN rail until the lower clip attaches to the DIN rail o If necessary, use a suitable flat blade screw driver to pull the DIN rail clip down to allow the drive to mount securely on

the rail

o To remove the drive from the DIN rail, use a suitable flat blade screwdriver to pull the release tab downwards, and lift the

bottom of the drive away from the rail first

Optidrive HVAC User Guide V2.00

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Mechanical Installation

Drive

Size X Above &

Below

Either

Side

2 (IP66)

150

5.9

0.394

3 (IP66)

150

5.9

0.394

4 (IP55)

200

7.9

0.394

5 (IP55)

200

7.9

0.394

6 (IP55)

200

7.9

0.394

7 (IP55)

200

7.9

0.394

Note :

Typical drive heat losses are 3% of operating load conditions.

Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.

Drive

Size X Above &

Below

Either

Side

200

7.87

0.39

200

7.87

0.39

Note :

Typical drive heat losses are approximately 3% of operating load conditions.

Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.

Cable Gland Sizes

Frame

Power Cable

Motor Cable

Control Cables

M25 (PG2*

M20 (PG13.5)

M25 (PG2*

M20 (PG13.5)

3.7. Guidelines for mounting IP55 Units

 Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in

section 11.1

 The drive must be mounted vertically, on a suitable flat surface  The minimum mounting clearances as shown in the table below must be observed  The mounting site and chosen mountings should be sufficient to support the weight of the drives  IP55 units do not require mounting inside an electrical control cabinet; however they may be if desired.

 Using the drive as a template, or the dimensions shown above, mark the locations required for drilling  Suitable cable glands to maintain the IP protection of the drive are required. Gland sizes should be selected based on the number

and size of the required connection cables. Drives are supplied with a plain, undrilled gland plate to allow the correct hole sizes to be cut as required. Remove the gland plate from the drive prior to drilling.

3.8. Guidelines for mounting (IP66 Units)

 Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in

section 11.1

 Using the drive as a template, or the dimensions shown above, mark the locations required for drilling  Suitable cable glands to maintain the ingress protection of the drive are required. Gland holes for power and motor cables are pre-

moulded into the drive enclosure, recommended gland sizes are shown above. Gland holes for control cables may be cut as required.

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Bardac Optidrive HVAC Installation and Operating Instructions

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Frequently Asked Questions

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