Bardac Optidrive E Installation and Operating Instructions

www.invertekdrives.com

1

1

Introduction

IP20 & IP66 (NEMA 4X)

AC Variable Speed Drive

0.37 – 11kW (0.5 – 15HP)
110 – 480V

Optidrive ODE-2 User Guide Revision 3.10

User Guide

Installation and Operating Instructions

Bardac Corporation

40 Log Canoe Circle

Stevensville, MD 21666 USA

Phone: [phone] Fax: [phone]

www.bardac.com

Optidrive ODE-2 User Guide Revision 3.10

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1

Introduction

Supply Voltage

- 110 – 115, 200 – 240, 400 – 480 VAC + / - 10%

- 1 or 3 Phase

Check the drive rating information on page 26

Fuses or MCB

- Fuse Ratings given on page 26

- Recommended cable sizes shown on page 26

Mechanical Mounting

- Information can be found on page 10

Motor Connections

- Check for Star or Delta connection according to the motor

nameplate and voltage rating (See page 13)

Motor Nameplate Details

Keypad operation can be found on page 16

Control Terminals

Based on the factory default (out of box) settings

- Connect a Start / Stop switch between terminals 1 & 2

- Close the switch to Start (Enable) the drive

- Open the switch to Stop (Disable) the drive

- Connect a potentiometer (5kΩ minimum) between

terminals 5, 6 and 7 as shown below to vary the speed
from minimum (0Hz) to maximum (50 / 60 Hz)

Motor Cable Information

- Check the rating information on page 26 for sizing

information

- For EMC compliance, use a shielded type cable

AC Supply Voltage

(50 / 60 Hz)

L1 L2 L3
Earth L N

Fuses or MCB

Easy Start Up Guide

Optidrive ODE-2 User Guide Revision 3.10

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3

1

Introduction

Mechanical Mounting

- Information can be found on

page 10

Keypad operation can be found on
page 16

Motor Cable Information

- Check the rating information

on page 26 for sizing
information

- For EMC compliance, use a

shielded type cable

Motor Connections

- Check for Star or Delta

connection according to the
motor nameplate and voltage
rating (See page 13)

Motor Nameplate Details

- Enter the motor rated voltage

in P-07

- Enter the motor rated current

in P-08

- Enter the motor rated

frequency in P-09

Supply Voltage

- 110 – 115, 200 – 240, 400 – 480

VAC + / - 10%

- 1 or 3 Phase

Check the drive rating information on

page 26

Fuses or MCB

- Fuse Ratings given on page 26

- Recommended cable sizes shown

on page 26

Always follow local and national codes of

practice

Control Terminals

Based on the factory default (out of box)
settings

- Connect a Start / Stop switch

between terminals 1 & 2

- Close the switch to Start (Enable)

the drive

- Open the switch to Stop (Disable)

the drive

- Connect a potentiometer (5kΩ

minimum) between terminals 5, 6
and 7 as shown below to vary the
speed from minimum (0Hz) to
maximum (50 / 60 Hz)

Earth L N
L1 L2 L3

AC Supply Voltage

(50 / 60 Hz)

Fuses

or MCB

Easy Start Up Guide

Optidrive ODE-2 User Guide Revision 3.10

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1

Introduction

Mechanical Mounting

- Information can be found

on page 10

Keypad operation can be found
on page 16

Motor Cable Information

- Check the rating

information on page 26 for
sizing information

- For EMC compliance, use a

shielded type cable

Motor Connections

- Check for Star or Delta

connection according to
the motor nameplate and
voltage rating (See page

13)

Motor Nameplate Details

- Enter the motor rated

voltage in P-07

- Enter the motor rated

current in P-08

- Enter the motor rated

frequency in P-09

Supply Voltage

- 110 – 115, 200 – 240, 400 – 480

VAC + / - 10%

- 1 or 3 Phase

Check the drive rating information on

page 26

Fuses or MCB

- Fuse Ratings given on page

26

- Recommended cable sizes

shown on page 26

Always follow local and national

codes of practice

Earth L N
L1 L2 L3

AC Supply Voltage

(50 / 60 Hz)

Run Reverse / Off / Run Forward
Switch

With the factory parameter
settings, this switch allows the
drive to be started in the forward
and reverse operating directions.
Alternative switch functions can
be programmed, such as Local /
Remote, Hand / Auto, see page
15

Local Speed Potentiometer
The local speed potentiometer
will adjust the output frequency
from minimum (Parameter P-02,
default setting = 0Hz) to
maximum (Parameter P-01,
default setting = 50 / 60 Hz)

Fuses

or MCB

Easy Start Up Guide

Optidrive ODE-2 User Guide Revision 3.10

5

1

Introduction

EN 61800-5-1: 2003

Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.

EN 61800-3 2nd Ed: 2004

Adjustable speed electrical power drive systems. EMC requirements and specific test methods

EN 55011: 2007

Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and
medical (ISM) radio-frequency equipment (EMC)

EN60529 : 1992

Specifications for degrees of protection provided by enclosures

Drive Type / Rating

EMC Category

Cat C1

Cat C2

Cat C3

1 Phase, 230 Volt Input
ODE-2-x2xxx-1xBxx

No additional filtering required
Use shielded motor cable

3 Phase, 400 Volt Input
ODE-2-x4xxx-3xAxx

Use External Filter OPT-2—E3xxxx

No additional filtering required

Use shielded motor cable

Note

Compliance with EMC standards is dependent on a number of factors including the environment in which the drive is installed,
motor switching frequency, motor, cable lengths and installation methods adopted.

For shielded motor cable lengths greater than 100m and up to 200m, an output dv / dt filter must be used (please refer to the

Compliance with EMC directives is achieved with the factory default parameter settings

Declaration of Conformity

Invertek Drives Ltd hereby states that the Optidrive ODE-2 product range conforms to the relevant safety provisions of the Low Voltage
Directive 2006/95/EC and the EMC Directive 2004/108/EC and has been designed and manufactured in accordance with the following
harmonised European standards:

Electromagnetic Compatibility

All Optidrives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and Three Phase
400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter is designed to reduce
the conducted emissions back into the supply via the power cables for compliance with the above harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC
legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with the EMC
Directive 2004/108/EC. When using an Optidrive with an internal or optional external filter, compliance with the following EMC Categories, as
defined by EN61800-3:2004 can be achieved:

Bardac Drives Catalog for further details)

All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.

Copyright Bardac Corporation © 2013

All Bardac Optidrive units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer accepts no
liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The manufacturer also
accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation, incorrect adjustment of the
operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation, unacceptable dust, moisture, corrosive
substances, excessive vibration or ambient temperatures outside of the design specification.

The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local distributor
should be contacted first.

This user guide is the “original instructions” document. All non-English versions are translations of the “original instructions”.

The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of continuous
improvement, the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User
Guide without notice.

This User Guide is for use with version 1.10 Firmware.
User Guide Revision 3.10

Bardac Drives adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date
information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any
contract.

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Optidrive ODE-2 User Guide Revision 3.10

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1

Introduction

1. Introduction ....................................................................................................................................................................... 7

1.1. Important Safety Information 7

2. General Information and Ratings ....................................................................................................................................... 8

2.1. Identifying the Drive by Model Number 8

2.2. Drive Model Numbers 8

3. Mechanical Installation ...................................................................................................................................................... 9

3.1. General 9

3.2. Before Installation 9

3.3. UL Compliant Installation 9

3.4. Mechanical Dimensions and Mounting – IP20 Open Units 9

3.5. Guidelines for Enclosure Mounting – IP20 Units 9

3.6. Mechanical Dimensions – IP66 (Nema 4X) Enclosed Units 10

3.7. Guidelines for mounting (IP66 Units) 10

3.8. Gland Plate and Lock Off 11

3.9. Removing the Terminal Cover 11

3.10. Routine Maintenance 11

4. Power Wiring ................................................................................................................................................................... 12

4.1. Grounding the Drive 12

4.2. Wiring Precautions 12

4.3. Incoming Power Connection 13

4.4. Drive and Motor Connection 13

4.5. Motor Terminal Box Connections 13

4.6. Motor Thermal overload Protection. 14

4.7. Control Terminal Wiring 14

4.8. Connection Diagram 14

4.9. Using the REV/0/FWD Selector Switch (Switched Version Only) 15

4.10. Control Terminal Connections 15

5. Operation......................................................................................................................................................................... 16

5.1. Managing the Keypad 16

5.2. Terminal Control 16

5.3. Keypad Control 16

6. Parameters ...................................................................................................................................................................... 17

6.1. Standard Parameters 17

6.2. Extended Parameters 18

6.3. Adjusting the Voltage / Frequency (V/f) characteristics 20

6.4. P-00 Read Only Status Parameters 21

7. Analog and Digital Input Configurations ........................................................................................................................... 22

7.1. Terminal Mode (P-12 = 0) 22

7.2. Keypad Mode (P-12 = 1 or 2) 23

7.3. Modbus Control Mode (P-12 = 4) 24

7.4. User PI Control Mode 24

7.5. Motor Thermistor Connection 24

8. Modbus RTU Communications ......................................................................................................................................... 25

8.1. Introduction 25

8.2. Modbus RTU Specification 25

8.3. RJ45 Connector Configuration 25

8.4. Modbus Telegram Structure 25

8.5. Modbus Register Map 25

9. Technical Data.................................................................................................................................................................. 26

9.1. Environmental 26

9.2. Rating Tables 26

9.3. Additional Information for UL Compliance 27

10. Trouble Shooting ......................................................................................................................................................... 28

10.1. Fault Code Messages 28

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Optidrive ODE-2 User Guide Revision 3.10

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1

Introduction

Danger : Indicates a risk of electric shock, which, if not
avoided, could result in damage to the equipment and
possible injury or death.

Danger : Indicates a potentially hazardous situation
other than electrical, which if not avoided, could result
in damage to property.

This variable speed drive product (Optidrive) is intended for professional incorporation into complete equipment or systems as part
of a fixed installation. If installed incorrectly it may present a safety hazard. The Optidrive uses high voltages and currents, carries a
high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to
system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only
qualified electricians are allowed to install and maintain this product.

System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary
training and experience. They must carefully read this safety information and the instructions in this Guide and follow all
information regarding transport, storage, installation and use of the Optidrive, including the specified environmental limitations.

Do not perform any flash test or voltage withstand test on the Optidrive. Any electrical measurements required should be carried
out with the Optidrive disconnected.

Electric shock hazard! Disconnect and ISOLATE the Optidrive before attempting any work on it. High voltages are present at the
terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable
multimeter that no voltage is present on any drive power terminals prior to commencing any work.

Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off
the supply.

Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which normally
will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any
local legislation or codes.

Ensure correct earthing connections and cable selection as per defined by local legislation or codes. The drive may have a leakage
current of greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault current which
normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive,
according to any local legislation or codes.

Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.

Within the European Union, all machinery in which this product is used must comply with Directive 98/37/EC, Safety of Machinery.
In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies
with EN60204-1.

The level of integrity offered by the Optidrive control input functions – for example stop/start, forward/reverse and maximum
speed is not sufficient for use in safety-critical applications without independent channels of protection. All applications where
malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed.

The driven motor can start at power up if the enable input signal is present.

The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any
work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.

The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the
motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about
suitability for operation over the intended speed range prior to machine start up.

Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.

IP66 drives provide their own pollution degree 2 environments. IP20 drives must be installed in a pollution degree 2 environment,
mounted in a cabinet with IP54 or better.

Optidrives are intended for indoor use only.

When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place,
dust and swarf from drilling may lead to damage.

The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the
drive

Relative humidity must be less than 95% (non-condensing).

Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the Optidrive as delivered.

Never connect the mains power supply to the Output terminals U, V, W.

Do not install any type of automatic switchgear between the drive and the motor

Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees
Ensure that all terminals are tightened to the appropriate torque setting

Drives Sales Partner for further assistance.

1. Introduction

1.1. Important Safety Information

Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.

Do not attempt to carry out any repair of the Optidrive. In the case of suspected fault or malfunction, contact Bardac

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Optidrive ODE-2 User Guide Revision 3.10

8

2

General Information and Ratings

ODE

-

2

-

1

2

037 - 1
K

B

1

2

Product Family

IP Rating

2 = IP20
X = IP66 Non Switched
Y = IP66 Switched

Generation

Dynamic Brake Transistor

1 = Not Fitted
4 = Internal Transistor

Frame Size

Filter Type

0 = No Filter
A = Internal 400V EMC Filter
B = Internal 230V EMC Filter

Input Voltage

1 = 110 – 115
2 = 200 – 240
4 = 380 - 480

Power Type

K = kW
H = HP

Power Rating

No. Of Input Phases

110-115V ±10% - 1 Phase Input - 3 Phase 230V Output (Voltage Doubler)

kW Model Number

kW

HP Model Number

HP

Output Current (A)

Frame Size

With Filter

Without Filter

With Filter

Without Filter

N/A

N/A N/A

ODE-2-11005-1H01#

0.5

2.3 1 N/A

N/A N/A

ODE-2-11010-1H01#

1

4.3

1

N/A

N/A N/A

ODE-2-21015-1H04#

1.5

5.8

2

200-240V ±10% - 1 Phase Input

kW Model Number

kW

HP Model Number

HP

Output Current (A)

Frame Size

With Filter

Without Filter

With Filter

Without Filter

ODE-2-12037-1KB1#

ODE-2-12037-1K01#

0.37

ODE-2-12005-1HB1#

ODE-2-12005-1H01#

0.5

2.3

1

ODE-2-12075-1KB1#

ODE-2-12075-1K01#

0.75

ODE-2-12010-1HB1#

ODE-2-12010-1H01#

1

4.3

1

ODE-2-12150-1KB1#

ODE-2-12150-1K01#

1.5

ODE-2-12020-1HB1#

ODE-2-12020-1H01#

2 7 1

ODE-2-22150-1KB4#

ODE-2-22150-1K04#

1.5

ODE-2-22020-1HB4#

ODE-2-22020-1H04#

2 7 2

ODE-2-22220-1KB4#

ODE-2-22220-1K04#

2.2

ODE-2-22030-1HB4#

ODE-2-22030-1H04#

3

10.5 2 N/A

ODE-2-32040-1K04#2)

4.0

N/A

ODE-2-32050-1H04#2)

5

16

3

200-240V ±10% - 3 Phase Input

kW Model Number

kW

HP Model Number

HP

Output Current (A)

Frame Size

With Filter

Without Filter

With Filter

Without Filter

N/A

ODE-2-12037-3K01#

0.37

N/A

ODE-2-12005-3H01#

0.5

2.3 1 N/A

ODE-2-12075-3K01#

0.75

N/A

ODE-2-12010-3H01#

1

4.3

1

N/A

ODE-2-12150-3K01#

1.5

N/A

ODE-2-12020-3H01#

2 7 1

ODE-2-22150-3KB4#

ODE-2-22150-3K04#

1.5

ODE-2-22020-3HB4#

ODE-2-22020-3H04#

2 7 2

ODE-2-22220-3KB4#

ODE-2-22220-3K04#

2.2

ODE-2-22030-3HB4#

ODE-2-22030-3H04#

3

10.5

2

ODE-2-32040-3KB4#

ODE-2-32040-3K04#

4.0

ODE-2-32050-3HB4#

ODE-2-32050-3H04#

5

18

3

380-480V ±10% - 3 Phase Input

kW Model Number

kW

HP Model Number

HP

Output Current (A)

Frame Size

With Filter

Without Filter

With Filter

Without Filter

ODE-2-14075-3KA1#

ODE-2-14075-3K01#

0.75

ODE-2-14010-3HA1#

ODE-2-14010-3H01#

1

2.2

1

ODE-2-14150-3KA1#

ODE-2-14150-3K01#

1.5

ODE-2-14020-3HA1#

ODE-2-14020-3H01#

2

4.1

1

ODE-2-24150-3KA4#

ODE-2-24150-3K04#

1.5

ODE-2-24020-3HA4#

ODE-2-24020-3H04#

2

4.1

2

ODE-2-24220-3KA4#

ODE-2-24220-3K04#

2.2

ODE-2-24030-3HA4#

ODE-2-24030-3H04#

3

5.8

2

ODE-2-24400-3KA4#

ODE-2-24400-3K04#

4

ODE-2-24050-3HA4#

ODE-2-24050-3H04#

5

9.5

2

ODE-2-34055-3KA4#

ODE-2-34055-3K04#

5.5

ODE-2-34075-3HA4#

ODE-2-34075-3H04#

7.5

14

3

ODE-2-34075-3KA4#

ODE-2-34075-3K04#

7.5

ODE-2-34100-3HA4#

ODE-2-34100-3H04#

10

18

3

ODE-2-34110-3KA421)

ODE-2-34110-3K0421)

11

ODE-2-34150-3HA421)

ODE-2-34150-3H0421)

15

24

3

Note

Replace the # on the end of the part number with the relevant IP code designation shown in figure 1

1) 11kW / 15HP drives are available in IP20 enclosures only

2) Model not UL Approved

2. General Information and Ratings

This chapter contains information about the Optidrive E2 including how to identify the drive

2.1. Identifying the Drive by Model Number

Each drive can be identified by its model number, as shown in the table below. The model number is on the shipping label and the drive
nameplate. The model number includes the drive and any options.

2.2. Drive Model Numbers

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Optidrive ODE-2 User Guide Revision 3.10

9

3

Mechanical Installation

Drive

Size

A B C D E F G H I J Weight

mm

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

in

Kg

lb 1 173

6.81

160

6.30

109

4.29

162

6.38 5 0.20

123

4.84

82

3.23

50

1.97

5.5

0.22

10

0.39 1 2.2 2 221

8.70

207

8.15

137

5.39

209

8.23

5.3

0.21

150

5.91

109

4.29

63

2.48

5.5

0.22

10

0.39

1.7

3.8

3

261

10.28

246

9.69 - -

247

9.72 6 0.24

175

6.89

131

5.16

80

3.15

5.5

0.22

10

0.39

3.2

7.1

Mounting Bolts

All Frame Sizes

4 x M4 (#8)

Tightening Torques

All Frame Sizes

Control Terminals

0.5 Nm (4.5 lb-in)

Power Terminals

1 Nm (8.85 lb-in)

3. Mechanical Installation

3.1. General

 The Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral

mounting holes or DIN Rail clip (Frame Sizes 1 and 2 only).

 The Optidrive must be installed in a pollution degree 1 or 2 environment only.
 Do not mount flammable material close to the Optidrive
 Ensure that the minimum cooling air gaps, as detailed in section 3.5 and 3.7 are left clear
 Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 9.1
 Provide suitable clean, moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive

3.2. Before Installation

 Carefully Unpack the Optidrive and check for any signs of damage. Notify the shipper immediately if any exist.
 Check the drive rating label to ensure it is of the correct type and power requirements for the application.
 To prevent accidental damage always store the Optidrive in its original box until required. Storage should be clean and dry and within

the temperature range –40°C to +60°C

3.3. UL Compliant Installation

Refer to section 9.3 on page 27 for Additional Information for UL Compliance.

3.4. Mechanical Dimensions and Mounting – IP20 Open Units

3.5. Guidelines for Enclosure Mounting – IP20 Units

 IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher

environments, drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution

The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the

drive heatsink. Bardac Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic enclosures:-

degree 1 environment around the drive.

 Enclosures should be made from a thermally conductive material.
 Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive.
 Where ventilated enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation.

Air should be drawn in below the drive and expelled above the drive.

 In any environments where the conditions require it, the enclosure must be designed to protect the Optidrive against ingress of

airborne dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles) and
sprays or splashing water from all directions.

 High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure.

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