Bard W18L1, W24L1, W18A1, W24A1, W48L1 User Manual

...
INSTALLATION INSTRUCTIONS
WALL MOUNTED
PACKAGE AIR CONDITIONERS
MODELS W18A1 W18L1 W24A1 W24L1 W30A1 W30L1 W36A1 W36L1 W42A1 W42L1 W48A1 W48L1 W60A1 W60L1
Bard Manufacturing Company, Inc. Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
Manual : 2100-508 Supersedes: NEW File: Volume III Tab 16 Date: 07-07-08
© Copyright 2008
Manual 2100-508 Page 1 of 25
Contents
Getting Other Information and Publications 3
Wall Mount General Information
Wall Mount Model Nomenclature ............................ 4
Shipping Damage .................................................... 4
General ................................................................ 4
Duct Work ................................................................ 5
Filters ................................................................ 5
Fresh Air Intake ....................................................... 5
Condensate Drain .................................................... 5
Installation Instructions
Wall Mounting Information ....................................... 6
Mounting the Unit .................................................... 6
Clearances Required ............................................... 6
Minimum Clearances ............................................... 6
Wiring – Main Power ............................................. 14
Wiring – Low Voltage Wiring ................................. 14
Figures
Figure 1 Fresh Air Damper Assembly ................... 5
Figure 2 Unit Dimensions ...................................... 7
Figure 3A Mounting Instructions .............................. 8
Figure 3B Figure 3C
Figure 4 Electric Heat Clearance ......................... 11
Figure 5 Wall Mounting Instructions.................... 12
Figure 6 Wall Mounting Instructions.................... 12
Figure 7 Common Wall Mounting Installations.... 13
Figure 8 Fan Blade Setting ................................. 18
Mounting Instructions - W18, W24, W30, W36 .... 9
Mounting Instructions - W42, W48, W60 ..... 10
Start Up
General .............................................................. 15
Topping Off System Charge ................................... 15
Safety Practices ..................................................... 15
Important Installer Note ......................................... 16
Wall Mounted Air Conditioner ................................ 16
Three Phase Scroll Compressor............................ 16
Phase Monitor ....................................................... 16
Condenser Fan Operation ..................................... 16
Service Hints ......................................................... 16
Sequence of Operation .......................................... 17
Compressor Control Module .................................. 17
Adjustments ........................................................... 17
Pressure Service Ports .......................................... 17
Troubleshooting
Fan Blade Setting Dimensions .............................. 18
Removal of Fan Shroud ......................................... 18
Refrigerant Charge ................................................ 18
Tables
Table 1 Fan Blade Dimensions .......................... 18
Table 2 Refrigerant Charge ............................... 18
Table 3 Cooling Pressure .................................. 19
Table 4 Electrical Specifications W**A .............. 20
Table 5 Electrical Specifications W**L ............... 21
Table 6 Recommended Airflow .......................... 22
Table 7 Indoor Blower Performance .................. 22
Table 8 Maximum ESP Electric Heat Only........ 22
Table 9 Electric Heat ......................................... 23
Table 10 Optional Accessories ............................ 24
Table 11 Vent & Control Options ......................... 25
Manual 2100-508 Page 2 of 25
GETTING OTHER INFORMATION AND PUBLICATIONS
These publications can help you install the air conditioner or heat pump. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.
National Electrical Code ...................... ANSI/NFPA 70
Standard for the Installation .............. ANSI/NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for Warm Air ...................... ANSI/NFPA 90B
Heating and Air Conditioning Systems
Load Calculation for ............................ACCA Manual J
Residential Winter and Summer Air Conditioning
Duct Design for Residential .............. ACCA Manual D
Winter and Summer Air Conditioning and Equipment Selection
FOR MORE INFORMATION, CONTACT THESE PUBLISHERS:
ACCA Air Conditioning Contractors of America
1712 New Hampshire Ave. N.W. Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721
ANSI American National Standards Institute
11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286
ASHRAE American Society of Heating, Refrigeration
and Air Conditioning Engineers, Inc.
1791 Tullie Circle, N.E. Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478
NFPA National Fire Protection Association
Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057
Manufactured under the following
U.S. Patent numbers:
5,485,878; 5,301,777; 5,002,116; 4,924,934;
4,875,520; 4,825,936
Manual 2100-508 Page 3 of 25
WALL MOUNT GENERAL INFORMATION
AIR CONDITIONER WALL MOUNT MODEL NOMENCLATURE
W 42 A 1– A 10 X X X X X A
MODEL NUMBER
CAPACITY
½
Ton
18 - 1 24 - 2 Ton
½ Ton
30 - 2 36 - 3 Ton 42 - 3½ Ton 48 - 4 Ton 60 - 5 Ton
NOTE: Vent options X, B and M are without exhaust capability. May require separate field supplied barometric relief in building.
A - Air Conditioner L - Left Hand Air Conditioner
VENTILATION OPTIONS
X - Barometric Fresh Air Damper (Standard) B - Blank-off Plate M - Motorized Fresh Air Damper V - Commercial Ventilator - Motorized with Exhaust E - Economizer (Internal) - Fully Modulating with Exhaust R - Energy Recovery Ventilator - Motorized with Exhaust
(See Spec. Sheet S3397)
SHIPPING DAMAGE
Upon receipt of equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent.
REVISIONS
VOLTS & PHASE
A - 230/208/60/1 B - 230/208/60/3 C - 460/60/3
KW
COLOR OPTIONS
X - Beige (Standard) 1 - White 2 - Mesa Tan 4 - Buckeye Gray 5 - Desert Brown 6 - Dark Bronze
FILTER OPTIONS
X - One Inch Throwaway (Standard) W - One Inch Washable P - Two Inch Pleated
OUTLET OPTIONS
X - Front (Standard) T - Top Outlet (W30A, W36A Only)
These instructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation. Note particularly “Starting Procedure” and any tags and/or labels attached to the equipment.
CONTROL MODULES
(See Spec. Sheet S3397)
COIL OPTIONS
X - Standard 1 - Phenolic Coated Evaporator 2 - Phenolic Coated Condenser 3 - Phenolic Coated Evaporator
and Condenser
While these instructions are intended as a general
GENERAL
The equipment covered in this manual is to be installed by trained, experienced service and installation technicians.
The refrigerant system is completely assembled and charged. All internal wiring is complete.
The unit is designed for use with or without duct work. Flanges are provided for attaching the supply and return ducts.
These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit.
recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made. See Page 3 for information on codes and standards.
Size of unit for a proposed installation should be based on heat loss calculation made according to methods of Air Conditioning Contractors of America (ACCA). The air duct should be installed in accordance with the Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type, NFPA No. 90A, and Residence Type Warm Air Heating and Air Conditioning Systems, NFPA No. 90B. Where local regulations are at a variance with instructions, installer should adhere to local codes.
Manual 2100-508 Page 4 of 25
DUCT WORK
All duct work, supply and return, must be properly sized for the design airflow requirement of the equipment. Air Conditioning Contractors of America (ACCA) is an excellent guide to proper sizing. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage.
Refer to Maximum ESP of operation Electric Heat Table 6.
FILTERS
A 1-inch throwaway filter is standard with each unit. The filter slides into position making it easy to service. This filter can be serviced from the outside by removing the filter access panel. A 1-inch washable filter and 2­inch pleated filter are also available as optional accessories. The internal filter brackets are adjustable to accommodate the 2-inch filter by bending two (2) tabs down on each side of the filter support bracket.
Design the duct work according to methods given by the Air Conditioning Contractors of America (ACCA). When duct runs through unheated spaces, it should be insulated with a minimum of one inch of insulation. Use insulation with a vapor barrier on the outside of the insulation. Flexible joints should be used to connect the duct work to the equipment in order to keep the noise transmission to a minimum.
Models W18 & W24 as approved for zero inch clearance to the supply duct. For model series W30, W36, W42, W48 and W60 a 1/4 inch clearance to combustible material for the first three feet of duct attached to the outlet air frame is required. See Wall Mounting Instructions and Figures 3 and 4 for further details.
Ducts through the walls must be insulated and all joints taped or sealed to prevent air or moisture entering the wall cavity.
Some installations may not require any return air duct. A metallic return air grille is required with installations not requiring a return air duct. The spacing between louvers on the grille shall not be larger than 5/8 inch.
Any grille that meets with 5/8 inch louver criteria may be used. It is recommended that Bard Return Air Grille Kit RG2 through RG5 or RFG2 through RFG5 be installed when no return duct is used. Contact distributor or factory for ordering information. If using a return air filter grille, filters must be of sufficient size to allow a maximum velocity of 400 fpm.
FRESH AIR INTAKE
All units are built with fresh air inlet slots punched in the service door.
If the unit is equipped with a fresh air damper assembly, the assembly is shipped already attached to the unit. The damper blade is locked in the closed position. To allow the damper to operate, the maximum and minimum blade position stops must be installed. See Figure 1.
All capacity, efficiency and cost of operation information is based upon the fresh air blank-off plate in place and is recommended for maximum energy efficiency.
The blank-off plate is available upon request from the factory and is installed in place of the fresh air damper shipped with each unit.
CONDENSATE DRAIN
A plastic drain hose extends from the drain pan at the top of the unit down to the unit base. There are openings in the unit base for the drain hose to pass through. In the event the drain hose is connected to a drain system of some type, it must be an open or vented type system to assure proper drainage.
NOTE: If no return air duct is used, applicable installation
codes may limit this cabinet to installation only in a single story structure.
FIGURE 1
FRESH AIR DAMPER
Manual 2100-508 Page 5 of 25
INSTALLATION INSTRUCTIONS
WALL MOUNTING INFORMATION
1. Two holes for the supply and return air openings must be cut through the wall as shown in Figure 3.
2. On wood frame walls, the wall construction must be strong and rigid enough to carry the weight of the unit without transmitting any unit vibration.
3. Concrete block walls must be thoroughly inspected to insure that they are capable of carrying the weight of the installed unit.
MOUNTING THE UNIT
1. These units are secured by wall mounting brackets which secure the unit to the outside wall surface at both sides. A bottom mounting bracket, attached to skid for shipping, is provided for ease of installation, but is not required.
2. The unit itself is suitable for 0 inch clearance, but the supply air duct flange and the first 3 feet of supply air duct require a minimum of 1/4 inch clearance to combustible material for model series W30, W36, W42, W48 and W60. However, it is generally recommended that a 1-inch clearance is used for ease of installation and maintaining the required clearance to combustible material. See Figure 3 for details on opening sizes.
3. Locate and mark lag bolt locations and bottom mounting bracket location. See Figure 3.
WARNING
Failure to provide the 1/4 inch clearance between the supply duct and a combustible surface for the first 3 feet of duct can result in fire causing damage, injury or death.
6. Position unit in opening and secure with 5/16 lag bolts; use 7/8 inch diameter flat washers on the lag bolts.
7. Secure rain flashing to wall and caulk across entire length of top. See Figure 3.
8. For additional mounting rigidity, the return air and supply air frames or collars can be drilled and screwed or welded to the structural wall itself (depending upon wall construction). Be sure to observe required clearance if combustible wall.
9. On side-by-side installations, maintain a minimum of 20 inches clearance on right side to allow access to control panel and heat strips, and to allow proper airflow to the outdoor coil. Additional clearance may be required to meet local or national codes.
4. Mount bottom mounting bracket.
5. Hook top rain flashing, attached to front - right of supply flange for shipping, under back bend of top.
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wolfriAresnednoCetauqedAdna
SLEDOM EDISTFEL EDISTHGIR
A63W,A03W,A42W,A81W "51 "02
L63W,L03W,L42W,L81W "02 "51
A06W,A84W,A24W "02 "02
L06W,L84W,L24W "02 "02
NOTE: For side by side installation of two (2) W**A models there must be 20" between units. This can be reduced to 15" by using a W**L model (left side compressor and controls) for the left unit and WA (right side compressor and controls) for right unit.
See W**A Specification S3397 & W**L Specification S3279.
Manual 2100-508 Page 6 of 25
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slairetaMelbitsubmoC
SLEDOM
L,A42W/L,A81W"0"0 L,A63W/L,A03W"4/1"0
L,A06W/L,A84W/L,A24W"4/1"0
TCUDRIAYLPPUS
TEEFEERHTTSRIF
TENIBAC
FIGURE 2
HTDIW
HTPED
LEDOM
)W(
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L,A81W
003.33521.71365.0788.788.9188.1188.9100.5300.1157.5265.0257.6260.8252.9200.7236.231.4360.2255.0191.400.2100.5
L,A42W L,A03W
002.83521.71365.0788.788.7288.3188.7200.0400.1157.5239.7157.6257.8252.9200.7257.291.9357.2241.991.400.2100.5
L,A63W L,A24W
L,A84W
570.24234.22578.4888.988.9288.5188.9288.3436.3166.1300.0386.2349.6296.4334.2373.388.2488.3200.0100.200.6188.1
L,A06W
All dimensions are in inches. Dimensional drawings are not to scale.
THGIEH
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AB C B E FG I J K L MNOPQRST
W**A RIGHT UNIT
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*Optional top outlet (factory installed only) for W30A and W36A models only.
FRONT VIEW
SIDE VIEW
W**L LEFT UNIT
BACK VIEW
BACK VIEW
SIDE VIEW
FRONT VIEW
Manual 2100-508 Page 7 of 25
FIGURE 3A
MOUNTING INSTRUCTIONS
W18A1, W18L1, W24A1, W24L1
Manual 2100-508 Page 8 of 25
FIGURE 3B
MOUNTING INSTRUCTIONS
W30A1, W30L1, W36A1, W36L1
Manual 2100-508 Page 9 of 25
FIGURE 3C
MOUNTING INSTRUCTIONS
W42A1, W42L1, W48A1, W48L1, W60A1, W60L1
Manual 2100-508 Page 10 of 25
FIGURE 4
ELECTRIC HEAT CLEARANCE
W30A1, W30L1, W36A1, W36L1, W42A1, W42L1, W48A1, W48L1, W60A1, W60L1
SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1/4 INCH CLEARANCE TO COMBUSTIBLE SURFACES.
WARNING
A minimum of 1/4 inch clearance must be maintained between the supply air duct and combustible materials. This is required for the first 3 feet of ducting.
It is important to insure that the 1/4 inch minimum spacing is maintained at all points.
Failure to do this could result in overheating the combustible material and may result in a fire causing damage, injury or death.
Manual 2100-508 Page 11 of 25
WALL MOUNTING INSTRUCTIONS
SEE FIGURE 3 – MOUNTING INSTRUCTIONS
FIGURE 5
FIGURE 6
WALL MOUNTING INSTRUCTIONS
IF REQUIRED
IF REQUIRED
SEE UNIT DIMENSIONS, FIGURE 2, FOR ACTUAL DIMENSIONS
Manual 2100-508 Page 12 of 25
FIGURE 7
COMMON WALL MOUNTING INSTALLATIONS
Manual 2100-508 Page 13 of 25
WIRING – MAIN POWER
Refer to the unit rating plate for wire sizing information and maximum fuse or “HACR” type circuit breaker size. Each outdoor unit is marked with a “Minimum Circuit Ampacity”. This means that the field wiring used must be sized to carry that amount of current. Depending on the installed KW of electric heat, there may be two field power circuits required. If this is the case, the unit serial plate will so indicate. All models are suitable only for connection with copper wire. Each unit and/or wiring diagram will be marked “Use Copper Conductors Only”. These instructions must be adhered to. Refer to the National Electrical Code (NEC) for complete current carrying capacity data on the various insulation grades of wiring material. All wiring must conform to NEC and all local codes.
The electrical data lists fuse and wire sizes (75° C copper) for all models including the most commonly used heater sizes. Also shown are the number of field power circuits required for the various models with heaters.
The unit rating plate lists a “Maximum Time Delay Relay Fuse” or “HACR” type circuit breaker that is to be used with the equipment. The correct size must be used for proper circuit protection and also to assure that there will be no nuisance tripping due to the momentary high starting current of the compressor motor.
WIRING – LOW VOLTAGE WIRING
230/208V, 1 phase and 3 phase equipment dual primary voltage transformers. All equipment leaves the factory wired on 240V tap. For 208V operation, reconnect from 240V to 208V tap. The acceptable operating voltage range for the 240 and 208V taps are:
TAP RANGE
240 253 – 216 208 220 – 187
NOTE: The voltage should be measured at the field power
connection point in the unit and while the unit is operating at full load (maximum amperage operating condition).
For wiring size and connections, refer to Wiring Manual 2100-507.
The disconnect access door on this unit may be locked to prevent unauthorized access to the disconnect. To convert for the locking capability, bend the tab located in the bottom left-hand corner of the disconnect opening under the disconnect access panel straight out. This tab will now line up with the slot in the door. When shut, a padlock may be placed through the hole in the tab preventing entry.
See “Start Up” section for important information on three phase scroll compressor start ups.
See Tables 4 & 5 for Electrical Specifications.
Manual 2100-508 Page 14 of 25
START UP
THESE UNITS REQUIRE R-410A REFRIGERANT AND POLYOL ESTER OIL.
GENERAL:
1. Use separate service equipment to avoid cross contamination of oil and refrigerants.
2. Use recovery equipment rated for R-410A refrigerant.
3. Use manifold gauges rated for R-410A (800 psi/250 psi low).
4. R-410A is a binary blend of HFC-32 and HFC-125.
5. R-410A is nearly azeotropic - similar to R-22 and R-12. Although nearly azeotropic, charge with liquid refrigerant.
6. R-410A operates at 40-70% higher pressure than R-22, and systems designed for R-22 cannot withstand this higher pressure.
7. R-410A has an ozone depletion potential of zero, but must be reclaimed due to its global warming potential.
8. R-410A compressors use polyolester oil.
9. Polyol Ester oil is hygroscopic; it will rapidly absorb moisture and strongly hold this moisture in the oil.
10. A liquid line dryer must be used - even a deep vacuum will not separate moisture from the oil.
11. Limit atmospheric exposure to 15 minutes.
12. If compressor removal is necessary, always plug compressor immediately after removal. Purge with small amount of nitrogen when inserting plugs.
TOPPING OFF SYSTEM CHARGE
If a leak has occurred in the system, Bard Manufacturing recommends reclaiming, evacuating (see criteria above), and charging to the nameplate charge. If done correctly, topping off the system charge can be done without problems.
With R-410A, there are no significant changes in the refrigerant composition during multiple leaks and recharges. R-410A refrigerant is close to being an azeotropic blend (it behaves like a pure compound or single component refrigerant). The remaining refrigerant charge, in the system, may be used after leaks have occurred and then “top-off” the charge by utilizing the charging charts on the inner control panel cover as a guideline.
REMEMBER: When adding R-410A refrigerant, it must come out of the charging cylinder/tank as a liquid to avoid any fractionation, and to insure optimal system performance. Refer to instructions for the cylinder that is being utilized for proper method of liquid extraction.
WARNING
Failure to conform to these practices could lead to damage, injury or death.
SAFETY PRACTICES:
1. Never mix R-410A with other refrigerants.
2. Use gloves and safety glasses, Polyol Ester oils can be irritating to the skin, and liquid refrigerant will freeze the skin.
3. Never use air and R-410A to leak check; the mixture may become flammable.
4. Do not inhale R-410A – the vapor attacks the nervous system, creating dizziness, loss of coordination and slurred speech. Cardiac irregularities, unconsciousness and ultimate death can result from breathing this concentration.
5. Do not burn R-410A. This decomposition produces hazardous vapors. Evacuate the area if exposed.
6. Use only cylinders rated DOT4BA/4BW 400.
7. Never fill cylinders over 80% of total capacity.
8. Store cylinders in a cool area, out of direct sunlight.
9. Never heat cylinders above 125°F.
10. Never trap liquid R-410A in manifold sets, gauge lines or cylinders. R-410A expands significantly at warmer temperatures. Once a cylinder or line is full of liquid, any further rise in temperature will cause it to burst.
Manual 2100-508 Page 15 of 25
START UP (Continued)
IMPORTANT INSTALLER NOTE
For improved start up performance wash the indoor coil with a dish washing detergent.
HIGH PRESSURE SWITCH
All W**A/W**L wall mounted air conditioner series models are supplied with a remote reset for the high and low pressure switch. If tripped, this pressure switch may be reset by turning the thermostat off then back on again.
THREE PHASE SCROLL COMPRESSOR START UP INFORMATION
Scroll compressors, like several other types of compressors, will only compress in one rotational direction. Direction of rotation is not an issue with single phase compressors since they will always start and run in the proper direction.
However, three phase compressors will rotate in either direction depending upon phasing of the power. Since there is a 50-50 chance of connecting power in such a way as to cause rotation in the reverse direction, verification of proper rotation must be made. Verification of proper rotation direction is made by observing that suction pressure drops and discharge pressure rises when the compressor is energized. Reverse rotation also results in an elevated sound level over that with correct rotation, as well as substantially reduced current draw compared to tabulated values.
Verification of proper rotation must be made at the time the equipment is put into service. If improper rotation is corrected at this time, there will be no negative impact on the durability of the compressor. However, reverse operation for over one hour may have a negative impact on the bearing due to oil pump out.
NOTE: If compressor is allowed to run in reverse rotation
for several minutes, the compressor’s internal protector will trip.
PHASE MONITOR
All units with three phase scroll compressors are equipped with a 3 phase line monitor to prevent compressor damage due to phase reversal.
The phase monitor in this unit is equipped with two LEDs. If the Y signal is present at the phase monitor and phases are correct the green LED will light.
If phases are reversed, the red fault LED will be lit and compressor operation is inhibited.
If a fault condition occurs, reverse two of the supply leads to the unit. Do not reverse any of the unit factory
wires as damage may occur.
CONDENSER FAN OPERATION
Applies to W42, W48 and W60 models only. The condenser fan motor on 230/208 volt, one and three phase, 60 HZ units is a two-speed motor that comes factory wired on high speed for peak performance. If ambient conditions permit, it can be reconnected to low speed (red wire) for lower sound level. See wiring diagram.
50 HZ models must have fan wired on low speed. These models are factory wired on low speed.
SERVICE HINTS
1. Caution owner/operator to maintain clean air filters at all times. Also, not to needlessly close off supply and return air registers. This reduces airflow through the system, which shortens equipment service life as well as increasing operating costs.
2. Check all power fuses or circuit breakers to be sure they are the correct rating.
3. Periodic cleaning of the outdoor coil to permit full and unrestricted airflow circulation is essential.
All three phase ZP compressors are wired identically internally. As a result, once the correct phasing is determined for a specific system or installation, connecting properly phased power leads to the same Fusite terminal should maintain proper rotation direction.
The direction of rotation of the compressor may be changed by reversing any two line connections to the unit.
Manual 2100-508 Page 16 of 25
SEQUENCE OF OPERATION
COOLING – Circuit R-Y makes at thermostat pulling in compressor contactor, starting the compressor and outdoor motor. The G (indoor motor) circuit is automatically completed on any call for cooling operation or can be energized by manual fan switch on subbase for constant air circulation. On a call for heating, circuit R-W1 make at the thermostat pulling in heat contact for the strip heat and blower operation. On a call for second stage heat, R-W2 makes bringing on second heat contactor, if so equipped.
COMPRESSOR CONTROL MODULE
The compressor control module is standard on all models covered by this manual. The compressor control module is an anti-short cycle/lockout timer with high and low pressure switch monitoring and alarm relay output.
Adjustable Delay On Make And Break Timer
On initial power up or anytime power is interrupted to the unit, the delay on make period begins, which will be 2 minutes plus 10% of the delay on break setting. When the delay on make is complete and the high pressure switch and low pressure switch is closed, the compressor contactor is energized. Upon shutdown, the delay on break timer starts and prevents restart until the delay on break and delay on make periods have expired.
During routine operation of the unit with no power interruptions, the compressor will operate on demand with no delay.
High Pressure Switch and Lockout Sequence
If the high pressure switch opens, the compressor contactor will de-energize immediately. The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes and the delay on break time has expired. If the high pressure switch opens again in this same operating cycle, the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.
Low Pressure Switch, Bypass, and Lockout Sequence
If the low pressure switch opens for more than 120 seconds, the compressor contactor will de-energize and go into a soft lockout. Regardless the state of the low pressure switch, the contactor will reenergize after the delay on make time delay has expired. If the low pressure switch remains open, or opens again for longer than 120 seconds, the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.
Alarm Relay Output
Alarm terminal is output connection for applications where alarm relay is employed. This terminal is powered whenever the compressor is locked out due to HPC or LPC sequences as described.
NOTE: Both high and low pressure switch controls are
inherently automatic reset devices. The high pressure switch and low pressure switch cut out and cut in settings are fixed by specific air conditioner unit model. The lockout features, both soft and manual, are a function of the Compressor Control Module.
ADJUSTMENTS
Adjustable Delay on Make and Delay on Break Timer
The potentiometer is used to select Delay on Break time from 30 seconds to 5 minutes. Delay on Make (DOM) timing on power-up and after power interruptions is equal to 2 minutes plus 10% of Delay on Break (DOB) setting:
0.5 minute (30 seconds) DOB = 123 second DOM
1.0 minute (60 seconds) DOB = 126 second DOM
2.0 minute (120 seconds) DOB = 132 second DOM
3.0 minute (180 seconds) DOB = 138 second DOM
4.0 minute (240 seconds) DOB = 144 second DOM
5.0 minute (300 seconds) DOB = 150 second DOM
During routine operation of the unit with no power interruptions the compressor will operate on demand with no delay.
Typical Settings for Dual Unit Installation:
Unit 1: DOB set at 2 minutes, and DOM is 132 seconds
Unit 2: DOB set at 4 minutes, and DOM is 144 seconds
PRESSURE SERVICE PORTS
High and low pressure service ports are installed on all units so that the system operating pressures can be observed. A pressure table can be found later in the manual covering all models. It is imperative to match the correct pressure table to the unit by model number. See Table 3.
Manual 2100-508 Page 17 of 25
TROUBLESHOOTING
FAN BLADE SETTING DIMENSIONS
Shown in Figure 8 is the correct fan blade setting for proper air delivery across the outdoor coil. Refer to Table 1 for unit specific dimension.
Any service work requiring removal or adjustment in the fan and/or motor area will require that the dimensions below be checked and blade adjusted in or out on the motor shaft accordingly.
FIGURE 8
FAN BLADE SETTING
TABLE 1
FAN BLADE DIMENSION
ledoM
1L81W/1A81W 1L42W/1A42W
1L03W/1A03W 1L63W/1A63W
1L24W/1A24W 1L84W/1A84W 1L06W/1A06W
A
"00.1
"52.1
"57.1
noisnemiD
MIS-1724
REFRIGERANT CHARGE
The correct system R-410A charge is shown on the unit rating plate. Optimum unit performance will occur with a refrigerant charge resulting in a suction line temperature (6" from compressor) as shown in Table 2. If charge quantity is in doubt, reclaim unit and recharge to factory nameplate quantity.
TABLE 2
REFRIGERANT CHARGE
detaR
ledoM
1L81W/1A81W00656-1666-26 1L42W/1A42W00806-6506-65 1L03W/1A03W000116-7516-75 1L63W/1A63W001106-6516-75 1L24W/1A24W004126-8546-06 1L84W/1A84W055176-3696-56 1L06W/1A06W056176-3686-46
wolfriA
The suction line temperatures in Table 2 above are based upon 80°F dry bulb / 67°F wet bulb (50% R.H.) temperature and rated airflow across the evaporator during cooling cycle.
DOF°59
erutarepmeT
DOF°28
erutarepmeT
REMOVAL OF FAN SHROUD
1. Disconnect all power to the unit.
2. Remove the screws holding both grilles, one on each side of unit, and remove grilles.
3. Remove screws holding fan shroud to condenser and bottom. Nine (9) screws.
4. Unwire condenser fan motor.
5. Slide complete motor, fan blade, and shroud assembly out the left side of the unit.
6. Service motor/fan as needed.
7. Reverse steps to reinstall.
Manual 2100-508 Page 18 of 25
TABLE 3
COOLING PRESSURE TABLE
Air Temperature Entering Outdoor Coil °F
riAnruteR
ledoM
1L/1A81W
1L/1A42W
1L/1A03W
1L/1A63W
1L/1A24W
1L/1A84W
1L/1A06W
Low side pressure ± 2 PSIG High side pressure ± 5 PSIG
Tables are based upon rated CFM (airflow) across the evaporator coil. If there is any doubt as to correct operating charge being in the system, the charge should be removed, system evacuated and recharged to serial plate charge weight.
NOTE:
Pressure table based on high speed condenser fan operation. If condensing pressures appear elevated check condenser fan wiring. See “Condenser Fan Operation”.
erutarepmeTerusserP5708580959001501011511021
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
ediSwoL
ediShgiH
721 592
631 303
141
413
121
623 921
433 431
643
121
533 921
443 431
653 321
053 231
953 731
273 821
143
731 053
241 263
521 943
431 853
931
173
621 253
531
163
041 473
921 613
831 423
341 533
321 053
231 953
731 273
221 753
131
663 631
973 521
273 431
283 931
593 031
263 931
173
441 483
721 073
631 973
141
293 821
373 731
383 241
693
131
733 041
643 541
853 521
573 431
583 931
893 521
083 431
093 931
404 721
693 631
604
141
024 231
383
141
393 641
704 921
193
831
104
341 514
031 693
931 604
441 024
331 063
241 963
741 283
721
104
631
114 141
524 721
404 631
414
141
824 921
024 831
134
341 644
331 604
241 614
741
134 131
514 041
624 541
144
231 814
141
924 641
444
531 383
441 393
941 704
031 624
931 734
441 254
031 924
931 044
441 554
131
544 041
654 541
274 531
924 441
044 941
554 331
044 241
154
741 764
331 244
241 354
741 964
731 704
641 714
151
234 231
054
141
264 641
874 231
454
141
664 641
284 331
074 241
284 741
994 731
354 641
564
151 184
631 764
541 974
051 694
531 664
441 874
941 594
831 234
841 344
351 954
431 774
341 984
841 605
431
184
341 394
841 015
631 694
541 905
051 725
831 084
841 294
351 905
731 594
741 805
251 625
731
194
641 405
151
225
041 754
051 964
551 584
531 205
441 515
941 335
631 905
541 225
051 045
831 425
841 735
351 655
041 605
051 915
551 735
041 625
051 935
551 855
731 715
741 035
251 945
Manual 2100-508 Page 19 of 25
141
484
151
694 651
315 731
725 641
145 151
065 731
735 641
155 151
075 041
255 051
665 551
685 241
435 251
845 751
765 341
755 351
175
851
195
931 445
941 855
451 875
341
115
351 425
851 245
831 355
841 765
351 785
831 665
841
185
351
106
341
185
351 695
851 716
441 465
451 875
951 895
641 095
651 506
161
626
141 175
151
685 651
706
TABLE 4
Electrical Specifications — W**A Series
tiucriCelgniS tiucriClauD
ledoM
Z0A,00A-1A81W 50A 80A 01A
Z0A,00A-1A42W 50A 80A 01A
Z0B,00B-1A42W 60B
Z0C,00C-1A42W 60C
*Z0A,*00A-1A03W
*50A
80A
*01A
51A
*Z0B,*00B-1A03W
60B
*90B
51B
*Z0C,*00C-1A03W
60C
*90C
51C
*Z0A,*00A-1A63W
*50A
80A
*01A
51A
*Z0B,*00B-1A63W
60B
*90B
51B
*Z0C,*00C-1A63W
60C
*90C
51C
Z0A,00A-1A24W 50A 01A 51A 02A
Z0B,00B-1A24W 90B 51B 81B
Z0C,00C-1A24W 90C 51C
Z0A,00A-1A84W 50A 01A 51A 02A
Z0B,00B-1A84W 90B 51B 81B
Z0C,00C-1A84W 90C 51C
Z0A,00A-1A06W 50A 01A 51A 02A
Z0B,00B-1A06W 90B 51B 81B
Z0C,00C-1A06W 90C 51C
detaR
stloV
esahPdna
1-802/032
1-802/032
3-802/032
3-064
1-802/032
3-802/032
3-064
1-802/032
3-802/032
3-064
1-802/032
3-802/032
3-064
1-802/032
3-802/032
3-064
1-802/032
3-802/032
3-064
3 muminiM
dleiF.oN rewoP stiucriC
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2ro1 1 1 1 1 1 1 1 1 1 1 1 1
2ro1 1 1 1 1 1 1 1 1 1 1 1
2ro1
2ro1 1 1 1 1 1 1 1 1 1 1
2ro1
2ro1 1 1 1 1 1 1 1 1 1 1
2ro1
2ro1 1 1 1 1 1 1 1
1 mumixaM
tiucriC
yticapmA
61 03 64 65 12 03 64 65 51 22 01 21 42 23 84 85 48 81 42 33 15 11 21 71 62 92 23 84 85 48 32 42 33 15 21 21 71 62 33 33 95 58
111 52 43 35 26 31 81 72 73 73 95 58
111 92 43 25 26 41 81 72 14 14 95 58
111 82 43 35 26 51 81 72
02 03 05 06 03 03 05 06 51 52 51 51 53 53 05 06 09 02 52 53 06 51 51 02 03 53 53 05 06 09 03 03 53 06 51 51 02 03 05 05 06 09
521 53 53 06 07 51 02 03 05 05 06 09
521 04 04 06 07 02 02 03 06 06 06 09
521 04 04 06 07 02 02 03
2 dleiF
esuFlanretxE
.rkrB.tkCro
8 6
8 6
8 8 8 6 4
8 8
8 8 8 6 4
8 6
8 8 6 4 2 8 8 6 6
8 8 6 4 2 8 8 6 6
8 8 6 4 2 8 8 6 6
2 dnuorG
rewoP
eziSeriW
21 01
01 01
41 01 41 41
21 01
41 41 21 01
01 01
41 41 01 01
41 21 01
21 21 01
21 21 01
21 01 01 01 01 01 01 01 41 01 41 41 01 01 01 01
8856206036
21 01 01 01 41 41 21 01 01 01 01 01
8856206036
01 01 01 01 41 41 01 01 01 01
01 8 6
01
01
01 8
41
21
01
01
01
01 8 6
01
01
01 8
21
21
01
01
01
01 8 6
01
01
01
01
21
21
01
1 Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors. 2 Based on 75C copper wire. All wiring must conform to the National Electrical Code and all local codes. 3 These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Refer to the National Electrical code (latest version), Article
310 for power conductor sizing.
Caution: When more than one field power circuit is run through one conduit, the conductors must be derated. Pay special attention to note 8 of Table 310 regarding Ampacity Adjustment Factors when more than three (3) current carrying conductors are in a raceway.
* Top outlet supply option is available only factory installed and only on the selected models.
IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses and conductor wires in
accordance with the National Electrical Code and all local codes.
3 muminiM
eriW
A.tkCB.tkCA.tkCB.tkCA.tkCB.tkCA.tkCB.tkC
95 95
95 95
95 95
1 mumixaM
tiucriC
yticapmA
62
06
25
06
62
06
25
06
62
06
25
06
2 dleiF esuFlanretxE .rkrB.tkCro
03 06
03 06
03 06
rewoP
6 6
6 6
6 6
2 dnuorG
eziSeriW
010101
010101
01
01
6
01
01
01
6
01
01
01
6
01
eziSeriW
01 01
01 01
01 01
Manual 2100-508 Page 20 of 25
TABLE 5
Electrical Specifications — W**L Series
tiucriCelgniS tiucriClauD
ledoM
Z0A,00A-1L81W 50A 80A 01A
Z0A,00A-1L42W 50A 80A 01A
Z0B,00B-1L42W 60B
*Z0A,*00A-1L03W
*50A
80A
*01A
51A
*Z0B,*00B-1L03W
*90B
51B
*Z0C,*00C-1L03W
*90C
51C
*Z0A,*00A-1L63W *50A *01A
51A
*Z0B,*00B-1L63W *90B
51B
*Z0C,*00C-1L63W
*90C
51C
Z0A,00A-1L24W 50A 01A 51A
Z0B,00B-1L24W 90B 51B
Z0C,00C-1L24W 90C 51C
Z0A,00A-1L84W 50A 01A 51A
Z0B,00B-1L84W 90B 51B
Z0C,00C-1L84W 90C 51C
Z0A,00A-1L06W 50A 01A 51A
Z0B,00B-1L06W 90B 51B
Z0C,00C-1L06W 90C 51C
detaR stloV
esahPdna
1-802/032
1-802/032
3-802/032
1-802/032
3-802/032
3-064
1-802/032
3-802/032
3-064
1-802/032
3-802/032
3-064
1-802/032
3-802/032
3-064
1-802/032
3-802/032
3-064
3 muminiM
dleiF.oN rewoP stiucriC
1 1 1 1 1 1 1 1 1 1 1 1 1 1
2ro1
1 1 1
1 1 1
1 1 1
2ro1 1 1 1 1 1 1 1 1 1
2ro1 1 1 1 1 1 1 1 1 1
2ro1 1 1 1 1 1 1 1 1 1
2ro1 1 1 1 1 1 1
1 mumixaM
tiucriC
yticapmA
61 03 64 65
12 03 64 65 51 22 42 23 84 85 48
81 33
15
11 71 62
92 23 85 48 32 33
15 21 71 62 33 33 95 58 52 43 35 31 81 72 73 73 95 58 92 43 25 41 81 72 14 14 95 58 82 43 35 51 81 72
02 03 05 06 03 03 05 06 51 52 53 53 05 06 09
02 53 06
51 02 03
53 53 06 09 03 53 06 51 02 03 05 05 06 09 53 53 06 51 02 03 05 05 06 09 04 04 06 02 02 03 06 06 06 09 04 04 06 02 02 03
2 dleiF esuFlanretxE .rkrB.tkCro
8 6
8 6
8 8 8 6 4
8 8
8 8 6 4
8 6
8 8 6 4 8 8 6
8 8 6 4 8 8 6
8 8 6 4 8 8 6
2 dnuorG
rewoP
eziSeriW
21 01
01 01
41 01
21
41 21 01
01
41 01 01
41 21 01
21 21 01
21 21 01
21 01 01 01 01 01 01 01 41 01 01 01 01 01
8856206036
21 01 01
41 21 01
01 01 01
8856206036
01 01 01 41 01 01 01 01 01
8956206036
01 01 01 41 21 01 01 01 01
8956206036
01 01 01 21 21 01 01 01 01
8956206036
01 01 01 21 21 01
1 Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors. 2 Based on 75C copper wire. All wiring must conform to the National Electrical Code and all local codes. 3 These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Refer to the National Electrical code (latest version), Article
310 for power conductor sizing.
Caution: When more than one field power circuit is run through one conduit, the conductors must be derated. Pay special attention to note 8 of Table 310 regarding Ampacity Adjustment Factors when more than three (3) current carrying conductors are in a raceway.
* Top outlet supply option is available only factory installed and only on the selected models.
IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses and conductor wires in
accordance with the National Electrical Code and all local codes.
3 muminiM
eriW
A.tkCB.tkCA.tkCB.tkCA.tkCB.tkCA.tkCB.tkC
1 mumixaM
tiucriC
yticapmA
2 dleiF esuFlanretxE .rkrB.tkCro
rewoP
2 dnuorG
eziSeriW
010101
010101
010101
010101
010101
eziSeriW
Manual 2100-508 Page 21 of 25
TABLE 6
RECOMMENDED AIRFLOW
detaR
ledoM
L81W,A81W05504.527-575hgiH L42W,A42W00802.059-007hgiH L03W,A03W000104.0031-039hgiH L63W,A63W001103.0531-039hgiH L24W,A24W004103.0511-0061hgiH L84W,A84W055102.5821-0571hgiH L06W,A06W056103.5731-0591hgiH
* Rated CFM and ESP on high speed tap.
*MFC
detaR
*PSE
dednemmoceR
egnaRwolfriA
deepSyrotcaF
noitcennoC
TABLE 7
INDOOR BLOWER PERFORMANCE
,L/A81W
L/A42W
.P.S.E
nI
H
O
2
0.
1.
2.
3.
4.
5.
yrD
069 568 028 537 516
deepShgiHdeepShgiHdeepSwoLdeepShgiHdeepSwoLdeepShgiHdeepSwoL teW
yrD
lioC
0201
lioC
579 509 008 537 056 535
5931 0431 5821 5021 0111 5001
teW
lioC
lioC
5131 0721 0911 0011 0001
078
L/A63W,L/A03WL/A84W,L/A24WL/A06W
yrD
059 039 019 558 008
teW
yrD
lioC
lioC
539 519 588 038 557
5881 0771 5361 0051 0731 0521
teW
yrD
lioC
lioC
0081 5661 0451 0041 5821 0511
lioC
0561 0551 0541 0531 0031
teW
lioC
0061 0051 0041 0031 5711
yrD
0022 0012 0002 5781 5771 0561
teW
yrD
lioC
lioC
0002 0091 0081 0071 0061 5741
0061
5251 — — — —
teW
lioC
lioC
0541
5731 — — — —
TABLE 8
MAXIMUM ESP OF OPERATION
ELECTRIC HEAT ONLY
ledoML/A42W,L/A81WL/A63W,L/A03WL/A84W,L/A24WL/A06W teltuOTNORFTNORFPOTTNORFTNORF
deepSelgniShgiHwoLhgiHwoLhgiHwoLhgiHwoL
Z0A­40A­50A­80A­01A­51A­02A-
Z0B­60B­90B­51B­81B-
Z0C­60C­90C­51C-
Values shown are for units equipped with standard 1-inch throwaway filter or 1-inch washable filter. Derate ESP by .15 for 2-inch pleated filters.
05.
05.
05.
05.
05.
05.
05.
05.
05.
04.
05.
05.
05.
54.
05.
05.
05.
54.
05.
05.
05.
54.
53.
05.
04.
05.
03.
05.
05.
04.
53.
05.
05.
05.
05.
54.
05.
54.
05.
54.
53.
05.
04.
05.
04.05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
54.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
04.
05.
05.
05.
05.
05.
05.
Manual 2100-508 Page 22 of 25
TABLE 9
ELECTRIC HEAT
sledoM1-V0421-V8023-V0423-V8023-V064
WKspmAHUTBspmAHUTBspmAHUTBspmAHUTBspmAHUTB
47.61056314.4104201
58.02560711.8100821
64.41005025.21063512.700502
83.33003728.8257402
97.12006037.81030328.0100703
016.14031432.6300652 21 4.4105904
515.26052150.45004832.63002152.13004830.8100215
813.34034165.7300164
022.38062861.2700215
Manual 2100-508 Page 23 of 25
rebmuNtraP
W18*1-A
W24*1-A
50A-20AWHEXX 80A-A20WHEXX
01A-A20AWHEXX
60B-42AWHEX
60C-B42HWHEX 50A-30AWHEXX 80A-30AWHEXX 01A-30AWHEXX 51A-30AWHEXX 60B-30AWHEX 60B-A63WHEX 90B-30AWHEX 51B-73AWHEXX
60C-A30CWHEXX 90C-A30CWHEXX
HEATER KITS
PULL DISCONNECT (WMPD)
CIRCUIT BREAKER (WMCB) &
51C-A30AWHEXX 50A-50AWHEXX 01A-50AWHE XXX 51A-50AWHE 02A-50AWHE XXX 90B-50AWHEXX 51B-50AWHE XXX 81B-A50WHE XXX
90C-A50AWHE XXX
51C-A50AWHE XXX 50A-06AWHE X 90B-06AWHE X
B10-BCMWX A20-BCMWX B20-BCMWX A30-BCMWX B40-BCMWX A50-BCMWX B50-BCMWXX B60-BCMW X A80-BCMWXX A90-BCMW X C10-DPMW XXXXXX
TABLE 10
OPTIONAL ACCESSORIES
W24*1-B
W24*1-C
W30*1-A
W30*1-B
W30*1-C
W36*1-A
W36*1-B
X
X
W36*1-C
W42*1-A
W42*1-B
W42*1-C
W48*1-A
W48*1-B
W48*1-C
W60*1-A
XXX
W60*1-B
W60*1-C
Manual 2100-508 Page 24 of 25
TABLE 11
VENT & CONTROL OPTIONS
rebmuNtraPnoitpircseD
41-CMCTDO XXX 51-CMC)esahP-1V032(tiKtratS XXX 32-CMCCDDXX 42-CMCCDDX 82-CMCCAL XXX
2-DAFBdradnatS-repmaDriAhserFcirtemoraBX
2-POBetalPffOknalBX
2-DAFMrepmaDriAhserFdezirotoMX
2-VRCnruteRgnirpS-rotalitneVlaicremmoCX
B2-MFIErezimonocEX
B2A-VREWtloV032-rotalitneVyrevoceRygrenEX
3-DAFBdradnatS-repmaDriAhserFcirtemoraBX
3-POBetalPffOknalBX
3-DAFMrepmaDriAhserFdezirotoMX 3-SVRCnruteRgnirpS-rotalitneVlaicremmoCX 3-PVRCnruteRrewoP-rotalitneVlaicremmoCX C3-MFIErezimonocEX
C3A-VREWtloV032-rotalitneVyrevoceRygrenEX C3C-VREWtloV064-rotalitneVyrevoceRygrenEX
5-DAFBdradnatS-repmaDriAhserFcirtemoraBX
5-POBetalPffOknalBX
5-DAFMrepmaDriAhserFdezirotoMX 5-SVRCnruteRgnirpS-rotalitneVlaicremmoCX 5-PVRCnruteRrewoP-rotalitneVlaicremmoCX C5-MFIErezimonocEX
C5A-VREWtloV032-rotalitneVyrevoceRygrenEX C5C-VREWtloV064-rotalitneVyrevoceRygrenEX
W18, W24
W30, W36
W42, W48, W60
Manual 2100-508 Page 25 of 25
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