Bard W24HB-A, W30HB-A, W24HB-B, W24HB-C, W30HB-B Installation Instructions Manual

...
INSTALLATION INSTRUCTIONS
WALL MOUNTED PACKAGE
HEAT PUMP
Models:
W18HB-A W24HB-A
W24HB-B W24HB-C
W24HBDA W24HBDB W24HBDC
W30HBDA W30HBDB W30HBDC
W36HBDA W36HBDB W36HBDC
Bard Manufacturing Company, Inc. Bryan, Ohio 43506
www.bardhvac.com
Manual: 2100-703 Supersedes: NEW Date: 8-12-19
Page 1 of 40
CONTENTS
Getting Other Information and Publications .... 3
Wall Mount General Information .........................4
Heat Pump Wall Mount Model Nomenclature .......... 4
Shipping Damage ................................................. 4
General ............................................................... 4
Duct Work ........................................................... 4
Filters ................................................................. 5
Fresh Air Intake ................................................... 5
Installation ...............................................................6
Basic Installation Design and Application Planning .. 6
Wall Construction ............................................. 6
Outdoor Area Inspection .................................... 6
Condensate Water Drainage ............................... 6
Indoor Ducted and Non-Ducted Applications ........... 6
Indoor Supply Airflow ........................................ 6
Indoor Return Airflow ........................................ 6
Ducted Applications ......................................... 7
Free Blow Applications...................................... 7
Thermostat or Indoor Temperature Sensor
Placement ....................................................... 7
Unit Installation ................................................... 8
Materials/Tool List ............................................ 8
Wall Preparation ............................................... 8
Wall Mount Installation to Wall Surface .............. 8
Wiring – Main Power ........................................... 15
Wiring – Low Voltage ........................................... 15
Low Voltage Connections ................................. 15
Unit Shutdown Feature ................................... 15
Balanced Climate
TM
Feature ............................. 15
Dehumidification Feature ................................ 16
Ventilation Features ........................................ 16
Alarm Relay Feature ....................................... 16
Dirty Filter Switch Indicator (DFS).................... 16
Start Up ................................................................... 20
General ......................................................... 20
Topping Off System Charge ................................. 20
Safety Practices ................................................ 20
Important Installer Note ..................................... 20
High and Low Pressure Switch ............................ 21
Three Phase Scroll Compressor Start Up
Information ....................................................... 21
Phase Monitor ................................................... 21
Condenser Fan Operation ................................... 21
Sequence of Operation ....................................... 21
Cooling ......................................................... 21
Heating ......................................................... 21
Balanced Climate Mode .................................. 21
Defrost Cycle ..................................................... 22
Low Pressure Switch Bypass Operation ............. 22
High Pressure Switch Operation ....................... 23
Vent Connection Plug .......................................... 23
Pressure Service Ports ........................................ 23
Service Hints ..................................................... 23
Service ..................................................................... 25
Solid State Heat Pump Control Troubleshooting
Procedure ......................................................... 25
Checking Temperature Sensor Outside
Unit Circuit ........................................................ 26
Troubleshooting Nidec SelecTech Series ECM
Motors ............................................................... 27
If the Motor Is Running ................................... 27
If the Motor Is Not Running ............................. 27
Model SelecTech Communication Diagnostics ... 28
Fan Blade Setting Dimensions ............................. 29
Removal of Fan Shroud ....................................... 29
R-410A Refrigerant Charge ................................. 29
Setting Unit Airflow ............................................ 33
Blower Speeds ............................................... 33
Speed Tap 1 – Vent/Blower Only .................. 34
Speed Tap 2 – Balanced Climate ................. 34
Speed Tap 3 – Default LO Cooling &
Heating ............................... 34
Speed Tap 4 – Optional MED Cooling &
Heating ............................... 34
Speed Tap 5 – Optional HI Cooling &
Heating ............................... 34
TABLES
Table 1 Clearance Required for Service Access
and Adequate Condenser Airflow ............. 9
Table 2 Minimum Clearances Required to
Combustible Materials ........................... 9
Table 3 Low Voltage Connections...................... 16
Table 4 Wall Thermostats ................................ 17
Table 5 Humidity Controls ............................... 17
Table 6 CO
Controller ..................................... 17
2
Table 7 Thermostat Wire Size ........................... 17
Table 8 Troubleshooting .................................. 25
Table 9 Temperature vs. Resistance .................. 26
Table 10 Fan Blade Dimension .......................... 29
Table 11A Cooling Pressure ................................. 30
Table 11B Heating Pressure ................................. 30
Table 12 Cooling Pressure – Balanced Climate
Airflow ............................................... 31
Table 13 Electrical Specifications ...................... 32
Table 14 Recommended Airflow ......................... 33
Table 15 Blower Speeds for Unit Operational
Modes ................................................ 34
Table 16 Indoor Blower Performance .................. 35
Table 17 Maximum ESP of Operation –
Electric Heat Only .............................. 36
Table 18 Electric Heat ...................................... 36
Table 19 Optional Accessories ........................... 37
Table 20 Vent and Control Options ..................... 38
Manual 2100-703 Page 2 of 40
FIGURES
Figure 1 Fresh Air Damper .................................. 5
Figure 2 Unit Dimensions ................................... 9
Figure 3A Mounting Instructions – W18H, W24H .. 10 Figure 3B Mounting Instructions – W30H, W36H .. 11
Figure 4 Electric Heat Clearance ....................... 12
Figure 5 Wall Mounting Instructions .................. 13
Figure 6 Wall Mounting Instructions .................. 13
Figure 7 Common Wall Mounting Installations .... 14
Figure 8 Programmable Thermostat Connections . 18 Figure 9 Non-Programmable Thermostat
Connections ....................................... 19
Figure 10 Defrost Control Board .......................... 24
Figure 11 Motor Connections .............................. 27
Figure 12 Motor Connections .............................. 28
Figure 13 Fan Blade Setting ............................... 29
Figure 14 Speed Taps ......................................... 33
Figure 15 Speed Taps ......................................... 33
GRAPHS
Graph 1 W18HB FAD-NE2, 3 W/O Exhaust
Ventilation Delivery ............................. 39
Graph 2 W24HB FAD-NE2, 3 W/O Exhaust
Ventilation Delivery ............................. 39
Graph 3 W30HB FAD-NE2, 3 W/O Exhaust
Ventilation Delivery ............................. 40
Graph 4 W36HB FAD-NE2, 3 W/O Exhaust
Ventilation Delivery ............................. 40
GETTING OTHER INFORMATION AND PUBLICATIONS
These publications can help when installing the heat pump. They can usually be found at the local library or purchased directly from the publisher. Be sure to consult the current edition of each standard.
National Electrical Code ...................... ANSI/NFPA 70
Standard for the Installation ..............ANSI/NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for Warm Air .......................ANSI/NFPA 90B
Heating and Air Conditioning Systems
Load Calculation for ......................... ACCA Manual J
Residential Winter and Summer Air Conditioning
Duct Design for Residential ............... ACCA Manual D
Winter and Summer Air Conditioning and Equipment Selection
For more information, contact these publishers:
ACCA Air Conditioning Contractors of America
1712 New Hampshire Ave. N.W. Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721
ANSI American National Standards Institute 11 West Street, 13th Floor
New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286
ASHRAE American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc.
1791 Tullie Circle, N.E. Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478
NFPA National Fire Protection Association
Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057
Manual 2100-703 Page 3 of 40
WALL MOUNT GENERAL INFORMATION
HEAT PUMP WALL MOUNT MODEL NOMENCLATURE
W 30 H B – A 10 X X X X X A
MODEL NUMBER
CAPACITY
18 - 1½ Ton 24 - 2 Ton 30 - 2½ Ton 36 - 3 Ton
Insert “D” for dehumidification with hot gas reheat. Reference latest revision of Form 7960-828 for complete details. For 0 KW and circuit breakers (230/208 volt) or toggle disconnect (460V) applications, insert 0Z in the KW field of the model number.
NOTE: Vent options X, B and M are without exhaust capability. May require separate field-supplied barometric relief in building.
H - Heat Pump
SPECIALTY PRODUCTS
(Non-Standard)
VENTILATION OPTIONS
(See Spec. Sheet S3585) X - Barometric Fresh Air Damper (Standard) A - Fresh Air Damper w/Exhaust B - Blank-Off Plate D - Economizer, 0-10V no controls M - Commercial Ventilator, ON/OFF R - Energy Recovery Ventilator S - Partial Flow Economizer, JADE V - Commercial Ventilator, 0-10V variable Y - Full Flow Economizer, DB Z - Full Flow Economizer, JADE, DB and WB
Shipping Damage
Upon receipt of equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent.
REVISIONS
VOLTS & PHASE
A - 230/208/60/1 B - 230/208/60/3 C - 460/60/3
FILTER OPTIONS
X - 1" MERV2 Disposable Filter W - 1" MERV2 Permanent Filter P - 2" MERV8 Disposable Filter M - 2" MERV11 Disposable Filter N - 2" MERV13 Disposable Filter
KW
COLOR & CABINET FINISH
X - Beige Baked
Enamel Finish
1 - White Baked
Enamel Finish
4 - Buckeye Gray
Baked Enamel Finish
5 - Desert Brown
Baked Enamel Finish
8 - Dark Bronze Baked
Enamel Finish S - Stainless Steel A - Aluminum
PLACEHOLDER
X - Future Use
While these instructions are intended as a general recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made. See page 3 for information on codes and standards.
CONTROL MODULES
(See Spec. Sheet S3585)
COIL OPTIONS
X - Standard 1 - Phenolic Coated Evaporator 2 - Phenolic Coated Condenser 3 - Phenolic Coated Evaporator
and Condenser
4 - Coated Coils and Condenser
Section
5 - Coated Coils, Inside and
Outside of Unit
Size of unit for a proposed installation should be
General
The equipment covered in this manual is to be installed by trained, experienced service and installation technicians.
The refrigerant system is completely assembled and charged. All internal wiring is complete.
The unit is designed for use with or without duct work. Flanges are provided for attaching the supply and return ducts.
These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit.
These instructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation. Note particularly “Starting Procedure” and any tags and/or labels attached to the
based on heat loss/gain calculation made according to methods of Air Conditioning Contractors of America (ACCA). The air duct should be installed in accordance with the Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type, NFPA No. 90A, and Residence Type Warm Air Heating and Air Conditioning Systems, NFPA No. 90B. Where local regulations are at a variance with instructions, installer should adhere to local codes.
Duct Work
All duct work, supply and return, must be properly sized for the design airflow requirement of the equipment. Air Conditioning Contractors of America (ACCA) is an excellent guide to proper sizing. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage.
equipment.
Manual 2100-703 Page 4 of 40
Refer to the Maximum ESP of Operation table on page
36.
Design the duct work according to methods given by the Air Conditioning Contractors of America (ACCA). When duct runs through unheated spaces, it should be insulated with a minimum of 1" of insulation. Use insulation with a vapor barrier on the outside of the insulation. Flexible joints should be used to connect the duct work to the equipment in order to keep the noise transmission to a minimum.
Models W18 and W24 are approved for 0" clearance to the supply duct. For models W30 and W36, a 1/4" clearance to combustible material for the first 3' of duct attached to the outlet air frame is required. See Ducted Applications on page 7 and Figures 3A and 3B (pages 10 and 11) and Figure 4 (page 12) for further details.
Ducts through the walls must be insulated and all joints taped or sealed to prevent air or moisture entering the wall cavity.
Some installations may not require any return air duct. A metallic return air grille is required with installations not requiring a return air duct. The spacing between louvers on the grille shall not be larger than 5/8".
Any grille that meets with 5/8" louver criteria may be used. It is recommended that Bard Return Air Grille Kit RG-2W through RG-5W or RFG-2W through RFG­5W be installed when no return duct is used. Contact distributor or factory for ordering information. If using a return air filter grille, filters must be of sufficient size to allow a maximum velocity of 400 fpm.
NOTE: If no return air duct is used, applicable
installation codes may limit this cabinet to installation only in a single story structure.
Filters
A 1" throwaway filter is standard with each unit. The filter slides into position making it easy to service. This filter can be serviced from the outside by removing the filter access panel. A 1" washable filter and 2" pleated filter are also available as optional accessories. The internal filter brackets are adjustable to accommodate the 2" filter by bending two tabs down on each side of the filter support bracket.
Fresh Air Intake
All units are built with fresh air inlet slots punched in the service door.
If the unit is equipped with a fresh air damper assembly, the assembly is shipped already attached to the unit. The damper blade is locked in the closed position. To allow the damper to operate, the maximum and minimum blade position stops must be installed (see Figure 1).
Graphs found on pages 39 and 40 give approximate fresh air amounts based on the blade position stop location.
All capacity, efficiency and cost of operation information is based upon the fresh air blank-off plate in place and is recommended for maximum energy efficiency.
The blank-off plate is available upon request from the factory and is installed in place of the fresh air damper shipped with each unit.
FIGURE 1
Fresh Air Damper
BLADE IS LOCKED CLOSED FOR SHIPPING
MIS-938
Manual 2100-703 Page 5 of 40
INSTALLATION
Basic Installation Design and Application Planning
Successful unit installations require proper planning and site inspection before installation begins. Before installing the wall mount unit, make sure that all service and airflow clearances are met and that the unit can meet all applicable code and regulation requirements. Provide an inspection of both the inside and outside of the structure by reviewing floorplans and/ or visiting the installation site.
Wall Construction
The wall must be inspected to ensure that the weight of the unit can be supported. Be sure to review all applicable construction codes and regulations including seismic requirements. When inspecting wood frame walls, the wall construction must be strong and rigid enough to carry the weight of the unit without transmitting any unit vibration. It is important that the side unit wall mounting lags and optional bottom bracket are supported by structural members inside the wall cavity. Concrete block and brick walls must be thoroughly inspected to ensure that they are capable of carrying the weight of the installed unit. Metal buildings must contain structural components to support the unit weight. If heavily corrugated siding is present, it may need to be trimmed and flashed to provide a flat, even surface to attach and seal the unit to the wall.
Outdoor Area Inspection
Inspect the outdoor area of the jobsite or review construction plans and locate the area where the wall mount is to be installed. The outdoor area must be free from obstructions including fences, bushes and walls that will hinder unit operation regarding outdoor condenser airflow and unit serviceability. Do not install units in enclosed areas that limit the amount of ambient temperature airflow. Warm air will exit the front condenser section of the unit, and outdoor ambient temperature air must be able to enter side intake condenser openings of the unit. Portable or modular building placement must be in a way that the wall mount units have a constant supply of outdoor air for proper unit operation. Make sure that the service panels of the unit are accessible. Inspect wall surfaces for obstructions that could hinder unit installation and servicing including outdoor electrical conduits, junction boxes, wall drains, vent hoods, windows, doors, overhangs and posts.
NOTE: Before mounting the heat pump unit,
consideration should be given to the condensate removal from the outdoor coil when in heating mode. The unit must be mounted high enough above grade to ensure that ice will not build up under the unit and come into
contact with the base of the unit. If allowed, this could cause damage to the coil and other base components. Also, be sure there are no air obstructions to the sides or front of the unit, such as bushes or fences, that would inhibit condenser airflow.
Condensate Water Drainage
Review all codes and requirements for unit condensate drainage. A clear, flexible PVC drain hose (3/4" ID, 1" OD) extends from the drain pan in the upper section of the unit and extends down to the unit base. An opening is supplied towards the back of the unit base for the drain hose to pass through, and the hose extends 1" to 2" below the unit base. Water removed from the indoor air (condensate) will be expelled from the unit in large amounts during cooling operation through the hose. Units running in cooling operation in cold outdoor below freezing conditions can cause the condensate to freeze after leaving the drain hose. In the event the drain hose is connected to a drain system of some type, it must be an open or vented type system to ensure proper drainage throughout seasonal use.
Indoor Ducted and Non-Ducted Applications
Air distribution inside the structure being conditioned plays an important role in making sure the area is a consistent temperature. Improper air distribution can result in areas being cooler or warmer, electrical equipment not receiving sufficient airflow or occupancy discomfort felt inside an area. Thermostat or indoor temperature sensor placement inside the area being conditioned also plays an important role in indoor climate control.
Indoor Supply Airflow
Indoor installation areas must provide a non-restrictive path for the conditioned supply air to leave supply grilles and registers. Inspect the area to ensure that all indoor portions of the room or rooms will have access to supply air. Ductwork may be used to ensure proper air circulation and all provided ductwork guidelines and clearances must be followed. Non-ducted applications must use a supply louver grille installed over the supply opening inside the room. Be sure to adjust supply deflectors to properly disperse the conditioned supply air to all parts of the room. Avoid closing sections of the supply grilles which would cause unneeded supply duct pressurization.
Indoor Return Airflow
A non-restrictive path for room air returning to the center section of the unit must be provided inside the room. Avoid placing objects including furniture, electronics equipment, equipment racks and cabinets
Manual 2100-703 Page 6 of 40
directly in front of the unit return grilles and registers. Bard recommends at least 2' between solid objects and return grilles or registers. Ductwork may be used to ensure proper air circulation and all provided ductwork guidelines and clearances must be followed. Non­ducted applications must use a return louver grille installed over the return opening inside the room.
Ducted Applications
Field fabricated supply and return duct work may be installed inside the structure being conditioned. A short supply and/or return stub duct may be connected to the unit supply and return flanges before unit installation to help with duct connections inside the structure. Supply and return ducts must be properly sized for the design airflow requirement of the equipment. Air Conditioning Contractors of America (ACCA) is an excellent guide to proper sizing. All duct work or portions thereof not in the conditioned space should be properly insulated in order to conserve energy, reduce heat conductivity, and prevent condensation or moisture damage. Refer to Maximum External Static Pressure (ESP) of Operation Table 17 on page 36. Design the duct work according to methods given by the Air Conditioning Contractors of America (ACCA). When duct work is installed in unheated spaces, it should be insulated with a minimum of 1" of insulation. Use insulation with a vapor barrier on the outside of the insulation. Flexible joints should be used to connect the duct work to the equipment in order to keep the noise transmission to a minimum. Ducts through the walls must be insulated and all joints taped or sealed to prevent air or moisture from entering the wall cavity.
The unit itself is suitable for 0" clearance, but the supply air duct flange and the first 3' of supply air duct require a minimum of 1/4" clearance to combustible material for model series W30 and W36. However, it is generally recommended that a 1" clearance is used for ease of installation and maintaining the required clearance to combustible material. See Figures 3A and 3B on pages 10 and 11 for details on opening sizes.
!
WARNING
Fire hazard. Maintain minimum 1/4" clearance between the
supply air duct and combustible materials in
the rst 3' of ducting.
Failure to do so could result in re causing damage, injury or death.
Free Blow Applications
Some installations may not require extensive supply duct work throughout the structure and are referred to as free blow applications. A short field-fabricated supply duct must be used in the wall cavity to transition between the supply collar on the unit and the supply louver grille in the room. The duct must be properly insulated in order to conserve energy, reduce heat conductivity and prevent condensation or moisture damage. All joints must be taped or sealed to prevent air or moisture entering the wall cavity. Follow all clearances including distances to combustible materials and all instructions provided in this manual. A non-restrictive metallic supply air grille with deflectors is required for free blow applications. Contact the local Bard distributor or visit www.bardhvac.com for ordering information.
A metallic return air grille is required for non-ducted applications. The spacing between louvers on the grille shall not be larger than 5/8". It is recommended that a Bard Return Air Grille Kit be installed that is designed specifically for the wall mount product. Contact the local Bard distributor or visit www.bardhvac.com for ordering information. A field-supplied return grille that meets the 5/8" louver criteria and does not cause the unit to exceed the maximum specified external static pressure (ESP) may be used. If using a return air filter grille, filters must be of sufficient size to allow a maximum velocity of 400 fpm. Filter return air grilles do not filter air being brought into the structure through ventilation options including fresh air dampers, ventilators, economizers and energy recovery ventilators. Be sure to install the return grille with the louvers pointed downward towards the floor. This will help ensure return air is drawn upward from the floor and improve air circulation in the room.
NOTE: If no return air duct is used, applicable
installation codes may limit this cabinet to installation only in a single story structure.
Thermostat or Indoor Temperature Sensor Placement
The location and installation of the thermostat or temperature sensor that monitors indoor temperature is very important regarding unit operation. Avoid placing the thermostat in an area exposed to direct sunlight or air from doorways leading outdoors. Use a piece of insulating material to close off conduit openings or holes in the wall surface for wire entry into the thermostat or temperature sensor. This will help avoid non-conditioned air from entering the thermostat and effecting temperature and/or humidity readings. As common practice, the thermostat or temperature sensor should measure the temperature of the air being returned to the unit, and not the conditioned air being supplied by the unit. Placing the thermostat or temperature sensor near a return air opening will normally result in optimal unit performance.
Manual 2100-703 Page 7 of 40
Unit Installation
Make sure to have the proper tools at the work site that are needed for unit installation. The following steps are provided to ensure the unit is installed properly to the wall surface, and that the unit will provide years of service with minimal service requirements.
Materials/Tools List
Additional hardware and miscellaneous supplies are needed for installation. These items are field supplied and must be sourced before installation. This list also includes tools needed for installation.
Appropriate safety gear including gloves and safety glasses
5/16" hex bit with drill driver
Phillips head screwdriver
Small straight (thermostat) screwdriver
Tape measure
Leveling device
Two (2) tubes of caulk and caulk gun
Utility knife
Tools for cutting holes in the wall surface (if needed)
Electrical components and wiring along with electrical tools
• Multimeter
Wall fasteners for side flanges, bottom mounting bracket and top rain flashing.
Duct tape and/or other duct sealing materials.
Wall Preparation
1. Two holes for the supply and return air openings
must be cut through the wall as shown in Figures 3A and 3B on pages 10 and 11. Be sure the openings are square and level. Follow all clearances including distances to combustible materials and all instructions provided in this manual.
2. Review all electrical requirements provided in this manual and plan out electrical entrances into the building. Also plan electrical conduit routing and thermostat placement, if necessary.
3. Install necessary duct work and prepare the openings for unit installation.
4. Clean the exterior wall where the unit is to be installed and make sure it is able to provide a smooth, level, debris-free surface. Remove all construction debris from the supply, return and electrical hole cutting process.
Wall Mount Installation to Wall Surface
Remove packaging from unit and make sure unit
1. is not damaged before installation. A top rain
flashing is supplied for field use and is mounted to the back of the unit for shipping. Remove rain flashing before locating the unit against wall. Top rain flashing is required to avoid water entering the area behind the unit that is against the wall. A bottom mounting bracket, attached to the skid for shipping, is provided for ease of installation but is not required. Review all requirements listed on unit labels and on serial plate located on the side of the unit.
2. Locate and mark bolt hole locations and bottom mounting bracket location. Install bottom mounting bracket with field-supplied fasteners to wall if it is to be used (optional). Bracket must be level and installed in the correct location to help support the unit during the installation process (see Figures 3A and 3B).
3. Position the wall mount unit close to the wall surface where it will be installed. Install rain flashing at the top of the unit facing the wall by hooking the hem bend into the rear bend of the unit top (see Figures 3A and 3B).
4. Apply a liberal amount of caulk on left and right cabinet side wall mount brackets and back of top rain flashing. Place unit back surface flush against wall. Unit must be level to ensure proper condensate drainage. Optional bottom bracket may be used to help support the unit.
5. Units are secured to the wall by using field­supplied fasteners along each side of the wall mount through the built-in wall mounting brackets. It is the responsibility of the installer to select the proper fastener to secure the unit to the wall based on wall construction and applicable building codes. Typical installations may include 5/16" fasteners with 7/8" diameter flat washers. Be sure unit is securely mounted and all weight-bearing fasteners are attached to the weight supporting structural members of the wall.
6. Apply a bead of caulk between the back of the unit top and the front surface of the top rain flashing (see Figures 3A and 3B).
7. Connect unit duct work from the inside of the building following all clearances and instructions provided. For additional mounting rigidity, the return air and supply air frames or collars can be drilled and screwed or welded to the structural wall itself (depending upon wall construction). Be sure to use code approved duct tape or other sealing materials to seal the duct work to the unit.
8. On side-by-side installations, maintain a minimum of 20" clearance on right side to allow access to control panel and heat strips, and to allow proper airflow to the outdoor coil. Additional clearance may be required to meet local or national codes.
Manual 2100-703 Page 8 of 40
TABLE 1
Clearance Required for Service Access and
Adequate Condenser Airflow
TABLE 2
Minimum Clearances Required
to Combustible Materials
Model
W18H W24H W30H W36H
Left
Side
15" 20"
Right
Side
Model Supply Air Duct (1st 3') Cabinet
W18H W24H
W30H W36H
0" 0"
1/4" 0"
1. Follow all national, state, and local codes and regulations regarding the installation of heating and cooling equipment regarding Single Packaged Vertical Units (SPVU) including electrical access clearances.
2. Field ventilation installation with the unit installed requires 40" on the left or right side of the unit.
3. Bard recommends a minimum of 10' between the unit front condenser air outlet and solid objects including fences, walls, bushes and other airflow obstructions.
4. Bard recommends a minimum of 15' between the condenser air outlets of two units that are facing each other.
5. Bard recommends a minimum clearance of 4" under the unit cabinet for condenser defrost drain age during heat pump operation.
FIGURE 2
Unit Dimensions
Width
Depth
(W)
W18HB
33.300 17.125 74.563 7.88 19.88 11.88 19.88 35.00 10.88 29.75 20.56 30.75 32.06 33.25 31.00 2.63 34.13 26.06 10.55 4.19 12.00 9.00
W24HB
W30HB
38.200 17.125 74.563 7.88 27.88 13.88 27.88 40.00 10.88 29.75 17.93 30.75 32.75 33.25 31.00 2.75 39.13 26.75 9.14 4.19 12.00 9.00
W36HB
Height
(D)
All dimensions are in inches. Dimensional drawings are not to scale.
Supply Return
(H)
A B C B E F G I J K L M N O P Q R S T
5.88
F
G
W
Filter AccessPanel
1
Ventilation Air
Condenser
Air Outlet
Front View
Rain Hood
C. Breaker/ Disconnect
Access Panel
(Lockable)
Hood for CRVand ECON models only
Standard flush vent door for non­ERV/CRV Econ. models
Low Voltage
High Voltage
Built In
4° Pitch
Heater
Access
Panel
Electric
Heat
3"
7.00
Electrical Entrance
Electrical Entrance
D
1.250
Cond.
Air
Inlet
Side View
2.13
J
Drain
E O
.44
Side Wall
A
Mounting
Brackets
(Built In)
I
Top Rain
Flashing Shipping Location
Optional
C
Electrical
H
Entrances
K
L
M
P
N
Supply Air Opening
B
Return Air Opening
Back View
Q
Bottom Installation Bracket
R
S
S
S
S
S
T
MIS-3796
Manual 2100-703 Page 9 of 40
12"
12"
12"
12"
12"
20"
20"
8"
20
1
2
"
12"
3
13
16
"
2"
2"
7
1
16
" 7
1
16
"
5"
1"
3"
4"
Typ.
3
1
8
"
4"
Typ.
7
8
"
9"
NOTES:
WALL STRUCTURE
ENTIRE LENGTH OF TOP.
TOP
WALL
OF CAULKING ALONG
PANEL
FOAM AIRSEAL
DUCT
RAIN FLASHING
HEATER ACCESS
MIS-3157 A
Wall Opening and Hole Location View Right Side View
RETURN AIR
TOP FLASHING ATTIME OF INSTALLATION.
OPENING
THE SIDEMOUNTING FLANGES ANDUNDER
SEAL WITHBEAD
IT IS RECOMMENDEDTHATA BEAD OF
SILICONE CAULKING BEPLACED BEHIND
SUPPLY AIR
SUPPLIED
Return Opening
Supply Opening
J**A UNIT SHOWN, J**L UNIT
CONTROLS AND HEATERACCESS
IS ONOPPOSITE(LEFT) SIDE.
FIGURE 3A
W18H, W24H
Mounting Instructions
Manual 2100-703 Page 10 of 40
28"
A C
D
C
12"
12"
12"
12"
12"
B
E
14"
4
11
16
"
4
11
16
"
4"
Typ.
2
7
8
"
7
8
"
7
8
"
" 3
1
8
4"
Typ.
9
1
16
"
4
7
8
"
MATERIALS
RAIN FLASHING
RETURN AIR
TOP
SILICONE CAULKING BE PLACED BEHIND
SUPPLIED
ENTIRE LENGTH OF TOP.
NOTES:
OF CAULKING ALONG
PANEL
FOAM AIR SEAL
WALL STRUCTURE
FOUR SIDES OF SUPPLY
AIR DUCT IS REQUIRED
SUPPLY AIR
OPENING
MIS-3158 A
Right Side View
1/4" CLEARANCE ON ALL
DUCT
THE SIDE MOUNTING FLANGES AND UNDER
HEATER ACCESS
TOP FLASHING AT TIME OF INSTALL ATION.
FROM COMBUSTABLE
SEAL WITH BEAD
IT IS RECOMMENDED THAT A BEAD OF
WALL
Wall Opening and Hole Location View
REQUIRED DIMENSIONS TO MAINTAIN
Return Opening
16 7/84 7/164 5/89 7/829 7/8
17 5/83 11/165 3/88 3/828 3/8
EDCBA
COMBUSTIBLE MATERIALS
RECOMMENDED 1" CLEARANCE FROM
REQUIRED DIMENSIONS TO MAINTAIN
COMBUSTIBLE MATERIALS
1/4" MIN. CLEARANCE FROM
Supply Opening
J**A UNIT SHOWN, J**L UNIT
CONTROLS AND HEATER ACCESS
IS ON OPPOSITE (LEFT) SIDE.
FIGURE 3B
W30H, W36H
Mounting Instructions
Manual 2100-703 Page 11 of 40
FIGURE 4
Electric Heat Clearance
W30H and W36H
SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL-MOUNTED UNIT SHOWING 1/4" CLEARANCE TO COMBUSTIBLE SURFACES.
!
WARNING
Fire hazard. Maintain minimum 1/4" clearance between the
supply air duct and combustible materials in
the rst 3' of ducting.
Failure to do so could result in re causing damage, injury or death.
Manual 2100-703 Page 12 of 40
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