Bard w17a2 User Manual

INSTALLATION INSTRUCTIONS
WALL MOUNTED
P ACKAGE AIR CONDITIONERS
MODELS W17A2 W17L2 W18A2 W18L2 W24A2 W24L2 W30A2 W30L2 W36A2 W36L2 W42A2 W42L2 W48A2 W48L2 W60A2 W60L2 W70A2 W70L2
Bard Manufacturing Company, Inc. Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
Manual 2100-581B Page 1 of 26
Contents
Getting Other Information and Publications 3 Wall Mount General Information
Wall Mount Model Nomenclature Shipping Damage
General .................................................................4
Duct Work
Filters .................................................................5
Fresh Air Intake Condensate Drain
Installation Instructions
Wall Mounting Information Mounting the Unit Clearances Required Minimum Clearances
Wiring – Main Power Wiring – Low Voltage Wiring
Figures
Figure 1 Fresh Air Damper Assembly .....................5
Figure 2 Unit Dimensions .......................................7
Figu r e 3 A Mounting Instructions ...............................8
Figure 3B Mounting Instructions - W17 – 36 ................9
Figure 3C
Figure 4 Electric Heat Clearance ......................... 11
Figure 5 Wall Mounting Instructions .....................12
Figure 6 Wall Mounting Instructions .....................12
Figure 7 Common Wall Mounting Installations .....13
Figure 8 Fan Blade Setting ...................................18
.................................................................5
Mounting Instructions - W42, 48, 60, 70 ....10
.....................................................4
.........................................................5
....................................................5
......................................................6
................................................6
................................................6
...............................................14
..............................4
........................................6
...................................14
Start Up
General ...............................................................15
Topping Off System Charge Safety Practices Important Installer Note
High Pressure Switch
Three Phase Scroll Compressor Phase Monitor Condenser Fan Operation Service Hints Sequence of Operation Compressor Control Module Adjustments Pressure Service Ports
Troubleshooting
Fan Blade Setting Dimensions R-410A Refrigerant Charge Removal of Fan Shroud
Tables
Table 1 Fan Blade Dimensions ...........................18
Table 2 Cooling Pressure ....................................19
Table 3 Electrical Specications W**A ................20
Table 4 Electrical Specications W**L ................21
Table 5 Recommended Airow ...........................22
Table 6 Indoor Blower Performance ...................22
Table 7 Maximum ESP Electric Heat Only ..........22
Table 8 Electric Heat ...........................................23
Table 9A Optional Accessories — Right Hand ......24
Table 9B Optional Accessories — Left Hand ............25
Table 10 Vent & Control Options ...........................26
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Manual 2100-581B Page 2 of 26
GETTING OTHER INFORMATION AND PUBLICATIONS
These publications can help you install the air
conditioner or heat pump. You can usually nd these
at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.
National Electrical Code .......................ANSI/NFPA 70
Standard for the Installation ............... ANSI/NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for W arm Air .......................ANSI/NFPA 90B
Heating and Air Conditioning Systems
Load Calculation for ......................... ACCA Manual J
Residential Winter and Summer Air Conditioning
Duct Design for Residential ...............ACCA Manual D
Winter and Summer Air Conditioning and Equipment Selection
FOR MORE INFORMATION, CONTACT THESE PUBLISHERS:
ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave. N.W. Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721
ANSI American National Standards Institute 11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286
ASHRAE American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc. 1791 Tullie Circle, N.E.
Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478
NFPA National Fire Protection Association Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057
Manual 2100-581B Page 3 of 26
WALL MOUNT GENERAL INFORMATION
AIR CONDITIONER WALL MOUNT MODEL NOMENCLATURE
W 42 A 2 – A 10 X X X X X A
MODEL NUMBER
CAPACITY
17 - 1½ Ton 18 - 1½ Ton 24 - 2 Ton 30 - 2
½ T on 36 - 3 Ton 42 - 3½ Ton 48 - 4 Ton 60 - 5 Ton 70 - 6 Ton
NOTE: Vent options X, B and M are without exhaust capability. May require separate eld supplied barometric relief in building.
A - Right Hand Air Conditioner L - Left Hand Air Conditioner
VENTILATION OPTIONS
X - Barometric Fresh Air Damper (Standard) B - Blank-off Plate M - Motorized Fresh Air Damper V - Commercial Ventilator - Motorized with Exhaust R - Energy Recovery Ventilator - Motorized with Exhaust (See Spec. Sheet S3397) S - Economizer - S W - Economizer - Equipment Building T - Economizer - Equipment Building
SHIPPING DAMAGE
Upon receipt of equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent.
REVISIONS
VOLTS & PHASE
A - 230/208/60/1 B - 230/208/60/3 C - 460/60/3
chool Versions, Enthalpy
, Enthalpy , DB Temp.
KW
COLOR OPTIONS
X - Beige (Standard) 1 - White 4 - Buckeye Gray 5 - Desert Brown 6 - Dark Bronze A - Aluminum S - Stainless Steel
FILTER OPTIONS
X - One Inch Throwaway (Standard) W - One Inch Washable P - T wo Inch Pleated
OUTLET OPTIONS
X - Front (Standard) T - Top Outlet (W30A, W36A Only)
These instructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation. Note particularly “Starting Procedure” and any tags and/or labels attached to the equipment.
CONTROL MODULES
(See Spec. Sheet S3397)
COIL OPTIONS
X - Standard 1 - Phenolic Coated Evaporator 2 - Phenolic Coated Condenser 3 - Phenolic Coated Evaporator and Condenser
While these instructions are intended as a general
GENERAL
The equipment covered in this manual is to be installed by trained, experienced service and installation technicians.
The refrigerant system is completely assembled and charged. All internal wiring is complete.
The unit is designed for use with or without duct work. Flanges are provided for attaching the supply and return ducts.
These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit.
recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made. See Page 3 for information on codes and standards.
Size of unit for a proposed installation should be based on heat loss calculation made according to methods of Air Conditioning Contractors of America (ACCA). The air duct should be installed in accordance with the Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type, NFPA No. 90A, and Residence Type Warm Air Heating and Air Conditioning Systems, NFPA No. 90B. Where local regulations are at a variance with instructions, installer should adhere to local codes.
Manual 2100-581B Page 4 of 26
DUCT WORK
FILTERS
All duct work, supply and return, must be properly sized
for the design airow requirement of the equipment.
Air Conditioning Contractors of America (ACCA) is an excellent guide to proper sizing. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage.
Refer to Maximum ESP of operation Electric Heat Table 7. Design the duct work according to methods given by the Air
Conditioning Contractors of America (ACCA). When duct runs through unheated spaces, it should be insulated with a minimum of one inch of insulation. Use insulation with a vapor barrier on the outside of the insulation. Flexible joints should be used to connect the duct work to the equipment in order to keep the noise transmission to a minimum.
Models W17 - W24 as approved for zero inch clearance to the supply duct. For model series W30, W36, W42, W48, W60 and W70 a 1/4 inch clearance to combustible material
for the rst three feet of duct attached to the outlet air frame
is required. See Wall Mounting Instructions and Figures 3 and 4 for further details.
Ducts through the walls must be insulated and all joints taped or sealed to prevent air or moisture entering the wall cavity.
Some installations may not require any return air duct. A metallic return air grille is required with installations not requiring a return air duct. The spacing between louvers on the grille shall not be larger than 5/8 inch.
Any grille that meets with 5/8 inch louver criteria may be used. It is recommended that Bard Return Air Grille Kit RG2 through RG5 or RFG2 through RFG5 be installed when no return duct is used. Contact distributor or factory
for ordering information. If using a return air lter grille, lters must be of sufcient size to allow a maximum
velocity of 400 fpm.
A 1-inch throwaway lter is standard with each unit. The lter slides into position making it easy to service. This lter can be serviced from the outside by removing the lter access panel. A 1-inch washable lter and 2-inch pleated lter are also available as optional accessories. The internal lter brackets are adjustable to accommodate the 2-inch lter by bending two (2) tabs down on each side of the lter support bracket.
FRESH AIR INTAKE
All units are built with fresh air inlet slots punched in the service door.
If the unit is equipped with a fresh air damper assembly, the assembly is shipped already attached to the unit. The damper blade is locked in the closed position. To allow the damper to operate, the maximum and minimum blade position stops must be installed. See Figure 1.
All capacity, efciency and cost of operation
information is based upon the fresh air blank-off plate in place and is recommended for maximum energy
efciency.
The blank-off plate is available upon request from the factory and is installed in place of the fresh air damper shipped with each unit.
CONDENSATE DRAIN
A plastic drain hose extends from the drain pan at the top of the unit down to the unit base. There are openings in the unit base for the drain hose to pass through. In the event the drain hose is connected to a drain system of some type, it must be an open or vented type system to assure proper drainage.
NOTE: If no return air duct is used, applicable installation codes may limit this cabinet to installation only in a single story structure.
FIGURE 1
FRESH AIR DAMPER
Manual 2100-581B Page 5 of 26
INSTALLATION INSTRUCTIONS
WALL MOUNTING INFORMATION
1. Two holes for the supply and return air openings must be cut through the wall as shown in Figure 3.
2. On wood frame walls, the wall construction must be strong and rigid enough to carry the weight of the unit without transmitting any unit vibration.
3. Concrete block walls must be thoroughly inspected to insure that they are capable of carrying the weight of the installed unit.
MOUNTING THE UNIT
WARNING
Failure to provide the 1/4 inch clearance
between the supply duct and a combustible surface for the rst 3 feet of duct can result in re causing damage, injury or death.
1. These units are secured by wall mounting brackets which secure the unit to the outside wall surface at both sides. A bottom mounting bracket, attached to skid for shipping, is provided for ease of installation, but is not required.
2. The unit itself is suitable for 0 inch clearance,
but the supply air duct ange and the rst 3 feet
of supply air duct require a minimum of 1/4 inch clearance to combustible material for model series W30, W36, W42, W48, W60 and W70. However, it is generally recommended that a 1-inch clearance is used for ease of installation and maintaining the required clearance to combustible material. See Figure 3 for details on opening sizes.
3. Locate and mark lag bolt locations and bottom mounting bracket location. See Figure 3.
4. Mount bottom mounting bracket.
5. Hook top rain ashing, attached to front - right of supply ange for shipping, under back bend of top.
Clearances Required for Service Access
and Adequate Condenser Airow
LEFT
MODELS
W17A, W18A, W24A, W30A, W36A 15" 20" 10' W17L, W18L, W24L, W30L, W36L 20" 15" 10' W42A, W48A, W60A, W70A 20" 20" 10' W42L, W48L, W60L, W70L 20" 20" 10'
NOTE: For side by side installation of two (2) W**A models there must be 20" between units. This can be reduced to 15" by using a W**L model (left side compressor and controls) for the left unit and WA (right side compressor and controls) for right unit.
See W**A Specication S3397 & W**L Specication S3400.
RIGHT
SIDE
SIDE
DISCHARGE
SIDE
6. Position unit in opening and secure with 5/16 lag
bolts; use 7/8 inch diameter at washers on the lag
bolts.
7. Secure rain ashing to wall and caulk across entire
length of top. See Figure 3.
8. For additional mounting rigidity, the return air and supply air frames or collars can be drilled and screwed or welded to the structural wall itself (depending upon wall construction). Be sure to observe required clearance if combustible wall.
9. On side-by-side installations, maintain a minimum of 20 inches clearance on right side to allow access to control panel and heat strips, and to allow proper
airow to the outdoor coil. Additional clearance
may be required to meet local or national codes.
Minimum Clearances Required to Combustible Materials
MODELS
W17A, L / W18A, L / W24A, L 0" 0" W30A, L / W36A, L 1/4" 0" W42A, L / W48A, L
W60A, L / W70A, L
SUPPL Y AIR DUCT
FIRST THREE FEET
1/4" 0"
CABINET
Manual 2100-581B Page 6 of 26
3"
11"
7.88
1.00
31.88
Heat
models.
Electric
Hood for ECONWMT
MIS-2487 G
1
1
1
Condenser
Filter Access Panel
Front View
Air Outlet
Standard flush vent door for non-ERV/ Econ. models
Ventilation Air
5.88
F
W
G
Low Voltage
Electrical
Entrance
High Voltage
Side View
Drain
Electrical
Cond.
Air
Inlet
Heater
Access
Panel
4° Pitch
Built In
Rain Hood
Disconnect
Access Panel
(Lockable)
Entrance
C. Breaker/
Hood for ERV and ECONWMS models only
C
I
D
J
H
A
2.13
K
Mounting
Supply Air Opening
Side Wall
Brackets
Location
Shipping
Return Air Opening
(Built In)
Optional
Electrical
Entrances
Top Rain
Flashing
Bottom Installation Bracket
Back View
P
M
O
E
R
S
S
S
S
S
T
.44
N
Q
B
L
FIGURE 2
Dimensions of Basic Unit for Architectural and Installation Requirements (Nominal)
MODEL
W17A, L W18A, L W24A, L
W30A, L W36A, L
W42A, L W48A, L W60A, L W70A, L
WIDTH
DEPTH
(W)
33.300 17.125 70.563 7.88 19.88 11.88 19.88 35.00 11.00 25.75 20.56 26.75 28.06 29.25 27.00 2.63 34.13 22.06 10.55 4.19 12.00 5.00
38.200 17.125 70.563 7.88 27.88 13.88 27.88 40.00 11.00 25.75 17.93 26.75 28.75 29.25 27.00 2.75 39.19 22.75 9.14 4.19 12.00 5.00
42.075 22.432 84.875 9.88 29.88 15.88 29.88 43.88 13.63 31.66 30.00 32.68 26.94 34.69 32.43 3.37 42.88 23.88 10.00 1.44 16.00 1.88
HEIGHT
(D)
All dimensions are in inches. Dimensional drawings are not to scale.
W**A RIGHT UNIT
SUPPLY RETURN
(H)
A B C B E F G I J K L M N O P Q R S T
j Optional top outlet (factory installed only) for W30A and W36A models only.
W**L LEFT UNIT
Manual 2100-581B Page 7 of 26
MIS-3157
WALL STRUCTURE
FOAM AIR SEAL
SUPPLIED
RAIN FLASHING
SEAL WITHBEAD
FIGURE 3A
OF CAULKING ALONG
TOP
ENTIRE LENGTH OF TOP.
WALL
MOUNTING INSTRUCTIONS
W17A2, W17L2, W18A2, W18L2, W24A2, W24L2
"7
1
16
DUCT
SUPPLY AIR
PANEL
HEATER ACCESS
8"
NOTES:
SILICONE CAULKING BE PLACED BEHIND
THE SIDEMOUNTING FLANGES AND UNDER
IT IS RECOMMENDED THAT A BEAD OF
RETURN AIR
OPENING
"
1
2
20
12"
1"
"
1
8
3
4"
Typ.
CONTROLS AND HEATER ACCESS
TOP FLASHING AT TIME OF INSTALLATION.
IS ON OPPOSITE (LEFT) SIDE.
W**A UNIT SHOWN,W**L UNIT
Manual 2100-581B Page 8 of 26
20"
Supply Opening
"
1
16
7
"
13
16
3
12"
12"
20"
Return Opening
12"
12"
1"
3"
7
12"
4"
Typ.
"
8
2" 2"
Wall Opening andHole Location View Right Side View
5"
MIS-3158
FOUR SIDES OF SUPPLY
AIR DUCT IS REQUIRED
FROM COMBUSTABLE
1/4" CLEARANCE ONALL
MATERIALS
WALL STRUCTURE
FOAM AIR SEAL
SUPPLIED
RAIN FLASHING
SEAL WITHBEAD
FIGURE 3B
W30A2, W30L2, W36A2, W36L2
OF CAULKING ALONG
ENTIRE LENGTH OF TOP.
MOUNTING INSTRUCTIONS
EDCBA
17 5/83 11/165 3/88 3/8
TOP
16 7/84 7/164 5/89 7/829 7/8
SUPPLY AIR
DUCT
NOTES:
IT IS RECOMMENDED THAT A BEAD OF
SILICONE CAULKING BE PLACED BEHIND
RETURN AIR
OPENING
TOP FLASHING AT TIME OF INSTALLATION.
THE SIDEMOUNTING FLANGES AND UNDER
W*R UNIT SHOWN,W*L UNIT
CONTROLS AND HEATER ACCESS
IS ON OPPOSITE (LEFT) SIDE.
Right Side View
PANEL
HEATER ACCESS
WALL
B
E
14"
"
7
8
"
11
16
REQUIRED DIMENSIONS TO MAINTAIN
28 3/8
1/4" MIN. CLEARANCE FROM
COMBUSTIBLE MATERIALS
REQUIRED DIMENSIONS TO MAINTAIN
RECOMMENDED 1" CLEARANCE FROM
COMBUSTIBLE MATERIALS
C
A
C
4"
"
Typ.
1
8
3
"
7
28"
Supply Opening
D
12"
12"
Return Opening
12"
12"
8
"
7
8
2
"
7
8
12"
4"
Typ.
Wall Opening andHole Location View
" 4
11
16
"
1
4
16
5
Manual 2100-581B Page 9 of 26
D
16"
16"
16"
16"
16"
1
7
8
"
6
1
2
" 6
1
2
"
2
1
8
"
7
8
"
1"
3"
4"
Typ.
4"
Typ.
6
1
2
"
30"
E
16"
A CC
3
1
8
"
B
Wall Opening and HoleLocation View
RETURN AIR
1
REQUIRED DIMENSIONSTO MAINTAIN
1/4" MIN. CLEARANCE FROM
COMBUSTIBLE MATERIALS
REQUIRED DIMENSIONSTO MAINTAIN
29
DUCT
COMBUSTIBLE MATERIALS
A B C DE
30 1/2
10 1/2
6 1/4 11/4 29 3/4
32 12 5 1/2
2
NOTES:
WALL STRUCTURE
1
SUPPLY AIR
IT IS RECOMMENDED THAT A BEAD OF
OPENING
Right Side View
RAIN FLASHING
SILICONE CAULKING BE PLACED BEHIND
RECOMMENDED 1" CLEARANCE FROM
THE SIDE MOUNTING FLANGES AND UNDER
TOP FLASHING AT TIME OF INSTALLATION.
TOP.
PANEL
HEATER ACCESS
FOUR SIDES OF SUPPLY
AIR DUCT IS REQUIRED
FROM COMBUSTABLE
WALL
1/4" CLEARANCE ON ALL
MATERIALS
Supply Opening
FOAM AIR SEAL
SUPPLIED
SEAL WITH BEAD
OF CAULKING ALONG
ENTIRE LENGTH OF
TOP
1
Return Opening
MIS-416 E
Dimension is 21" on 95" tall units.
2
Dimension is 10" on T48H1 & T60H1.
2
Dimension is 6" on T48H1 & T60H1.
3
3
FIGURE 3C
Manual 2100-581B Page 10 of 26
MOUNTING INSTRUCTIONS
W42A2, W42L2, W48A2, W48L2, W60A2, W60L2, W70A2, W70L2
FIGURE 4
ELECTRIC HEAT CLEARANCE
W30A2, W30L2, W36A2, W36L2, W42A2, W42L2, W48A2, W48L2, W60A2, W60L2, W70A2, W70L2
NOTE 1: SIDE SECTION VIEW OF SUPPLY AIR
DUCT FOR WALL MOUNTED UNIT SHOWING 1/4 INCH CLEARANCE TO COMBUSTIBLE SURFACES.
WARNING
A minimum of 1/4 inch clearance must be maintained between the supply air duct and combustible materials. This is required for
the rst 3 feet of ducting.
It is important to insure that the 1/4 inch minimum spacing is maintained at all points.
Failure to do this could result in overheating the combustible
material and may result in a re causing damage, injury or death.
Manual 2100-581B Page 11 of 26
FIGURE 5
DUCT
OPENING
RETURN AIR
SUPPLY AIR
WOOD FRAME WALL INSTALLATION
OPENING
WALL BEFORE
MOUNT ON UNIT
OPENING
BEFORE INSTALLATION
BOTTOM MOUNTING
CONCRETE BLOCKWALL INSTALLATION
BRACKET. MOUNT ON
OPENING
WOOD OR STEEL SIDING
OPENING
INSTALLING UNIT.
RETURN AIR
WALL STRUCTURE
RETURN AIR
SUPPLY AIR
FACTORY SUPPLIED
RAIN FLASHING.
SUPPLY AIR
MIS-548 A
SIDE VIEW
I
A
C
K
E + 1.000
B
1.000
SUPPLY DUCT
OVER FRAME
INTERIOR FINISHED WALL
ALL AROUND DUCT
FRAMING MATERIAL
EXTERIOR FINISH WALL
OPENING
FOR ACTUAL DIMENSIONS.
2 x 4'S, 2 x 6'S &/OR
STRUCTURAL STEEL
ATTACH TO TOP
1.000" CLEARANCE
1.000" CLEARANCE
PLATE OF WALL
C
SEE UNIT DIMENSIONS, FIGURE 2,
OPENING
RETURN DUCT
2 x 6
ATTACH TO BOTTOM
OVER FRAME
PLATE OF WALL
L
THIS STRUCTURAL MEMBER LOCATED TO MATCH STUD SPACING FOR REST OF WALL. A SECOND MEMBER MAY BE REQUIRED FOR SOME WALLS.
MIS-549 B
ALL AROUND DUCT
WALL MOUNTING INSTRUCTIONS
SEE FIGURE 3 – MOUNTING INSTRUCTIONS
FIGURE 6
WALL MOUNTING INSTRUCTIONS
Manual 2100-581B Page 12 of 26
FIGURE 7
LOWERED
RAISED FLOOR
RAFTERS
SUPPLY AIR
CEILING SURFACE
WALL SLEEVE
RETURN AIR
CLOSET WALL
GRILLE
FLASHING
RETURN AIR
FLASHING
SUPPLY DUCT MAYBE LOCATED IN AN ATTIC
OR BELOW CEILING RAFTERS AS SHOWN
SUPPLY DUCT MAY BE LOCATED IN AN ATTIC
SURFACE
RAFTERS
FINISHED CEILING
SUPPLY AIR DUCT
WALL
OPENING W/ GRILLE
SUPPLY DUCT MAYBE LOCATED IN AN ATTIC
OR BELOW CEILING RAFTERS AS SHOWN
CEILING
RAIN
RETURN AIR
SLEEVE
WALL
SUPPLY AIR DUCT
RAFTERS
RAFTERS
RETURN AIR OPENING W/ GRILLE
RAIN
FALSE WALL INSTALLATION
DUCTED SUPPLY
GRILLE
OUTSIDE
SPACE
FALSE WALL RETURN AIR GRILLE
OUTSIDE
OR BELOW CEILING RAFTERS AS SHOWN
FINISHED CEILING SURFACE
RAIN
FLASHING
RAIN
FLASHING
RETURN ATUNITNO DUCT
WALL
SUPPLY AIR DUCT
CLOSET INSTALLATION
RETURN AIR
FINISHED
FINISHED CEILING SURFACE
MIS-550 B
FREE AIRFLOW
OUTSIDE
WALL
OUTSIDE
WALL
SUPPLY AIR DUCT W/ GRILLE
COMMON WALL MOUNTING INSTALLATIONS
Manual 2100-581B Page 13 of 26
WIRING – MAIN POWER
Refer to the unit rating plate for wire sizing information and maximum fuse or “HACR” type circuit breaker size. Each outdoor unit is marked with a “Minimum
Circuit Ampacity”. This means that the eld wiring
used must be sized to carry that amount of current. Depending on the installed KW of electric heat, there
may be two eld power circuits required. If this is the
case, the unit serial plate will so indicate. All models are suitable only for connection with copper wire. Each unit and/or wiring diagram will be marked “Use Copper Conductors Only”. These instructions must be adhered to. Refer to the National Electrical Code (NEC) for complete current carrying capacity data on the various insulation grades of wiring material. All wiring must conform to NEC and all local codes.
The electrical data lists fuse and wire sizes (75° C copper) for all models including the most commonly
used heater sizes. Also shown are the number of eld
power circuits required for the various models with heaters.
The unit rating plate lists a “Maximum Time Delay Relay Fuse” or “HACR” type circuit breaker that is to be used with the equipment. The correct size must be used for proper circuit protection and also to assure that there will be no nuisance tripping due to the momentary high starting current of the compressor motor.
WIRING – LOW VOLTAGE WIRING
All 230/208V, 1 phase and 3 phase equipment have dual primary voltage transformers. All equipment leaves the factory wired on 240V tap. For 208V operation, reconnect from 240V to 208V tap. The acceptable operating voltage range for the 240 and 208V taps are:
TAP RANGE
240 253 – 216 208 220 – 187
NOTE: Thevoltageshouldbemeasuredattheeld
power connection point in the unit and while the unit is operating at full load (maximum amperage operating condition).
For wiring size and connections, refer to Wiring Manual 2100-507.
The disconnect access door on this unit may be locked to prevent unauthorized access to the disconnect. To convert for the locking capability, bend the tab located in the bottom left-hand corner of the disconnect opening under the disconnect access panel straight out. This tab will now line up with the slot in the door. When shut, a padlock may be placed through the hole in the tab preventing entry.
See “Start Up” section for important information on three phase scroll compressor start ups.
See Tables 3 & 4 for Electrical Specications.
Manual 2100-581B Page 14 of 26
START UP
THESE UNITS REQUIRE R-410A REFRIGERANT AND POL YOL ESTER OIL.
GENERAL:
1. Use separate service equipment to avoid cross contamination of oil and refrigerants.
2. Use recovery equipment rated for R-410A refrigerant.
3. Use manifold gauges rated for R-410A (800 psi/250 psi low).
4. R-410A is a binary blend of HFC-32 and HFC-125.
5. R-410A is nearly azeotropic - similar to R-22 and R-12. Although nearly azeotropic, charge with liquid refrigerant.
6. R-410A operates at 40-70% higher pressure than R-22, and systems designed for R-22 cannot withstand this higher pressure.
7. R-410A has an ozone depletion potential of zero, but must be reclaimed due to its global warming potential.
8. R-410A compressors use polyolester oil.
9. Polyol Ester oil is hygroscopic; it will rapidly absorb moisture and strongly hold this moisture in the oil.
10. A liquid line dryer must be used - even a deep vacuum will not separate moisture from the oil.
11. Limit atmospheric exposure to 15 minutes.
12. If compressor removal is necessary, always plug compressor immediately after removal. Purge with small amount of nitrogen when inserting plugs.
TOPPING OFF SYSTEM CHARGE
If a leak has occurred in the system, Bard Manufacturing recommends reclaiming, evacuating (see criteria above), and charging to the nameplate charge. If done correctly, topping off the system charge can be done without problems.
With R-410A, there are no signicant changes in the
refrigerant composition during multiple leaks and recharges. R-410A refrigerant is close to being an azeotropic blend (it behaves like a pure compound or single component refrigerant). The remaining refrigerant charge, in the system, may be used after leaks have occurred and then “top-off” the charge by utilizing the pressure charts on the inner control panel cover as a guideline.
REMEMBER: When adding R-410A refrigerant, it must come out of the charging cylinder/tank as a liquid to avoid any fractionation, and to ensure optimal system performance. Refer to instructions for the cylinder that is being utilized for proper method of liquid extraction.
WARNING
Failure to conform to these practices could lead to damage, injury or death.
SAFETY PRACTICES:
1. Never mix R-410A with other refrigerants.
2. Use gloves and safety glasses, Polyol Ester oils can be irritating to the skin, and liquid refrigerant will freeze the skin.
3. Never use air and R-410A to leak check; the
mixture may become ammable.
4. Do not inhale R-410A – the vapor attacks the nervous system, creating dizziness, loss of coordination and slurred speech. Cardiac irregularities, unconsciousness and ultimate death can result from breathing this concentration.
5. Do not burn R-410A. This decomposition produces hazardous vapors. Evacuate the area if exposed.
6. Use only cylinders rated DOT4BA/4BW 400.
7. Never ll cylinders over 80% of total capacity.
8. Store cylinders in a cool area, out of direct sunlight.
9. Never heat cylinders above 125°F.
10. Never trap liquid R-410A in manifold sets, gauge
lines or cylinders. R-410A expands signicantly
at warmer temperatures. Once a cylinder or line is full of liquid, any further rise in temperature will cause it to burst.
Manual 2100-581B Page 15 of 26
START UP (Continued)
IMPORTANT INSTALLER NOTE
For improved start up performance wash the indoor coil with a dish washing detergent.
HIGH PRESSURE SWITCH
All W**A/W**L wall mounted air conditioner series models are supplied with a remote reset for the high and low pressure switch. If tripped, this pressure switch may be reset by turning the thermostat off then back on again.
THREE PHASE SCROLL COMPRESSOR START UP INFORMATION
Scroll compressors, like several other types of compressors, will only compress in one rotational direction. Direction of rotation is not an issue with single phase compressors since they will always start and run in the proper direction.
However, three phase compressors will rotate in either direction depending upon phasing of the power. Since there is a 50-50 chance of connecting power in such a way as to cause rotation in the reverse
direction, verication of proper rotation must be made. Verication of proper rotation direction is made by
observing that suction pressure drops and discharge pressure rises when the compressor is energized. Reverse rotation also results in an elevated sound level over that with correct rotation, as well as substantially reduced current draw compared to tabulated values.
Verication of proper rotation must be made at the time the equipment is put into service. If improper rotation is corrected at this time, there will be no negative impact on the durability of the compressor. However, reverse operation for over one hour may have a negative impact on the bearing due to oil pump out.
NOTE: If compressor is allowed to run in reverse
rotation for an extended period of time, the compressor’s internal protector will trip.
All three phase compressors are wired identically internally. As a result, once the correct phasing
is determined for a specic system or installation,
connecting properly phased power leads to the same Fusite terminal should maintain proper rotation direction.
PHASE MONITOR
All units with three phase scroll compressors are equipped with a 3 phase line monitor to prevent compressor damage due to phase reversal.
The phase monitor in this unit is equipped with two LEDs. If the Y signal is present at the phase monitor and phases are correct the green LED will light.
If phases are reversed, the red fault LED will be lit and compressor operation is inhibited.
If a fault condition occurs, reverse two of the supply leads to the unit. Do not reverse any of the unit
factory wires as damage may occur.
CONDENSER FAN OPERATION
NOTE: Certain models may be equipped with a low
ambient control (LAC), and if so equipped, the condenser fan motor will have delayed start until system refrigerant operating pressure builds up. After starting, the fan motor may or may not cycle depending upon ambient conditions. This is normal operation.
Applies to W42, W48, W60 and W70 models only. The
condenser fan motor on 230/208 volt, one and three phase, 60 HZ units is a two-speed motor that comes factory wired on high speed for peak performance. If ambient conditions permit, it can be reconnected to low speed (red wire) for lower sound level. See wiring diagram.
50 HZ models must have fan wired on low speed. These models are factory wired on low speed.
SERVICE HINTS
1. Caution owner/operator to maintain clean air
lters at all times. Also, not to needlessly close off supply and return air registers. This reduces airow
through the system, which shortens equipment service life as well as increasing operating costs.
2. Check all power fuses or circuit breakers to be sure they are the correct rating.
3. Periodic cleaning of the outdoor coil to permit full
and unrestricted airow circulation is essential.
The direction of rotation of the compressor may be changed by reversing any two line connections to the unit.
Manual 2100-581B Page 16 of 26
SEQUENCE OF OPERATION
COOLING – Circuit R-Y makes at thermostat pulling in compressor contactor, starting the compressor and outdoor motor. (See NOTE under Condenser Fan Operation if equipped with Low Ambient Control.) The G (indoor motor) circuit is automatically completed by the thermostat on any call for cooling operation or can be energized by manual fan switch on subbase for constant air circulation. On a call for heating, circuit R-W1 make at the thermostat pulling in heat contactor for the strip heat and blower operation. On a call for second stage heat, R-W2 makes bringing on second heat contactor, if so equipped.
Alarm Relay Output
Alarm terminal is output connection for applications where alarm relay is employed. This terminal is powered whenever the compressor is locked out due to HPC or LPC sequences as described.
NOTE: Both high and low pressure switch controls are
inherently automatic reset devices. The high pressure switch and low pressure switch cut
outandcutinsettingsarexedbyspecicair
conditioner unit model. The lockout features, both soft and manual, are a function of the Compressor Control Module.
COMPRESSOR CONTROL MODULE
The compressor control module is standard on all models covered by this manual. The compressor control module is an anti-short cycle/lockout timer with high and low pressure switch monitoring and alarm relay output.
Adjustable Delay On Make And Break Timer
On initial power up or anytime power is interrupted to the unit, the delay on make period begins, which will be 2 minutes plus 10% of the delay on break setting. When the delay on make is complete and the high pressure switch and low pressure switch is closed, the compressor contactor is energized. Upon shutdown, the delay on break timer starts and prevents restart until the delay on break and delay on make periods have expired.
During routine operation of the unit with no power interruptions, the compressor will operate on demand with no delay.
High Pressure Switch and Lockout Sequence
If the high pressure switch opens, the compressor contactor will de-energize immediately. The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes and the delay on break time has expired. If the high pressure switch opens again in this same operating cycle, the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.
Low Pressure Switch, Bypass, and Lockout Sequence
ADJUSTMENTS
Adjustable Delay on Make and Delay on Break Timer
The potentiometer is used to select Delay on Break time from 30 seconds to 5 minutes. Delay on Make (DOM) timing on power-up and after power interruptions is equal to 2 minutes plus 10% of Delay on Break (DOB) setting:
0.5 minute (30 seconds) DOB = 123 second DOM
1.0 minute (60 seconds) DOB = 126 second DOM
2.0 minute (120 seconds) DOB = 132 second DOM
3.0 minute (180 seconds) DOB = 138 second DOM
4.0 minute (240 seconds) DOB = 144 second DOM
5.0 minute (300 seconds) DOB = 150 second DOM During routine operation of the unit with no power
interruptions the compressor will operate on demand with no delay.
Typical Settings for Dual Unit Installation:
Unit 1: DOB set at 2 minutes, and DOM is 132 seconds Unit 2: DOB set at 4 minutes, and DOM is 144 seconds
PRESSURE SERVICE PORTS
High and low pressure service ports are installed on all units so that the system operating pressures can be observed. A pressure table can be found later in the manual covering all models. It is imperative to match the correct pressure table to the unit by model number. See T able 2.
If the low pressure switch opens for more than 120 seconds, the compressor contactor will de-energize and go into a soft lockout. Regardless the state of the low pressure switch, the contactor will reenergize after the delay on make time delay has expired. If the low pressure switch remains open, or opens again for longer than 120 seconds, the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.
Manual 2100-581B Page 17 of 26
TROUBLESHOOTING
FAN BLADE SETTING DIMENSIONS
Shown in Figure 8 is the correct fan blade setting for proper air delivery across the outdoor coil. Refer to
Table 1 for unit specic dimension.
Any service work requiring removal or adjustment in the fan and/or motor area will require that the dimensions below be checked and blade adjusted in or out on the motor shaft accordingly.
FIGURE 8
FAN BLADE SETTING
AIRFLOW
"A"
MIS-1724
R-410A
REFRIGERANT CHARGE
This unit was charged at the factory with the quantity of refrigerant listed on the serial plate. AHRI capacity and
efciency ratings were determined by testing with this
refrigerant charge quantity. The following pressure tables show nominal pressures
for the units. Since many installation specic situations
can affect the pressure readings, this information should
only be used by certied technicians as a guide for
evaluating proper system performance. They shall not be used to adjust charge. If charge is in doubt, reclaim, evacuate and recharge the unit to the serial plate charge.
REMOVAL OF FAN SHROUD
1. Disconnect all power to the unit.
2. Remove the screws holding both grilles, one on each side of unit, and remove grilles.
3. Remove screws holding fan shroud to condenser and bottom. Nine (9) screws.
4. Unwire condenser fan motor.
5. Slide complete motor, fan blade, and shroud assembly out the left side of the unit.
TABLE 1
FAN BLADE DIMENSION
Model
W17A2 / W17L2 W18A2 / W18L2 W24A2 / W24L2
W30A2 / W30L2 W36A2 / W36L2
W42A2 / W42L2 W48A2 / W48L2 W60A2 / W60L2 W70A2 / W70L2
6. Service motor/fan as needed.
7. Reverse steps to reinstall.
Dimension
A
1.00"
1.25"
1.75"
Manual 2100-581B Page 18 of 26
TABLE 2
COOLING PRESSURE TABLE
Air Temperature Entering Outdoor Coil °F
Model
W17A/L
W18A/L
W24A/L
W30A/L
W36A/L
W42A/L
W48A/L
W60A/L
W70A/L
Low side pressure ± 4 PSIG High side pressure ± 10 PSIG
Tables are based upon rated CFM (airow) across the evaporator coil. If there is any doubt as to correct operating charge
being in the system, the charge should be removed, system evacuated and recharged to serial plate charge weight.
NOTE:
Pressure table based on high speed condenser fan operation. If condensing pressures appear elevated check
condenser fan wiring. See “Condenser Fan Operation”.
Return Air Temp
(DB/WB)
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
Pressure 75 80 85 90 95 100 105 110 115 120
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
Low Side High Side
124 321
133 329
138 341
127 318
136 326
141 337
119 340
127 349
131 361
122 335
130 344
135 356
120 339
128 348
132 360
123 320
132 328
137 339
117 355
125 364
129 377
122 346
131 355
136 367
118 349
126 358
130 371
126 340
135 349
140 361
129 339
138 348
143 360
121 361
129 370
134 383
124 358
133 367
138 380
122 366
130 375
135 388
124 342
133 351
138 363
119 378
127 388
131 402
124 371
133 380
138 393
121 371
129 381
134 394
128 362
137 371
142 384
131 362
140 371
145 384
122 383
131 393
136 407
127 381
136 391
141 405
124 392
133 402
138 416
126 367
135 376
140 389
121 403
129 413
134 427
126 396
135 406
140 420
122 395
131 405
136 419
130 384
139 394
144 408
133 385
142 395
147 409
124 407
133 417
138 432
129 406
138 416
143 431
126 418
135 429
140 444
128 391
137 401
142 415
123 427
132 438
137 453
128 421
137 432
142 447
123 419
132 430
137 445
132 409
141 419
146 434
135 409
144 419
149 434
127 432
136 443
141 459
131 431
140 442
145 457
129 446
138 457
143 473
130 416
139 427
144 442
125 454
134 466
139 482
130 447
139 458
144 474
125 444
134 455
139 471
133 434
142 445
147 461
137 434
146 445
151 461
129 459
138 471
143 487
133 456
142 468
147 484
130 473
139 485
144 502
132 443
141 454
146 470
127 482
136 494
141 511
131 473
140 485
145 502
127 470
136 482
141 499
135 461
144 473
149 490
138 459
148 471
153 487
131 488
140 500
145 518
135 483
144 495
149 512
132 501
141 514
146 532
134 469
143 481
148 498
129 510
138 523
143 541
133 499
142 512
147 530
129 497
138 510
143 528
137 490
146 503
151 521
140 486
150 498
155 515
133 518
142 531
147 550
137 509
146 522
151 540
134 529
143 543
148 562
136 496
145 509
150 527
131 539
140 553
145 572
135 526
144 539
149 558
131 525
140 538
145 557
138 521
148 534
153 553
143 513
153 526
158 544
135 550
144 564
149 584
137 536
147 550
152 569
135 558
144 572
149 592
137 526
147 539
152 558
133 570
142 585
147 605
137 553
146 567
151 587
132 553
141 567
146 587
140 553
150 567
155 587
145 541
155 555
160 574
137 583
146 598
151 619
139 565
149 579
154 599
136 586
145 601
150 622
139 554
149 568
154 588
135 603
144 618
149 640
138 580
148 595
153 616
134 583
143 598
148 619
Manual 2100-581B Page 19 of 26
TABLE 3
Electrical Specications — W**A Series
No.
Field
Power
Circuits
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 or 2
1 1 1 1 1 1 1 1 1 1 1 1
1 or 2
1 1 1 1 1 1 1 1 1 1
1 1 or 2 1 or 2
1
1
1
1
1
1
1
1
1
1 1 or 2 1 or 2
1
1
1
1
1
1
1
1
1
1 1 or 2 1 or 2
1
1
1
2
1
1
1
1
1
1 1 or 2 1 or 2
1
1
1
2
1
1
1
Minimum
Circuit
Ampacity
16 30 46 56 21 25 30 46 56 15 22
9 11 24 32 47 58 84 18 24 33 51 11 12 17 26 29 32 47 58 84 23 24 33 51 11 12 16 26 32 32 58 84
110
24 33 51 60 12 17 26 39 39 58 84
110
27 33 51 60 13 17 26 42 42 60 86
112
28 35 53
N/A
15 18 27 56 56 59 85
111
38 38 53
N/A
19 19 27
A05 A08 A10
A04 A05 A08 A10
B06
C06
A05*
A08
A10*
A15
B06
B09*
B15
C06
C09*
C15
A05*
A08
A10*
A15
B06* B09*
B15
C06* C09*
C15
A05 A10 A15 A20
B09 B15 B18
C09 C15
A05 A10 A15 A20
B09 B15 B18
C09 C15
A05 A10 A15 A20
B09 B15 B18
C09 C15
A05 A10 A15 A20
B09 B15 B18
C09 C15
Rated
Volts &
Phase
230/208-1
230/208-1
230/208-3
460-3
230/208-1
230/208-3
460-3
230/208-1
230/208-3
460-3
230/208-1
230/208-3
460-3
230/208-1
230/208-3
460-3
230/208-1
230/208-3
460-3
230/208-1
230/208-3
460-3
MODEL
W17, 18A2-A00,A0Z
W24A2-A00, A0Z
W24A2-B00, B0Z
W24A2-C00, C0Z
W30A2-A00*, A0Z*
W30A2-B00*, B0Z*
W30A2-C00*, C0Z*
W36A2-A00*, A0Z*
W36A2-B00*, B0Z*
W36A2-C00*, C0Z*
W42A2-A00, A0Z
W42A2-B00, B0Z
W42A2-C00, C0Z
W48A2-A00, A0Z
W48A2-B00, B0Z
W48A2-C00, C0Z
W60A2-A00, A0Z
W60A2-B00, B0Z
W60A2-C00, C0Z
W70A2-A00, A0Z
W70A2-B00, B0Z
W70A2-C00, C0Z
j Maximum size of the time delay fuse or HACR type circuit breaker for protection of eld wiring conductors. Based on 75C copper wire. All wiring must conform to the National Electrical Code and all local codes.
These “Minimum Circuit Ampacity” values are to be used for sizing the eld power conductors. Refer to the National Electrical code (latest version), Article 310 for power conductor sizing.
Caution: When more than one eld power circuit is run through one conduit, the conductors must be derated. Pay special attention to note 8 of Table 310 regarding Ampacity Adjustment Factors when more than three (3) current carrying conductors are in a raceway.
* Top outlet supply option is available only factory installed and only on the selected models. IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses and conductor wires in accordance with the National
Electrical Code and all local codes.
Manual 2100-581B Page 20 of 26
Single Circuit Dual Circuit
26 52
26 52
26 52
26 52
j Maximum
External Fuse
or Ckt. Breaker
60
30
60
60
60
30
60
60
60
30
60
60
60
30
60
60
j
Maximum
External
Fuse or
Ckt. Brkr.
20 30 50 60 30 30 30 50 60 20 25 15 15 35 35 50 60 90 20 25 35 60 15 15 20 30 35 35 50 60 90 30 30 35 60 15 15 20 30 50 50 60 90
125
35 35 60 60 15 20 30 50 50 60 90
125
40 40 60 60 20 20 30 60 60 60 90
125
40 40 60 N/A 20 20 30 60 60 60 90
125
60 60 60 N/A 30 30 35
Field
Power
Wire Size
12 10
8
6 10 10 10
8
6 12 10 14 14
8
8
8
6
4 12 10
8
6 14 14 12 10
8
8
8
6
4 10 10
8
6 14 14 12 10
8
8
6
4
2
8
8
6
6 14 12 10
8
8
6
4
2
8
8
6
6 12 12 10
8
8
6
3
2
8
8
6
N/A
12 12 10
6
6
6
4
2
8
8
6
N/A
10 10 18
Minimum
Ground
Wire
12 10 10 10 10 10 10 10 10 12 10 14 14 10 10 10 10
8 58 26 60 30 12 10 10 10 14 14 12 10 10 10 10 10
8 58 26 60 30 6 10 10 10 10 10 10 10 14 14 12 10 10 10 10
8
6 10 10 10 10 14 12 10 10 10 10
8
6 10 10 10 10 12 12 10 10 10 10
8
6 10 10 10
N/A 35 28 40 30 8
12 12 10 10 10 10
8
6 10 10 10
N/A 38 28 60 30 8 10 10 10
10 10 10
Circuit
Ampacity
Ckt. A Ckt. B Ckt. A Ckt. B Ckt. A Ckt. B Ckt. A Ckt. B
58 58
58 58
60 60
59 59
Field Power
Wire Size
6 10 10 10
6
10
6
6
6
10
6
6
6
10
6
6
10 10 10
6
10
6
6
Ground
Wire Size
10 10
10 10
10 10
10 10
10 10
10 10
10 10
10 10
TABLE 4
Electrical Specications — W**L Series
No.
Field
Power
Circuits
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 or 2
1 1 1 1 1 1 1
1 or 2
1 1 1 1 1 1 1
1 or 2
1 1 1 1 1 1 1
1 or 2
1 1 1 1 1 1 1
1 or 2
1 1 1 1 1 1 1
1 or 2
1 1 1 1
Minimum
Circuit
Ampacity
16 30 46 56 21 30 46 56 15 22
9 11 24 32 47 58 84 18 33 51 11 17 26 29 32 58 84 23 33 51 11 16 26 32 32 58 84 24 33 51 12 17 26 39 39 58 84 27 33 51 13 17 26 42 42 60 86 28 35 53 15 18 27 56 56 59 85 38 38 53 19 19 27
A05 A08 A10
A05 A08 A10
B06
C06
A05*
A08
A10*
A15
B09*
B15
C09*
C15
A05* A10*
A15
B09*
B15
C09*
C15
A05 A10 A15
B09 B15
C09 C15
A05 A10 A15
B09 B15
C09 C15
A05 A10 A15
B09 B15
C09 C15
A05 A10 A15
B09 B15
C09 C15
Rated
Volts &
Phase
230/208-1
230/208-1
230/208-3
460-3
230/208-1
230/208-311
460-3
230/208-1
230/208-311
460-3
230/208-1
230/208-311
460-3
230/208-1
230/208-311
460-3
230/208-1
230/208-311
460-3
230/208-1
230/208-311
460-3
MODEL
W17, 18L2-A00,A0Z
W24L2-A00, A0Z
W24L2-B00, B0Z
W24L2-C00, C0Z
W30L2-A00*, A0Z*
W30L2-B00*, B0Z*
W30L2-C00*, C0Z*
W36L2-A00*, A0Z*
W36L2-B00*, B0Z*
W36L2-C00*, C0Z*
W42L2-A00, A0Z
W42L2-B00, B0Z
W42L2-C00, C0Z
W48L2-A00, A0Z
W48L2-B00, B0Z
W48L2-C00, C0Z
W60L2-A00, A0Z
W60L2-B00, B0Z
W60L2-C00, C0Z
W70L2-A0Z
W70L2-B0Z
W70L2-C0Z
j Maximum size of the time delay fuse or HACR type circuit breaker for protection of eld wiring conductors. Based on 75C copper wire. All wiring must conform to the National Electrical Code and all local codes.
These “Minimum Circuit Ampacity” values are to be used for sizing the eld power conductors. Refer to the National Electrical code (latest version), Article 310 for power conductor sizing.
Caution: When more than one eld power circuit is run through one conduit, the conductors must be derated. Pay special attention to note 8 of Table 310 regarding Ampacity Adjustment Factors when more than three (3) current carrying conductors are in a raceway.
* Top outlet supply option is available only factory installed and only on the selected models. IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses and conductor wires in accordance with the National
Electrical Code and all local codes.
Single Circuit Dual Circuit
j
Maximum
External
Fuse or
Ckt. Brkr.
20 30 50 60 30 30 50 60 20 25 15 15 35 35 50 60 90 20 35 60 15 20 30 35 35 60 90 30 35 60 15 20 30 50 50 60 90 35 35 60 15 20 30 50 50 60 90 40 40 60 20 20 30 60 60 60 90 40 40 60 20 20 30 60 60 60 90 60 60 60 30 30 35
Field
Power
Wire
Size
12 10
8
6 10 10
8
6 12 10 14 14
8
8
8
6
4 12
8
6 14 12 10
8
8
6
4 10
8
6 14 12 10
8
8
6
4
8
8
6 14 12 10
8
8
6
4
8
8
6 12 12 10
8
8
6
3
8
8
6 12 12 10
6
6
6
4
8
8
6 10 10 18
Minimum
Ground
Wire
12 10 10 10 10 10 10 10 12 10 14 14 10 10 10 10
8 58 26 60 30 6 10 10 10 12 10 10 14 12 10 10 10 10
8 58 26 60 30 6 10 10 10 10 10 10 14 12 10 10 10 10
8 58 26 10 10 10 14 12 10 10 10 10
8 58 26 60 30 6 10 10 10 10 10 10 12 12 10 10 10 10
8 60 26 60 30 6 10 10 10 10 10 10 12 12 10 10 10 10
8 59 26 60 30 6 10 10 10 10 10 10 10 10 10
Circuit
Ampacity
Ckt. A Ckt. B Ckt. A Ckt. B Ckt. A Ckt. B Ckt. A Ckt. B
j Maximum
External Fuse
or Ckt. Breaker
60 30 6 10 10 10
Field Power
Wire Size
Ground
Wire Size
Manual 2100-581B Page 21 of 26
TABLE 5
RECOMMENDED AIRFLOW
Model
Nominal
Rated
CFM *
Nominal
Rated ESP *
Recommended
Airow Range
Factory Speed
Connection
W17A, W17L 600 .40 550 - 725 Low W18A, W18L 550 .45 550 - 725 Low W24A, W24L 800 .30 700 - 950 Single W30A, W30L 1000 .30 850 - 1300 High W36A, W36L 1100 .20 930 - 1350 High W42A, W42L 1400 .45 1600 - 1150 High W48A, W48L 1550 .30 1750 - 1285 High W60A, W60L 1700 .40 1950 - 1375 High W70A, W70L 1700 .20 1950 - 1375 High
* Rated CFM and ESP on factory speed connection.
TABLE 6
INDOOR BLOWER PERFORMANCE
Speed
ESP (Inch H20)
0.0
0.1
0.2
0.3
0.4
0.5
W17/18 W24 W30 W36 W42/48 W60 W70
High Low Single High Low High Low High Low High Low High Low
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
1045 1025 760 745 990 970 1370 1285 910 885 1415 1275 955 925 1850 1800 1605 1555 2080 2015 1505 1460 2050 1845 1490 1400 1010 970 730 715 945 925 1305 1225 885 860 1350 1215 945 915 1775 1725 1545 1500 2020 1960 1450 1405 1970 1770 1425 1340
940 905 700 685 890 870 1225 1135 850 815 1265 1125 925 900 1685 1640 1460 1415 1925 1865 1395 1355 1905 1700 1375 1295 860 830 670 655 820 800 1115 1020 790 755 1190 1060 875 850 1590 1550 1390 1345 1870 1815 1340 1300 1830 1645 1225 1150 780 750 610 595 735 720 1005 910 695 660 1085 975 780 755 1495 1460 1310 1270 1755 1705 1225 1185 1725 1550 1140 1070 665 640 485 455 605 590 865 775 590 560 970 865 640 615 1400 1365 1225 1185 1660 1610 1125 1085 1500 1350 1050 985
Coil
Dry Coil
Wet Coil
Dry Coil
Wet Coil
TABLE 7
MAXIMUM ESP OF OPERATION
ELECTRIC HEAT ONLY
Model
Outlet FRONT FRONT TOP FRONT FRONT
Speed Single High Low High Low High Low High Low
-A0Z
-A04
-A05
-A08
-A10
-A15
-A20
-B0Z
-B06
-B09
-B15
-B18
-C0Z
-C06
-C09
-C15
Values shown are for units equipped with standard 1-inch throwaway lter or 1-inch washable lter. Derate ESP by .15 for 2-inch pleated lters.
W17A/L, W18A/L,
W24A/L
.50 .50
.50
.50 .50
.50 .50
.50 .50 .40
.50 .50 .50 .45
.50 .50 .50 .45
W30A/L, W36A/L W42A/L, W48A/L W60A/L, W70A/L
.50 .50
.50 .50
.50 .45
.50 .50
.50 .50
.50
.50 .50 .45 .35
.50
.50
.50
.35
.50
.50 .50 .50
.50
.50 .50 .45
.50
.50
.50
.50
.50 .40 .50 .30
.50
.45
.50
.40
.50
.50 .50 .50
.50
.50 .50 .50
.50
.50
.50
.50
.50 .50 .40 .35
.45
.40
.50 .50
.50 .50
.50
.50
.50 .50 .50
.50 .40
.50 .50
.50 .50
.50 .50
.50
Manual 2100-581B Page 22 of 26
TABLE 8
ELECTRIC HEAT
Models 240V-1 208V-1 240V-3 208V-3 460V-3
KW Amps BTUH Amps BTUH Amps BTUH Amps BTUH Amps BTUH
4 16.7 13650 14.4 10240 5 20.8 17065 18.1 12800 6 14.4 20500 12.5 15360 7.2 20500 8 33.3 27300 28.8 20475
9 21.7 30600 18.7 23030 10.8 30700 10 41.6 34130 36.2 25600 12 14.4 40950 15 62.5 51250 54.0 38400 36.2 51200 31.2 38400 18.0 51200 18 43.3 61430 37.5 46100 20 83.2 68260 72.1 51200
Manual 2100-581B Page 23 of 26
OPTIONAL ACCESSORIES — RIGHT HAND
-A
-B
A2
A2
W24
W24
W17/18A2-A
EHWA02-A05 X X EHW02A-A08 X X EHWA02A-A10 X X EHWA24-A04 X EHWA24-B06 X EHWH24B-C06 X EHWA03-A05 X X EHWA03-A08 X X EHWA03-A10 X X EHWA03-A15 X X EHWA03-B06 X EHW36A-B06 X EHWA03-B09 X X EHWA37-B15 X X EHWC03A-C06 X X EHWC03A-C09 X X EHWA03A-C12 X X EHWA03A-C15 X X
HEATER KITS
CIRCUIT BREAKER (WMCB) &
EHWA05-A05 X X EHWA05-A10 X X X X EHWA05-A15 X X X X EHWA05-A20 X X X X EHWA05-B09 X X EHWA05-B15 X X X X EHW05A-B18 X EHWA05-B18 X X EHWA05A-C09 X X X X EHWA05A-C15 X X X X EHWA60-A05 X X EHW60A-B09 X EHW70A-B09 X EHW70A-B18 X WMCB-01B X WMCB-02A X WMCB-02B X WMCB-03A X WMCB-04B X WMCB-05A X X WMCB-05B X X WMCB-06B X WMCB-08A X X WMCB-09A X X WMPD-01C X X X X X X X
PULL DISCONNECT (WMPD)
WMCB-08B X
-C A2
W24
TABLE 9A
-A
-B
A2
A2
W30
W30
-C A2
W30
-A A2
W36
-B A2
W36
-C A2
W36
-A A2
W42
-B A2
W42
-C A2
W42
-A A2
W48
-B A2
W48
-C A2
W48
-A A2
W60
-B A2
W60
-C A2
W60
-A A2
W70
-B A2
W70
-C A2
W70
Manual 2100-581A Page 24 of 26
OPTIONAL ACCESSORIES — LEFT HAND
-A L2
W17/18L2-A
W24
EHWA02A-A05L X X EHW02A-A08L X X EHWA02-A10L X X EHWA24-B06L X EHWA03-A05L X X EHWA03-A08L X EHWA03-A10L X X EHWA03-A15L X X EHWA03-B09L X X EHWA37-B15L X X EHWC03-C09L X X EHWA03-C15L X X EHWA05-A05L X X X
HEATER KITS
CIRCUIT BREAKER (WMCB) &
EHWA05-A10L X X X X EHWA05-A15L X X X X EHWA05-B09L X X EHWA05-B15L X X X X EHWA05A-C09L X X X X EHWA05A-C15L X X X X EHWA60-A05L X EHWA60-B09L X EHW70A-B09L X WMCB-01B X WMCB-02A X WMCB-02B X WMCB-03A X WMCB-04B X WMCB-05A X X WMCB-05B X X WMCB-06B X WMCB-08A X X WMCB-09A X X WMPD-01C X X X X X X
PULL DISCONNECT (WMPD)
WMCB-09B X
-B L2
W24
TABLE 9B
-A
-B
L2
L2
W30
W30
-C L2
W30
-A L2
W36
-B L2
W36
-C L2
W36
-A L2
W42
-B L2
W42
-C L2
W42
-A L2
W48
-B L2
W48
-C L2
W48
-A L2
W60
-B L2
W60
-C L2
W60
-A L2
W70
-B L2
W70
-C L2
W70
Manual 2100-581B Page 25 of 26
TABLE 10
VENT & CONTROL OPTIONS
Part Number Description
CMC-14 ODT X X X CMC-15 Start Kit (230V 1-Phase) X X X CMC-23 DDC X X CMC-24 DDC X CMC-28 LAC X X X BFAD-2 Barometric Fresh Air Damper - Standard X BOP-2 Blank Off Plate X MFAD-2 Motorized Fresh Air Damper X CRV-2 Commercial Ventilator - Spring Return X ECONWMS-E2
ECONWMT-E2 ECONWMT-T2
ERVF-A2 Energy Recovery Ventilator - 230 Volt X ERVF-C2 Energy Recovery Ventilator - 460 Volt X BFAD-3 Barometric Fresh Air Damper - Standard X BOP-3 Blank Off Plate X MFAD-3 Motorized Fresh Air Damper X CRVS-3 Commercial Ventilator - Spring Return X CRVP-3 Commercial Ventilator - Power Return X ECONWMS-E3
ECONWMT-E3 ECONWMT-T3
ERVF-A3 Energy Recovery Ventilator - 230 Volt X ERVF-C3 Energy Recovery Ventilator - 460 Volt X BFAD-5 Barometric Fresh Air Damper - Standard X BOP-5 Blank Off Plate X MFAD-5 Motorized Fresh Air Damper X CRVS-5 Commercial Ventilator - Spring Return X CRVP-5 Commercial Ventilator - Power Return X ECONWMS-E5
ECONWMT-E5 ECONWMT-T5
ERVF-A5 Energy Recovery Ventilator - 230 Volt X ERVF-C5 Energy Recovery Ventilator - 460 Volt X
Economizer - School Version, Enthalpy Economizer - Bldg. Equipment, Enthalpy Economizer - Bldg. Equipment, DB Temp.
Economizer - School Version, Enthalpy Economizer - Bldg. Equipment, Enthalpy Economizer - Bldg. Equipment, DB Temp.
Economizer - School Version, Enthalpy Economizer - Bldg. Equipment, Enthalpy Economizer - Bldg. Equipment, DB Temp.
W17, W18, W24
W30, W36
X X X
X X X
W42, W48, W60, W70
X X X
Manual 2100-581B Page 26 of 26
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