Bard Q-TEC Q24A2, Q-TEC Q42A2, Q-TEC Q48A2, Q-TEC Q60A2, Q-TEC Q30A2 Installation Instructions Manual

...
Q-TEC SERIES
PACKAGED INSTALLATION INSTRUCTIONS
AIR CONDITIONER
Models: Q24A2 Q30A2 Q36A2 Q42A2 Q48A2 Q60A2
Bard Manufacturing Company, Inc. Bryan, Ohio 43506
Since 1914 . . . Moving ahead, just as planned.
Manual: 2100-600 Supersedes: NEW File: Vol II Tab 14 Date: 08-21-13
Manual 2100-600 Page 1 of 38
CONTENTS
Getting Other Information and Publications
For more information, contact these publishers: ........... 3
Q-T
ec General Information
Q-Tec Model Nomenclature ..........................................4
Shipping Damage .........................................................8
Unit Removal From Skid ...............................................8
Handling Unit After Removal From Skid .......................9
General .........................................................................9
Minimum Installation Height ..........................................9
Duct Work ....................................................................11
Filters ...........................................................................11
Fresh Air Intake ...........................................................12
Service Light ...............................................................12
Condensate Drain .......................................................12
Optional Rear Drain Kit ...............................................12
Separate Evaporator Drain Connection ..................... 12
Installation Instructions
Mounting the Unit ........................................................19
Wiring — Main Power .................................................. 20
Wiring — Low Voltage Wiring ...................................... 20
Opt. Climate Controls Sequence of Op. .............20 & 21
Low Voltage Connections ...........................................21
General .......................................................................21
Start Up
R-410A Refrgerant..........................................................27
Topping Off System Charge
Safety Practices..............................................................27
Description of Standard Equipment Optional CFM (Q36A2, Q42A2, Q48A2 & Q60A2 Only) Important Installer Note Phase Monitor Three Phase Scroll Compressor Start Up
Information.........................................................28 & 29
Compressor Control Module...........................................29
Adjustments Service Hints Mist Eliminator Service Vent Options
Sequence of Operation...................................................34
Pressure Service Ports
Troubleshooting
Troubleshooting GE ECM™ Blower Motors Fan Blade Setting Dimensions Refrigerant Charge Pressure Chart
................................................................28
....................................................................29
..........................................................29 & 30
...........................................................30 & 31
.........................................................37
...............................................................38
...........................................27
................................28
28
..................................................28
...................................................30
...................................................34
..............35-36
.......................................37
Figures
Figure 1 Unit Dimensions ...........................................7
Figure 2 Air Seal Under Unit ......................................8
Figure 3 Removal of Unit From Skid .......................... 8
Figure 4 Unit on Appliance Cart for Moving................9
Figure 5 Installation With Free Blow Plenum ........... 10
Figure 6 Ducted Application ..................................... 10
Figure 7 Supply Duct Connections ............................11
Figure 8 Filter Location..............................................11
Figure 9 Optional Side Drain ....................................13
Figure 10 Standard Rear Drain ..................................13
Figure 11 Rear Drain (Top View) ................................ 13
Figure 12A Figure 12B Figure 12C Figure 12D Figure 13A
Figure 13B
Figure 14 Removing Locking Screws from Wheels.... 19
Figure 15 Component Location ..................................20
Figure 16 Thermostat Plug Terminals ........................ 22
Figure 17 Thermostat Wiring Diagram "X" Option ..... 23
Figure 18 Thermostat Wiring Diagram "A" Option ..... 24
Figure 19 Thermostat Wiring Diagram "D" Option .... 25
Figure 20 Thermostat Wiring Diagram "H" Option .... 26
Figure 21 Fresh Air Damper Removal ........................32
Figure 22 QERV Removal ..........................................33
Figure 23 CO2 Controller ............................................34
Figure 24 Control Disassembly ..................................36
Figure 25 Winding Test ...............................................36
Figure 26 Drip Loop....................................................36
Figure 27 Fan Blade Setting.......................................37
Manual 2100-600 Page 2 of 38
Optional Rear Drain Kit ..............................14
Optional Rear Drain Kit ..............................15
Optional Rear Drain Kit .............................. 16
Optional Rear Drain Kit .............................. 17
Unit Mounting .............................................18
Unit Mounting .............................................18
Tables
Table 1 Factory Built-In Electric Heat Table ............... 5
Table 2 Electrical Specications.................................6
Table 3 Operating Voltage Range ............................20
Table 4 Wall Thermostats .........................................22
Table 5 Fan Blade Dimensions ................................ 37
Table 6 Indoor Blower Performance.........................37
Table 7 Cooling Pressure .........................................38
GETTING OTHER INFORMATION AND PUBLICATIONS
These publications can help you install the air
conditioner or heat pump. You can usually nd these
at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.
National Electrical Code ......................ANSI/NFPA 70
Standard for the Installation ...............ANSI/NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for W arm Air .......................ANSI/NFPA 90B
Heating and Air Conditioning Systems
Load Calculation for ..................... ACCA Manual J or
Winter and Summer Manual N Air Conditioning
Low Pressure, Low Velocity .........ACCA Manual D or
Duct System Design Manual Q Winter and Summer Air Conditioning
FOR MORE INFORMATION, CONTACT THESE PUBLISHERS:
ACCA Air Conditioning Contractors of America 1712 New Hampshire Avenue Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721
ANSI American National Standards Institute 11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286
ASHRAE American Society of Heating, Refrigeration, and Air Conditioning Engineers, Inc. 1791 Tullie Circle, N.E.
Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478
NFPA National Fire Protection Association Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057
Manual 2100-600 Page 3 of 38
Q-Tec Series General Information
Q-Tec MODEL NOMENCLATURE
Q 42 A 2 A 10 X X V X X X
MODEL NUMBER
Q-Tec™
CAPACITY
24 - 2 Ton 30 - 2½ Ton 36 - 3 Ton 42 - 3½ Ton 48 - 4 Ton 60 - 5 Ton
VENTILATION OPTIONS
X - Barometric Fresh Air Damper (Standard) B - Blank-off Plate
E - Economizer(Notavailableondehumidicationversions)
P - Commercial Ventilator - Motorized w/Exhaust Power Return V - Commercial Ventilator - Motorized w/Exhaust Spring Return R - Energy Recovery Ventilator w/Independent Intake & Exhaust Control
jIf“X”controloptionisselected,thenthermostatandhumidistat,ifapplicable,orDDCcontrolsystemmustbeeldsupplied.
NOTE:
AIR
CONDITIONER
REVISION |
VOLTS & PHASE |
A - 230/208/60/1 B - 230/208/60/3 C - 460/60/3
KW 0Z - 0KW 05 - 5KW 06 - 6KW 09 - 9KW 10 -10KW 12 -12KW 15 -15KW
FILTER OPTIONS
X - 1 inch Fiberglass (Standard) F - 2 inch Fiberglass P - 2 inch Pleated
COLOR
V - Platinum w/Slate Front (Vinyl) X - Beige paint 4 - Gray paint
CLIMATE CONTROLj
STANDARD UNITS X - None D - Electronic/Prog H - Electronic/Prog/CO B - Electronic/Prog/Humidistat/BACNet C - Electronic/Prog/Humidistat/BACNet/CO
2
COIL OPTIONS
X - Standard 1 - Phenolic coated
evaporator* 2 -
Phenolic coated
condenser 3 - Phenolic coated
evaporator and condenser coil*
*and reheat if applicable
2
INTERNAL CONTROLS
X - Standard
• High Pressure Switch
• Low Pressure Switch
• Compressor Control Module w/Time Delay J - Alarm Relay + LAC + Above
Manual 2100-600 Page 4 of 38
TABLE 1
FACTORY BUILT-IN ELECTRIC HEAT TABLE
Q60A2-A Q60A2-B Q60A2-C
Q36A2-C
Q42A2-C
Q48A2-C
Q36A2-B
Q42A2-B
Q48A2-B
Q36A2-A
Q42A2-A
Q48A2-A
Q24A2-B Q30A2-B Q24A2-C Q30A2-C
Q24A2-A
Q30A2-A
Models
240V-1 208V-1 240V-1 208V-1 240V-1 208V-1 480V-3 480V-3 240V-1 208V-1 240V-1 208V-1 480V-3 240V-1 208V-1 240V-1 208V-1 480V-3
KW BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH BTUH
5.0 16,380 12,290 16,380 12,290
6.0 20,500 15,360 20,500 15,360 20,500 20,500 20,500 15,360 20,500
9.0 30,700 23,000 30,700 23,000 30,700 30,700 30,700 23,000 30,700 30,700 23,000 30,700
10.0 32,670 24,570 32,670 24,570 32,670 24,570
12.0 41,000 30,700 41,000
15.0 49,150 36,860 49,150 36,860 49,150 49,150 36,860 49,150 36,860 49,150
Manual 2100-600 Page 5 of 38
TABLE 2
ELECTRICAL SPECIFICATIONS
No.
Field
Power
Circuits
1
1 1
1 1
1 1
1 1 1
1 1 1 1
1 1 1
1 or 2
1 1 1 1
1 1 1 1
1 1 1
1 or 2
1 1 1 1
1 1 1 1
1 1 1
1 or 2
1 1 1 1
1 1 1 1
1 or 2
1 1
1 1
Minimum
Circuit
Ampacity
22 30 55
17 25 33
10 12 17
25 32 57
18 25 34 43
11 14 18 23
29 34 58 84
21 26 35 53
12 14 18 27
35 35 58 83
26 26 35 53
13 14 18 27
37 37 58 83
28 28 35 53
14 14 18 27
45 59 84
31 36 55
16 19 28
MODEL
Q24A2-A0Z
Q24A2-B0Z
Q24A2-C0Z
Q30A2-A0Z
Q30A2-B0Z
Q30A2-C0Z
Q36A2-A0Z
Q36A2-B0Z
Q36A2-C0Z
Q42A2-A0Z
Q42A2-B0Z
Q42A2-C0Z
Q48A2-A0Z
Q48A2-B0Z
Q48A2-C0Z
Q60A2-A0Z
Q60A2-B0Z
Q60A2-C0Z
Rated
Volts &
Phase
A05
230/208-111
A10
B06
230/208-311
B09
C06
460-3
C09
A05
230/208-111
A10
B06
230/208-3
B09 B12
C06
460-3
C09 C12
A05
230/208-1
A10 A15
B06
230/208-3
B09 B15
C06
460-3
C09 C15
A05
230/208-1
A10 A15
B06
230/208-3
B09 B15
C06
460-3
C09 C15
A05
230/208-1
A10 A15
B06
230/208-3
B09 B15
C06
460-3
C09 C15
A10
230/208-111
A15
B09
230/208-311
B15
C09
460-3
C15
jMaximumsizeofthetimedelayfuseorHACRtypecircuitbreakerforprotectionofeldwiringconductors.Basedon75°Ccopperwire.AllwiringmustconformtotheNationalElectricalCodeandalllocalcodes.These“MinimumCircuitAmpacity”valuesaretobeusedforsizingtheeldpowerconductors.RefertotheNationalElectric 
 Code(latestrevision),article310forpowerconductorsizing.
CAUTION: Whenmorethanoneeldpowerconductorcircuitisrunthroughoneconduit,theconductorsmustbederated.  Pay special attention to Note 8 of Table 310 regarding Ampacity Adjustment Factors when more than three
  conductorsareinaraceway.
Single Circuit Dual Circuit
j
Maximum
External
Fuse or
Ckt. Brkr.
30 30 60
20 25 35
15 15 20
35 35 60
25 25 35 45
15 15 20 25
45 45 60 90
30 30 35 60
15 15 20 30
50 50 60 90
35 35 35 60
15 15 20 30
50 50 60 90
40 40 40 60
20 20 20 30
60 60 90
45 45 60
20 20 30
Field
Power
Wire
Size
10 10
6
12 10
8
14 14 12
8 8 6
10 10
8 6
14 14 12 10
8 8 6 4
10 10
8 6
14 14 12 10
8 8 6 4
8 8 8 6
14 14 12 10
8 8 6 4
8 8 8 6
12 12 12 10
8 6 4
8 8 6
12 12 10
Minimum
Ground
Wire
10 10 10
12 10 10
14 14 12
10 10 10
10 10 10 10
14 14 12 10
10 10
8 8 58 25 60 25 6 10 10 10
10 10 10 10
14 14 12 10
10 10
8 8 58 25 60 25 6 10 10 10
10 10 10 10
14 14 12 10
10 10 10
8 58 25 60 25 8 10 10 10
10 10 10 10
12 12 12 10
10 10
8 59 25 60 25 8 10 10 10
10 10 10
12 12 10
Circuit
Ampacity
Ckt. A Ckt. B Ckt. A Ckt. B Ckt. A Ckt. B Ckt. A Ckt. B
j Maximum
External Fuse
or Ckt. Breaker
Field Power
Wire Size
Ground
Wire Size
Manual 2100-600 Page 6 of 38
FIGURE 1
UNIT DIMENSIONS
Manual 2100-600 Page 7 of 38
SHIPPING DAMAGE
Upon receipt of equipment, the carton should be checked for external signs of shipping damage. The skid must remain attached to the unit until the unit is ready for installation. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent.
UNIT REMOVAL FROM SKID
WARNING
This unit is heavy and requires more than one
persontohandleandremovefromtheskid.
Check unit wheels to ensure that wheels are
lockedbeforeremovingfromskid.Extreme
caution must be taken to prevent injury to
personnelanddamagetotheunit.
It is recommended that the unit not be removed from the skid with a forklift since the air seal under the unit could be damaged. See Figure 2.
The shipping brackets on each side of the unit must be removed and discarded. See Figure 3-A. The return air grille panel can be removed to provide a place to hold
FIGURE 2
AIR SEAL UNDER QTec UNIT
Air Seal
the unit. The unit can be slid forward on the skid until the front wheels hang over the edge of the skid. See Figure 3-B. The unit can be tipped forward and slid down the edge of the skid until the front wheels touch the ground. See Figure 3-C. The wheels will not roll. They are shipped from the factory locked so they will not roll. The back of the skid will have to be held down to keep it from tipping up. The skid can be slid out from under the unit. The unit can then be set upright.
FIGURE 3
REMOVAL OF UNIT FROM SKID
Hold Skid Down
A Shipping Brackets B Front Wheels Over Edge
Manual 2100-600 Page 8 of 38
C Front Wheels On Floor
HANDLING UNIT AFTER REMOVAL FROM SKID
WARNING
Exercise extreme caution when pushing the
unitontherollers.Handleandpushfromthe lower1/3oftheunit.Insurethatdebrisisnot ontheoorwheretheunitistobemovedon therollers.Failuretodosocouldresultinthe
unit tipping over and causing bodily injury and/
ordamagetotheunit.
The unit will have to be turned sideways and removed
from the skid to t through a 36" doorway. If the door
height allows, the unit can be slid sideways through the door.
If the unit can not be slid through the door, then the unit will have to be put on a cart and tipped down to roll through the door. It is recommended that an appliance cart by used with a strap to hold the unit on the cart. The wheels of the unit must be locked. If the wheels were allowed to roll, the unit could roll off the cart. The unit should always be carted from the left side. This is the side where the compressor is located. See Figure 4.
The blade of the appliance cart should be slid under the wheels of the unit. The strap of the appliance cart should be placed around the unit and strapped tightly. Help will be required to tip the unit back onto the cart. The unit can be leaned far enough back to be rolled through the door. Be careful when setting the unit back up to keep from damaging the unit.
GENERAL
The equipment covered in this manual is to be installed by trained, experienced service and installation technicians. A QWS-Series wall sleeve supplied as a separate accessory must be ordered and installed with Q-Tec unit.
The unit is designed for use with or without duct work. For use without duct work, Plenum Box QPB42 is recommended.
These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit.
These instructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation. Note particularly “Start Procedure” and any tags and/or labels attached to the equipment.
APPLIANCE CART
COMPRESSOR
FIGURE 4
UNIT ON APPLIANCE CART
Q-Tec UNIT (Right Side)
STRAP
While these instructions are intended as a general recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made. See Page 3 for information on codes and standards.
Size of unit for a proposed installation should be based on heat loss calculation made according to methods of Air Conditioning Contractors of America (ACCA). The air duct should be installed in accordance with the Standards of the National Fire Protection Systems of Other Than Residence Type, NFPA No. 90A, and Residence Type Warm Air Heating and Air Conditioning Systems, NFPA No. 90B. Where local regulations are at a variance with instructions, installer should adhere to local codes.
MINIMUM INSTALLATION HEIGHT
The minimum installation height of the unit with a Free Blow Plenum is 8 ft. 6 in. This provides enough clearance for the plenum to be removed. See Figure 5.
The minimum installation height for ducted applications is 8 ft. 4½ in. This provides enough clearance to install the duct work. See Figure 6.
Manual 2100-600 Page 9 of 38
FIGURE 5
INSTALLATION WITH FREE BLOW PLENUM
FIGURE 6
DUCTED APPLICA TION
Manual 2100-600 Page 10 of 38
DUCT WORK
All duct work must be properly sized for the design
airow requirement of the equipment. Air Conditioning
Contractors of America (ACCA) is an excellent guide to proper sizing. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage. When duct runs through unheated spaces, it should be insulated with a minimum of one inch of insulation. Use insulation with a vapor barrier on the outside of the insulation. Flexible joints should be used to connect the duct work to the equipment in order to keep the noise transmission to a minimum.
The Q-Tec series unit has provision to attach a supply air duct to the top of the unit. Duct connection size is
12 inches x 20 inches. The duct work is eld supplied
and must be attached in a manner to allow for ease of removal when it becomes necessary to slide the unit out from the wall for service. See Figure 7 for suggested attachment method.
The Q-Tec series units are designed for use with free return (non-ducted) and either free blow with the use of QPB Plenum Box or a duct supply air system.
The QPB and QPBHW Plenum Box mounts on top of the unit and has both vertically and horizontally adjustable louvers on the front discharge grille.
For hot water coil option a QPBHWxx-F for free blow
or QPBHWxx-D for ducted airow is used.
When used with a ducted supply, a QCX Cabinet Extension can be used to conceal the duct work above
the unit to the ceiling. This extends 20" above the unit for a total height above the oor of 10'-7/8". The
unit is equipped with a variable speed indoor blower motor which increases in speed with an increase in duct static pressure. The unit will therefore deliver proper
rated airow up to the maximum ESP shown in Table
7. However, for quiet operation of the air system, the duct static should be kept as low as practical, within the guidelines of good duct design.
FILTERS
Two 1-inch throw away lters [(1) 16x16 and (1) 16x20] are supplied with each unit. The lters slide into lter brackets. Refer to Figure 8.
The lters are serviced from the inside of the building
by opening the hinged door. This door is attached by a screw and one locking latch.
The internal lter brackets are adjustable to accommodate 2-inch lters. The tabs for the 1-inch lters must be bent down to allow the 2-inch lters to
slide in place.
FIGURE 7
SUPPLY DUCT CONNECTIONS
SUPPLY DUCT TO BE FIELD SUPPLIED
ATTACHMENT SCREWS TO BE FIELD SUPPLIED
ROOM SIDE OF Q-T
ec UNIT
DUCT FLANGE PROVIDED WITH UNIT
NOTE: Unit cabinet, supply air duct and free blow
plenum are approved for “0” clearance to combustible material.
FIGURE 8
FILTER LOCATION
FILTERS
RETURN AIR GRILLE
Manual 2100-600 Page 11 of 38
FRESH AIR INTAKE
This unit is equipped with a fresh air damper assembly. The damper blade is locked in the closed position when the unit is shipped from the factory. To allow the damper to operate remove the two plastic locking pins, one on each end of the blade. This will allow for
maximum fresh airow. The damper blade will now
open when the indoor blower is operating. If less than
maximum fresh airow is required, reinsert the plastic
pins to limit damper blade opening to desired level. Two extra pins are provided (taped to the inside of the assembly) which may be used to hold the blade in some position other than minimum or maximum position. This fresh air assembly is located in the rear of the unit and to gain access to make these adjustments remove
the air lter service door.
All capacity, efciency and cost of operation
information as required for Department of Energy “Energyguide” Fact Sheets are based upon the fresh air blank-off plate in place and is recommended for
maximum energy efciency.
The blank-off plate is available upon request from the factory and is installed in place of the fresh air damper shipped with each unit.
For details on energy recovery ventilation see separate section.
SERVICE LIGHT
The unit is equipped with a service light, which signals the user that service is required. The light is located in the upper control panel and is visible only when the
hinged service/lter access door is open.
The Service Unit light indicates that the unit has been shut off by a high or low pressure device. This indicates that the unit needs to be serviced.
CONDENSATE DRAIN
There are two drain connections on the unit. The rear drain is the primary drain, and is located on the right lower rear panel of the unit. The optional side drain is located on the bottom right side of the unit. The side drain is shipped with a plug installed.
The side drain requires a water trap for proper drainage. See Figure 9. The drain can be routed
through the oor or through the wall. If the drain is to be routed through an unconditioned space, it must be protected from freezing. The drain line must be able
to be removed from the unit if it is necessary to remove the unit from the wall. When the side drain is used, the plug must be removed and installed in the rear drain outlet.
The rear drain can be used with wall thickness of up to 10 inches where a water trap can be installed between the unit and the interior wall. See Figure 10. The trap cannot extend beyond the edge of the unit or it will interfere with the wall mounting bracket. The drain can
be routed through the oor or through the wall. If the
drain is routed through the wall, the drain line must be positioned such that it will not interfere with the sleeve
ange or the grille. See Figure 11. If the drain is to be routed through an unconditioned space, it must be protected from freezing.
OPTIONAL REAR DRAIN KITS
Optional Rear Drain Kit, Bard Model QCDS48A, is also available for these products. The optional
rear drain kit offers multiple benets that include the
following:
• Allows unit to be rolled away from the sleeve without having to disconnect any hard plumbing connections.
• Allows indoor coil condensate to be easily connected to Rear Drain Box while bypassing the outdoor coil drain pan. This aids in minimizing the potential for biological growth to occur by minimizing the standing water and exposing it to warm temperatures.
See Figures 12A, 12B, 12C and 12D.
The drain box permanently mounts onto the wall sleeve and is then either piped directly outdoors, or can be piped vertically. The Q-Tec unit is then equipped with
ttings on the rear of the unit that slide into the drain
box as it is wheeled towards the wall sleeve.
NOTE: On models equipped with a refrigerant subcooler in the lower drain pan may experience a
2-3% decrease in cooling performance and efciency
when the indoor condensate is routed around the outdoor coil drain pan/subcooler assembly. Unit
rated performance and efciency are with the indoor
condensate routed to the outdoor coil pan.
There is also a heated version of the rear drain box available (Model #QCDS48H) for installation in northern climates where freezing may occur.
SEPARATE EVAPORATOR DRAIN CONNECTION (OPTIONAL)
A knockout is provided in the back right corner of the units for use when draining the evaporator drain pan separately from the condenser. This knockout is 5 inches above the back condenser drain opening. To utilize a separate evaporator drain connection remove the knockout and route the existing evaporator drain hose out this knockout and then to an appropriate drain line.
Manual 2100-600 Page 12 of 38
FIGURE 9
OPTIONAL SIDE DRAIN (SIDE VIEW) INSTALLATION
Q-Tec UNIT
FIGURE 10
STANDARD REAR DRAIN
SLEEVE
WATER TRAP
FIGURE 11
REAR DRAIN (TOP VIEW)
DRAIN LINE
WALL (MAXIMUM 10" FOR REAR DRAIN)
COUPLINGS NOT SHOWN BUT RECOMMENDED FOR EASE OF REMOVABILITY
FORSERVICE.
WALL BRACKET
UNIT
Manual 2100-600 Page 13 of 38
MIS-2469
DRAIN BOX
WALL SLEEVE
OVERFLOW TUBE
CAULK AROUND TUBE
FIGURE 12A
Manual 2100-600 Page 14 of 38
SUPPLIED WITH DRAIN BOX KIT
3/4" PLASTIC PIPE NIPPLE
HORIZONTAL TO FLOOR)
(TIGHTEN THREADS SO TEE IS
THREADS)
(APPLY TEFLON TAPE TO
REAR DRAIN CONNECTION IN Q/Tec PRODUCT
1/2" SLIP X 1/2" SLIP X 3/4" NPT TEE SUPPLIED WITH DRAIN BOX KIT
PLUG INSTALLED IN SIDE Q/Tec DRAIN
MIS-2470
FIGURE 12B
IMPORTANT !
Manual 2100-600 Page 15 of 38
REMOVE KNOCK-OUT FOR INDOOR DRAIN HOSE CONNECTOR
MIS-2471
FIGURE 12C
(If Used)
Manual 2100-600 Page 16 of 38
MIS-2472
DRAIN HOSE FROM INDOOR DRAIN PAN.
MOVE HOSE FROM ATTACHMENT IN LOWER DRAIN PAN AND SLIDE ONTO DRAIN BOX BARB FITTING, SECURING WITH SUPPLIED CLAMP IF OUTDOOR PAN IS BYPASSED. ( WILL REDUCE RISK OF ALGAE GROWTH IN THE OUTDOOR PAN BUT AT A SLIGHT COOLING PERFORMANCE REDUCTION OF 2-3% )
FIGURE 12D
Manual 2100-600 Page 17 of 38
Washer
Sleeve
Stud
MIS-2689
Nut
Lower Control Panel
Condenser
Door (Removed)
Return Grille
BOTTOM
TRIM PIECE
BOTTOM TRIM EXTENSION
FIGURE 13A
UNIT MOUNTING
SIDE TRIM
(2PCS.)
SIDE TRIM
(2PCS.)
MOUNTING BRACKET
ENLARGED VIEW OF MOUNTING BRACKET SHOWING SLEEVE TO
CABINET A TT ACHMENT
MOUNTING BRACKET
WALL SLEEVE
#8 SCREW PROVIDED
(LIGHT COLOR)
CABINET SIDE PANEL
#10 HEX
HEAD SCREW
PROVIDED
FIGURE 13B
UNIT MOUNTING
Manual 2100-600 Page 18 of 38
INSTALLATION INSTRUCTIONS
MOUNTING THE UNIT
When installing a Q-Tec unit near an interior wall on the left side, a minimum of 8 inches is required; 12 inches is preferred.
When installing a Q-Tec unit near an interior wall on the right side, a minimum of 18 inches is required as additional space is required to connect the side drain. If the rear condensate drain kit QCDS48 is used the minimum can be reduced to 8 inches.
This clearance is required to allow for the attachment of the unit to the sleeve and side trim pieces to the wall.
This unit is to be secured to the wall sleeve with mounting brackets provided. The unit itself, the supply duct and the free blow plenum are suitable of “0” clearance to combustible material.
Following are the steps for mounting the Q-Tec. For reference see Figure 13A for external mounting bracket or 13B for internal bolt secured bracket (recommended).
1. Attach mounting brackets to the wall sleeve with screws provided. Either use external mounting bracket (Fig. 13A) or internal bolt bracket (Fig. 13B).
2. Position the unit in front of the sleeve with the condenser section toward the sleeve.
3. Remove the locking screws from the wheels. Refer to Figure 14.
4. Roll the unit into the sleeve. Make sure to check both sides of the unit as it is being rolled to keep it centered in the sleeve. Also check the
alignment to the mounting brackets. This unit must be level from side to side. If adjustments are necessary, shim up under the rollers with sheets of steel or any substance that is not affected by moisture.
5. Make sure the gasket on the rear of the unit is touching the sleeve across the top and down both sides. This is a rain water seal.
6. Secure the mounting brackets to the unit with screws provided, #10 hex head sheet metal screws (Figure 13A) or use nut and washer to secure sleeve (Figure 13B).
7. Bottom trim extensions are provided for use when wall is less than 14 inches but greater than 10.5 inches. Secure to wall with screws (not provided).
8. Attach the bottom trim piece to the unit with the screws provided (dark colored).
9. Position side trim pieces to wall and attach with
eld supplied screws. There are two long pieces
and two short pieces supplied. The long pieces are to enclose the gap behind the unit. The
short pieces are to ll the gap behind the cabinet
extension or the free blow plenum box. They may be cut to suit your ceiling height or overlap
the unit side trim. There is sufcient length to trim up to a 10'2" ceiling.
NOTE: If the exterior wall thickness is between 5
inches to 10.5 inches, a side trim extension piece kit, model QSTX42, is available.
REMOVING LOCKING SCREWS FROM WHEELS
REMOVE SCREWS FROM WHEELS BEFORE ROLLING INTO PLACE
FIGURE 14
Manual 2100-600 Page 19 of 38
WIRING – MAIN POWER
Refer to the unit rating plate and/or Table 2 for wire sizing information and maximum fuse or “HACR Type” circuit breaker size. Each unit is marked with a “Minimum Circuit Ampacity”. This means that the
eld wiring used must be sized to carry that amount
of current. Depending on the installed KW of electric
heat, there may be two eld power circuits required. If
this is the case, the unit serial plate will so indicate. All models are suitable only for connection with copper wire. Each unit and/or wiring diagram will be marked “Use Copper Conductors Only”. These instructions MUST BE adhered to. Refer to the National Electrical Code (NEC) for complete current carrying capacity data on the various insulation grades of wiring material. All wiring must conform to NEC and all local codes.
The electrical data lists fuse and wire sizes (75°C copper) for all models, including the most commonly
used heater sizes. Also shown are the number of eld
power circuits required for the various models with heaters.
The unit rating plate lists a “Maximum Time Delay Relay Fuse” or “HACR Type” circuit breaker that is to be used with the equipment. The correct size must be used for proper circuit protection, and also to assure that there will be no nuisance tripping due to the momentary high starting current of the compressor motor.
FIGURE 15
COMPONENT LOCATION
SIDE FIELD WIRE
ELECTRIC HEATERS
UNIT MOUNTED THERMOSTAT LOCATION
DEHUMIDIFICATION CONTROL (OPTIONAL)
Manual 2100-600 Page 20 of 38
ENTRANCE
REMOTE THERMOSTAT TERMINAL BLOCK
CIRCUIT BREAKER PANEL & CONTROLS
LOWER CONTROL PANEL
I
NDOOR
BLOWER
The disconnect access door on this unit may be locked to prevent unauthorized access to the disconnect.
See “Start Up” section for information on three phase scroll compressor start-ups.
The eld wiring connections are located behind the top and
hinged panel in the circuit breaker panel. See Figure 15.
WIRING – LOW VOLTAGE WIRING
230/208V, 1 PHASE AND 3 PHASE EQUIPMENT DUAL PRIMARY VOLTAGE TRANSFORMERS.
All Equipment leaves the factory wired on 240V tap. For 208V operation, reconnect from 240V to 208V tap. The acceptable operating voltage range for the 240 and 208V taps are as noted in Table 3.
TABLE 3
OPERATING VOLTAGE RANGE
TAP RANGE
240V 253 – 216 208V 220 – 187
NOTE: The voltage should be measured at the eld
power connection point in the unit and while the unit is operating at full load (maximum amperage operating condition).
OPTIONAL CLIMATE CONTROLS SEQUENCE OF OPERATION
The standard Climate Control Option X is a remote thermostat connection terminal block. See Figure 17 for wiring diagram. Compatible thermostats are listed in
Table 4. The Climate Control Option D is an electronic,
programmable thermostat. The subbase of the thermostat is factory wired to the front panel of the unit. See Figure 19 for wiring diagram. Compatible for use with Energy
Recovery Ventilator or Economizer. The thermostat can be set in the heat, cool or automatic mode. When the thermostat is sent in the heat mode, it can heat only to maintain the temperature set on the thermostat. When the thermostat is set in the cool mode, it can cool only to maintain the temperature set on the thermostat. When the thermostat is set in the automatic mode, the thermostat can change automatically to the heat or cool modes to maintain the temperature set on the thermostat.
The Climate Control Option H is an electronic, programmable thermostat and a CO2 controller. The subbase of the thermostat and CO2 controller are factory wired to the front panel of the unit. See Figure 20
for wiring diagram. The thermostat can be set in the heat, cool or automatic mode. When the thermostat is set in the heat mode, it can heat only to maintain the temperature set on the thermostat. When the thermostat is set in the cool mode, it can cool only to maintain the temperature set on the thermostat. When the thermostat is set in the automatic mode, the thermostat can change automatically to the heat or cool modes to maintain the temperature set on the thermostat.
The Climate Control Option B is an electronic, programmable thermostat and is BACnet compatible. The thermostat can be set in the heat, cool or automatic mode. When the thermostat is set in the heat mode, it can heat only to maintain the temperature set on the thermostat. When the thermostat is set in the cool mode, it can cool only to maintain the temperature set on the thermostat. When the thermostat is set in the automatic mode, the thermostat can change automatically to the heat or cool modes to maintain the temperature set on the thermostat. This thermostat supports BACnet IP, MS/TP and Ethernet protocols.
The Climate Control Option C is an electronic, programmable thermostat with CO BACnet compatible. The thermostat can be set in the heat, cool or automatic mode. When the thermostat is set in the heat mode, it can heat only to maintain the temperature set on the thermostat. When the thermostat is set in the cool mode, it can cool only to maintain the temperature set on the thermostat. When the thermostat is set in the automatic mode, the thermostat can change automatically to the heat or cool modes to maintain the temperature set on the thermostat. The CO2 control will energize the vent option and the ID blower when the room CO2 levels rise over set level. Default CO2 set point is 1000 ppm. See Figure 23.
The CO2 controller will energize the vent option and the ID blower when the room CO2 levels rise over set level. Default CO2 set point is 1000 ppm. See Figure 23.
NOTE: On option X, eld provided means to control
ventilation must be used if any of the motorized ventilation options are installed.
NOTE: Thermostats are shipped in the bottom of
the unit and must be mounted to the factory mounted subbase at time of installation.
control and is
2
LOW VOLTAGE CONNECTIONS
FOR DDC CONTROL
Fan Only Energize G Cooling Mode Energize Y1, G 1st Stage Heating Energize G, W1 2nd State Heating Energize G, W2
(if employed) Ventilation Energize G, F
LOW VOLTAGE CONNECTIONS
These units use a grounded 24 volt AC low voltage circuit.
The “R” terminal is the hot terminal and the “C” terminal is grounded.
“G” terminal or pin 6 of P2 is the fan input. If the climate control option is abandoned and connections are made directly to P2 pin 6 of P2 must be energized for proper operation.
“Y1” terminal or pin 7 of P2 is the compressor input. “W1” terminal or pin 8 of P2 is the st stage heat. “R” terminal or pin 10 of P2 is 24 VAC hot. “C” terminal or pin 11 of P2 is 24 VAC grounded. “L” terminal or pin 12 of P2 is compressor lockout
output. This terminal is activated on a high or low pressure trip by the electronic heat pump control. This is a 24 VAC output.
GENERAL
This unit is equipped with a variable speed ECM
motor. The motor is designed to maintain rated airow
up to the maximum static allowed. It is important that the blower motor plugs are not plugged in or unplugged while the power is on. Failure to remove power prior to unplugging or plugging in the motor could result in motor failure.
CAUTION
“W2” terminal or pin 9 of P2 is second stage heat (if equipped). If the unit is equipped with an optional hot water coil plenum box or electric heat these will be energized by this terminal.
“F” terminal of pin 5 of P2 is the ventilation input. This terminal energizes any factory installed ventilation option.
NOTE: For total and proper control using DDC, a total
of 5 controlled outputs are required (4 if no ventilation system is installed).
Do not plug in or unplug blower motor
connectorswhilethepowerison.
Failuretodosomayresultinmotorfailure.
Manual 2100-600 Page 21 of 38
TABLE 4
WALL THERMOSTATS
Thermostat Predominant Features
3 stage Cool; 3 stage Heat 8403-060 (1120-445)
8403-058 (TH5220D1151)
8403-056 (C7232A1008)
Programmable/Non-Programmable Electronic
HP or Conventional
Auto or Manual changeover
2 stage Cool; 2 stage Heat
Electronic Non-Programmable
HP or Conventional
Auto or Manual changeover
Carbon Dioxide Sensor with LCD for
Sensor Readings
FIGURE 16
Manual 2100-600 Page 22 of 38
MIS-1285
FIGURE 17
1
Y2
W1
R C
W2
Y1
E
1 2
G
Y2
A
Y1
W2
C
R
W1/E
1
G
Y2
Y
W2
C
R
W
2 3 4 5 6 7 8 9
11 12
10
F
Rc
G
2
3
BROWN
PURPLE
RED/WHITE
BLUE
YELLOW
TERMINAL BLOCK8403-060
1
8403-058
BLACK/WHITE
BROWN/WHITE
MIS-2693
ON 15KW MODELS
REMOVE JUMPER FOR 2 STAGE ELECTRIC HEAT OPERATION
FACTORY INSTALLED JUMPER
TH5220D1151 PLUG 2
LOW VOLTAGE
(FIELD WIRED)
ORANGE
2
"X" THERMOSTAT OPTIONS
RED
BLUE
REMOTE THERMOSTAT WIRING DIAGRAM
“X” THERMOSTAT OPTION
NOTE: On option X or A the CS2000A* (or other
eld provided means to control ventilation)
must be used if any of the motorized ventilation options are installed.
Manual 2100-600 Page 23 of 38
W1/E
Orange
2
Yellow
Brown
7
G
12
W2
Red/White
Blue
9
10
1
6
5
Black/White
A
3
11
8
4
R
Purple
Plug #2
C
Y1
Brown/White
SC
SC
SC
4102-076
YO
"B" OR "C" THERMOSTAT OPTION
"B" CSB9E-THO
"C" CSB9E-THOC
FIGURE 18
UNIT MOUNTED THERMOSTAT WIRING DIAGRAM
“B” OR “C” THERMOSTAT OPTION
NOTE: On option X or A the CS2000A* (or other eld
Manual 2100-600 Page 24 of 38
provided means to control ventilation) must be used if any of the motorized ventilation options are installed.
W1/E
8403-060
"D" THERMOSTAT OPTION
Y2
12
Plug #2
Brown
G
Purple
Orange
C
Blue
9
10
6
5
Black/White
A
3
11
8
4102-070
4
R
Y1
7
Red/White
W2
1
Yellow
2
Brown/White
FIGURE 19
UNIT MOUNTED THERMOSTAT WIRING DIAGRAM
“D” THERMOSTAT OPTION
Manual 2100-600 Page 25 of 38
FIGURE 20
3
2 4
51
2
Orange
24 VAC
5
6
HOT
1
Orange
2
Red/White
Blue
9
10
6
Part #8403-060
5
Black/White
G
3
11
8
R
Y1
Plug #2
C
W2
1
Yellow
12
Purple
Brown
7
A Brown/White
2
Y2
Black/White
Red/White
Brown/White
Out
Controller
Red/White
W1/E
4
3
4
Analog
Bard Part #8403-067
Temp. andHumidity
CO Controller
COM
3
1
"H" THERMOSTAT OPTION
Relay
Part #8201-062
4
5
2
Black/White
4102-071 A
Red/White
UNIT MOUNTED THERMOSTAT WIRING DIAGRAM
“H” THERMOSTAT OPTION WITH CO
2
Manual 2100-600 Page 26 of 38
START UP
THESE UNITS REQUIRE R-410A REFRIGERANT AND POL YOL ESTER OIL.
GENERAL:
1. Use separate service equipment to avoid cross contamination of oil and refrigerants.
2. Use recovery equipment rated for R-410A refrigerant.
3. Use manifold gauges rated for R-410A (800 psi/250 psi low).
4. R-410A is a binary blend of HFC-32 and HFC-125.
5. R-410A is nearly azeotropic - similar to R-22 and R-12. Although nearly azeotropic, charge with liquid refrigerant.
6. R-410A operates at 40-70% higher pressure than R-22, and systems designed for R-22 cannot withstand this higher pressure.
7. R-410A has an ozone depletion potential of zero, but must be reclaimed due to its global warming potential.
8. R-410A compressors use Polyol Ester oil.
9. Polyol Ester oil is hygroscopic; it will rapidly absorb moisture and strongly hold this moisture in the oil.
10. A liquid line dryer must be used - even a deep vacuum will not separate moisture from the oil.
11. Limit atmospheric exposure to 15 minutes.
12. If compressor removal is necessary, always plug compressor immediately after removal. Purge with small amount of nitrogen when inserting plugs.
TOPPING OFF SYSTEM CHARGE
If a leak has occurred in the system, Bard Manufacturing recommends reclaiming, evacuating (see criteria above), and charging to the nameplate charge. If done correctly, topping off the system charge can be done without problems.
With R-410A, there are no signicant changes in the
refrigerant composition during multiple leaks and recharges. R-410A refrigerant is close to being an azeotropic blend (it behaves like a pure compound or single component refrigerant). The remaining refrigerant charge, in the system, may be used after leaks have occurred and then “top-off” the charge by utilizing the pressure charts on the inner control panel cover as a guideline.
REMEMBER: When adding R-410A refrigerant, it must come out of the charging cylinder/tank as a liquid to avoid any fractionation, and to insure optimal system performance. Refer to instructions for the cylinder that is being utilized for proper method of liquid extraction.
WARNING
Failure to conform to these practices could lead to damage, injury or death.
SAFETY PRACTICES:
1. Never mix R-410A with other refrigerants.
2. Use gloves and safety glasses. Polyol Ester oils can be irritating to the skin, and liquid refrigerant will freeze the skin.
3. Never use air and R-410A to leak check; the
mixture may become ammable.
4. Do not inhale R-410A – the vapor attacks the nervous system, creating dizziness, loss of coordination and slurred speech. Cardiac irregularities, unconsciousness and ultimate death can result from breathing this concentration.
5. Do not burn R-410A. This decomposition produces hazardous vapors. Evacuate the area if exposed.
6. Use only cylinders rated DOT4BA/4BW 400.
7. Never ll cylinders over 80% of total capacity.
8. Store cylinders in a cool area, out of direct sunlight.
9. Never heat cylinders above 125°F.
10. Never trap liquid R-410A in manifold sets, gauge
lines or cylinders. R-410A expands signicantly
at warmer temperatures. Once a cylinder or line is full of liquid, any further rise in temperature will cause it to burst.
Manual 2100-600 Page 27 of 38
START UP
DESCRIPTION OF STANDARD EQUIPMENT
High Pressure Switch
Provides refrigerant circuit high pressure protection. Includes lockout circuit that is resettable from room thermostat.
Compressor Control Module
Provides short cycle protection for the compressor which extends compressor life, as well as high and low pressure switch monitoring and alarm functions.
Service Lights
One service light indicates when service is required.
• Check System – detects high or low pressure switch operation for compressor protection.
OPTIONAL CFM (Q36A2, Q42A2, Q48A2 AND Q60A2 ONLY)
These units are shipped from the factory set to operate at the optional CFM level shown in Table 7. This provides lower operating sound levels for non-ducted, free discharge applications. This CFM level will reduce the system capacity performance by approximately 2%
at the same energy efciency.
Rated CFM is required for ducted applications for maximum performance rating. To obtain full CFM on these models, connect jumper wire as follows:
1. Disconnect all power to the unit. Failure to do so may result in damage to the motor.
2. Open return air service panel
3. Open inner control panel cover
4. Locate low voltage terminal strip. There is a pink jumper wire with both ends attached to terminal marked “G2”. Move one end of this jumper to terminal “Y”.
5. Reverse steps to reassemble.
IMPORTANT INSTALLER NOTE
For improved start-up performance, wash the indoor coil with a dishwasher detergent.
CAUTION
Do not plug in or unplug blower motor
connectorswhilethepowerison.
Failuretodosomayresultinmotorfailure.
PHASE MONITOR
All units with three phase scroll compressors are equipped with a 3 phase line monitor to prevent compressor damage due to phase reversal.
The phase monitor in this unit is equipped with two LEDs. If the Y signal is present at the phase monitor and phases are correct the green LED will light and the compressor contactor is allowed to energize.
If phases are reversed, the red fault LED will be lit and compressor operation is inhibited.
If a fault condition occurs, reverse two of the supply leads to the unit. Do not reverse any of the unit factory wires as damage may occur.
THREE PHASE SCROLL COMPRESSOR START UP INFORMATION
Scroll compressors, like several other types of compressors, will only compress in one rotational direction. Direction of rotation is not an issue with single phase compressors since they will always start and run in the proper direction.
However, three phase compressors will rotate in either direction depending upon phasing of the power. Since there is a 50-50 chance of connecting power in such a way as to cause rotation in the reverse direction,
verication of proper rotation must be made.
Verication of proper rotation direction is made by
observing that suction pressure drops and discharge pressure rises when the compressor is energized. Reverse rotation also results in an elevated sound level over that with correct rotation, as well as, substantially reduced current draw compared to tabulated values.
Verication of proper rotation must be made at the time
the equipment is put into service. If improper rotation is corrected at this time there will be no negative impact on the durability of the compressor. However, reverse operation for even one hour may have a negative impact on the bearing due to oil pump out.
Manual 2100-600 Page 28 of 38
All three phase scroll compressors used in the Q-Tec series are wired identically internally. As a result, once
the correct phasing is determined for a specic system
or installation, connecting properly phased power leads to the same Fusite terminal should maintain proper rotation direction. The direction of rotation of the motor may be changed by reversing any two line connections to the unit.
COMPRESSOR CONTROL MODULE
The compressor control module is standard on all models covered by this manual. The compressor control is an anti-short cycle/lockout timer with high and low pressure switch monitoring and alarm relay output.
Adjustable Delay On Make And Break Timer
On initial power up or any time power is interrupted to the unit, the delay on make period begins, which will be 2 minutes plus 10% of the delay on break setting. When the delay on make is complete and the high pressure switch (and low pressure switch if employed) is closed, the compressor contactor is energized.
Upon shutdown the delay or break timer starts and prevents restart until the delay on break and delay on make periods have expired.
During routine operation of the unit with no power interruptions the compressor will operate on demand with no delay.
High Pressure Switch and Lockout Sequence
If the high pressure switch opens, the compressor contactor will de-energize immediately. The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes and the delay on break time has expired. If the high pressure switch opens again in this same operating cycle the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.
Low Pressure Switch, Bypass, and Lockout Sequence
If the low pressure switch opens for more than 120 seconds, the compressor contactor will de-energize and go into a soft lockout. Regardless the state of the low pressure switch, the contactor will reenergize after the delay on make time delay has expired. If the low pressure switch remains open, or opens again for longer than 120 seconds the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.
Alarm Relay Output
Alarm terminal is output connection for applications where alarm relay is employed. This terminal is powered whenever compressor is locked out due to HPC or LPC sequences as described.
NOTE: Both high and low pressure switch controls
are inherently automatic reset devices. The high pressure switch and low pressure switch
cut out and cut in settings are xed by specic
air conditioner or heat pump unit model. The lockout features, both soft and manual, are a function of the Compressor Control Module.
ADJUSTMENTS
Adjustable Delay on Make and Delay on Break Timer
The potentiometer is used to select Delay on Break time from 30 seconds to 5 minutes. Delay on Make (DOM) timing on power-up and after power interruptions is equal to 2 minutes plus 10% of Delay on Break (DOB) setting:
0.5 minute (30 seconds) DOB = 123 second DOM
1.0 minute (60 seconds) DOB = 126 second DOM
2.0 minute (120 seconds) DOB = 132 second DOM
3.0 minute (180 seconds) DOB = 138 second DOM
4.0 minute (240 seconds) DOB = 144 second DOM
5.0 minute (300 seconds) DOB = 150 second DOM During routine operation of the unit with no power
interruptions the compressor will operate on demand with no delay.
Typical Settings for Dual Unit Installation:
Unit 1: DOB set at 2 minutes, and DOM is 132 seconds
Unit 2: DOB set at 4 minutes, and DOM is 144 seconds
SERVICE HINTS
1. Caution user to maintain clean air lters at all
times. Also, not to needlessly close off supply
air registers. This may reduce airow through
the system, which shortens equipment service life as well as increasing operating costs and noise levels.
2. Check all power fuses or circuit breakers to be sure they are the correct rating.
3. Periodic cleaning of the outdoor coil to permit
full and unrestricted airow circulation is
essential.
Manual 2100-600 Page 29 of 38
6. Some service requires the need to remove the unit from the wall including replacement of the indoor coil and/or the outdoor coil. Also servicing the outdoor fan motor or fan blade will require removing the unit from the wall if the unit is installed at a height that is not easily accessible from the outside of the building.
In order to remove the unit from the wall the
following procedure must be used:
a. Turn off power to the unit at the remote
location. Some units may have more than one power supply.
b. Disconnect eld wiring at unit terminal block
and remove from unit.
c. Disconnect condensate drain. d. Remove the lower skirting around the unit. e. Remove wall mounting brackets from wall on
each side of the unit.
f. If unit is attached to duct work, remove upper
cabinet extension by removing the top center screw only from the cabinet side panel.
g. Remove screws that attach the duct work to
the unit anges.
This unit is equipped with four rollers mounted to the base. For ease of pulling unit out from the wall, you may want to remove the bottom service door which requires removal of the return air panel, and grip the front ange of the base pan then pull straight out.
7. Annual maintenance is required to make sure that all of the systems are functioning properly.
a. Check to make sure that the drains are not
obstructed in any way.
b. Remove any debris in the condenser section
of the unit.
c. Inspect and clean mist eliminator as described
below.
d. Inspect and wash outdoor coil as necessary.
The mist eliminator can be serviced from the outside by using a vacuum cleaner. The outdoor grille must be removed. Use the vacuum to remove dirt and debris from the surface of the mist eliminator. If additional cleaning is required, the mist eliminator will have to be removed from the sleeve.
The ventilation package will have to be removed to gain access tot he mist eliminator. If the blank off plate option is used, it is not necessary to service the mist eliminator. The steps necessary to remove each of the vent options are listed on the following pages.
The mist eliminator can be cleaned by washing with soap and water. The excess water should be shaken off the mist eliminator before it is reinstalled.
VENT OPTIONS
BAROMETRIC FRESH AIR DAMPER (Standard)
Before starting, make sure the power has been turned off. The return air grille panel must be removed. The fresh air damper assembly can be seen on the back of the unit. See Figure 21.
1. The fresh air damper is attached to the back of the unit with one screw on either side of the assembly. Both of the screws must be removed.
2. Once the mounting screws are removed, tilt the assembly down and lift it out.
The mist eliminator can be seen through the opening. The mist eliminator must be raised up and the bottom can be pulled toward the front of the unit.
ECONOMIZER OR COMMERCIAL ROOM VENTILATOR (Option)
Before starting, make sure the power has been turned off. The return air grille panel must be removed. The economizer (EIFM) or commercial room ventilator (CRV) can be seen after the panel has been removed. The CRV or EIFM must be removed to gain access to the mist eliminator.
MIST ELIMINATOR SERVICE
A mist eliminator is supplied with the wall sleeve. The mist eliminator is constructed of an aluminum frame and mesh. The mist eliminator is located in the top section of the wall sleeve and can be removed from the inside of the building without removing the unit from the wall. This requires that the ventilation package must be removed.
It is recommended that the mist eliminator be inspected annually and serviced as required. The mist eliminator can be inspected from the outside of the building by looking through the outdoor grille.
Manual 2100-600 Page 30 of 38
1. The two mounting screws in the front of the EIFM or CRV must be removed.
2. The power connectors for the CRV (located on the right side of the unit) must be disconnected. Squeeze the tabs on the sides of the connector and pull straight out. Unplug both of the connectors.
3. Slide the EIFM or CRV straight out of the unit. The mist eliminator can be seen through the opening in the back of the unit. The mist eliminator must be raised up and the bottom can be pulled toward the front of the unit and removed.
ec ENERGY RECOVERY VENTILATOR
Q-T (Option)
Before starting, make sure that the power has been turned off. The return air grille panel must be removed. The energy recovery ventilator (QERV) can be seen after the panel has been removed. To gain access to the mist eliminator, the QERV must be removed. See Figure 22.
1. The front ll plate of the QERV must be removed.
There is one screw on either side of the plate. Remove these screws and remove the plate.
2. On either side of the QERV there are mounting screws that hold the QERV in place. Remove both of these screws.
3. Underneath the heat recovery cassette there is a power connector for the lower blower assembly. To disconnect this plug, the tabs on both sides of the plug must be squeezed to release the plug. While squeezing the tabs, pull the plug out of the socket.
4.
The QERV is plugged into the unit in the right side of the unit. Both of these plugs must be disconnected to remove the QERV.
Squeeze the tabs on the sides
of the connector and pull straight out.
5. Slide the QERV assembly straight out of the unit, being careful not to let the cassette slide out of the QERV.
The mist eliminator can be seen through the opening in the back of the unit. The mist eliminator must be raised up and the bottom can be pulled toward the front of the unit and removed.
Manual 2100-600 Page 31 of 38
FIGURE 21
FRESH AIR DAMPER REMOVAL
MOUNTING SCREW
Manual 2100-600 Page 32 of 38
FIGURE 22
QERV REMOVAL
MOUNTING SCREWS
POWER
CONNECTORS
LOWER BLOWER
ASSEMBLY POWER
CONNECTOR
FRONT FILL
Manual 2100-600 Page 33 of 38
SEQUENCE OF OPERATION
PRESS UP AND DOWN ARROWS TO ENTER CONFIGURATION MODE USE ARROWS TO SELECT SETTING. PUSH MIDDLE BUTTON TO CHANGE. CONTROLLER WILL SHOW SET.
NOTE: MENU JUMPER MUST BE SET TO "ON" TO CHANGE ANY SETTINGS WITH THE FRONT BUTTONS. TO LOCK THE CO2 CONTROLLER MOVE JUMPER TO "OFF" AFTER IT HAS BEEN CONFIGURED
Settings Recommended Default
RON 1000 1000 ROF 950 950
DSP C CT
UNI US US
COL Not Used
COH Not Used
TOL Not Used
TOH Not Used
BAR
See Instrution with Controller For High Altitude Installations
CAL Used for Field Calibration
MIS-3326
PRESSURE SERVICE PORTS
Cooling – Circuit R-Y makes the thermostat pull in the compressor contactor starting the compressor and outdoor motor. The G (indoor motor) circuit is automatically completed on any call for cooling operation, or can be energized by manual fan switch on subbase for constant air circulation.
Heating – Circuit is completed for R-W1 on each heating “on” cycle, energizing the electric heat contactor. R-G also makes starting indoor blower motor.
Second stage heat – Energized circuit R-W2 and the electric heat contactor for the second bank of heaters (if equipped) is energized.
High / Low Pressure control provides protection for the compressor. In the event system pressures go above 600 PSI or below 15 PSI in cooling mode the compressor will be stopped. This will activate the red light located in the control panel. The lockout circuit will hold compressor off line. When the system problem is corrected, the unit operation can be restored by turning of the main power supply off and then back on, or reset the room thermostat. The low pressure control has a bypass to eliminate nuisance lockout on cold start up. Factory set to 2 minutes.
High and low pressure service ports are installed on all units so that the system operating pressures can be observed. Pressure curves can be found later in the manual covering all models on both cooling and heating cycles. It is imperative to match the correct pressure curve to the unit by model number. Upper and lower service doors must be attached to obtain proper reading.
Manual 2100-600 Page 34 of 38
FIGURE 23
CONTROLLER – FACTORY SET TO 1000 PPM
CO
2
TROUBLESHOOTING GE ECM
MOTORS
CAUTION:
Disconnect power from unit before removing or replacing connectors, or servicing motor. To avoid electric shock from the motor’s capacitors, disconnect power and wait at least 5 minutes before opening motor.
Symptom Cause/Procedure
Motor rocks slightly This is normal start-up for ECM when starting
Motor won’t start Check blower turns by hand
• No movement
• Check low voltage (24 Vac R to C) at motor
• Check low voltage connections (G, Y, W, R, C) at motor
• Check for unseated pins in connectors on motor harness
• Test with a temporary jumper between R - G
• Check motor for tight shaft
• Perform motor/control replacement check
Perform Moisture Check
• Motor rocks, • Check for loose or compliant motor mount but won’t start
• Perform motor/control replacement check
Motor oscillates up • It is normal for motor to oscillate with no load & down while being on shaft tested off of blower
Motor starts, but runs erratically
• Varies up and down • Check line voltage for variation or “sag”
or intermittent • Check low voltage connections (G, Y, W, R, C) at motor, unseated pins in motor harness connectors
• Check “Bk” for erratic CFM command (in
variable-speed applications)
• Check out system controls, Thermostat
Perform Moisture Check
• “Hunts” or “puffs” at • Does removing panel or lter reduce
high CFM (speed) “pufng”?
- Reduce restriction
- Reduce max airow
• Stays at low CFM • Check low voltage (Thermostat) wires and
despite system call connections for cool or heat CFM • Verify fan is not in delay mode; wait until delay complete
• “R” missing/not connected at motor
• Perform motor/control replacement check
• Stays at high CFM • “R” missing/not connected at motor
• Is fan in delay mode? - wait until delay time
complete
• Perform motor/control replacement check
• Blower won’t shut off
Check for Triac switched thermostat or solid­ state relay
• Check power at motor
• Make sure blower wheel is tight on shaft
Current leakage from controls into G, Y or W?
Symptom Cause/Procedure
• Noisy blower or cabinetCheck for loose blower housing, panels, etc.
• High static creating high blower speed?
- Check for air whistling through seams in ducts, cabinets or panels
- Check for cabinet/duct deformation
• “Hunts” or “puffs” atDoes removing panel or lter reduce high CFM (speed)
- Reduce restriction
- Reduce max. airow
Evidence of Moisture
• Motor failure or • Replace motor and malfunction has occurred and moisture is present
• Evidence of moisture
present inside air mover
“pufng”?
Perform Moisture Check
Perform Moisture Check
Do Don’t
• Check out motor, controls, • Automatically assume the motor is bad.
wiring and connections thoroughly before replacing motor
• Orient connectors down so • Locate connectors above 7 and 4 o’clock
water can’t get in positions
- Install “drip loops”
• Use authorized motor and • Replace one motor or control model # with
model #’s for replacement another (unless an authorized replacement)
• Keep static pressure to a • Use high pressure drop lters some have
minimum: H20 drop!
- Recommend high • Use restricted returns
efciency, low static lters
- Recommend keeping lters
clean.
- Design ductwork for min.
static, max. comfort
- Look for and recommend
ductwork improvement, where necessary
• Size the equipment wisely • Oversize system, then compensate with low
airow
• Check orientation before • Plug in power connector backwards
inserting motor connectors • Force plugs
½"
Moisture Check
• Connectors are oriented “down” (or as recommended by equipment
manufacturer)
• Arrange harness with “drip loop” under motor
• Is condensate drain plugged?
• Check for low airow (too much latent capacity)
• Check for undercharged condition
• Check and plug leaks in return ducts, cabinet
Comfort Check
• Check proper airow settings
• Low static pressure for lowest noise
• Set low continuous-fan CFM
• Use humidistat and 2-speed cooling units
• Use zoning controls designed for ECM that regulate CFM
• Thermostat in bad location?
Excessive noise • Determine if it’s air noise, cabinet, duct or motor noise; interview customer, if necessary
• Air noise • High static creating high blower speed?
- Is airow set properly?
- Does removing lter cause blower to slow down? Check lter
- Use low-pressure drop lter
- Check/correct duct restrictions
Manual 2100-600 Page 35 of 38
MOTORS CONT’D.
8b. IF REPLACING AN ECM 2.3 CONTROL WITH AN ECM 2.3 CONTROL, the plastic tab and shorter through-bolts are not needed. The control can be oriented in two positions 180° apart. MAKE SURE THE ORIENTATION YOU SELECT FOR REPLACING THE CONTROL ASSURES THE CONTROL'S CABLE CONNECTORS WILL BE LOCATED DOWNWARD IN THE APPLICATION SO THAT WATER CANNOT RUN DOWN THE CABLES AND INTO THE CONTROL. Simply orient the new control to the motor's endshield,
insert bolts, and tighten. DO NOT OVERTIGHTEN THE BOLTS.
8c. IF REPLACING AN ECM 2.0 CONTROL WITH AN ECM 2.0
CONTROL (It is recommended that ECM 2.3 controls be used for all replacements), the new control must be attached to the motor using
through bolts identical to those removed with the original control. DO NOT OVERTIGHTEN THE BOLTS.
9. Reinstall the blower/motor assembly into the HVAC equipment.
Follow the manufacturer's suggested procedures.
10. Plug the 16-pin control plug into the motor. The plug is keyed.
Make sure the connector is properly seated and latched.
11. Plug the 5-pin power connector into the motor. Even though the plug is keyed, OBSERVE THE PROPER ORIENTATION. DO NOT FORCE THE CONNECTOR. It plugs in very easily when properly oriented. REVERSING THIS PLUG WILL CAUSE IMMEDIATE
FAILURE OF THE CONTROL MODULE.
12.
Final installation check. Make sure the motor is installed as follows: a. Unit is as far INTO the blower housing as possible. b.Belly bands are not on the control module or covering vent holes. c. Motor connectors should be oriented between the 4 o’clock and 8
o’clock positions when the blower is positioned in its final location and orientation.
d.Add a drip loop to the cables so that water cannot enter the motor
by draining down the cables. Refer to Figure 26.
The installation is now complete. Reapply the AC power to the HVAC equipment and verify that the new motor control module is working properly. Follow the manufacturer's procedures for disposition of the old control module.
TROUBLESHOOTING GE ECM
MOTORS CONT’D.
Replacing ECM Control Module
To replace the control module for the GE variable-speed indoor blower motor you need to take the following steps:
1. You MUST have the correct replacement module. The controls are
factory programmed for specic operating modes. Even though they look
alike, different modules may have completely different functionality.
USING THE WRONG CONTROL MODULE VOIDS ALL PRODUCT WARRANTIES AND MAY PRODUCE UNEXPECTED RESULTS.
2. Begin by removing AC power from the furnace or air handler being serviced. DO NOT WORK ON THE MOTOR WITH AC POWER APPLIED. To avoid electric shock from the motor’s capacitors, disconnect
power and wait at least 5 minutes before opening motor.
3. It is usually not necessary to remove the motor from the blower assembly. However, it is recommended that the whole blower assembly, with the motor, be removed from the furnace/air handler. (Follow the manufacturer’s procedures). Unplug the two cable connectors to the motor. There are latches on each connector. DO NOT PULL ON THE WIRES. The plugs remove easily when properly released.
4. Locate the two standard ¼" hex head bolts at the rear of the control
housing (at the back end of the control opposite the shaft end). Refer to Figure 24. Remove these two bolts from the motor and control assembly
while holding the motor in a way that will prevent the motor or control from falling when the bolts are removed. If an ECM2.0 control is being replaced (recognized by an aluminum casting rather that a deep-drawn black steel can housing the electronics), remove only the hex-head bolts.
DO NOT REMOVE THE TORX-HEAD SCREWS.
5. The control module is now free of mechanical attachment to the motor endshield but is still connected by a plug and three wires inside the control. Carefully rotate the control to gain access to the plug at
the control end of the wires. With thumb and forenger, reach the latch
holding the plug to the control and release it by squeezing the latch tab and the opposite side of the connector plug and gently pulling the plug out of the connector socket in the control. DO NOT PULL ON THE
WIRES. GRIP THE PLUG ONLY.
6. The control module is now completely detached from the motor. Verify with a standard ohmmeter that the resistance from each motor lead (in the motor plug just removed) to the motor shell is >100K ohms. Refer to Figure 25. (Measure to unpainted motor end plate.) If any motor lead fails this test, do not proceed to install the control module. THE MOTOR IS DEFECTIVE AND MUST BE REPLACED. Installing the new control module will cause it to fail also.
7. Verify that the replacement control is correct for your application.
Refer to the manufacturer's authorized replacement list. USING THE WRONG CONTROL WILL RESULT IN IMPROPER OR NO BLOWER OPERATION. Orient the control module so that the 3-wire
motor plug can be inserted into the socket in the control. Carefully insert the plug and press it into the socket until it latches. A SLIGHT CLICK WILL BE HEARD WHEN PROPERLY INSERTED. the replacement control per one of the three following paragraphs, 8a, 8b or 8c.
8a. IF REPLACING AN ECM 2.0 CONTROL (control in cast aluminum can with air vents on the back of the can) WITH AN ECM
2.3 CONTROL (control containing black potting for water protection in black deep-drawn steel case with no vents in the bottom of the can), locate the two through-bolts and plastic tab that are packed with the replacement control. Insert the plastic tab into the slot at the perimeter of the open end of the can so that the pin is located on the inside of the perimeter of the can. Rotate the can so that the tab inserts into the tab locater hole in the endshield of the motor. Using the two through-bolts provided with the replacement control, reattach the can to the motor.
THE TWO THROUGH-BOL TS PROVIDED WITH THE REPLACEMENT ECM 2.3 CONTROL ARE SHORTER THAN THE BOLTS ORIGINALLY REMOVED FROM THE ECM 2.0 CONTROL AND MUST BE USED IF SECURE ATTACHMENT OF THE CONTROL TO THE MOTOR IS TO BE ACHIEVED.
DO NOT OVERTIGHTEN THE BOLTS.
Finish installing
8b. IF REPLACING AN ECM 2.3 CONTROL WITH AN ECM 2.3 CONTROL, the plastic tab and shorter through-bolts are not needed. The control can be oriented in two positions 180° apart. MAKE SURE THE
ORIENTATION YOU SELECT FOR REPLACING THE CONTROL ASSURES THE CONTROL'S CABLE CONNECTORS WILL BE LOCATED DOWNWARD IN THE APPLICATION SO THA T WATER CANNOT RUN DOWN THE CABLES AND INTO THE CONTROL.
Simply orient the new control to the motor's endshield, insert bolts, and
tighten. DO NOT OVERTIGHTEN THE BOLTS. 8c. IF REPLACING AN ECM 2.0 CONTROL WITH AN ECM 2.0
CONTROL (It is recommended that ECM 2.3 controls be used for all replacements), the new control must be attached to the motor using through
bolts identical to those removed with the original control. DO NOT OVERTIGHTEN THE BOLTS.
9. Reinstall the blower/motor assembly into the HVAC equipment.
Follow the manufacturer's suggested procedures.
10. Plug the 16-pin control plug into the motor. The plug is keyed. Make sure the connector is properly seated and latched.
11. Plug the 5-pin power connector into the motor. Even though the plug is keyed, OBSERVE THE PROPER ORIENTATION. DO NOT FORCE THE CONNECTOR. It plugs in very easily when properly oriented. REVERSING THIS PLUG WILL CAUSE IMMEDIATE
FAILURE OF THE CONTROL MODULE.
12.
Final installation check. Make sure the motor is installed as follows: a. Unit is as far INTO the blower housing as possible. b. Belly bands are not on the control module or covering vent holes. c. Motor connectors should be oriented between the 4 o’clock and 8
o’clock positions when the blower is positioned in its nal
location and orientation. d. Add a drip loop to the cables so that water cannot enter the motor by draining down the cables. Refer to Figure 26.
The installation is now complete. Reapply the AC power to the HVAC equipment and verify that the new motor control module is working
properly. Follow the manufacturer's procedures for disposition of the old
control module.
Back of Control
Figure 25
Figure 4
Winding Test
Motor OK when R > 100k ohm
Figure 26
Figure 26
Figure 5
Drip Loop
Connector Orientation
Between 4 and 8 o'clock
Drip Loop
Only remove Hex Head Bolts
ECM 2.0
Note: Use the shorter bolts and alignment pin supplied when replacing an ECM 2.0 control.
Figure 24 Figure 25
Figure 24
Figure 3
Control Disassembly
Motor Connector (3-pin)
ECM
2.3/2.5
Push until Latch Seats Over Ramp
From Motor
Circuit Board
Power Connector (5-pin)
Hex-head Screws
Motor
Motor Connector (3-pin)
Control Connector (16-pin)
Manual 2100-600 Page 36 of 38
FAN BLADE SETTING DIMENSIONS
Any service work requiring removal or adjustment in the fan and/or motor area will require that the dimensions in Table 5 be checked and blade adjusted in or out of the motor shaft accordingly.
FIGURE 27
FAN BLADE SETTING
R-410A
REFRIGERANT CHARGE
This unit was charged at the factory with the quantity of refrigerant listed on the serial plate. AHRI capacity and
efciency ratings were determined by testing with this
refrigerant charge quantity. The following pressure tables show nominal pressures
for the units. Since many installation specic situations
can affect the pressure readings, this information should
only be used by certied technicians as a guide for
evaluating proper system performance. They shall not be used to adjust charge. If charge is in doubt, reclaim, evacuate and recharge the unit to the serial plate charge.
TABLE 5
FAN BLADE DIMENSIONS
MODEL
All
Q**A2
Models
DIMENSION A
(INCHES)
.750
TABLE 6
INDOOR BLOWER PERFORMANCE
Model Rated ESP
Q24A2 Q30A2 .15 0.8 1000 1000 910 Q36A2 .15 0.8 1200 1000 1000 1175 Q42A2 .15 0.8 1200 1000 1000 1175 Q48A2 .15 0.8 1400 1100 1100 1175 Q60A2 .20 0.5 1550 1250 1250 1400
NOTE: These units are equipped with a variable speed (ECM) indoor motor that automatically adjust itself to maintain
approximately the same rate of indoor airow in both heating and cooling, dry and wet coil conditions and at
both 230/208 or 460 volts.
.10 0.5 800 800 700
j
Max. ESPRated CFM
Optional
CFM
Continuous
CFM
CFM @
Max. ESP
jMaximumESP(inchesWC)showniswith1"thickdisposablelter(reducedby.2for2"lter).
Rated CFMforductedapplications–requiredformaximumperformancerating.ToobtainfullCFMonmodelsQ36A2,Q42A2,Q48A2and
 Q60A2connectthepinkjumperwire(provided)toterminal#G2and#Yonthelowvoltageterminalblocklocatedinthecircuitbreakerbox.
Optional CFM–theunitisshippedfromthefactorysettooperateattheoptionalCFMlevelshown.Thisprovidesloweroperatingsound
 levelsfornon-ducted,freedischargeapplications.Thisreducessystemcapacityperformancebyapproximately2%atthesameenergy   efciency.
ContinuousfanCFMisthetotalairbeingcirculatedduringcontinuousfanmode.
ModelQ24A2–whenoperatingon2ndstageheatingtheindoorairwillincreaseto1000CFM.
Manual 2100-600 Page 37 of 38
TABLE 7
COOLING PRESSURE
(ALL TEMPERATURES IN DEGREES F)
MODEL
Q24A2
Q30A2
Q36A2
Q42A2
Q48A2
Q60A2
RETURN
AIR
TEMP.
75 DB
62 WB
80 DB
67 WB
85 DB
72 WB
75 DB
62 WB
80 DB
67 WB
85 DB
72 WB
75 DB
62 WB
80 DB
67 WB
85 DB
72 WB
75 DB
62 WB
80 DB
67 WB
85 DB
72 WB
75 DB
62 WB
80 DB
67 WB
85 DB
72 WB
75 DB
62 WB
80 DB
67 WB
85 DB
72 WB
PRESSURE
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
AIR TEMPERATURE ENTERING OUTDOOR COIL
75 80 85 90 95 100 105 110 115
116 314
124 322
128 333
119 321
127 329
131 341
112 347
120 356
124 368
116 356
124 365
128 378
119 343
127 352
131 364
112 362
120 371
124 384
119 335
127 344
131 356
121 344
129 353
134 365
118 373
126 383
130 396
119 380
127 390
131 404
121 366
129 375
134 388
116 386
124 396
128 410
122 358
130 367
135 380
122 368
131 377
136 390
123 401
132 411
137 425
122 406
130 416
135 431
122 390
131 400
136 414
120 410
128 421
132 436
124 380
133 390
138 404
124 391
133 401
138 415
128 428
137 439
142 454
124 431
133 442
138 457
124 414
133 425
138 440
122 436
130 447
135 463
127 404
134 414
141 428
127 414
136 425
141 440
132 454
141 440
146 482
127 457
136 469
141 485
127 440
135 450
141 467
124 462
131 474
138 491
130 428
139 439
144 454
129 437
138 448
143 464
136 481
145 493
150 510
129 483
138 495
143 512
129 466
138 478
143 495
125 488
134 500
139 518
132 452
141 464
146 480
131 460
140 472
145 489
137 508
147 521
152 539
131 509
140 522
145 540
131 493
140 506
145 524
126 514
135 527
140 545
134 478
143 490
148 507
133 484
142 496
147 513
139 534
149 548
154 567
133 535
142 549
147 568
134 522
143 535
148 554
126 541
135 555
140 574
136 503
145 516
150 534
135 507
144 520
149 538
140 561
150 575
155 595
135 563
144 577
149 597
136 551
145 565
150 585
125 568
134 583
139 603
Low side pressure ± 4 psig High side pressure ± 10 psig
TablesarebaseduponratedCFM(airow)acrosstheevaporatorcoil.Ifthereisanydoubtastocorrect
operating charge being in the system, the charge should be removed, system evacuated and recharged to serial plate instruction
s.
Manual 2100-600 Page 38 of 38
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