Bard PH13242-A, PH13422-A, PH13422-B, PH13422-C, PH13482-A Installation Instructions Manual

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Page 1

INSTALLATION INSTRUCTIONS

SINGLE PACKAGE

HEAT PUMPS

MODELS

PH13242-A PH13302-A PH13363-A PH13363-B PH13422-A PH13422-B PH13422-C PH13482-A PH13482-B PH13482-C PH13602-A PH13602-B PH13602-C

Bard Manufacturing Company, Inc. Bryan, Ohio 43506

Since 1914 . . . Moving ahead, just as planned.

Manual : 2100-468J Supersedes: 2100-468

File: Volume II Tab 11 Date: 07-25-12

Manual 2100-468J Page 1 of 29

Page 2

CONTENTS

Getting Other Informations and Publications .........3

General Instructions

Important .................................................................4

Shipping Damage .....................................................4

General .................................................................4

Field-Installed Heater Packages (Optional) ..............4

Installation

Location ...............................................................10

Slab Mounting .........................................................10

Winter Installation ...................................................10

Typical Installations .........................................10 & 13

Condensate Drain Trap ...........................................13

Air Filters ...............................................................13

Thermostats ............................................................14

Wiring – Main Power ...............................................15

Wiring – 24V Low Voltage Control Circuit ...............15

Thermostat Indicator Lamps ...................................16

Emergency Heat Position .......................................16

Transformer Taps ....................................................16

Compressor Cutoff Thermostat and Outdoor ..........16

Figures

Figure 1A Unit Dimensional Drawing ........................8

Figure 1B Unit Dimensional Drawing ........................9

Figure 2 Slab Mounting at Ground Level .............. 11

Figure 3 Airow and Service Access

Clearances .............................................11

Figure 4 Elevated Mounting Platform ...................12

Figure 5 Condensate Drain Trap ..........................13

Figure 6 Low Voltage Wiring ................................15

Figure 7 Unit 24V Terminal Board (5–10 KW) ......16

Figure 8 Unit 24V Terminal Board (15–20 KW) ....17

Figure 9 Defrost Control Board ............................20

Figure 10 Fan Blade Setting ...................................24

Figure 11 Brazing Diagram ....................................27

Figure 12 Motor Connections .................................28

Figure 13 Wiring (Connections/Voltage) .................29

Start Up and Operation

General ...............................................................18

Topping Off System Charge ....................................18

Safety Practices ......................................................18

Start Up Notes ........................................................18

Three Phase Scroll Compressor Start Up

Information ..............................................................19

Sequence of Operation ...........................................19

Defrost Cycle ..................................................20 & 21

Troubleshooting

Solid State Heat Pump Control

Troubleshooting Procedure .....................................22

Troubleshooting Guide ............................................22

Checking Temperature Sensor Check Out .............23

Temperature vs. Resistance of

Temperature Sensor Chart ......................................23

Service

Service Hints ...........................................................24

Pressure Service Ports ...........................................24

R-410A Refrigerant Charge ....................................24

Fan Blade Settings .................................................24

Suction and Discharge Tube Brazing ......................27

Pressure Tables ..............................................24 & 25

Troubleshooting GE ECM Blower Motors ...28 & 29

Tables

Table 1 Rated CFM and ESP ................................4

Table 2 Electrical Data ..........................................5

Table 3 Optional Field Installed Heater

Packages .................................................6

Table 4 Opt. Field Installed Elec. Heater ..............7

Table 5 Required Filters ......................................13

Table 6 Heat Pump Thermostats ........................14

Table 7 Thermostat Wire Size .............................14

Table 8 Compressor Cutoff Thermostat

Wiring (5 - 10 KW) .................................17

Table 9 Compressor Cutoff Thermostat

Wiring (15 - 20 KW) ...............................17

Table 10 Troubleshooting......................................22

Table 11 Pressure Table - Cooling & Heating .......25

Table 12 Pressure Table - Cooling & Heating .......26

Table 13 Indoor Blower Performance ...................27

Manual 2100-468J Page 2 of 29

Page 3

Getting Other Information and Publications

These publications can help you install the air conditioner

or heat pump. You can usually nd these at your local

library or purchase them directly from the publisher. Be sure to consult current edition of each standard.

National Electrical Code ............................ANSI/NFPA 70

Standard for the Installation ....................ANSI/NFPA 90A

of Air Conditioning and Ventilating Systems

Standard Heating and Air Conditioning Systems

Load Calculation for Residential Winter and Summer Air Conditioning

Duct Design for Residential ....................ACCA Manual D

Winter and Summer Air Conditioning and Equipment Selection

for Warm Air ............................ANSI/NFPA 90B

..............................ACCA Manual J

FOr mOre InFOrmatIOn, cOntact these PublIshers:

ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave. N.W. Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721

ANSI American National Standards Institute 11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286

ASHRAE American Society of Heating Refrigerating, and Air Conditioning Engineers, Inc. 1791 Tullie Circle, N.E.

Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478

NFPA National Fire Protection Association Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057

Manual 2100-468J Page 3 of 29

Page 4

General InstructIOns

ImPOrtant

The equipment covered in this manual is to be installed by trained, experienced service and installation technicians. Any heat pump is more critical of proper operating charge and an adequate duct system than a straight air conditioning unit. All duct work, supply and return ducts,

must be properly sized for the design airow requirement

of the equipment. ACCA is an excellent guide to proper sizing. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage.

shIPPInG DamaGe

Upon receipt of equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent.

General

The refrigerant system is completely assembled and charged. All internal wiring is complete.

The unit is designed for use with or without duct work. Flanges are provided for attaching the supply and return ducts.

These instructions and any instructions packaged with any separate equipment required to make up the entire heat pump system should be carefully read before beginning the installation. Note particularly “Starting Procedure” and any tags and/or labels attached to the equipment.

While these instructions are intended as a general recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made.

FIelD InstalleD heater PacKaGes (OPtIOnal)

These packaged heat pumps are manufactured without supplementary electric heaters. Supplementary heaters are

available for simple, fast eld installation.

A separate power circuit is required for the supplementary heaters.

IMPORTANT: Refer to Table 1 when designing duct work for maximum available static pressure with heater installed.

Refer to Tables 2 and 4 for proper application information on all available heater combinations and what units they can be used with. It also shows the applicable circuit ampacities, fuse size, and wire size for each heater combination.

These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit.

rateD cFm anD external statIc Pressure (esP)

model

no.

PH1324 800 Note 0.10 0.50 PH1330 1000 Note 0.15 0.50 PH1336 1100 Note 0.15 0.50 PH1342 1450 Note 0.15 0.50 PH1348 1550 Note 0.20 0.50 PH1360 1750 Note 0.20 0.50

rated

cFm

NOTE: Motor will adjust to deliver rated airow.

table 1

recommended

Airow Range

rated

esP

max.

esP

Manual 2100-468J Page 4 of 29

Page 5

460-60-3

230/208-60-1 230/208-60-3

460-60-3

230/208-60-1 230/208-60-3

460-60-3

table 2

electrIcal Data

230/208-60-1 230/208-60-1 230/208-60-1 230/208-60-3 230/208-60-1 230/208-60-3

electric rating –

60 hz – circuit a

model Ph13242-a Ph13302-a Ph13363-a Ph13363-b Ph13422-a Ph13422-b Ph13422-c Ph13482-a Ph13482-b Ph13482-c Ph13602-a Ph13602-b Ph13602-c

Operating Voltage Range 197 - 253 197 - 253 197 - 253 187 - 253 197 - 253 187 - 253 414-506 197 - 253 187 - 253 414-506 197 - 253 187 - 253 414-506

Fan motor and condenser

Fan Motor – HP/RPM 1/6 / 825 1/6 / 825 1/6 / 825 1/6 / 825 1/4 / 825 1/4 / 825 1/4 / 825 1/4 / 825 1/4 / 825 1/4 / 825 1/4 / 825 1/4 / 825 1/4 / 825

Fan Motor Amps 1.1 1.1 1.1 1.1 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Minimum Circuit Ampacity 20 22 27 18 33 25 12 36 29 14 39 26 17

BCSC 13 14 17.5 11 21 15 8 22 14 8 26 16 9

Field Wire Size * 12 10 10 12 10 10 14 8 10 12 8 10 10

Ground Wire Size 12 10 8 12 10 10 14 8 10 14 8 10 12

Delay Fuse – Max. ** 30 30 40 25 50 35 15 50 40 20 60 40 25

Total unit Amps – 230/208 11.2/12.2 14.8/16.3 19.4/21.9 13.9/15.4 21.9/22.9 17.1/17.9 10.4 24.7/26.6 18.0/19.2 10.7 25.3/28.9 17.7/19.9 11.9

compressor – circuit a

Compressor Type Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll

Volts 230/208 230/208 230/208 230/208 230/208 230/208 460 230/208 230/208 460 230/208 230/208 460

Rated Load Amps 8/9 11/12.5 15/17.5 9.5/11 16.1/17.1 11.3/12.0 7.7 18.7/20.6 12.0/13.2 7.7 19.3/22.9 11.7/13.9 8.6

Lock Rotor Amps 58.3/58.3 73/73 79/79 88/88 115/115 115/115 50 117/117 83.1/83.1 50 134/134 110/110 52

Fan – Dia./CFM 24"/2800 24"/2600 24"2600 24"/2600 24"/3400 24"/3400 24"/3400 24"/3400 24"/3400 24"/3400 24"/3400 24"/3400 24"/3400

motor and evaporator

Blower Motor – HP/RPM 1/3 ECM 1/2 ECM 1/2 ECM 1/2 ECM 1/2 ECM 1/2 ECM 1/2 ECM 3/4 ECM 3/4 ECM 3/4 ECM 3/4 ECM 3/4 ECM 3/4 ECM

Blower Motor – Amps 2.1 2.7 3.3 3.3 3.9 3.9 3.9 4.5 4.5 4.5 5.0 5.0 5.0

CFM Cooling 800 1000 1000 1000 1450 1450 1450 1550 1550 1550 1750 1750 1750

Charge (R-410A oz.) 75 136 136 136 170 170 160 180 180 160 190 190 160

Shipping Weight (pounds) 360 410 410 410 440 440 490 440 440 500 450 450 500

* 75 degree C copper wire

** Maximum time delay fuse of HACR type circuit breaker

Manual 2100-468J Page 5 of 29

Page 6

table 3

OPtIOnal FIelD InstalleD heater PacKaGes

Only tO be useD wIth the heat PumP mODels InDIcateD

X  X 

X  X  X 

X  X  X 

X 

X  X 

Ph13242-a Ph13302-a Ph13363-a Ph13363-b Ph13422-a Ph13422-b Ph13422-c Ph13482-a Ph13482-b Ph13482-c Ph13602-a Ph13602-b Ph13602-c

Phase

Volts &

model

EHP323-A15 240/208-1

EHP323-B09 240/208-3 X

EHP323-A10 240/208-1 X X X

EHP323-A05 240/208-1 X X X

heater Package

Manual 2100-468J Page 6 of 29

EHP323-B15 240/208-3

EHP513-A05 240/208-1 X X X

EHP513-A10 240/208-1 X X X

EHP513-A15 240/208-1

EHP513-B09 240/208-3 X X

EHP513-B15 240/208-3

EHP513-C09 460-3 X X X

EHP513-C15 460-3

 Max. KW that can operate with Heat Pump on is 10 KW. 15 KW will operate during emergency heat.

 Max. KW that can operate with Heat Pump on is 9 KW. 15 KW will operate during emergency heat.

Page 7





Circuit B



Size

Wire

Ground

Field

Power

Wiring

Current

Protection

Max. Over

Min.

Circuit

Ampacity

table 4

OPtIOnal FIelD InstalleD electrIc heater table

Circuits

No. Field

Fuse

Heater

Internal

240/208V

Htr. Amps

@ 208 Volts

Htr. KW & Capacity

@ 240 Volts

Htr. KW & Capacity

KW BTUH KW BTUH

1 26/23 30/25 10/10 10

30/60

1 26/23 30/25 10/10 10

30/60

1 28/24 30/25 10/10 10

None

1 28/24 30/25 10/10 10

None

1 14 15 14 14

None

Phases

Unit Volts

Heater

Package

Model No.

EHP323-A05 240/208-1 5 17,100 3.75 12,800 20.8/18.1

EHP323-A10 240/208-1 10 34,100 7.50 26,000 41.6/36.2 1 53/46 60/50 6/8 10

EHP323-A15 240/208-1 15 51,200 11.25 38,400 62.5/54.1 1 79/68 80/70 4/4 8

EHP513-A05 240/208-1 5 17,100 3.75 12,800 20.8/18.1

EHP513-A10 240/208-1 10 34,100 7.50 26,000 41.6/36.2 1 53/46 60/50 6/8 10

EHP513-A15 240/208-1 15 51,200 11.25 38,400 62.5/54.1 1 79/68 80/70 4/4 8

EHP323-B09 240/208-3 9 30,700 6.75 23,000 21.7/18.7

EHP323-B15 240/208-3 15 51,200 11.25 38,400 36.2/31.2 1 46/39 50/40 8/8 10

EHP513-B09 240/208-3 9 30,700 6.75 23,000 21.7/18.7

EHP513-B15 240/208-3 15 51,200 11.25 38,400 36.2/31.2 1 46/39 50/40 8/8 10

EHP513-C09 480-3 9 30,700 10.8

EHP513-C15 480-3 15 51,200 18 1 28 30 10 12

and conductor wires in accordance with the national Electrical Code and all existing local codes.

Time delay fuses of HACR type circuit breakers must be used for 60 and smaller sizes. Standard fuses or circuit breakers are suitable for sizes 70 and

larger. 480V circuit breakers are not HACR type.

 Based on wire suitable for 75 degree C. Other wiring materials must be rated for marked Minimum Circuit Ampacity or greater.

 BaseduponTable250-95ofN.E.C.1993.SeeelectricdataforbasicheatpumpforCircuitAwiringspecicationrequirements.

NOTE: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses

Manual 2100-468J Page 7 of 29

Page 8

Return opening

Drain access

Supply opening

High voltage knockout

Low voltage knockout

access door

Control panel door

Heater package access panel

Compressor

Heater package knockout

Condenser air

intake grille

access door

Blower motor

Condenser fan

47 11/16"

Unit Dimension Chart

MIS-2142 A

A C B C H (height) L (length) W (width) D E F G PA/PH1324,1330,1336 5.875 32.875 13.875 32.875 26.25 53.25 38.125 23.25 1.125 1.375 35.625 PA/PH1342,1348,1360 9.875 37.875 15.875 37.875 33.25 55.25 42.375 30.25 1.5 2.375 38.125

Unit

Unit General Dimensions

Supply Size

Return Size

Unit Overall Dimensions

FIGure 1a

unIt DImensIOnal DrawInG

Manual 2100-468J Page 8 of 29

Page 9

FIGure 1b

unIt DImensIOnal DrawInG

A B

UNIT A B C D E F GH PA/PH1324, 1330, 1336 7 3/16" 3813/16" 36 3/4" 1 3/8" 33 5/8" 35 1/2" 183/16" 17 1/4" PA/PH1342, 1348, 1360 8 3/16" 3913/16" 36 3/4" 1 3/8" 37 3/4" 39 3/4" 18 1/2" 17 1/2"

MIS-3033

Manual 2100-468J Page 9 of 29

Page 10

InstallatIOn

lOcatIOn

General

The unit must be located outside, or in a well ventilated area. It must not be in the space being heated or cooled. A sound absorbing material should be considered if the unit is to be installed in such a position or location that might cause transmission of sound or vibration to the living area or adjacent buildings.

slab mOuntInG

In areas where winter temperatures DO NOT go below 32°F for periods over twelve hours, the unit may be slab mounted at grade level. level, install on a concrete slab at least four inches above

nished grade level. Slab should have a slope tolerance

away from the building structure of at lease ¼ inch per foot, while being level from side to side. This will prevent ice buildup under the unit during defrost cycles. Place slab in a location where runoff water from higher ground will not collect around unit. See Figure 2.

A minimum of 24 inches should be provided between the coil inlet and any building surfaces. Provide a minimum of three feet clearance on the service access side of the unit. See Figure 3.

When a unit is installed in areas where low ambient temperatures or strong winter winds exist, it should be placed so prevailing winter winds are not in direct line with the heat pump coil. If this is not possible, a wind barrier should be constructed. Place barrier 24 inches from the coil inlet side of the unit and in the direction of prevailing winds. Size barrier at least the same height and width as the unit. This may be necessary on ground level installations, also. See Figure 3.

wInter InstallatIOn belOw 32°F

In areas where winter conditions go below 32°F for extended periods, the unit must be elevated above the mounting surface to prevent snowfall or defrost ice accumulation from interfering with the operation of the unit. A minimum of twelve inch elevation is recommended, while greater elevation may be required for areas of high snow accumulation. Poured concrete, steel framework, brick, cement block, etc., can be utilized to construct a suitable raised mounting platform. See Figure 4.

When installing unit at grade

tyPIcal InstallatIOns

rOOF mOunteD

sturdy base on the roof of the building. Return air to the unit is brought through a single return grille

(grilles with built-in lters are best since they enable easy access for lter changing). Return air ducts

are attached to the lower section of the front panel. Supply air is brought from the unit to attic duct work or to a furred down hall. Supply air duct is attached to the top of the front panel.

CAUTION: All outdoor duct work must be thoroughly

insulated and weatherproofed. All attic duct work must be thoroughly insulated. Two inch thick insulation with suitable vapor barrier is recommended for both outdoor and attic runs.

In roof top installation, as in all installations, the heat

pump must be level from side to side. However, the unit should have a pitch along the length to assure complete external drainage of precipitation and of defrost condensate.

crawl sPace

2. space must be well insulated and provided with a vapor barrier. In addition, the crawl space must be thoroughly ventilated and provided with a good vapor barrier as a ground cover. It is most desirable to install the unit outdoors rather than inside the crawl space, so that it will be readily accessible for service. In addition, it is necessary to dispose of the condensate from the outdoor coil on the heating cycle, and this is virtually impossible with the unit installed inside the crawl space.

slab mOunteD at GrOunD leVel

type installation is ideal for homes with a slab oor

construction where a roof mounted unit is not desired. The supply and return duct work can be run through a furred closet space.

thrOuGh the wall

4. requires a suitable framework to be fabricated capable of withstanding the unit weight. Normally the unit will be insulated so as to minimize supply and return duct work.

– The unit is mounted on a

– Duct work installed in crawl

– This

– This type installation

Manual 2100-468J Page 10 of 29

Page 11

FIGure 2

36" min.

24" min.

The distance between

1 inch clearance

Access

Air Inlet

Comp-

Nearest Structure

Air Inlet

Supply and Return Ducts

Nearest Structure

Building

Control Panel

Access

Control Panel

Access

Heater Package

Access

Blower Service

and

ressor

Blower Motor

Heater Package

Blower

Compressor

from top.

units only).

Condenser fan

and motor access

above fan.

Leave 60" min.

Side

View

Top

between duct and

any combustible

material if distance

between outside

wall and unit is less

than 3 feet (needed

on electric heat

MIS-2143 A

Mounting Slab

Ground Level

Package Unit

Supply Duct

from building

Return Duct

requirements.

outside wall and unit

Air Outlet

varies with installation

1/4 inch per foot slope away

Building

slab mOuntInG at GrOunD leVel

FIGure 3

aIrFlOw anD serVIce access clearances

Manual 2100-468J Page 11 of 29

Page 12

FIGure 4

Both legs must rest

on surface of platform

32°F or lower climate

12" min. if in

48" min.

32°F or lower climate

12" min. if in

on surface of platform

Both legs must rest

Platform can be as

shown or solid

Poured concrete, brick, or block

Metal frame

MIS-2144 A

eleVateD mOuntInG PlatFOrms

Manual 2100-468J Page 12 of 29

Page 13

Other InstallatIOns

– Many other installations are possible with the packaged heat pump. No matter what the installation, always consider the following facts:

A. Insure that the discharge air is not obstructed

in any way so as to cause operation difculties.

B. The indoor coil drain pan is equipped with a

coupling that must be piped thr ough a condensate drain trap to a suitable drain.

C. Always mount the unit is such a position that it

may be easily reached for servicing and maintenance.

D. Insure that the unit is clear so that proper air ow

over the outdoor coil will be maintained.

If this unit is operated in cooling below a 55° outdoor ambient temperature, the installation of low ambient controls (CMH-15) to unit is required.

cOnDensate DraIn traP

It is very important to provide a trap in the condensate drain line to allow a positive liquid seal in the line and assure correct drainage from the coil condensate pan.

Install condensate drain trap shown in Figure 5. Use drain connection size or larger. Do not operate unit without trap. Unit must be level or slightly inclined toward drain.

With a trap installed on a unit located in an unconditioned area, water in the trap may freeze. It is recommended that the trap material be of a type that will allow for expansion of water when it freezes.

aIr FIlters

Air lters for the return air side of the system are not

provided as part of the various types of applications for

these models, and must be eld supplied and installed as part of the nal installation.

Prior thought should be given to return air location and

placement of the air lter(s). The air lter(s) must be of

adequate size and readily accessible to the operator of the equipment. Filters must be adequate in size and properly maintained for proper operation. If this is not done, excessive energy use, poor performance, and multiple service problems will result. It is impossible to oversize air lters. Generous sizing will result in cleaner air and coils as well as lower operating costs and extend the time

between required changes. Table 5 shows minimum lter areas and recommended lter sizes. Actual lter sizes

can vary with the installation due to single or multiple

returns utilizing a lter/grille arrangement or being placed

immediately ahead of the indoor coil face in the return air duct.

table 5

FIlters requIreD anD sIze

model no.

PH1324 PH1330 PH1336

PH1342 PH1348 PH1360

minimum Filter

Free area

403SquareInches

(2.8SquareFeet)

473SquareInches

(3.3SquareFeet)

NOTE: If roof hood accessory is to be used, information

on air lters may be found under that heading in this manual. Air lters are supplied as part of

that package.

minimum

recommended size

(2) 14 x 20 x 1

(2) 16 x 20 x 1

FIGure 5

cOnDensate DraIn traP

Manual 2100-468J Page 13 of 29

Page 14

thermOstats

See specic wiring information for the different models, heater KWs, and voltages.

table 6

heat PumP thermOstats

thermostat Predominant Features

8403-058 (TH5220D1151)

8403-060 (1120-445)

IMPORTANT NOTE: Only the thermostat and subbase combinations as shown above will work with this equipment.

The thermostat and subbase MUST be matched, and correct operation can be assured only by proper selection and application of these parts. The above combinations incorporate the following features: Man-Auto fan switch, Off-Heat-Cool-Em. Heat Switch.

NOTE: All thermostats specied maintain the reversing valve energized when switched into heating mode (does not

cycle with demand).

2 stage Cool; 2 stage Heat Electronic Non-Programmable Auto or Manual changeover

3 stage Cool; 3 stage Heat Programmable/Non-Programmable Electronic HP or Conventional Auto or Manual changeover

table 7

thermOstat wIre sIze

transformer

55 2.3 20

Fla

wire

Gauge

18 16 14 12

maximum

length in Feet

60 100 160 250

Manual 2100-468J Page 14 of 29

Page 15

wIrInG – maIn POwer

O/B

MIS-2150 A

Low Voltage Wiring

AUX

Unit Control Panel

Block

G R Y1 B

W1 E

L W3

Y1C

G R

Y2 W2

LEO/B

1120-445

Thermostat Subbase

TH5220D1151

Terminal

Unit 24V

Refer to the unit rating plate for wire sizing information and maximum fuse size. Each outdoor unit is marked with

a “Minimum Circuit Ampacity”. This means that the eld

wiring used must be sized to carry that amount of current.

If eld installed heaters are added to the basic unit, a

second separate power supply circuit will be required. The heater rating plate located adjacent to the basic unit rating plate will show the appropriate circuit ampacity fuse size, etc. (Also see “Electrical Data” on pages 5 and 7.)

All models are suitable for connection with copper wire only. These instructions must be adhered to. Refer to the

National Electrical Code for complete current carrying capacity data on the various insulation grades of wiring material.

FIGure 6

lOw VOltaGe wIrInG

The unit rating plate lists a “Maximum Time Delay Fuse” or “HACR” type circuit breaker that is to be used with the equipment. The correct size must be used for proper circuit protection and also to assure that there will be no nuisance tripping due to the momentary high starting current of the compressor.

wIrInG – 24V lOw VOltaGe cOntrOl cIrcuIt

Eight (8) wires should be run from thermostat subbase to the 24V terminal board in the unit. A ten conductor, 18 gauge copper, color-coded thermostat cable is recommended. Figure 6.

The connection points are shown in

Manual 2100-468J Page 15 of 29

Page 16

thermOstat InDIcatOr lamPs

MIS-2151

Outdoor Fan Motor

Control

Yellow

Yel/Brn

Terminal

Outdoor

Block

Black

Safety

Compressor

Factory Jumper

Yellow

Unit C ontrol Panel

Unit 24V

Heat

Brown

Remove

Relay

used as

"Y to Y1"

Yel/Brn

Cutoff

Blue

Thermostat

Heat Pump Control (Partially Shown)

Low Ambient

Optional Field Wiring

Note: Factory set on 60 min. cycle. Reconnect on 30 min. for 30 min. cycle or 90 min. for 90 min. cycle.

SPEEDUPJMPSEN

306090

COM

R W2

Y CC

B RV

SENSOR

OFM

The red lamp marked “EM. HT.” comes on and stays on whenever the system switch is placed in Em. Ht. position. The green lamp marked “Check” will come on if there is any problem that prevents the compressor from running when it is supposed to be.

emerGency heat POsItIOn

The operator of the equipment must manually place the system switch in this position. This is done when there is a known problem with the outdoor section, or when the green “Check” lamp comes on indicating a problem.

transFOrmer taPs

230/208V, 1 phase and 3 phase equipment employ dual primary voltage transformers. All equipment leaves the factory wired on 240V tap. For 208V operation, reconnect from 240V to 208V tap. The acceptable operating voltage range for the 240 and 208V taps are: TAP RANGE 240 253 – 216 208 220 – 187

NOTE: The voltage should be measured at the eld

power connection point in the unit and while

the unit is operating at full load (maximum

amperage operating condition).

cOmPressOr cutOFF thermOstat and OutDOOr thermOstat wIrInG

Heat pump compressor operation at outdoor temperatures below 0°F are neither desirable not advantageous in

terms of efciency. Since most equipment at time of manufacture is not designated for any specic destination

of the country and most of the equipment is installed in areas not approaching the lower outdoor temperature range, the compressor cutoffs are not factory installed.

Outdoor thermostats are available to hold off various banks of electric heat until needed as determined by outdoor temperature. The set point of either type of thermostat is variable with geographic region and sizing of the heating equipment to the structure. Utilization of the Heating Application Data and the heat loss calculation of the building are useful in determining the correct set points. Refer to Installation Instructions of CMH-14 Outdoor

Thermostat Kit for more information.

FIGure 7

unIt 24V termInal bOarD (5 — 10 Kw)

Manual 2100-468J Page 16 of 29

Page 17

cOmPressOr cutOFF thermOstat

Control

Optional Field Wiring

Outdoor

Factory Jumper

Safety

Compressor

Block

used as

Yel/Brn

Outdoor Fan Motor

Brown

Heat

Unit C ontrol Panel

Unit 24V

Remove

Cutoff

Relay

Yellow

"Y to Y1"

Yel/Brn

Blue

Yellow

Terminal

Black

Thermostat

Heat Pump Control (Partially Shown)

Low Ambient

MIS-2152

Note: Factory set on 60 min. cycle. Reconnect on 30 min. for 30 min. cycle or 90 min. for 90 min. cycle.

SPEEDUPJMPSEN

306090

NO COM

R W2

Y CC

B RV

SENSOR

OFM

wIrInG (5 — 10 Kw) (FIGure 7)

cOmPressOr cutOFF thermOstat wIrInG (15 — 20 Kw ) (FIGure 8)

table 8

5 — 10 Kw

model Kw Volts Phase

PH13242-A 0, 5, 10 230 1 PH13302-A 0, 5, 10 230 1 PH13363-A 0, 5 230 1 PH13363-B 0, 9 230 3 PH13422-A 0, 5, 10 230 1

PH13422-B, -C 0, 9 230/460 3

PH13482-A 0, 5, 10 230 1

PH13482-B, -C 0, 9 230/460 3

PH13602-A 0, 5, 10 230 1

PH13602-B, -C 0, 9 230/460 3

unIt 24V termInal bOarD (15 thrOuGh 20 Kw)

table 9

15 — 20 Kw

model Kw Volts Phase

PH13302-A 15 230 1 PH13363-A 15 230 1 PH13363-B 15 230 3 PH13422-A 15 230 1

PH13422-B, -C 15 230/460 3

PH13482-A 15 230 1

PH13482-B, -C 15 230/460 3

PH13602-A 15 230 1

PH13602-B, -C 15 230/460 3

FIGure 8

Manual 2100-468J Page 17 of 29

Page 18

start uP

These units require R-410A refrigerant and Polyol Ester.

General:

1. Use separate service equipment to avoid cross contamination of oil and refrigerants.

2. Use recovery equipment rated for R-410A refrigerant.

3. Use manifold gauges rated for R-410A (800 psi/250 psi low).

4. R-410A is a binary blend of HFC-32 and HFC-125.

5. R-410A is nearly azeotropic - similar to R-22 and R-12. Although nearly azeotropic, charge with liquid refrigerant.

6. R-410A operates at 40-70% higher pressure than R-22, and systems designed for R-22 cannot withstand this higher pressure.

7. R-410A has an ozone depletion potential of zero, but must be reclaimed due to its global warming potential.

8. R-410A compressors use Polyol Ester. Polyol Ester

moisture and strongly hold this moisture in the oil.

10. A liquid line dryer must be used - even a deep

vacuum will not separate moisture from the oil.

11. Limit atmospheric exposure to 15 minutes.

12. If compressor removal is necessary, always plug

compressor immediately after removal. Purge with small amount of nitrogen when inserting plugs.

oil is hygroscopic; it will rapidly absorb

tOPPInG OFF system charGe

If a leak has occurred in the system, Bard Manufacturing recommends reclaiming, evacuating (see criteria above), and charging to the nameplate charge. Topping off the system charge can be done without problems.

With R-410A, there are no signicant changes in the

refrigerant composition during multiple leaks and recharges. R-410A refrigerant is close to being an azeotropic blend (it behaves like a pure compound or single component refrigerant). The remaining refrigerant charge, in the system, may be used after leaks have occurred and then “top-off” the charge by utilizing the pressure charts on the inner control panel cover as a guideline.

REMEMBER: When adding R-410A refrigerant, it must come out of the charging cylinder/tank as a liquid to avoid any fractionation, and to insure optimal system performance. Refer to instructions for the cylinder that is being utilized for proper method of liquid extraction.

saFety PractIces:

1. Never mix R-410A with other refrigerants.

2. Use gloves and safety glasses, be irritating to the skin, and liquid refrigerant will freeze the skin.

3. Never use air and R-410A to leak check; the

mixture may become ammable.

4. Do not inhale R-410A – the vapor attacks the nervous system, creating dizziness, loss of coordination and slurred speech. Cardiac irregularities, unconsciousness and ultimate death can result from breathing this concentration.

5. Do not burn R-410A. This decomposition produces hazardous vapors. Evacuate the area if exposed.

6. Use only cylinders rated DOT4BA/4BW 400.

7. Never ll cylinders over 80% of total capacity.

8. Store cylinders in a cool area, out of direct sunlight.

9. Never heat cylinders above 125°F.

10. Never trap liquid R-410A in manifold sets, gauge

lines or cylinders. R-410A expands signicantly

at warmer temperatures. Once a cylinder or line is full of liquid, any further rise in temperature will cause it to burst.

Polyol Ester

oils can

start uP nOtes

For improved start up performance, wash the indoor coil with dishwasher detergent.

Manual 2100-468J Page 18 of 29

Page 19

start uP anD OPeratIOn

three Phase scrOll cOmPressOr start uP InFOrmatIOn

(models Ph13363-b, Ph13422-b, -c; Ph13482-b, -c; Ph13602-b, -c)

All units with three phase scroll compressors are equipped with a three phase line monitor to prevent compressor damage due to phase reversal.

The phase monitor in this unit is equipped with two LED’s. If the “Y” signal is present at the phase monitor and phases are correct, the green LED will light.

If phases are reversed, the red fault LED will be lit and compressor operation is inhibited.

If a fault condition occurs, reverse tow of the supply leads to the unit. Do not reverse any of the unit factory wires as damage may occur.

sequence OF OPeratIOn

blOwer Only – When the “Fan” switch on the room

thermostat is placed in the “On” position (circuit R-G makes), the blower will energize and run until the “Fan” switch is placed back into the “Auto” position. This will

allow for constant air circulation at a lower airow during

times when the unit is not in operation for cooling or heating.

cOOlInG – On a call for cooling from the room thermostat (circuit R-Y makes), the blower will energize (circuit R-G is automatic when R-Y makes) as well as the compressor, and outdoor fan motor. Note that if the “Fan” switch on the room thermostat is in the “On” position and the blower is already in operation, then the motor will ramp up to the required speed for cooling.

heatInG (1st stage) – On a call for heating from the room thermostat (circuit R-Y&B makes), the blower will energize (circuit R-G is automatic when R-Y makes) as well as the compressor, outdoor fan motor, and reversing valve solenoid coil. This will place the system into heat pump operation to maintain the thermostat set temperature. Note that if the “Fan” switch on the room thermostat is in the “On” position and the blower is already in operation, then the motor will ramp up to the required speed for heating.

heatInG (1st stage Defrost) – During the defrost cycle, the heat pump control will energize electric heaters, if installed, (circuit R-W2 makes), allowing room temperature to be maintained during heat pump defrost operation.

heatInG (2nd stage) – If the operation of the heat pump will not maintain the set room temperature, then the thermostat will call for additional heat from electric heaters to help maintain the set temperature. On a call for second stage heating from the room thermostat (circuit R-W2 makes), backup electric heaters will be energized if installed.

heatInG (em heat) – When the room thermostat is placed in the “Em Heat” position (circuit R-E makes), the blower and electric heaters, if installed, will energize on second stage heat (circuit R-W2&W3 makes), with the compressor and outdoor fan motor locked out of operation.

Manual 2100-468J Page 19 of 29

Page 20

DeFrOst cycle

The defrost cycle is controlled by temperature and time on the solid state heat pump control.

When the outdoor temperature is in the lower 40°F temperature range or colder, the outdoor coil temperature is 32°F or below. This coil temperature is sensed by the coil temperature sensor mounted near the bottom of the outdoor coil. Once coil temperature reaches 30°F or below, the coil temperature sensor sends a signal to the control logic of the heat pump control and the defrost timer will start accumulating run time.

After 30, 60 or 90 minutes of heat pump operation at 30°F or below, the heat pump control will place the system in the defrost mode.

During the defrost mode, the refrigerant cycle switches back to the cooling cycle, the outdoor motor stops, electric heaters are energized, and hot gas passing through the outdoor coil melts any accumulated frost. When the temperature rises to approximately 57°F, the coil temperature sensor will send a signal to the heat pump control which will return the system to heating operations automatically.

If some abnormal or temporary condition such as a high wind causes the heat pump to have a prolonged defrost cycle, the heat pump control will restore the system to heating operation automatically after 8 minutes.

The heat pump defrost control board has an option of 30, 60 or 90-minute setting. By default, this unit is shipped from the factory with the defrost time on the 60 minute pin. If circumstances require a change to another time, remove the wire from the 60-minute terminal and reconnect to the desired terminal. Refer to Figure 9.

There is a cycle speed up jumper on the control. This can be used for testing purposes to reduce the time between defrost cycle operation without waiting for time to elapse.

Use a small screwdriver or other metallic object, or another ¼ inch QC, to short between the SPEEDUP terminals to accelerate the HPC timer and initiate defrost.

Be careful not to touch any other terminals with the instrument used to short the SPEEDUP terminals. It may take up to 10 seconds with the SPEEDUP terminals shorted for the speedup to be completed and the defrost cycle to start.

As soon as the defrost cycle kicks in remove the shorting instrument from the SPEEDUP terminals. Otherwise the

timing will remain accelerated and run through the 1-minute minimum defrost length sequence in a matter of seconds and will automatically terminate the defrost sequence.

FIGure 9

DeFrOst cOntrOl bOarD

LOW PRESSURE BYPASS TIMER SWITCH *(FACTORY SETTING 120 SECONDS)

SW1SW

OFF

2 TIME(SEC)

30 60

120*

180

Manual 2100-468J Page 20 of 29

ACCUMULATED DEFROSTTIMETIMER (FACTORY SETTING 60 MIN.)

MIS-2668 A

Page 21

There is an initiate defrost jumper (sen jump) on the control that can be used at any outdoor ambient during the heating cycle to simulate a 0° coil temperature.

This can be used to check defrost operation of the unit without waiting for the outdoor ambient to fall into the defrost region.

By placing a jumper across the SEN JMP terminals (a ¼ inch QC terminal works best) the defrost sensor mounted on the outdoor coil is shunted out & will activate the timing circuit. This permits the defrost cycle to be checked out in warmer weather conditions without the outdoor temperature having to fall into the defrost region.

In order to terminate the defrost test the SEN JMP jumper must be removed. If left in place too long, the compressor could stop due to the high pressure control opening because of high pressure condition created by operating in the cooling mode with outdoor fan off. Pressure will rise fairly fast as there is likely no actual frost on the outdoor coil in this

articial test condition.

There is also a 5-minute compressor time delay function built into the HPC. This is to protect the compressor from short cycling conditions. The board’s LED will have a fast blink rate when in the compressor time delay. In some instances, it is helpful to the service technician to override or speed up this timing period, and shorting out the SPEEDUP terminals for a few seconds can do this.

the low pressure switch input during the rst (30, 60, 120 or

180 seconds) of “Y” operation. After this period expires, the control will then monitor the low

pressure switch input normally to make sure that the switch is closed during “Y” operation.

High Pressure Switch Operation - The control has a built-in lockout system that allows the unit to have the high pressure switch trip up to two times in one hour and only encounter a “soft” lockout. A “soft” lockout shuts the compressor off and waits for the pressure switch to reset, which at that point then allows the compressor to be restarted as long as the 5-minute short cycle timer has run out. If the high pressure switch trips a third time within one hour, the unit is in “hard” lockout indicating something is certainly wrong and it will not restart itself.

Low Pressure Switch Bypass Operation - The control has a selectable (SW1) low pressure switch bypass set up to ignore

Manual 2100-468J Page 21 of 29

Page 22

trOubleshOOtInG

sOlID state heat PumP cOntrOl trOubleshOOtInG PrOceDure

1. NoTE: A thorough understanding of the defrost cycle sequence is essential. Review that section

NOTE: If there was no power to 24 volt transformer, the compressor and outdoor fan motor will not start for 5 minutes. This is because of

the compressor short cycle protection. earlier in this manual prior to troubleshooting the control. Turn on AC power supply to unit.

2. Turn thermostat blower switch to “fan on” – the indoor blower should start. (If it doesn’t, troubleshoot indoor unit and correct problem.)

3. Turn thermostat blower to “auto” position. Indoor blower should stop. NoTE: Many models have a

1-minute blower time delay on “off” command; wait for this to time-out.

4. Set system switch to “heat” or “cool”. Adjust

LED BLINK CoDES BLINK FUNCTIoN

Slow Normal function (1.0 sec on/1.0 sec off) Fast

Comp. Delay timer active (0.1 sec on/0.1 sec off) 1 Low pressure switch failure 2 High pressure switch failure/“Soft” Lockout 3 Defrost mode active 4 High pressure switch failure/“Hard” Lockout

thermostat to call for heat or cool. The indoor blower, compressor and outdoor fan should start.

table 10

trOubleshOOtInG

symptom Description, check & Possible causes What & How to Check / Repair

Compressor will not start (heating or cooling)

Fan outdoor motor does not run (cooling or heating except during defrost)

Reversing valve does not energize (heating only) Heat pump control defective

Unit will not go into defrost (heating only)

Unit will not come out of defrost (heating only)

1. check for leD illumination.

IsthereanLEDilluminatedontheboard(ashing)?

2. check for error codes.

IstheLEDashingaCode?

3. Check for power at board.

Isthere24voltsACbetweenRandC?

4. check codes.

Whatcodeisblinking?

5. compressor delay active.

Wait for 5 minute delay or jump board’s “speed up pins”.

6. Low pressure fault. Check wiring circuit and unit pressures.

7. high pressure fault. Check wiring circuit and unit pressures.

8. check for compressor input signal.

Isthere24voltsACbetweenYandC?

9. No power to board.

10. check for compressor output signal.

Isthere24voltsACbetweenCC&C?

11. no “y” compressor input signal.

12. no “cc” compressor output signal. Checkcompressorcontactorforproperoperationandnallycheckcompressor.

13. Faulty board. Replace defrost board.

Heat pump control defective

Motor defective Check for open or shorted motor winding. Replace motor. Motor capacitor defective Check capacitor rating. Check for open or shorted capacitor. Replace capacitor.

Reversing valve solenoid coil defective

Temperature sensor or heat pump control defective

Yes = go to Step #2; No = go to Step #3

Yes = go to Step #4; No = go to Step #8

Yes = go to Step #13; No = go to Step #9

Code “1”, go to Step #6; Code “2”, go to Step#7; Fast Blink, go to Step #5

Check for proper operation; if still needed, go back to Step #1.

Yes = go to Step #10; No = go to Step #11

The unit either does not have unit voltage, the transformer is bad or the unit wiring is incorrect.

Yes = go to Step #12; No = go to Step #13

Check thermostat wiring, incorrect phase of unit (see section on Phase Monitor), and

nallyunitwiring.

Check across fan relay on heat pump control. (Com-NC) Replace heat pump control.

Check for 24V between RV-C and B-C.

1. Check control circuit wiring.

2. Replace heat pump control. Check for open or shorted coil.

Replace solenoid coil. Disconnect temperature sensor from board and jumper across “SPEEDUP” terminals

and “SEN JMP” terminals. This should cause the unit to go through a defrost cycle within one minute.

1. If unit goes through defrost cycle, replace temperature sensor.

2. If unit does not go through defrost cycle, replace heat pump control. Jumper across “SPEEDUP” terminal.

This should cause the unit to come out of defrost within one minute.

1. If unit comes out of defrost cycle, replace temperature sensor.

2. If unit does not come out of defrost cycle, replace heat pump control.

Manual 2100-468J Page 22 of 29

Page 23

checKInG temPerature sensOr checK Out

1. Disconnect temperature sensor from board and from outdoor coil.

2. Use an ohmmeter and measure the resistance of the sensor. Also use ohmmeter to check for short or open.

3. Check resistance reading to chart of resistance; use sensor ambient temperature. (Tolerance of part is ± 10%.)

If sensor resistance reads very low, then sensor is

4. shorted and will not allow proper operation of the heat pump control.

5. If sensor is out of tolerance, shorted, open, or reads very low ohms then it should be replaced.

temPerature F Vs resIstance r OF temPerature sensOr

F r F r F r F r

-25.0 196871 13.0 56985 51.0 19374 89.0 7507

-24.0 190099 14.0 55284 52.0 18867 90.0 7334

-23.0 183585 15.0 53640 53.0 18375 91.0 7165

-22.0 177318 16.0 52051 54.0 17989 92.0 7000

-21.0 171289 17.0 50514 55.0 17434 93.0 6840

-20.0 165487 18.0 49028 56.0 16984 94.0 6683

-19.0 159904 19.0 47590 57.0 16547 95.0 6531

-18.0 154529 20.0 46200 58.0 16122 96.0 6383

-17.0 149355 21.0 44855 59.0 15710 97.0 6239

-16.0 144374 22.0 43554 60.0 15310 98.0 6098

-15.0 139576 23.0 42295 61.0 14921 99.0 5961

-14.0 134956 24.0 41077 62.0 14544 100.0 5827

-13.0 130506 25.0 39898 63.0 14177 101.0 5697

-12.0 126219 26.0 38757 64.0 13820 102.0 5570

-11.0 122089 27.0 37652 65.0 13474 103.0 5446

-10.0 118108 28.0 36583 66.0 13137 104.0 5326

-9.0 114272 29.0 35548 67.0 12810 105.0 5208

-8.0 110575 30.0 34545 68.0 12492 106.0 5094

-7.0 107010 31.0 33574 69.0 12183 107.0 4982

-6.0 103574 32.0 32634 70.0 11883 108.0 4873

-5.0 100260 33.0 31723 71.0 11591 109.0 4767

-4.0 97064 34.0 30840 72.0 11307 110.0 4663

-3.0 93981 35.0 29986 73.0 11031 111.0 4562

-2.0 91008 36.0 29157 74.0 10762 112.0 4464

-1.0 88139 37.0 28355 75.0 10501 113.0 4367

0.0 85371 38.0 27577 76.0 10247 114.0 4274

1.0 82699 39.0 26823 77.0 10000 115.0 4182

2.0 80121 40.0 26092 78.0 9760 116.0 4093

3.0 77632 41.0 25383 79.0 9526 117.0 4006

4.0 75230 42.0 24696 80.0 9299 118.0 3921

5.0 72910 43.0 24030 81.0 9077 119.0 3838

6.0 70670 44.0 23384 82.0 8862 120.0 3757

7.0 68507 45.0 22758 83.0 8653 121.0 3678

8.0 66418 46.0 22150 84.0 8449 122.0 3601

9.0 64399 47.0 21561 85.0 8250 123.0 3526

10.0 62449 48.0 20989 86.0 8057 124.0 3452

11.0 60565 49.0 20435 87.0 7869

12.0 58745 50.0 19896 88.0 7686

Manual 2100-468J Page 23 of 29

Page 24

serVIce

serVIce hInts

1. Caution homeowner to maintain clean air lters at all

times. Also, not to needlessly close off supply and

return air registers. This reduces airow through the

system which shortens equipment service life as well as increasing operating costs.

2. Switching to heating cycle at 75°F or higher outside temperature may cause a nuisance trip of the high pressure switch.

3. The heat pump wall thermostats perform multiple functions. Be sure that all function switches are correctly set for the desired operating mode before trying to diagnose any reported service problems.

Check all power fuses or circuit breakers to be sure

4. that they are the correct rating.

5. Periodic cleaning of the outdoor coil to permit full and

unrestricted airow circulation is essential.

Pressure serVIce POrts

High and low pressure service ports are installed on all units so that the system operating pressures can be observed. Pressure tables can be found in Tables 11 & 12 in this manual covering all models on both cooling and heating cycles. It is imperative to match the correct pressure table to the unit by model number.

Fan blaDe settInGs

Shown in Figure 10 are the correct fan blade setting dimensions for proper air delivery across the outdoor coil.

Any service work requiring removal or adjustment in the fan and/or motor area will require that the dimensions be checked and blade adjusted in or out on the motor shaft accordingly.

FIGure 10

Fan blaDe settInG

3¼"

MD-1417BC

r-410a

reFrIGerant charGe

This unit was charged at the factory with the quantity of refrigerant listed on the serial plate. AHRI capacity and

efciency ratings were determined by testing with this

refrigerant charge quantity. The following pressure tables show nominal pressures for

the units. Since many installation specic situations can

affect the pressure readings, this information should only

be used by certied technicians as a guide for evaluating

proper system performance. They shall not be used to adjust charge. If charge is in doubt, reclaim, evacuate and recharge the unit to the serial plate charge.

Manual 2100-468J Page 24 of 29

Page 25

143

142

141

140

138

137

136

134

536

511

486

460

435

410

384

361

153

152

151

149

148

146

145

144

163

574

543

512

482

451

421

384

366

161

160

159

157

156

155

153

594

562

530

499

467

435

404

378

151

141

559

150

140

529

149

139

500

148

138

470

Air Temperature Entering Outdoor Coil Degree F

137

136

135

133

440

410

380

357

146

145

144

143

550

524

498

472

446

420

403

370

165

163

162

160

159

157

156

154

569

542

515

489

462

435

408

383

136

135

134

133

132

130

576

547

518

488

459

429

400

374

146

145

144

143

142

139

591

561

531

501

470

440

414

384

157

156

155

154

153

152

150

612

581

549

518

487

456

424

397

113

325

106

318

311

100

304

297

290

284

277

Air Temperature Entering Outdoor Coil Degree F

120

113

105

407

397

386

376

366

355

345

335

119

112

105

430

420

409

399

389

378

368

358

table 11

Pressure table

132

131

130

128

127

Low Side

Pressure 65° 70° 75° 80° 85° 90° 95° 100° 105° 110° 115° 120° 125°

75° DB

return air

temperature

141

333

140

309

139

285

137

262

136

238

Low Side

High Side

80° DB

62° WB

152

341

151

317

149

293

148

268

146

244

Low Side

High Side

85° DB

67° WB

353

133

338

328

132

315

303

131

292

278

129

269

253

128

246

Low Side

High Side

75° DB

72° WB

62° WB

142

347

141

323

140

299

138

276

137

252

Low Side

High Side

80° DB

67° WB

153

359

152

334

150

310

149

285

147

261

Low Side

High Side

85° DB

72° WB

129

349

127

324

126

298

124

273

122

248

Low Side

High Side

75° DB

62° WB

138

358

136

332

134

306

133

280

131

254

Low Side

High Side

80° DB

67° WB

148

371

146

344

144

317

143

290

141

263

Low Side

High Side

85° DB

72° WB

Low Side

Pressure 0° 5° 10° 15° 20° 25° 30° 35° 40° 45° 50° 55° 60°

return air

temperature

270

324

263

314

256

304

249

293

243

283

Low Side

High Side

347

337

327

316

306

Low Side

High Side

model

cOOlInG

PH1324

PH1330

PH1336

model

PH1324 70° DB

PH1330 70° DB

heatInG

PH1336 70° DB

LOW SIDE PRESSURE +4 PSIG

HIGH SIDE PRESSURE +10 PSIG

TablesbaseduponratedCFM(airow)acrosstheevaporatorcoil.

If incorrect charge suspected (more than +4 psig suction, +10psigliquid),

itisrecommendedrefrigerantchargebereclaimed,systemevacuatedandchargedtoserialplatequantity.

Manual 2100-468J Page 25 of 29

Page 26

138

137

136

135

133

560

530

501

471

441

411

381

358

148

147

146

145

144

143

160

566

537

508

478

449

419

402

366

159

158

157

156

154

586

556

525

495

465

434

404

379

149

139

552

148

138

524

147

138

495

147

137

466

Air Temperature Entering Outdoor Coil Degree F

137

136

134

438

409

380

357

146

145

144

575

544

513

483

452

422

418

368

159

158

157

156

155

153

595

563

531

500

468

436

405

381

133

132

131

129

128

127

126

530

501

472

442

413

383

360

142

141

140

138

137

135

544

514

484

453

430

423

369

153

151

150

149

147

146

145

563

532

501

469

438

407

382

119

111

104

375

366

357

348

339

330

322

313

115

107

100

345

337

330

322

314

307

299

291

121

390

113

380

106

371

362

77.5

353

344

335

325

Air Temperature Entering Outdoor Coil Degree F

table 12

Pressure table

133

132

131

129

128

Low Side

Pressure 65° 70° 75° 80° 85° 90° 95° 100° 105° 110° 115° 120° 125°

75° DB

return air

temperature

142

333

141

310

140

287

138

263

137

240

Low Side

High Side

80° DB

62° WB

153

342

152

318

150

294

149

270

147

246

Low Side

High Side

85° DB

67° WB

354

132

329

131

304

130

279

128

255

127

Low Side

High Side

75° DB

72° WB

141

336

140

313

139

290

137

267

136

245

Low Side

High Side

80° DB

62° WB

152

356

344

151

332

321

149

308

298

148

284

274

146

260

251

Low Side

High Side

85° DB

72° WB

67° WB

125

337

124

314

123

291

122

268

122

245

Low Side

High Side

75° DB

62° WB

134

346

133

322

132

298

131

275

130

251

Low Side

High Side

80° DB

67° WB

144

358

143

333

142

309

141

284

140

260

Low Side

High Side

85° DB

72° WB

34.5

Low Side

Pressure 0° 5° 10° 15° 20° 25° 30° 35° 40° 45° 50° 55° 60°

return air

temperature

316

304

307

295

298

286

289

277

280

269

Low Side

High Side

284

276

268

261

253

Low Side

High Side

model

cOOlInG

PH1342

Manual 2100-468J Page 26 of 29

PH1348

PH1360

model

PH1342 70° DB

PH1348 70° DB

heatInG

PH1360 70° DB

LOW SIDE PRESSURE +4 PSIG

HIGH SIDE PRESSURE +10 PSIG

TablesbaseduponratedCFM(airow)acrosstheevaporatorcoil.

If incorrect charge suspected (more than +4 psig suction, +10psigliquid),

itisrecommendedrefrigerantchargebereclaimed,systemevacuatedandchargedtoserialplatequantity.

Page 27

suctIOn anD DIscharGe tube brazInG

Compliant Scroll compressors have copper plated steel suction and discharge tubes. These tubes are far more rugged and less prone to leaks than copper tubes used on other compressors. Due to different thermal properties of steel and copper, brazing procedures may have to be changed from those commonly used.

• To disconnect: heat joint Areas 2 and 3 slowly and

uniformly until braze material softens and the tube can

be pulled out of suction tting. (See Figure 11.)

• To connect:

– Recommended brazing materials: silfos with

minimum 5% silver or silver braze material with

ux.

brazInG DIaGram

– Reinsert tube into tting.

– Heat tube uniformly in Area 1 moving slowly to

Area 2. When joint reaches brazing temperature, apply brazing material. (See Figure 11.)

– Heat joint uniformly around the circumference to

ow braze material completely around the joint.

– Slowly move torch into Area 3 to draw braze

material into joint. (See Figure 11.)

– Do not overheat joint.

FIGure 11

table 13

InDOOr blOwer PerFOrmance

model

PH1324 0.10 0.50 600 800 800 PH1330 0.15 0.50 750 1000 1000 PH1336 0.15 0.50 825 1100 1100 PH1342 0.20 0.50 925 1400 1400 PH1348 0.20 0.50 1025 1550 1550 PH1360 0.20 0.50 1150 1750 1750

 Motor will deliver consistent CFM through voltage supply range with no deterioration (197-253V for all 230/208V models).

 Continuous CFM is the total air being circulated during continuous (manual fan) mode.  Will occur automatically with a call for "Y" for cooling mode operation.  Will occur automatically with a call for "W1" for heating mode operation.

rated

esP

max

esP



continuous

Airow





rated

cooling cFm



rated

heating cFm

Manual 2100-468J Page 27 of 29

Page 28

trOubleshOOtInG Ge x13-serIes ecm2.3™ mOtOrs

FIGURE 10

NOTE: Bard Models PA13242; PA13302; PA13362-A, -B; PA13422-A, -B, -C; PA13482-A, -B, -C; PA13602-A, -B, -C

contain the X13-Series Motors.

TROUBLESHOOTING GE X13-SERIES ECM2.3™ MOTORS

If the Motor is Running

1. It is normal for the motor to rock back and forth on start up.

Do not replace the motor if this is the only problem identified.

a. Wait for programmed delays to time out. b.Ensure that the motors control inputs are wired to the factory

supplied wiring diagram to insure motor is getting proper control signals and sequencing.

c. Remove the filter and check that all dampers, registers, and

grilles are open and free flowing. If removing the filters corrects the problem, clean or replace with a less restrictive filter. Also check and clean the blower wheel or coil as necessary.

d.Check the external static pressure (total of both supply and

return) to insure that you are within the ranges as listed on the unit serial plate. If higher than allowed, additional duct work is needed.

e. If the motor does not shut off at the end of the cycle, wait for

any programmed delays to time out (no more than 90 seconds). Also make sure that there is no call for “Continuous Fan” on the "G" terminal.

f. If the above diagnostics do not solve the problem, confirm the

voltage checks in the next section below, then continue with the “Model X13 Communication Diagnostics”.

If the Motor is Not Running

1. Check for proper high voltage and ground at the (L/L1) (G) (N/ L2) connections at the motor (see Figure 10). Correct any voltage issues before proceeding to the next step. The X13 Motor is voltage specific. Only the correct voltage should be applied to the proper motor. Input voltage within plus or minus 10% of the nominal 230 VAC is acceptable.

2. If the motor has proper high voltage and ground at the (L/L1) (G) (N/L2) connections, then continue with the “Model X13 Communication Diagnostics”.

NOTE: contain the X13-Series Motors.

Bard Models PH13242; PH13302; PH13363-A, -B; PH13422-A, -B, -C; PH13482-A, -B, -C; PH13602-A, -B, -C

If the Motor is Running

1. It is normal for the motor to rock back and forth on start up. Do

not replace the motor if this is the only problem identied.

2. If the system is excessively noisy, does not appear to change speeds in response to a demand (Heat, Cool, Other), or is having symptoms during the cycle such as tripping limit or freezing coil, check the following: a. Wait for programmed delays to time out. b. Ensure that the motors control inputs are wired to the factory supplied wiring diagram to insure motor is getting proper control signals and sequencing.

c. Remove the lter and check that all dampers, registers, and grilles are open and free owing. If removing the lters

corrects the problem, clean or replace with a less restrictive

lter. Also check and clean the blower wheel or coil as

necessary. d. Check the external static pressure (total of both supply and return) to insure that you are within the ranges as listed on the unit serial plate. If higher than allowed, additional duct work is needed.

FIGure 12

e. If the motor does not shut off at the end of the cycle, wait for any programmed delays to time out (no more than 90 seconds). Also make sure that there is no call for “Continuous Fan” on the "G" terminal.

f. If the above diagnostics do not solve the problem, conrm the

voltage checks in the next section below, then continue with the “Model X13 Communication Diagnostics”.

If the Motor is Not Running

1. Check for proper high voltage and ground at the (L/L1) (G) (N/ L2) connections at the motor (see Figure 12). Correct any voltage issues before proceeding to the next step. The X13 Motor is voltage

specic. Only the correct voltage should be applied to the proper

motor. Input voltage within plus or minus 10% of the nominal 230 VAC is acceptable.

2. If the motor has proper high voltage and ground at the (L/ L1) (G) (N/L2) connections, then continue with the “Model X13 Communication Diagnostics”.

↓

L2 LINE POWER

EARTH

GROUND

↓

L1 LINE

POWER

NOTE: MOTOR IS CONS TA NTLY

Manual 2100-468J Page 28 of 29

Page 29

trOubleshOOtInG Ge x13-serIes ecm2.3™ mOtOrs cOnt’D.

FIGURE 11

™

MOTORS

CONT’D.

2. Initiate a demand from the thermostat and check the voltage between the common and the appropriate motor terminal (1-5). ("G" input is typically on terminal #1, but refer to wiring diagram!)

a. If the low voltage communication is not present, check

the demand from the thermostat. Also check the output terminal and wire(s) from the terminal strip or control relay(s) to the motor.

b. If the motor has proper high voltage as identified

above (Motor not Running #1), and proper low voltage to a programmed terminal, and is not operating, the motor is failed, and will require replacement.

Model X13 Communication Diagnostics

The X13 motor is communicated through 24 VAC low voltage (Thermostat Control Circuit Wiring).

1. Start with unit wiring diagram to conrm proper connections and voltage (see Figure 13).

FIGure 13

24VAC Common

2. Initiate a demand from the thermostat and check the voltage between the common and the appropriate motor terminal (1-5). ("G" input is typically on terminal #1, but refer to wiring diagram!) a. If the low voltage communication is not present, check the demand from the thermostat. Also check the output terminal and wire(s) from the terminal strip or control relay(s) to the motor.

b. If the motor has proper high voltage as identied

above (Motor not Running #1), and proper low voltage to a programmed terminal, and is not operating, the motor is failed, and will require replacement.

24VAC "R" Signal thro ugh

thermostat output.

24VAC Common

24VAC "R" Signal thro ugh

thermostat output.

Manual 2100-468J Page 29 of 29