Bard P1060A1, P1142A3, P1148A1 User Manual

INST ALLA TION INSTRUCTIONS
SINGLE P ACKAGE
AIR CONDITIONERS
MODELS
P1 142A3 P1 148A1 P1060A1
Bard Manufacturing Company Bryan, Ohio 43506
Since 1914 . . . Moving ahead, just as planned
Manual : 2100-324B Supersedes: 2100-324A File: Volume II Tab 10 Date: 04-01-02
© Copyright 2002
Contents
Getting Other Informations and Publications ........ 1
General Instructions
Important ................................................................ 4
Shipping Damage .................................................... 4
General ................................................................ 4
Field-Installed Heater Packages (Optional) ............. 4
Installation
Location ................................................................ 6
Typical Installations .................................................. 6
Condensate Drain Trap............................................ 9
Air Filters ................................................................ 9
Wiring – Main Power.............................................. 10
Wiring – 24V Low Voltage Control Circuit.............. 10
Transformer Taps................................................... 10
Thermostats........................................................... 10
Start Up and Operation
Three Phase Scroll Compressor Start Up
Information..............................................................11
Sequence of Operation...........................................11
Start Up Notes ........................................................11
High Pressure Switch and Lockout Relay ...............1 1
Service and Troubleshooting
Service Hints ......................................................... 12
Pressure Service Ports .......................................... 12
Refrigerant Charge ................................................ 12
Fan Blade Settings................................................. 12
Suction and Discharge Tube Brazing..................... 12
Pressure T able....................................................... 13
Figures
Figure 1 Prefabricated Rood Curb
Specifications .......................................... 5
Figure 2 Field Fabricated Curbing ......................... 5
Figure3 Elevated Mounting Platforms .................. 7
Figure 4 Airflow and Service Access
Clearances .............................................. 7
Figure 5 Roof T op Application ............................... 8
Figure 6 Slab Mounting at Ground Level ............... 8
Figure 7 Condensate Drain Trap ........................... 9
Figure 8 Low Voltage Wiring ............................... 10
Figure 9 Fan Blade Setting Dimensions .............. 12
Figure 10 Brazing Diagram ................................... 13
Tables
Table 1 Electrical Data......................................... 2
T able 2 Optional Field Installed Heater
Packages ................................................ 2
T able 3 Optional Field Installed Heater Table....... 3
Table 4 Maximum ESP of Operation ................... 4
Table 5 Rated CFM and Rated ESP.................... 6
Table 5A ESP in Inches H
Table 6 Air Filter Area and Size ........................... 9
Table 7 Thermostat Wire Size ........................... 10
Table 8 Wall Thermostat and Subbase
Combinations ........................................ 10
Table 9 Refrigerant Charge ............................... 12
T able10 Pressure Table ...................................... 13
O .................................. 6
2
Getting Other Information and Publications
These publications can help you install the air conditioner or heat pump. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.
National Electrical Code........................... ANSI/NFPA 70
Standard for the Installation .................. ANSI/NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for Warm Air .......................... ANSI/NFPA 90B
Heating and Air Conditioning Systems
Load Calculation for ................................ ACCA Manual J
Residential Winter and Summer Air Conditioning
Duct Design for Residential....................ACCA Manual D
Winter and Summer Air Conditioning and Equipment Selection
For more information, contact these publishers:
ACCA Air Conditioning Contractors of America
1712 New Hampshire Ave. N.W. Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721
ANSI American National Standards Institute
11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286
ASHRAE American Society of Heating, Refrigerating,
and Air Conditioning Engineers, Inc.
1791 Tullie Circle, N.E. Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478
NFPA National Fire Protection Association
Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057
Manual 2100-324 Page 1
TABLE 1
ELECTRICAL DATA
Q
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lanretxE
detaR
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3A2411P1-802/032352-7912.425492801 1A8411P1-802/042352-7911.620563801
B-1A8411P3-802/032352-7818.815332801 C-1A8411P3-064605-4145.802312121
1A0601P1-802/032352-7919.330624801
B-1A0601P3-802/032352-7817.325482801 C-1A0601P3-064605-4142.1102412121
Q
Maximum time delay fuse or HACR type circuit breaker.
R
75 degree C cooper wire size, basic unit only.
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TABLE 2
OPTIONAL FIELD INSTALLED HEATER PACKAGES
ONLY TO BE USED WITH THE AIR CONDITIONING MODELS INDICATED
egakcaPretaeH
.oNledoM 50A-BP5HE
01A-BP5HE 51A-BP5HE 02A-BP5HE
90B-BP5HE 51B-BP5HE 81B-BP5HE
9OC-BP5HE 51C-BP5HE 81B-BP5HE
dnastloV
esahP3A2411P1A8411PB-1A8411PC-1A8411P1A0611PB-1A0611PC-1A0611P
S
1/042
3/042
3/084
S – Standard application – Heater volts and phase same as basic unit A – Alternate application – Heater volts and phase different from basic unit
S S S
S S S S
A A A
A A A
A A A A
S S S
A A A
A A A A
A A A
S S S
S S S S
A A A
A A A
A A A A
S S S
A A A
A A A A
A A A
S S S
Manual 2100-324 Page 2
TABLE 3
OPTIONAL FIELD-INSTALLED ELECTRIC HEATER TABLE
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.oN
50A-BP5HE 01A-BP5HE 51A-BP5HE 02A-BP5HE
90B-BP5HE 51B-BP5HE 81B-BP5HE
90C-BP5HE 51C-BP5HE 81C-BP5HE
Q
R
S
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1-802/042
5
1-802/042
01
1-802/042
51
1-802/042
02
3-802/042
9
3-802/042
51
3-802/042
81
3/064 3/064 3/064
Time delay fuses or HACR type circuit breakers must be used for 60 and smaller sizes. Standard fuses or circuit breakers are suitable for sizes 70 and larger.
Based on wire suitable for 75° C. Other wiring materials must be rated for marked Minimum Circuit Ampacity or greater.
Based upon Table 250-95 of N.E.C. 1993. See electrical data for basic heat pump for Circuit A wiring specification requirements.
9
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001,71 001,43 002,15 002,86
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000,32 004,83 001,64
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06/03 06/06
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03 06 08
011
03 05 06
51 52 03
IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect
properly size fuses and conductor wires in accordance with the National Electrical Code and all existing local codes.
R
6 4 2
8 6
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Manual 2100-324 Page 3
GENERAL INSTRUCTIONS
IMPORTANT
The equipment covered in this manual is to be installed by trained, experienced service and installation technicians. All duct work, supply and return ducts, must be properly sized for the design air flow requirement of the equipment. ACCA is an excellent guide to proper sizing. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage.
SHIPPING DAMAGE
Upon receipt of equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent.
GENERAL
The refrigerant system is completely assembled and charged. All internal wiring is complete.
The unit is designed for use with or without duct work. Flanges are provided for attaching the supply and return ducts.
These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit.
These instructions and any instructions packaged with any separate equipment required to make up the entire heat pump system should be carefully read before beginning the installation. Note particularly “Starting Procedure” and any tags and/or labels attached to the equipment.
While these instructions are intended as a general recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made.
FIELD INSTALLED HEATER PACKAGES (OPTIONAL)
These packaged heat pumps are manufactured without supplementary electric heaters. Supplementary heaters EH5PB series (to fit P1142A3, P1148A1, and P1160A1) are available for simple, fast, field installation.
A separate field power circuit is required for the supplementary heaters.
IMPORTANT: Refer to Table 4 and 5 when designing
duct work for maximum available
static pressure with heater installed.
Refer to the electrical data shown on pages 2 and 3 for proper application information on all available heater combinations and what units they can be used with. It also shows the applicable circuit ampacities, fuse size, and wire size for each heater combination.
Refer to the installation instructions packed with the heater for details on how to insert it into the basic unit.
TABLE 4
MAXIMUM ESP OF OPERATION
3A2411P1A8411P1A0601P
00A 50A 01A 51A 02A
00B 90B 51B 81B
00C 90C 51C 81C
05.
05.
05.
04.
04.
---
---
---
---
---
---
---
---
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
05.
Manual 2100-324 Page 4
MIS-1177
FIGURE 1
PREFABRICATED ROOF CURB SPECIFICATIONS
HEAVY GAUGE GALVANIZED WITH WOOD NAILING STRIP, WELDED/LEAKPROOF
ONE PIECE CONSTRUCTION – READY TO INSTALL
CURB AND ROOF DETAILS
fooR
bruCAB*CDEF*J*H
400-24098/3-288/1-448/1-148/3-838/3-53444/3-418/1-9106EHR
*
Duct Sizing Information Return Air Dimension “C” is length Supply Air Dimension “C” is length Return Air Dimension “H” is width Supply Sir Dimension “J” is width
ledoM
FIGURE 2
FIELD FABRICATED CURBING
06EHR
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,1A8411P,3A2411P
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E
3A2411P
1A8411P
8/7-44
1A0601P
MIS-1178
Manual 2100-324 Page 5
INSTALLATION
LOCATION
GENERAL
The unit must be located outside, or in a well ventilated area. It must not be in the space being heated or cooled. A sound absorbing material should be considered if the unit is to be installed in such a position or location that might cause transmission of sound or vibration to the living area or adjacent buildings.
SLAB MOUNTING
In areas where winter temperatures DO NOT go below 32° F for periods over twelve hours, the unit may be slab mounted at grade level. When installing unit at grade level, install on a concrete slab at least four inches above finished grade level. Slab should have a slope tolerance away from the building structure of at lease 1/4 inch per foot, while being level from side to side. Place slab in a location where runoff water from higher ground will not collect around unit. See Figure 3.
A minimum of 18 inches should be provided between the coil inlet and any building surfaces. Provide at least four feet between coil outlet and any building wall, fences or other vertical structures. Provide a minimum of three feet clearance on the service access side of the unit. See Figure 4
ROOF MOUNTING
When a unit is installed in areas where low ambient temperatures or strong winter winds exist, it should be placed for prevailing winter winds are not in direct line with the outdoor coil. If this is not possible, a wind barrier should be constructed. Place barrier 24 inches from the coil inlet side of the unit and in the direction of prevailing winds. Size barrier at least the same height and width as the unit. This may be necessary on ground level installations, also. See Figure 5.
WINTER INSTALLATION BELOW 32°F
In areas where winter conditions go below 32°F for extended periods, the unit must be elevated above the mounting surface to prevent snowfall or ice accumulation from interfering with the operation of the unit. A minimum of twelve inch elevation is recommended, while greater elevation may be required for areas of high snow accumulation. Poured concrete, steel framework, brick, cement block, etc., can be utilized to construct a suitable raised mounting platform. See Figure 6.
DUCT WORK
Refer to Tables 4, 5 and 5A when designing duct work for maximum static pressure available with the specific model and heater package being installed.
TABLE 5
RATED CFM AND
EXTERNAL STATIC PRESSURE (ESP)
WET COIL (COOLING)
detaR
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3A2411P004102.MFC0451-0621 1A8411P055104.MFC0071-0041 1A0601P007102.MFC0781-0351
MFC
detaR
PSE
TABLE 5A
PSE
sehcnI
O
H
2
0
1.
2.
3.
4.
5.
3A2411P 12411HP
teW/yrD
5261/0561 5251/0551 0041/5341 0131/0431 0121/0321 0011/0211
1A8411P
8401HP
teW/yrD
0291/0591 0381/0681 0571/0871 0661/0861 0551/0851 0841/0051
TYPICAL INSTALLATIONS
1.
ROOF MOUNTED
sturdy base on the roof of the building. Return air to the unit is brought through a single return grille (grilles with built-in filters are best since they enable easy access for filter changing). Return air ducts are attached to the lower section of the front panel. Supply air is brought from the unit to attic duct work or to a furred down hall. Supply air duct is attached to the top of the front panel.
CAUTION: All outdoor duct work must be
thoroughly insulated and weatherproofed. All attic duct work must be thoroughly insulated. Two inch thick insulation with suitable vapor barrier is recommended for both outdoor and attic runs.
In roof top installation, as in all installations, the air conditioner must be level from side to side. However, the unit should have a pitch along the length to assure complete external drainage of precipitation and of defrost condensate.
CRAWL SPACE
2. space must be well insulated and provided with a vapor barrier. In addition, the crawl space must be thoroughly ventilated and provided with a good vapor barrier as a ground cover. It is most desirable to install the unit will be outdoors rather than inside the crawl space, so that it will be readily accessible for service.
– The unit is mounted on a
– Duct work installed in crawl
dednemmoceR
egnaRwolFriA
1A0601P
0601HP
teW/yrD
0581/0581 0871/0081 0071/5271 5261/0661 0451/0851 5741/0051
Manual 2100-324 Page 6
FIGURE 3
ELEVATED MOUNTING PLATFORMS
MIS-1183
FIGURE 4
AIRFLOW AND SERVICE ACCESS CLEARANCES
MIS-1185
Manual 2100-324 Page 7
FIGURE 5
ROOF TOP APPLICATION
(MAY ALSO BE REQUIRED FOR GROUND LEVEL INSTALLATIONS.)
MIS-1176
FIGURE 6
SLAB MOUNTING AT GROUND LEVEL
(ABOVE 32° F OUTSIDE TEMPERATURE)
Manual 2100-324 Page 8
MIS-1184
3.
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1A8411P 1A0601P
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SLAB MOUNTED AT GROUND LEVEL
– This
type installation is ideal for homes with a slab floor construction where a roof mounted unit is not desired. The supply and return duct work can be run through a furred closet space.
THROUGH THE WALL
4.
– This type installation requires a suitable framework to be fabricated capable of withstanding the unit weight. Normally the unit will be insulated so as to minimize supply and return duct work.
5.
OTHER INSTALLATIONS
– Many other installations are possible with the packaged air conditioner. No matter what the installation, always consider the following facts:
A. Insure that the discharge air is not obstructed inany
way so as to cause operation difficulties.
B. The indoor coil drain pan is equipped with a
coupling that must be piped through a condensate drain trap to a suitable drain.
C. Always mount the unit is such a position that it
may be easily reached for servicing and maintenance.
D. Insure that the unit is clear so that proper air flow
over the outdoor coil will be maintained.
If this unit is operated in cooling below a 65° outdoor ambient temperature, the installation of low ambient controls (CMA-6) to unit is required.
With a trap installed on a unit located in an unconditioned area, water in the trap may freeze. It is recommended that the trap material be of a type that will allow for expansion of water when it freezes.
AIR FILTERS
Air filters for the return air side of the system are not provided as part of these models, and must be field supplied and installed as part of the final installation.
Prior thought should be given to return air location and placement of the air filter(s). The air filter(s) must be of adequate size and readily accessible to the operator of the equipment. Filters must be adequate in size and properly maintained for proper operation. If this is not done, excessive energy use, poor performance, and multiple service problems will result. It is impossible to oversize air filters. Generous sizing will result in cleaner air and coils as well as lower operating costs and extend the time between required changes. Table 6 shows minimum filter areas and recommended filter sizes. Actual filter sizes can vary with the installation due to single or multiple returns utilizing a filter/grille arrangement or being placed immediately ahead of the indoor coil face in the return air duct.
TABLE 6
RECOMMENDED FILTERS
CONDENSATE DRAIN TRAP
It is very important to provide a trap in the condensate drain line to allow a positive liquid seal in the line and assure correct drainage from the coil condensate pan.
Install condensate drain trap shown in Figure 7. Use drain connection size or larger. Do not operate unit without trap. Unit must be level or slightly inclined toward drain.
CONDENSATE DRAIN TRAP
NOTE: If roof hood accessory is to be used, information
on air filters may be found under that heading in this manual. Air filters are supplied as part of that package.
FIGURE 7
MIS-136
Manual 2100-324 Page 9
WIRING – MAIN POWER
Refer to the unit rating plate for wire sizing information and maximum fuse size. Each outdoor unit is marked with a “Minimum Circuit Ampacity”. This means that the field wiring used must be sized to carry that amount of current. If field installed heaters are added to the basic unit, a second separate power supply circuit will be required. The heater rating plate located adjacent to the basic unit rating plate will show the appropriate circuit ampacity fuse size, etc. (Also see “Electrical Data” on pages 2 and 3.) All
models are suitable for connection with copper wire only.
These instructions must be adhered to. Refer to the National Electrical Code for complete current carrying capacity data on the various insulation grades of wiring material.
The electrical specifications on page 2 and 3 lists fuse and wire sizes (75°F copper) for all models including the most commonly used heater sizes.
The unit rating plate lists a “Maximum Time Delay Fuse” or “HACR” type circuit breaker that is to be used with the equipment. The correct size must be used for proper circuit protection and also to assure that there will be no nuisance tripping due to the momentary high starting current of the compressor.
WIRING – 24V LOW VOLTAGE CONTROL CIRCUIT
Five (5) wires should be run from thermostat subbase to the 24V terminal board in the unit. A five conductor, 18 gauge copper, color-coded thermostat cable is recommended. The connection points are shown in Figure 8.
TABLE 7
THERMOSTAT WIRE SIZE
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AVremrofsnarTALFeguaGeriW
553.2
02 81 61 41 21
teeFnI
54 06
001 061 052
TRANSFORMER TAPS
230/208V, 1 phase and 3 phase equipment employ dual primary voltage transformers. All equipment leaves the factory wired on 240V tap. For 208V operation, reconnect from 240V to 208V tap. The acceptable operating voltage range for the 240 and 208V taps are:
TAP RANGE
240 253 – 216 208 220 – 187
NOTE: The voltage should be measured at the field
power connection point in the unit and while the unit is operating at full load (maximum amperage operating condition).
THERMOSTATS
See specific wiring information for the different models, heater KWs, and voltages on pages 14 through 17.
TABLE 8
WALL THERMOSTAT AND SUBBASE COMBINATIONS
tatsomrehTesabbuSserutaeFetanimoderP
200-3048
1113F78T
140-3048
9941C4308T
940-3048
083-39F1
340-3048
002MC
840-3048
3131C0048T
910-3048
0671C478T
IMPORTANT NOTE: Only the thermostat and subbase combinations as shown above will work with this
equipment. The thermostat and subbase MUST be matched, and correct operation can be assured only by proper selection and application of these parts.
Manual 2100-324 Page 10
300-4048
0221A935Q
noitcApanS
210-4048
1001A476Q
loocegats2,taehegats2
elbammargorPcinortcelE
yrucreM,loocegats1,taehegats1
otua-no:naFlooc-ffo-taeH:metsyS
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otua-no:naFlooc-ffo-taeH:metsyS
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elbammargorP-noNcinortcelE
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otua-no:naFlooc-otua-taeh:metsyS
FIGURE 8
LOW VOLTAGE WIRING
MIS-1180
Manual 2100-324 Page 11
ST ART UP AND OPERATION
THREE PHASE SCROLL COMPRESSOR START UP INFORMATION
Scroll compressors, like several other types of compressors, will only compress in one rotational direction. Direction of rotation is not an issue with single phase compressors since they will always start and run in the proper direction.
However, three phase compressors will rotate in either direction depending upon phasing of the power. Since there is a 50-50 chance of connecting power in such a way as to cause rotation in the reverse direction, verification of proper rotation must be made. Verification of proper rotation direction is made by observing that suction pressure drops and discharge pressure rises when the compressor is energized. Reverse rotation also results in an elevated sound level over that with correct rotation, as well as, substantially reduced current draw compared to tabulated values.
Verification of proper rotation must be made at the time the equipment is put into service. If improper rotation is
corrected at this time there will be no negative impact on the durability of the compressor. However, reverse operation for over one hour may have a negative impact on the bearing due to oil pump out.
NOTE: If compressor is allowed to run in reverse
rotation for several minutes the compressor’s internal protector will trip.
All three phase ZR*3 compressors are wired identically internally. As a result, once the correct phasing is determined for a specific system or installation, connecting properly phased power leads to the same Fusite terminals should maintain proper rotation direction.
The direction of rotation of the motor may be changed by reversing any two line connections to the unit.
SEQUENCE OF OPERATION
COOLING
compressor contactor starting the compressor and outdoor motor. The G (indoor motor) circuit is automatically completed on any call for cooling operation, or can be energized by manual fan switch on subbase for constant air circulation.
HEATING
heating cycle energizing electric heat if so equipped.
– Circuit R-Y makes at thermostat pulling in
– A circuit R-W1 is completed on each
START UP NOTES
For improved start up performance, wash the indoor coil with dishwasher detergent
COMPRESSOR CONTROL MODULE
The compressor control is an anti-short cycle/lockout timer with high and low pressure switch monitoring and alarm output.
ADJUSTABLE DELAY-ON-MAKE AND BREAK TIMER
On a call for compressor operation the delay-on-make period begins which will be 10% of the delay-on-break setting. When the delay-on-make is complete and the high pressure switch (and low pressure switch if employed) is closed, the compressor contactor is energized. Upon shutdown the delay-on-break timer starts and prevents restart until the delay-on-break and delay-on-make periods have expired.
HIGH PRESSURE SWITCH AND LOCKOUT SEQUENCE (Standard Feature)
If the high pressure switch opens, the compressor contactor will de-energize immediately. The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes and the delay-on-make time has expired. If the high pressure switch opens again in this same operating cycle the unit will go into manual lockout condition and the alarm circuit will energize. Recycling the wall thermostat resets the manual lockout.
LOW PRESSURE SWITCH, BYPASS, AND LOCKOUT SEQUENCE
NOTE: The low pressure switch is an optional control
and the bypass and lockout sequence are part of the standard compressor control module.
If the low pressure switch opens for more that 120 seconds, the compressor contactor will de-energize and go into a soft lockout. Regardless the state of the low pressure switch, the contactor will reenergize after the delay-on-make time delay has expired. If the low pressure switch remains open or opens again for longer than 120 seconds the unit will go into manual lockout condition and the alarm circuit will energize. Recycling the wall thermostat resets the manual lockout.
Manual 2100-324 Page 12
ALARM OUTPUT
Alarm terminal is output connection for applications where alarm signal is desired. This terminal is powered whenever compressor is locked out due to HPC or LPC sequences as described.
NOTE: Both high and low pressure switch controls are
inherently automatic reset devices. The high pressure switch and low pressure switch cut out and cut in settings are fixed by specific air conditioner or heat pump unit model. The lockout features, both soft and manual, are a function of the Compressor Control Module.
ADJUSTMENTS
ADJUSTABLE DELAY-ON-MAKE AND DELAY-ON-BREAK TIMER
The potentiometer is used to select Delay-on-Break time from 30 seconds to 5 minutes. Delay-on-Make (DOM) timing on power-up and after power interruptions is equal to 2 minutes plus 10% of Delay-on-Break (DOB) setting:
0.5 minute (30 seconds) DOB = 123 second DOM
1.0 minute (60 seconds) DOB = 126 second DOM
2.0 minute (120 seconds) DOB = 132 second DOM
3.0 minute (160 seconds) DOB = 138 second DOM
4.0 minute (240 seconds) DOB = 144 second DOM
5.0 minute (300 seconds) DOB = 150 second DOM
Manual 2100-324 Page 13
SERVICE AND TROUBLESHOOTING
SERVICE HINTS
1. Caution homeowner to maintain clean air filters at all times. Also, not to needlessly close off supply and return air registers. This reduces air flow through the system which shortens equipment service life as well as increasing operating costs.
2. Check all power fuses or circuit breakers to be sure that they are the correct rating.
3. Periodic cleaning of the outdoor coil to permit full and unrestricted airflow circulation is essential.
PRESSURE SERVICE PORTS
High and low pressure service ports are installed on all units so that the system operating pressures can be observed. Pressure tables can be found in Table 10 in this manual covering all models on cooling cycle. It is imperative to match the correct pressure table to the unit by model number.
REFRIGERANT CHARGE
The correct system R-22 charge is shown on the unit rating plate. Optimum unit performance will occur with a refrigerant charge resulting in a suction line temperature (6” from compressor) as shown in Table 9.
TABLE 9
FeergeD59
detaR
ledoM
3A2411P 1A8411P 1A0610P
The above suction line temperatures are based upon 80°F dry bulb/67°F wet bulb (50% RH) temperature and rated airflow across the evaporator during cooling cycle.
wolfriA
0041 0551 0071
DO
erutarepmeT
95-75 75-55 94-74
DO
06-85
16-95
65-45
FAN BLADE SETTINGS
Shown in Figure 9 are the correct fan blade setting dimensions for proper air delivery across the outdoor coil.
Any service work requiring removal or adjustment in the fan and/or motor area will require that the dimensions below be checked and blade adjusted in or out on the motor shaft accordingly.
FIGURE 9
FAN BLADE SETTING DIMENSIONS
ledoMAnoisnemiD
3A2411P
1A8411P 1A0601P
"57.1 "57.1 "57.1
SUCTION AND DISCHARGE TUBE BRAZING
Compliant Scroll compressors have copper plated steel suction and discharge tubes. These tubes are far more rugged and less prone to leaks than copper tubes used on other compressors. Due to different thermal properties of steel and copper, brazing procedures may have to be
FeergeD28
erutarepmeT
changed from those commonly used.
To disconnect: heat joint Areas 2 and 3 slowly and uniformly until braze material softens and the tube can be pulled out of suction fitting. (See Figure 10.)
To connect: – Recommended brazing materials: silfos with
minimum 5% silver or silver braze material with
flux. – Reinsert tube into fitting. – Heat tube uniformly in Area 1 moving slowly to
Area 2. When joint reaches brazing temperature,
apply brazing material. (See Figure 10.) – Heat joint uniformly around the circumference to
flow braze material completely around the joint. – Slowly move torch into Area 3 to draw braze
material into joint. (See Figure 10.)
Manual 2100-324 Page 14
Do not overheat joint.
COOLING
FIGURE 10
BRAZING DIAGRAM
MIS-1179
TABLE 10
PRESSURE TABLE
Air T emperature Entering Outdoor Coil Degrees F
riAnruteR
ledoM
3A2411P
1A8411P
1A0601P
erutarepmeT
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
5708580959001501011511
erusserP
ediSwoL ediShgiH
ediSwoL ediShgiH
ediSwoL ediShgiH
ediSwoL ediShgiH
ediSwoL ediShgiH
ediSwoL ediShgiH
ediSwoL ediShgiH
ediSwoL ediShgiH
ediSwoL ediShgiH
07
27
57
77
87
97
802
322
932
452
57
77
08
28
312
922
542
18
38
68
88
022
732
452
072
37
47
57
67
302
712
87
97
802
222
38
58
512
032
56
66
412
032
96 912
632
47
67
722
442
132
642
18
28
732
252
78
88
542 86
96
742
462
17
27
47
352 87
97
262
082
172
882
48
58
162
872
592
09 882
87 462
38 862
78
162
372 07
482 67
172
982
692
19
503 97
872 48
582
19
592 27
992 77
703
18
38 813
08 503
69 313
29 423
08 492
68 203
29 313
47 813
97 623
58 733
18
28
423
243
78
88
233
153
49
59
443
363
18
28
213
033
78
88
023
833
39
49
133
053
57
67
633
553
08
28
543
463
68
88
753
773
Manual 2100-324 Page 15
Manual 2100-324 Page 16
Manual 2100-324 Page 17
Manual 2100-324 Page 18
Manual 2100-324 Page 19
Manual 2100-324 Page 20
Manual 2100-324 Page 21
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