Bard P1124A2, P1130A2, P1230A1, P1224A1, P1242A1 User Manual

...
INSTALLATION INSTRUCTIONS
SINGLE P ACKAGE
AIR CONDITIONERS
MODELS
P1124A2 P1224A1 P1130A2 P1230A1 P1136A2 P1236A1 P1142A3 P1242A1 P1148A2 P1248A2 P1060A1
Bard Manufacturing Company Bryan, Ohio 43506
Since 1914 . . . Moving ahead just as planned
Manual : 2100-353C Supersedes: 2100-353B File: Volume II Tab 10 Date: 01-09-03
© Copyright 2003
CONTENTS
Getting Other Informations and Publications General Instructions
Important ................................................................ 2
Shipping Damage .................................................... 2
General ................................................................ 2
Field Installed Heater Packages (Optional) ............. 2
Installation
Location ................................................................ 9
Typical Installations ................................................. 9
Condensate Drain Trap ......................................... 14
Air Filters .............................................................. 14
Wiring – Main Power ............................................. 15
Wiring – 24V Low Voltage Control Circuit ............. 15
Transformer Taps................................................... 15
Thermostats........................................................... 15
Figures
Figure 1 Unit Dimensions...................................... 8
Figure 2 Slab Mounting at Ground Level ............ 10
Figure 3 Airflow and Service Access
Clearances............................................ 10
Figure 4 Roof Top Application ..............................11
Figure 5 Elevated Mounting Platforms .................11
Figure 6 Prefabricated Rood Curb
Specifications........................................ 12
Figure 7 Field Fabricated Curbing....................... 13
Figure 8 Condensate Drain Trap......................... 14
Figure 9 Low Voltage Wiring ............................... 16
Figure 10 Fan Blade Setting ................................. 19
Figure 11 Brazing Diagram ................................... 20
Start Up and Operation
Three Phase Scroll Compressor Start Up
Information............................................................. 17
Sequence of Operation.......................................... 17
Start Up Notes ....................................................... 17
Indoor Blower Motor .............................................. 17
Compressor Control Module.................................. 17
Adjustments........................................................... 18
Service and Troubleshooting
Service Hints ......................................................... 19
Pressure Service Ports .......................................... 19
Refrigerant Charge ................................................ 19
Fan Blade Settings ................................................ 19
Suction and Discharge Tube Brazing .................... 20
Pressure Table....................................................... 14
Wiring Diagrams ............................................... 15-16
Troubleshooting ECM Blower Motors ............. 23-24
Tables
Table 1 Rated CFM & ESP .................................. 2
Table 2 Electrical Specifications .......................... 3
Table 2A Electrical Specifications .......................... 4
Table 2B Electrical Spedifications .......................... 5
Table 3 Option Field Installed Heater Packages . 6
Table 4 Electric Heater Table............................... 8
Table 5 Unit Dimensions...................................... 5
Table 6 Roof Curb Details ................................. 13
Table 7 Dimension for Figure 7.......................... 13
Table 8 Filter Requirements & Sizes ................. 14
Table 9 Thermostat Wire Size ........................... 15
Table 10 Wall Thermostat and Subbase
Combinations ........................................ 15
Table 11 Suction Line Temperatures ................... 19
Table 12 Fan Blade Setting Dimensions.............. 19
Table 13 Indoor Blower Performance .................. 20
Table 14 Pressure Table ...................................... 21
Table 14APressure Table ...................................... 22
Getting Other Information and Publications
These publications can help you install the air conditioner or heat pump. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.
National Electrical Code ...................... ANSI/NFPA 70
Standard for the Installation .............. ANSI/NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for Warm Air...................... ANSI/NFPA 90B
Heating and Air Conditioning Systems
Load Calculation for............................ACCA Manual J
Residential Winter and Summer Air Conditioning
FOR MORE INFORMATION, CONTACT THESE PUBLISHERS:
ACCA Air Conditioning Contractors of America
1712 New Hampshire Ave. N.W. Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721
ANSI American National Standards Institute
11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286
ASHRAE American Society of Heating, Refrigerating,
and Air Conditioning Engineers, Inc.
1791 Tullie Circle, N.E. Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478
Duct Design for Residential .............. ACCA Manual D
Winter and Summer Air Conditioning and Equipment Selection
NFPA National Fire Protection Association
Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057
Manual 2100-353 Page 1
GENERAL INSTRUCTIONS
IMPORTANT
The equipment covered in this manual is to be installed by trained, experienced service and installation technicians. All duct work, supply and return ducts, must be properly sized for the design air flow requirement of the equipment. ACCA is an excellent guide to proper sizing. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage.
SHIPPING DAMAGE
Upon receipt of equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent.
GENERAL
The refrigerant system is completely assembled and charged. All internal wiring is complete.
The unit is designed for use with or without duct work. Flanges are provided for attaching the supply and return ducts.
These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit.
These instructions and any instructions packaged with any separate equipment required to make up the entire heat pump system should be carefully read before beginning the installation. Note particularly “Starting Procedure” and any tags and/or labels attached to the equipment.
While these instructions are intended as a general recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made.
FIELD INSTALLED HEATER PACKAGES (OPTIONAL)
These packaged air conditions are manufactured without supplementary electric heaters. Supplementary heaters are available for simple, fast field installation.
A separate power circuit is required for the supplementary heaters.
IMPORTANT: Refer to Table 1 when designing duct work for maximum available static pressure with heater installed.
Refer to data shown in Table 3 and 4 for proper application information on all available heater combinations and what units they can be used with. It also shows the applicable circuit ampacities, fuse size, and wire size for each heater combination.
TABLE 1
RATED CFM AND EXTERNAL STATIC PRESSURE
(ESP)
ledoM
.oN
2A4211P008088-02702.005.0
1A4221P008
2A0311P52115721-020102.005.0
1A0321P0001
2A6311P05210041-051103.005.0
1A6321P0011
3A2411P00410451-062102.004.0
1A2421P0041
2A8411P05510071-004104.005.0
2A8421P0551
1A0601P00710781-035102.005.0
detaR
MFC
dednemmoceR
egnaRwolfriA
1etoN
1etoN
1etoN
1etoN
1etoN
detaR
PSE
01.005.0
51.005.0
51.005.0
02.005.0
02.005.0
PSE
.xaM
Manual 2100-353 Page 2
NOTE: ECM motors provide rated CFM up to 0.50 ESP
TABLE 2
ELECTRICAL SPECIFICATIONS
ledoM2A4211P2A0311P2A6311PB-1A6311PC-1A6311P3A2411P
gnitaRcirtcelE
AtiucriCzH06
1-06-802/0321-06-802/0321-06-802/0323-06-802/0323-06-0641-06-802/032
egnaRegatloVgnitarepO352-791352-791352-791352-781605-414352-791
yticapmAtiucriCmuminiM711252812192
CSCB3.016.3161116 5.81
*eziSeriWdleiF2101801418
eziSeriWdnuorG210101014101
**.xaMesuFyaleD520304525154
802/032spmAtinuatoT3.21/7.119.61/4.517.81/1.719.21/3.213.72.42/1.32
AtiucriCrosserpmoC
epyTrosserpmoCllorcSllorcSllorcSllorcSllorcSllorcS
stloV802/032802/032802/032802/032064802/032
spmAdaoLdetaR0.9/4.86.31/1.214.51/8.316.9/0.99.45.81/0.71
spmAretoRkcoL65/655.27/5.2788/8877/7793401/401
resnednoCdnarotoMnaF
MPR/PHrotoMnaF0901-5/15701-5/15701-5/15701-5/15701-5/15701-2/1
spmArotoMnaF2.16.16.16.10.15.2
MFC/.aiDnaF2491/"020042/"020012/"020002/"020002/"020582/"42
rotaropavEdnarotoM
MPR/PHrotoMrewolB5701-3/15701-5/15701-5/15701-5/15701-5/15701-2/1
spmArotoMrewolB1.26.26.26.24.12.3
PSE&gnilooCMFC008
02.05211
@
02.00521
@
03.05721
@
03.05721
@
03.00041
@
).zo22R(egrahC454639393998
)sdnuop(thgieWgnippihS003013033033033093
@
02.0
Manual 2100-353 Page 3
TABLE 2A
ELECTRICAL SPECIFICATIONS
ledoM2A8411PB-2A8411PC-2A8411P1A0601PB-1A0601PC-1A0601P
gnitaRcirtcelE
AtiucriCzH06
1-06-802/0323-06-802/0323-06-0641-06-802/0323-06-0643-06-064
egnaRegatloVgnitarepO352-791352-781605-414352-791352-781605-414
yticapmAtiucriCmuminiM234221248241
CSCB5.027.41792219
*eziSeriWdleiF801218821
eziSeriWdnuorG010121010121
**.xaMesuFyaleD055351065402
802/032spmAtinuatoT2.62/2.421.91/9.718.87.33/9.037.32/7.122.11
AtiucriCrosserpmoC
epyTrosserpmoCllorcSllorcSllorcSllorcSllorcSllorcS
stloV802/032802/032064802/032802/032064
spmAdaoLdetaR5.02/5.814.31/2.2162.82/2.5281/614.8
spmAretoRkcoL731/73119/1905961/961321/32126
resnednoCdnarotoMnaF
MPR/PHrotoMnaF058-3/1058-3/1058-3/1058-3/1058-3/1058-3/1
spmArotoMnaF5.25.22.15.25.22.1
MFC/.aiDnaF0013/"420013/"420013/"420013/"420013/"420013/"42
rotaropavEdnarotoM
MPR/PHrotoMrewolB5701-2/15701-2/15701-2/15701-2/15701-2/15701-2/1
spmArotoMrewolB2.32.36.12.32.36.1
PSE&gnilooCMFC0551
04.00551
@
04.00551
@
04.00071
@
02.00071
@
02.00071
@
02.0
@
).zo22R(egrahC 021021021
)sdnuop(thgieWgnippihS034034034524524524
Manual 2100-353 Page 4
TABLE 2B
ELECTRICAL SPECIFICATIONS
ledoM1A4221P1A0321P1A6321PB-1A6321P1A2421P2A8421PB-2A8421P
gnitaRcirtcelE
AtiucriCzH06
egnaRegatloVgnitarepO352-791352-791352-791352-781352-791352-791352-781
yticapmAtiucriCmuminiM
CSCB
*eziSeriWdleiF
eziSeriWdnuorG
**.xaMesuFyaleD
802/032spmAtinuatoT
AtiucriCrosserpmoC
epyTrosserpmoCllorcSllorcSllorcSllorcSllorcSllorcSllorcS
stloV802/032802/032802/032802/032802/032802/032802/032
spmAdaoLdetaR
spmAretoRkcoL
resnednoCdnarotoMnaF
MPR/PHrotoMnaF-5/19010 5701-5/15701-5/15701-5/1528-3/1528-3/1528-3/1
spmArotoMnaF2.16.16.16.15.25.25.2
MFC/.aiDnaF5791/"020042/"020012/"020012/"020092/"420532/"420532/"42
rotaropavEdnarotoM
MPR/PHrotoMrewolBelbairaV3/1elbairaV2/1elbairaV2/1elbairaV2/1elbairaV2/1elbairaV2/1elbairaV2/1
spmArotoMrewolB2.27.23.33.33.45.45.4
PSE&gnilooCMFC008@ 01.00001@51.00011@51.051.0@00110041@02.00551@02.002.0@0551
).zo22R(egrahC3588201201811
)sdnuop(thgieWgnippihS003033043043014034034
1-06-802/0321-06-802/0321-06-802/0323-06-802/0321-06-802/0321-06-802/0323-06-802/032
71
3.01
21
21
52
4.21/8.11
0.9/4.8
65/65
12529103
5.312.619.0181
018 018
01010101
03045254
1.71/7.511.12/2.918.51/9.411.42/2.32
8.21/4.112.61/3.419.01/013.71/4.61
67/675.09/5.0977/77401/401
4332
128.21
68
0101
0553
72/5.527.91/4.91
02/5.817.21/4.21
731/73119/19
151151
Manual 2100-353 Page 5
Manual 2100-353
Page 6
TABLE 3
OPTIONAL FIELD INSTALLED HEATER PACKAGES
ONLY TO BE USED WITH THE MODELS INDICATED
egakcaPretaeH
ledoM
&stloV esahP2A4211P1A4211P2A0311P1A0321P2A6321PC-1A6311PC-1A6311P1A6321PB-1A6321P
50A-BP3HE1-802/042SANS AN SAAANAN
80A-BP3HE1-802/042SANS AN SAAANAN
01A-BP3HE1-802/042SANSSSAAS AN
51A-BP3HE1-802/042ANANS AN SAAANAN
50A-CP3HE1-802/042ANSANS ANANANSAN
01A-CP3HE1-802/042ANSANANANANANANAN
nmulocsihT
knalbtfelsi
.yllanoitnetni
51A-CP3HE1-802/042ANANANS ANANANSAN
90B-BP3HE3-802/042AANA AN ASAANS
51B-BP3HE3-802/042ANANA AN ASA ANS
90C-BPHE3-084ANANA AN AASANAN
51C-BPHE3-084ANANA AN AASANAN
egakcaPretaeH
ledoM
&stloV esahP3A2411P1A2421P2A8411PB-2A8411PC-2A8411P2A8421PB-2A8421P1A0601PB-1A0601PC-1A0601P
50A-BP5HE1-802/042 SSS A A S A S A A
01A-BP5HE1-802/042 SSS A A S A S A A
51A-BP5HE1-802/042 SSS A A S A S A A
02A-BP5HE1-802/042SANSA A ANANSA A
90B-BP5HE3-802/042 AAA S A A S A S A
51B-BP5HE3-802/042 AAA S A A S A S A
81B-BP5HE3-802/042AANASA ANANAS A
90C-CP5HE3-084AANAAS ANANAA S
51C-CP5HE3-084AANAAS ANANAA S
81C-CP5HE3-084AANAAS ANANAA S
S = Standard Application – Heater volts and phase same as basic unit A = Alternate Application – Heater volts and phase different from basic unit. N = Not Approved
TABLE 4
OPTIONAL FIELD INSTALLED ELECTRIC HEATER TABLE
1
BtiucriC
2
revO.xaM
tnerruC
noitcetorP
52/03 04/54 05/06 07/08 52/03 05/06 07/08
52/03 05/06 07/08
001/011
52/03 04/05
52/03 04/05 05/06
51 52
51 52 03
dleiF
gniriW
01/01
01/01 8/6 4/4
01/01 8/6 4/4
01/01 8/6 4/4 3/2
01/01 8/8
01/01 8/8 8/6
41 01
41 01 01
3
dnuorG
rewoP
eriW eziSWKHUTBWKHUTB
01 01 01
8
01 01
8
01
01 8 6
01
01
01
01
01
41
01
41
01
01
&WK.rtH
yticapaC
stloV042@
.gkPretaeH
.oNledoM
50A-BP3HE 80A-BP3HE 01A-BP3HE 51A-BP3HE 80A-CP3HE 01A-CP3HE 51A-CP3HE
50A-BP5HE 01A-BP5HE 51A-BP5HE 02A-BP5HE
90B-BP3HE 51B-BP3HE
90B-BP5HE 51B-BP5HE 81B-BP5HE
90C-BP3HE 51C-BP3HE
90C-BP5HE 51C-BP5HE 81C-BP5HE
stloVtinU
sesahP
1-802/042
5
1-802/042
8
1-802/042
01
1-802/042
51
1-802/042
5
1-802/042
01
1-802/042
51
1-802/042
5
1-802/042
01
1-802/042
51
1-802/042
02
3-802/042
9
3-802/042
51
3-802/042
9
3-802/042
51
3-802/042
81
3-084 3-084
3-084 3-084 3-084
9 51
9 51 81
001,71 003,72 001,43 002,15 001,71 001,43 002,15
001,71 001,43 002,15 002,86
007,03 002,15
007,03 002,15 004,16
007,03 002,15
007,03 002,15 004,16
&WK.rtH yticapaC
stloV802@
V802/042
spmA.rtH
57.3
00.6
05.7
52.11
57.3
05.7
52.11
57.3
05.7
52.11
00.51
57.6
52.11
57.6
52.11
05.31
62.8
77.31
62.8
77.31
35.61
008,21 005,02 000,62 004,83 008,21 000,62 004,83
008,21 000,62 004,83 002,15
000,32 004,83
000,32 004,83 001,64
002,82 000,74
002,82 000,74 004,65
1.81/8.02
8.82/3.33
2.63/6.14
1.45/5.26
1.81/8.02
2.63/6.14
1.45/5.26
1.81/8.02
2.63/6.14
1.45/5.26
1.27/2.38
7.81/7.12
2.13/2.63
7.81/7.12
2.13/2.63
5.73/4.34
8.01
0.81
8.01
0.81
7.12
retaeH
lanretnI
sesuF
06/03
06/03
06/03 06/06
dleiF.oN
stiucriC
1 1 1 1 1 1 1
1 1 1 1
1 1
1 1 1
1 1
1 1 1
.niM
tiucriC
yticapmA
32/62 63/24 64/35 86/97 32/62 64/35 86/97
32/62 64/35 86/97
19/401
42/82 93/64
42/82 93/64 74/55
51 32
51 32 82
Manual 2100-353
Page 7
Time Delay fuses of HACR type circuit breakers must be used for 60 and smaller sizes. Standard fuses or circuit breakers are suitable for sizes
j
70 and larger. 480V circuit breakers are not “HACR” type. Based on wire suitable for 75 degree C. Other wiring materials must be rated for marked Minimum Circuit Ampacity or greater.
k
Based upon Table 250-95 of N.E.C. 1993. See electric data for basic heat pump for Circuit A wiring specification requirements.
l
IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses
and conductor wires in accordance with the National Electrical Code and all existing local codes.
FIGURE 1
DIMENSIONS OF UNITS
MIS-1305
TABLE 5
DIMENSIONS OF UNITS
)sehcnI(gninepOtcuD
ledoM
.oN
ABCJKLMDEFG
)sehcnI(snoisnemiDtenibaClanimoN
egrahcsiDriAnruteR
H
2A4211P
1A4221P
2A0311P
1A0321P
4/1-4261/3-848/1-838/1-628/1-261/961/933633418/7
2A6311P
1A6321P
3A2411P
1A2421P
2A8411P
4/1-130524623 4/3-261/9-7830183618/3-1
2A8421P
1A0601P
Manual 2100-353 Page 8
INSTALLATION
LOCATION
GENERAL
The unit must be located outside, or in a well ventilated area. It must not be in the space being heated or cooled. A sound absorbing material should be considered if the unit is to be installed in such a position or location that might cause transmission of sound or vibration to the living area or adjacent buildings.
SLAB MOUNTING
In areas where winter temperatures DO NOT go below 32° F for periods over twelve hours, the unit may be slab mounted at grade level. When installing unit at grade level, install on a concrete slab at least four inches above finished grade level. Slab should have a slope tolerance away from the building structure of at lease 1/4 inch per foot, while being level from side to side. Place slab in a location where runoff water from higher ground will not collect around unit. See Figure 2.
A minimum of 18 inches should be provided between the coil inlet and any building surfaces. Provide at least four feet between coil outlet and any building wall, fences or other vertical structures. Provide a minimum of three feet clearance on the service access side of the unit. See Figure 3.
ROOF MOUNTING
When a unit is installed in areas where low ambient temperatures or strong winter winds exist, it should be placed for prevailing winter winds are not in direct line with the outdoor coil. If this is not possible, a wind barrier should be constructed. Place barrier 24 inches from the coil inlet side of the unit and in the direction of prevailing winds. Size barrier at least the same height and width as the unit. This may be necessary on ground level installations, also. See Figure 4.
WINTER INSTALLA TION BELOW 32°F
In areas where winter conditions go below 32°F for extended periods, the unit must be elevated above the mounting surface to prevent snowfall or ice accumulation from interfering with the operation of the unit. A minimum of twelve inch elevation is recommended, while greater elevation may be required for areas of high snow accumulation. Poured concrete, steel framework, brick, cement block, etc., can be utilized to construct a suitable raised mounting platform. See Figure 5.
TYPICAL INSTALLATIONS
1.
ROOF MOUNTED
sturdy base on the roof of the building. Return air to the unit is brought through a single return grille (grilles with built-in filters are best since they enable easy access for filter changing). Return air ducts are attached to the lower section of the front panel. Supply air is brought from the unit to attic duct work or to a furred down hall. Supply air duct is attached to the top of the front panel.
CAUTION: All outdoor duct work must be
thoroughly insulated and weatherproofed. All attic duct work must be thoroughly insulated. Two inch thick insulation with suitable vapor barrier is recommended for both outdoor and attic runs.
In roof top installation, as in all installations, the air conditioner must be level from side to side. However, the unit should have a pitch along the length to assure complete external drainage of precipitation and of defrost condensate. See Figures 6 and 7, and Tables 6 and 7.
2.
CRAWL SPACE
space must be well insulated and provided with a vapor barrier. In addition, the crawl space must be thoroughly ventilated and provided with a good vapor barrier as a ground cover. It is most desirable to install the unit will be outdoors rather than inside the crawl space, so that it will be readily accessible for service.
3.
SLAB MOUNTED AT GROUND LEVEL
type installation is ideal for homes with a slab floor construction where a roof mounted unit is not desired. The supply and return duct work can be run through a furred closet space.
4.
THROUGH THE WALL
requires a suitable framework to be fabricated capable of withstanding the unit weight. Normally the unit will be insulated so as to minimize supply and return duct work.
– The unit is mounted on a
– Duct work installed in crawl
– This type installation
– This
Manual 2100-353 Page 9
FIGURE 2
SLAB MOUNTING AT GROUND LEVEL
(Above 32°F Outside Temperature)
FIGURE 3
AIRFLOW AND SERVICE ACCESS CLEARANCES
MIS-1184
Manual 2100-353 Page 10
MIS-1185
FIGURE 4
ROOF TOP APPLICATION
(May also be required for ground level installations)
MIS-1176
FIGURE 5
ELEVATED MOUNTING PLATFORMS
MIS-1183
Manual 2100-353 Page 11
Manual 2100-353
Page 12
FIGURE 6
PREFABRICATED ROOF CURB SPECIFICATIONS
HEAVY GAUGE GALVANIZED WITH WOOD NAILING STRIP, WELDED/LEAKPROOF
ONCE PIECE CONSTRUCTION – READY TO INSTALL
MIS-1177C
TABLE 6
ROOF CURB DETAILS
(Refer to Figure 7)
fooR
dooH
ledoMtinU
3A4211P 2A4221P 2A0311P
1A0321P
2A6311P
1A6321P
3A2411P
1A2421P 2A8411P 2A8421P
1A0601P
ledoM
63-EHR300-2409573.0852.0452.73573.83573.532452.42521.91881.8457.41521.8352.83
06-EHR400-2409573.28521.44521.14573.83573.534452.13521.910557.412452.83
fooR
bruC
ABCDEFGH IJKL
ledoM
sliateDbruCfooR
FIGURE 7
FIELD FABRICATED CURBING
MIS-1178A
j
A SEPARATE METAL FLASHING SHOULD BE INSTALLED AROUND WOOD CURBING. CAULK AND SEAL ALL JOINTS AND WEATHERPROOF.
TABLE 7
DIMENSION FOR X IN FIG. 7
ledoMtinU
dooHfooR
ledoM
noisnemiD
X
2A4211P
1A4221P
2A0311P
1A0321P
63-EHR14
2A6311P
1A6321P
3A2411P
1A2421P
2A8411P
06EHR8/7-44
2A8421P
1A0601P
Manual 2100-353 Page 13
5.
OTHER INSTALLATIONS
– Many other installations are possible with the packaged air conditioner. No matter what the installation, always consider the following facts:
A. Insure that the discharge air is not obstructed in
any way so as to cause operation difficulties.
B. The indoor coil drain pan is equipped with a
coupling that must be piped through a condensate drain trap to a suitable drain.
C. Always mount the unit is such a position that it
may be easily reached for servicing and maintenance.
D. Insure that the unit is clear so that proper air
flow over the outdoor coil will be maintained.
If this unit is operated in cooling below a 65° outdoor ambient temperature, the installation of low ambient controls (CMA-6) to unit is required.
CONDENSATE DRAIN TRAP
It is very important to provide a trap in the condensate drain line to allow a positive liquid seal in the line and assure correct drainage from the coil condensate pan.
Install condensate drain trap shown in Figure 8. Use drain connection size or larger. Do not operate unit without trap. Unit must be level or slightly inclined toward drain. With a trap installed on a unit located in an unconditioned area, water in the trap may freeze. It is recommended that the trap material be of a type that will allow for expansion of water when it freezes.
AIR FILTERS
Air filters for the return air side of the system are not provided as part of these models, and must be field supplied and installed as part of the final installation.
Prior thought should be given to return air location and placement of the air filter(s). The air filter(s) must be of adequate size and readily accessible to the operator of the equipment. Filters must be adequate in size and properly maintained for proper operation. If this is not done, excessive energy use, poor performance, and multiple service problems will result. It is impossible to oversize air filters. Generous sizing will result in cleaner air and coils as well as lower operating costs and extend the time between required changes. Table 8 shows minimum filter areas and recommended filter sizes. Actual filter sizes can vary with the installation due to single or multiple returns utilizing a filter/grille arrangement or being placed immediately ahead of the indoor coil face in the return air duct.
TABLE 8
FILTER REQUIREMENTS & SIZES
.oNledoMaerAretliFmuminiM
2A4211P
1A4221P
2A0311P
1A0321P
2A6311P
1A6321P
3A2411P
1A2421P
2A8411P
2A8421P 1A0601P
sehcnIerauqS264
)teeFerauqS12.3(
sehcnIerauqS806
)teeFerauqS26.4(
eziS
1x8/5-03x51
1x02x61)2(
NOTE: If roof hood accessory is to be used,
information on air filters may be found under that heading in this manual. Air filters are supplied as part of that package.
dednemmoceR
Manual 2100-353 Page 14
FIGURE 8
CONDENSATE DRAIN TRAP
MIS-136
AVremrofsnarTALFeguaGeriW
mumixaM
ecnatsiD
teeFnI
553.2
02 81 61 41 21
54 06
001 061 052
WIRING – MAIN POWER
Refer to the unit rating plate for wire sizing information and maximum fuse size. Each outdoor unit is marked with a “Minimum Circuit Ampacity”. This means that the field wiring used must be sized to carry that amount of current. If field installed heaters are added to the basic unit, a second separate power supply circuit will be required. The heater rating plate located adjacent to the basic unit rating plate will show the appropriate circuit ampacity fuse size, etc. (Also see “Electrical Specifications” on pages 3, 4 and 5.) All models are suitable for connection with copper wire only. These instructions must be adhered to. Refer to the National Electrical Code for complete current carrying capacity data on the various insulation grades of wiring material.
The electrical specifications list fuse and wire sizes (75°F copper) for all models including the most commonly used heater sizes.
The unit rating plate lists a “Maximum Time Delay Fuse” or “HACR” type circuit breaker that is to be used with the equipment. The correct size must be used for proper circuit protection and also to assure that there will be no nuisance tripping due to the momentary high starting current of the compressor.
WIRING – 24V LOW VOLTAGE CONTROL CIRCUIT
Five (5) wires should be run from thermostat subbase to the 24V terminal board in the unit. A five conductor, 18 gauge copper, color-coded thermostat cable is recommended. The connection points are shown in Figure 9.
TABLE 9
THERMOSTAT WIRE SIZE
TRANSFORMER TAPS
230/208V, 1 phase and 3 phase equipment employ dual primary voltage transformers. All equipment leaves the factory wired on 240V tap. For 208V operation, reconnect from 240V to 208V tap. The acceptable operating voltage range for the 240 and 208V taps are:
TAP RANGE
240 253 – 216 208 220 – 187
NOTE: The voltage should be measured at the field
power connection point in the unit and while the unit is operating at full load (maximum amperage operating condition).
THERMOSTATS
See specific wiring information for the different models, heater KWs, and voltages on unit and heating wiring diagrams..
IMPORTANT NOTE: Only the thermostat and subbase combinations as shown above will work with this
TABLE 10
WALL THERMOSTAT AND SUBBASE COMBINATIONS
tatsomrehTesabbuSserutaeFtnanimoderP
220-3048
1113F78T
140-3048
9941C4308T
940-3048
083-39F1
340-3048
002MC
840-3048
3131C0048T
910-3048
0671C478T
equipment. The thermostat and subbase MUST be matched, and correct operation can be assured only by proper selection and application of these parts.
300-3048
0221A935Q
210-4048
0671C476Q
,loocegats2,taehegats2
elbammargorPcinortcelE
yrucreM,loocegats1,taehegats1
otua-no:naFlooc-ffo-taeH:metsyS
yrucreM,loocegats1,taehegats1
otua-no:naFlooc-ffo-taeH:metsyS
yrucreM,loocegats1,taehegats1
noitcApanSotua-no:naFlooc-ffo-taeH:metsyS
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otua-no:naFlooc-ffo-taeH:metsyS
elbammargorP-noNcinortcelE
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otua-no:naFlooc-otua-taeH:metsyS
Manual 2100-353 Page 15
FIGURE 9
LOW VOLTAGE WIRING
Manual 2100-353 Page 16
MIS-1180
START UP AND OPERATION
THREE PHASE SCROLL COMPRESSOR START UP INFORMATION
Scroll compressors, like several other types of compressors, will only compress in one rotational direction. Direction of rotation is not an issue with single phase compressors since they will always start and run in the proper direction.
However, three phase compressors will rotate in either direction depending upon phasing of the power. Since there is a 50-50 chance of connecting power in such a way as to cause rotation in the reverse direction, verification of proper rotation must be made. Verification of proper rotation direction is made by observing that suction pressure drops and discharge pressure rises when the compressor is energized. Reverse rotation also results in an elevated sound level over that with correct rotation, as well as, substantially reduced current draw compared to tabulated values.
Verification of proper rotation must be made at the time the equipment is put into service. If improper
rotation is corrected at this time there will be no negative impact on the durability of the compressor. However, reverse operation for over one hour may have a negative impact on the bearing due to oil pump out.
NOTE: If compressor is allowed to run in reverse
rotation for several minutes the compressor’s internal protector will trip.
All three phase ZR*3 compressors are wired identically internally. As a result, once the correct phasing is determined for a specific system or installation, connecting properly phased power leads to the same Fusite terminals should maintain proper rotation direction.
The direction of rotation of the motor may be changed by reversing any two line connections to the unit.
SEQUENCE OF OPERATION
COOLING
in compressor contactor starting the compressor and outdoor motor. The G (indoor motor) circuit is automatically completed on any call for cooling operation, or can be energized by manual fan switch on subbase for constant air circulation.
HEATING
heating cycle energizing electric heat if so equipped.
– Circuit R-Y makes at thermostat pulling
– A circuit R-W1 is completed on each
START UP NOTES
For improved start up performance, wash the indoor coil with dishwasher detergent.
INDOOR BLOWER MOTOR
Some models feature a variable speed (ECM) motor providing high efficiency, low sound levels and soft start capabilities. The motor is self adjusting to provide the proper air flow rate at duct static pressures up to
0.50” WC without user adjustment or wiring changes. On command from the wall thermostat the motor will
start slowly and ramp up to full speed over a period of 10- 15 seconds.
When the thermostat is satisfied the blower will operate for approximately 1 minute, and then slow down and stop.
COMPRESSOR CONTROL MODULE
The compressor control is an anti-short cycle/lockout timer with high and low pressure switch monitoring and alarm output.
ADJUSTABLE DELAY-ON-MAKE AND BREAK TIMER
On a call for compressor operation the delay-on-make period begins which will be 10% of the delay-on-break setting. When the delay-on-make is complete and the high pressure switch (and low pressure switch if employed) is closed, the compressor contactor is energized. Upon shutdown the delay-on-break timer starts and prevents restart until the delay-on-break and delay-on-make periods have expired.
HIGH PRESSURE SWITCH AND LOCKOUT SEQUENCE (Standard Feature)
If the high pressure switch opens, the compressor contactor will de-energize immediately. The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes and the delay-on­make time has expired. If the high pressure switch opens again in this same operating cycle the unit will go into manual lockout condition and the alarm circuit will energize. Recycling the wall thermostat resets the manual lockout.
Manual 2100-353 Page 17
LOW PRESSURE SWITCH, BYPASS, AND LOCKOUT SEQUENCE
NOTE: The low pressure switch is an optional control
and the bypass and lockout sequence are part of the standard compressor control module.
If the low pressure switch opens for more that 120 seconds, the compressor contactor will de-energize and go into a soft lockout. Regardless the state of the low pressure switch, the contactor will reenergize after the delay-on-make time delay has expired. If the low pressure switch remains open or opens again for longer than 120 seconds the unit will go into manual lockout condition and the alarm circuit will energize. Recycling the wall thermostat resets the manual lockout.
.
ALARM OUTPUT
Alarm terminal is output connection for applications where alarm signal is desired. This terminal is powered whenever compressor is locked out due to HPC or LPC sequences as described.
NOTE: Both high and low pressure switch controls are
inherently automatic reset devices. The high pressure switch and low pressure switch cut out and cut in settings are fixed by specific air conditioner or heat pump unit model. The lockout features, both soft and manual, are a function of the Compressor Control Module.
ADJUSTMENTS
ADJUSTABLE DELAY-ON-MAKE AND DELAY-ON-BREAK TIMER
The potentiometer is used to select Delay-on-Break time from 30 seconds to 5 minutes. Delay-on-Make (DOM) timing on power-up and after power interruptions is equal to 2 minutes plus 10% of Delay-on-Break (DOB) setting:
0.5 minute (30 seconds) DOB = 123 second DOM
1.0 minute (60 seconds) DOB = 126 second DOM
2.0 minute (120 seconds) DOB = 132 second DOM
3.0 minute (160 seconds) DOB = 138 second DOM
4.0 minute (240 seconds) DOB = 144 second DOM
5.0 minute (300 seconds) DOB = 150 second DOM
Manual 2100-353 Page 18
SERVICE AND TROUBLESHOOTING
SERVICE HINTS
1. Caution homeowner to maintain clean air filters at all times. Also, not to needlessly close off supply and return air registers. This reduces air flow through the system which shortens equipment service life as well as increasing operating costs.
2. Check all power fuses or circuit breakers to be sure that they are the correct rating.
3. Periodic cleaning of the outdoor coil to permit full and unrestricted airflow circulation is essential.
PRESSURE SERVICE PORTS
High and low pressure service ports are installed on all units so that the system operating pressures can be observed. Pressure tables can be found later in this manual covering all models on cooling cycle. It is imperative to match the correct pressure table to the unit by model number.
REFRIGERANT CHARGE
The correct system R-22 charge is shown on the unit rating plate. Optimum unit performance will occur with a refrigerant charge resulting in a suction line temperature (6” from compressor) as shown in Table 11.
FAN BLADE SETTINGS
Shown in Figure 10 are the correct fan blade setting dimensions for proper air delivery across the outdoor coil.
Any service work requiring removal or adjustment in the fan and/or motor area will require that the dimensions below be checked and blade adjusted in or out on the motor shaft accordingly.
FIGURE 10
FAN BLADE SETTING
TABLE 11
SUCTION LINE TEMPERATURES
detaR
ledoM
2A4211P00885-6556-36
1A4221P00885-6556-36
2A0311P521185-6556-36
1A0321P000185-6556-36
2A6311P052195-7506-85
1A6321P001195-7506-85
3A2411P004195-7506-85
1A2421P004195-7506-85
2A8411P055175-4506-85
2A8421P055155-3585-65
1A0601P007194-7465-45
The above suction line temperatures are based upon 80°F dry bulb/67°F wet bulb (50% RH) temperature and rated airflow across the evaporator during cooling cycle.
wolfriA
DO°59
erutarepmeT
DO°28
erutarepmeT
FAN BLADE SETTING DIMENSIONS
TABLE 12
ledoM"A"noisnemiD
2A4211P"00.1
1A4221P"00.1
2A0311P"57.
1A0321P"00.1
2A6311P"00.1
1A6321P"00.1
3A2411P"57.1
1A2421P"57.1
2A8411P"57.1
2A8421P"57.1
1A0601P"57.1
Manual 2100-353 Page 19
SUCTION AND DISCHARGE TUBE BRAZING
Compliant Scroll compressors have copper plated steel suction and discharge tubes. These tubes are far more rugged and less prone to leaks than copper tubes used on other compressors. Due to different thermal properties of steel and copper, brazing procedures may have to be changed from those commonly used.
To disconnect: heat joint Areas 2 and 3 slowly and uniformly until braze material softens and the tube can be pulled out of suction fitting. (See Figure 10.)
To connect: – Recommended brazing materials: silfos with
minimum 5% silver or silver braze material with flux.
BRAZING DIAGRAM
– Reinsert tube into fitting. – Heat tube uniformly in Area 1 moving slowly to
Area 2. When joint reaches brazing temperature, apply brazing material. (See Figure 11)
– Heat joint uniformly around the circumference
to flow braze material completely around the
joint.
– Slowly move torch into Area 3 to draw braze
material into joint. (See Figure 11.)
Do not overheat joint.
FIGURE 11
MIS-1179
TABLE 13
INDOOR BLOWER PERFOMANCE
nIPSE
H
O
2
0.0/5201069/05310121/56415731/05615261/05910291/05810581
1.0/539078/00310611/03410431/05515251/06810381/00810871
2.0/568008/04210011/58315921/53410041/08710571/52710071
3.0/538077/57115301/04310521/04310131/08610661/06615261
4.0/008537/0211089/57215811/03210121/08510551/08510451
5.0/057586/0501019/09110011/02110011/00510841/00515741
2A4211P2A0311P2A6311P3A2411P2A8411P1A0601P
/yrDteW/yrDteW/yrDteW/yrDteW/yrDteW/yrDteW
Manual 2100-353 Page 20
TABLE 14
PRESSURE TABLE
COOLING
ledoM
2A4211P
1A4221P
2A0311P
1A0321P
2A6311P
1A6321P
Air Temperature Entering Outdoor Coil Degrees F
riAnruteR
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BD.ged08
BW.ged76
BD.ged58
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BD.ged57
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BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
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BW.ged76
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BW.ged27
erusserP5708580959001501011511
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57 422
18
232
47 881
97 391
28 002
37 002
57 502
48 212
27 991
77 402
08
112
76 591
27 002
77 702
17
902
67 412
97
122
47 022
97 522
58 332
57 302
08 802
38 512
57 912
08 522
68 332
37 312
87 812
18
622
17
512
67 022
28 822
37 522
87
132
18
932
77 422
28 032
88 832
77 712
28 322
58
132
67 432
18
042
78 842
47 722
97 332
28
142
37 922
87 532
48 342
57 242
08 842
38 752
97 432
48 042
09 842
97 332
48 932
78 742
77 452
28 062
88 962
57 342
08 942
38 852
57 942
08 552
68 462
67 852
18 562
48 472
08 842
68 452
29 362
97 942
58 552
88 462
97
172
48 872
09 782
77 852
28 562
58 472
77 362
28 072
88 972
87 572
38 282
68 292
28 852
88 562
49 472
08 562
68 272
98 282
08 882
58 592
19
503
87 572
3/8 282
68 292
87 282
48 092
09 003
97 392
48 003
78
113
38 672
98 382
69 392
18
282
78 982
09 992
18
703
68 513
29 623
97 392
48 003
78
113
97 203
58 013
19 123
97 013
58 813
88 923
48 392
09 003
79
113
28 992
88 703
19
813
28 723
78 533
49 743
97 013
58 813
88 923
08 713
68 523
29 633
08 923
68 733
98 943
58 613
19
423
89 533
38 713
98 523
29 633
38 243
88
153
59 363
08 033
68 833
98 053
18
633
78 543
49 753
18
643
78 553
09 763
(Continued on Page 22 in Table 14A)
Manual 2100-353 Page 21
COOLING
ledoM
3A2411P
1A2421P
2A8411P
2A8421P
1A0601P
TABLE 14A
PRESSURE TABLE
Air Temperature Entering Outdoor Coil Degrees F
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BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
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BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
BD.ged57
BW.ged26
BD.ged08
BW.ged76
BD.ged58
BW.ged27
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57 312
18
022
07 291
57 791
87 402
37 302
87 802
38 512
07 002
57 502
87 212
56 412
96 912
47 722
27 322
77 922
38 732
27 602
77
112
08 812
47 812
97 222
58 032
27 512
77 022
08 822
66 032
17
632
67 442
57 932
08 542
68 452
47 022
97 622
28 432
57
132
18
732
78 542
37 032
87 632
18
442
86 742
27 352
87 262
77 452
28
162
88 072
67 632
18
242
48 052
67 642
28 252
88
162
57 742
08 352
38 262
96 462
47
172
97 082
87
172
48 872
0 882
87 252
38 852
68 762
87 462
38 862
78 372
77 362
28 072
58 972
07 482
67 982
18
692
97 882
58 592
19
503
97 862
58 572
88 582
97 872
48 582
19
592
97
182
48 882
78 892
27 992
77 703
38 813
08 503
69 313
29 423
08 682
68 392
98 303
08 492
68 203
29 313
97 892
58 603
88 713
47 813
97 623
58 733
18
423
78 233
49 443
18
403
78 213
09 323
18
213
78 023
39
133
18
713
78 523
09 633
57 633
08 543
68 753
28 243
88
153
59 363
28 323
88
133
19
343
28 033
88 833
49 053
38 633
98 543
29 753
67 553
28 463
88 773
Manual 2100-353 Page 22
TROUBLESHOOTING ECM BLOWER MOTORS
y
CAUTION
Disconnect power from unit before removing or replacing connectors, or servicing motor. Wait at least 5 minutes after disconnection power before opening motor.
MOTPMYS ERUDECORP/ESUAC
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Manual 2100-353 Page 23
MOTPMYS ERUDECORP/ESUAC
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srotcennocssenrahrotomnisnipdetaesnu
deepselbairavni(dnammocMFCcitarrerof"kB"kcehC
?tatsomreht-slortnocmetsystuokcehC
?"gniffup"ecuderretlifrolenapgnivomerseoD
snoitcennocdnaseriw)tatsomreht(egatlovwolkcehC
siyaledlitnutiaw-edomyaladnitonsinafyfireV
rotomtadetcennocton/gnissim"R"
kcehctnemecalperlortnoc/rotommrofreP
$
$
MFChgihtasyatS
ffotuhst'nowrewolB
NOTPMYS ERUDECORP/ESUAC
esionevissecxE
$
esioNriA
ODT'NOD
$
$
srotcennoc
ylesiwtnempuqeehteziS
rotomgnitresnierofebnoitatneirokcehC
$
$
$
etatsdilosrotatsomrehtdehctiwscairTrofkcehC
yaler
$
$
?ylreporpteswolfriasI ?nwodwolsotrewolbesuacretlifgnivomerseoD
retlifecalper/kcehC
retlifporderusserpwolesU snoitcritsertcudtcerroc/kcehC
$ $
$
sgulpecroF
rotomtadetcennocton/gnissim"R"
etelpmocemityaledlitnutiaw-?edomyaladninafsI
?WroY,GotnislortnocmorfegakaeltnerruC
.esionrotomrotcud,tenibac,esionriasitifienimreteD
.yrssecenfiremotsucweivretnI
?deepsrewolbhgihgnitaerccitatshgiH
wolfriawolhtiwetasnepmocnehtmetsysezisrevO
sdrawkcabrotcennocrewopnigulP
$
$
$
$
$
$
Manual 2100-353 Page 24
ERUDECORPKCEHCERUTSIOM ERUDECORPKCEHCTROFMOC
"nwod"detneiroerasrotcennoC
?deggulpniardetsnednoC
noitidnocdegrahcrednurofkcehC
$
rotomrednu"poolpird"htiwsessenrahegnarrA
)yticapactnetalhcumoot(wolfriawolrofkcehC
$
$
$
$
$
tenibacdnastcudnrtuerniskaelgulpdnakcehC
sgnitteswolfriareporpkcehC
esiontsewolroferusserpcitatswoL
MFCnafsuounitnocwolteS
stinugniloocdeeps-2dnatatsidimuhesU
MFCetalugertahtMCIrofdengisedslortnocgninozesU
?noitacoldabnitatsomrehT
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