Bard MIS-656 User Manual

WALL MOUNTED PACKAGED
INSTALLATION INSTRUCTIONS
AIR CONDITIONER
Models:
WA302 WA372
Bard Manufacturing Company Bryan, Ohio 43506
MIS-656
Manual No.: 2100-404 Supersedes: File: Volume III, Tab 16 Date: 04-01-02
© Copyright 2002
Contents
Getting Other Information and Publications
For more information,
contact these publishers.......................................... 1
Wall Mount General Information
Air Conditioner Wall Mount Model Nomenclature.... 2
Shipping Damage .................................................... 4
General.................................................................... 4
Duct Work................................................................ 5
Filters....................................................................... 5
Fresh Air Intake ....................................................... 5
Condensate Drain.................................................... 5
Installation Instructions
Wall Mounting Information....................................... 6
Mounting the Unit .................................................... 6
Top Outlet Only ........................................................ 6
Wiring —Main Power .............................................. 6
Wiring —Low Voltage Wiring.................................. 7
Figures
Start Up
Important Installer Note ......................................... 13
High Pressure Switch ............................................ 12
Three Phase Scroll Compressor Start Up
Information............................................................. 13
Phase Monitor ....................................................... 13
Service Hints ......................................................... 13
Sequence of Operation.......................................... 13
Compressor Control Module.................................. 14
Adjustments........................................................... 14
Pressure Service Ports .......................................... 14
Troubleshooting
Fan Blade Setting Dimensions .............................. 15
Removal of Fan Shroud......................................... 15
Refrigerant Charge ................................................ 15
Cooling Pressures ................................................. 16
Optional Accessories............................................. 17
Tables
Figure 1 Unit Dimensions ....................................... 3
Figure 2 Blower Damper Assembly ........................ 5
Figure 3 Mounting Instructions ............................... 8
Figure 4 Wall-Mounting Instructions ....................... 9
Figure 5 Wall-Mounting Instructions ....................... 9
Figure 6 Common Wall-Mounting Installations ..... 10
Figure 7 Electric Heat Clearances .........................11
Figure 8 Low Voltage Wiring................................. 12
Figure 9 Fan Blade Setting ................................... 15
Table 1 Electrical Specifications .......................... 2
Table 2 Dimensions of Basic Unit........................ 3
Table 3 Electric Heat Table .................................. 4
Table 4 Operating Voltage Range........................ 7
Table 5 Thermostat Wire Size ............................. 7
Table 6 Wall Thermostat and
Subbase Combinations........................... 7
Table 7 Fan Blade Dimensions.......................... 15
Table 8 Suction Line Temperatures ................... 15
Table 9 Indoor Blower Performance .................. 15
Table 10 CFM and ESP ....................................... 15
Table 11 Maximum ESP of Operation
Electric Heat Only ................................. 15
Table 12 Cooling Pressure .................................. 16
Table 13 Optional Accessories ............................ 17
i
Getting Other Information and Publications
These publications can help you install the air conditioner or heat pump. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.
National Electrical Code ....................... ANSI/NFPA 70
Standard for the Installation ............... ANSI/NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for Warm Air....................... ANSI/NFPA 90B
Heating and Air Conditioning Systems
Load Calculation for.............................ACCA Manual J
Residential Winter and Summer Air Conditioning
Duct Design for Residential ............... ACCA Manual D
Winter and Summer Air Conditioning and Equipment Selection
FOR MORE INFORMATION, CONTACT THESE PUBLISHERS:
ACCA Air Conditioning Contractors of America
1712 New Hampshire Avenue NW Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721
ANSI American National Standards Institute
11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286
ASHRAE American Society of Heating Refrigerating,
and Air Conditioning Engineers, Inc.
1791 Tullie Circle, N.E. Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478
NFPA National Fire Protection Association
Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057
Manufactured under the following U.S. patent numbers:
5,485,878; 5,301,744; 5,002,116; 4,924,934;
4,875,520; 4,825,936; 4,432,409
Manual 2100-404 Page 1
WALL MOUNT GENERAL INFORMA TION
AIR CONDITIONER WALL MOUNT MODEL NOMENCLATURE
MODEL NUMBER
CAPACITY
25 - 2 Ton 37 - 3 Ton
VOL TS & PHASE
A - 230/208/60/1 B - 230/208/60/3 C - 460/60/3
NOTE: For 0KW and circuit breakers (230/208 Volt) or pull disconnects (460 Volt) applications, insert 0Z in the KW field of model no.
REVISIONS
WA372–A10X XXXXA
COLOR OPTIONS
KW
VENTILATION OPTIONS
X - Barometric Fresh Air Damper
(Standard) B - Blank-off Plate M - Motorized Fresh Air Damper V - Commercial Room Ventilator -
Motorized with Exhaust E - Economizer (Internal - Fully
Modulating with Exhaust R - Energy Recovery Ventilator -
with Exhaust
FILTER OPTIONS
X - One Inch Throwaway W- One Inch Washable
P - Two Inch Pleated
X - Beige (Standard) 1 - White 2 - Mesa Brown 4 - Buckeye Gray 5 - Desert Brown 6 - Dark Bronze
(Standard)
CONTROL MODULES
(See Spec. Sheet S3208)
COIL OPTIONS
X- Standard 1 - Phenolic Coated Evaporator 2 - Phenolic Coated Condenser 3 - Phenolic Coated Evaporator
and Condenser
OUTLET OPTIONS
X- Front (Standard) T- Top on WA30 and WA37
Models
TABLE 1 – ELECTRICAL SPECIFICATIONS
3
detaR
/stloV
sledoM
Z0A-203AW 50A 01A 51A
Z0B-203AW 90B 51B
Z0C-203AW 90C 51C
Z0A-273AW 50A 80A 01A 51A
Z0B-273LW 60B 90B 51B
Z0C-273LW 60C 90C 21C 51C
Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors.
Q
Based on 75° copper wire. All wiring must conform to the National Electrical Code and all local codes.
R
These "Minimum Circuit Ampacity" values are to be used for sizing the field power conductors. Refer to the National Electric Code
S
(latest revision), Article 310 for power conductor sizing. CAUTION: When more than one field power conductor circuit is run through one conduit, the conductors must be derated. Pay special attention to note 8 of table 310 regarding Ampacity Adjustment Factors when more than three conductors are in a raceway.
sesahP
3-064
3-064
Manual 2100-404 Page 2
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1 1
1-802/032
1 1
2ro1
1 1
3-802/032
1 1
1 1 1 1 1
42 13 75 38
71 23 05
01 71 62
82 23 74 85 48
02 42 33 15
11 21 71 12 62
1
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02 53 05
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TABLE 2
DIMENSIONS OF BASIC UNIT (NOMINAL)
htdiW
ledoM
)W(
203AW
02.83521.71365.0788.788.7288.3188.7200.0405.8157.5239.7157.6257.8252.9200.7257.291.9357.2241.991.400.2100.5
173AW
htpeD
)D(
thgieH
)H(
ylppuSnruteR
EFGI JKLMNOPQRSTABCB
FIGURE 1
UNIT DIMENSIONS
Manual 2100-404
Page 3
FRONT VIEW
SIDE VIEW
BACK VIEW
TABLE 3
ELECTRIC HEAT TABLE
sledoM
1-V0421-V8023-V0423-V8023-V064
WKSPMAHUTBSPMAHUTBSPMAHUTBSPMAHUTBSPMAHUTB
0.58.02560,711.81008,21------------------
0.016.14031,432.63006,52------------------
0.515.26002,151.45004,83------------------
0.6------------4.41005,025.21063,512.7574,02
0.9------------7.12006,037.81030,328.01007,03
0.51------------2.63002,152.13004,830.81002,15
0.21------------------------4.41059,04
A-203AW A-273AW
SHIPPING DAMAGE
Upon receipt of equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent.
GENERAL
The equipment covered in this manual is to be installed by trained, experienced service and installation technicians.
The refrigerant system is completely assembled and charged. All internal wiring is complete.
The unit is designed for use with or without duct work. Flanges are provided for attaching the supply and return ducts.
These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit.
B-203AW B-273AW
C-203AW C-273AW
These instructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation. Note particularly “Starting Procedure” and any tags and/or labels attached to the equipment.
While these instructions are intended as a general recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made. See Page 1 for information on codes and standards.
Size of unit for a proposed installation should be based on heat loss calculation made according to methods of Air Conditioning Contractors of America (ACCA). The air duct should be installed in accordance with the Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type, NFPA No. 90A, and Residence Type Warm Air Heating and Air Conditioning Systems, NFPA No. 90B. Where local regulations are at a variance with instructions, installer should adhere to local codes.
Manual 2100-404 Page 4
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