Bard HA4S3, HL4S2, HA5S3, HL5S2 Installation Instructions Manual
INSTALLATION
INSTRUCTIONS
WALL MOUNTED
PACKAGED
AIR CONDITIONER
Models:
HA4S3 HL4S2
HA5S3 HL5S2
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
0,6
Manual : 2100-573A
Supersedes: 2100-573
File: Volume III Tab 16
Date: 07-09-12
Manual 2100-573A
Page 1 of 21
CONTENTS
Getting Other Information and Publications
For more information contact these publishers........ 3
Wall Mount General Information
Air Conditioner Wall Mount Model Nomenclature.... 4
Shipping Damage .................................................... 7
General ............................................................... 7
Duct Work ............................................................... 7
Filters ............................................................... 7
Condensate Drain.................................................... 7
Installation Instructions
Wall Mounting Information....................................... 8
Mounting the Unit .................................................... 8
Typical Installations ................................................. 8
Wiring – Main Power ................................8 - 9 & 12
Wiring – Low Voltage Wiring ............................... 12
Dirty Filter Switch & Relay ..................................... 12
Figures
Figure 1 Unit Dimensions..................................... 5
Figure 2 Mounting Instructions............................. 9
Figure 3 Wall-Mounting Instructions .................. 10
Figure 4 Wall-Mounting Instructions .................. 10
Figure 5 Common Wall-Mounting Instructions ....11
Figure 6 Electric Heat Clearance ....................... 12
Figure 7 Start-Up Label...................................... 14
Figure 8 Fan Blade Setting ................................ 17
Figure 9 Control Disassembly ............................ 20
Figure 10 Winding Test ........................................ 20
Figure 11 Drip Loop ............................................. 20
Start Up
General ............................................................. 13
Topping Off System Charge................................... 13
Safety Practices..................................................... 13
Important Installer Note ......................................... 14
Crankcase Heaters................................................ 14
High & Low Pressure Switch ................................. 14
Service Hints ......................................................... 15
Compressor Control Module.................................. 15
Adjustments........................................................... 16
Motor Start Device ................................................. 16
Pressure Service Ports.......................................... 16
Troubleshooting
Compressor Solenoid ............................................ 17
Fan Blade Setting Dimensions .............................. 17
Removal of Fan Shroud......................................... 17
R-410A Refrigerant Charge ................................... 18
Pressure Chart ...................................................... 18
GE ECM™ Motors.................................................. 19
GE ECM™ Motors.................................................. 20
Optional Accessories ............................................. 21
Tables
Table 1 Electric Heat Table................................. 4
Table 2 Dimensions of Basic Unit....................... 5
Table 3 Electrical Specifications ......................... 6
Table 4 Fan Blade Dimensions......................... 17
Table 5 Cooling Pressure ................................. 18
Table 6 Indoor Blower Performance ................. 21
Table 7 Opt. Accessories (HA) ......................... 21
Table 8 Opt. Accessories (HL).......................... 21
Manual 2100-573A
Page 2 of 21
Getting Other Information and Publications
These publications can help you install the air conditioner
or heat pump. You can usually find these at your local
library or purchase them directly from the publisher. Be
sure to consult current edition of each standard.
National Electrical Code ...................... ANSI/NFPA 70
Standard for the Installation...............ANSI/NFPA 90A
of Air Conditioning and
Ventilating Systems
Standard for Warm Air ...................... ANSI/NFPA 90B
Heating and Air
Conditioning Systems
Load Calculation for ....................... ACCA Manual J or
Residential Winter and Manual N
Summer Air Conditioning
Low Pressure, Low Velocity..........ACCA Manual D or
Duct System Design for Winter Manual Q
and Summer Air Conditioning
FOR MORE INFORMATION, CONTACT
THESE PUBLISHERS:
ACCA Air Conditioning Contractors of America
1712 New Hampshire Ave. N.W.
Washington, DC 20009
Telephone: (202) 483-9370
Fax: (202) 234-4721
ANSI American National Standards Institute
11 West Street, 13th Floor
New York, NY 10036
Telephone: (212) 642-4900
Fax: (212) 302-1286
ASHRAE American Society of Heating Refrigerating,
and Air Conditioning Engineers, Inc.
1791 Tullie Circle, N.E.
Atlanta, GA 30329-2305
Telephone: (404) 636-8400
Fax: (404) 321-5478
NFPA National Fire Protection Association
Batterymarch Park
P.O. Box 9101
Quincy, MA 02269-9901
Telephone: (800) 344-3555
Fax: (617) 984-7057
Manual 2100-573A
Page 3 of 21
WALL MOUNT GENERAL INFORMATION
AIR CONDITIONER WALL MOUNT MODEL NOMENCLATURE
HA 4S 3 K A 05 B P X X X J
MODEL
NUMBER
HA – Right Hand
HL – Left Hand
CAPACITY
4S – 4 Ton
5S – 5 Ton
REVISION
K – Accumulator
VOLTS & PHASE
A – 230/208-1
KW
0Z –
No KW
w/Circuit Breaker
or Pull Disconnect
05 – 5 KW
08 – 8 KW
10 – 10 KW
15 – 15 KW
VENTILATION OPTIONS
B – Blank-off Plate (Standard)
FILTER OPTIONS
P – Two Inch Pleated
MERV 8
CONTROL MODULES
J – Only
COIL OPTIONS
X – Standard
1 - Phenolic Coated Evaporator
2 - Phenolic Coated Condenser
3 - Phenolic Coated Evaporator
and Condenser
OUTLET OPTIONS
X – Front (Standard)
COLOR OPTIONS
X – Beige (Standard)
4 – Buckeye Gray
5 – Desert Brown
8 – Dark Bronze
A – Aluminum
S – Stainless Steel
TABLE 1
ELECTRIC HEAT TABLE
lanimoN
WK
wK spmAhP-1 hutB wK spmAhP-1 hutB
0.50.58.02560,7157.30.81997,21
0.80.83.33403,7200.68.82874,02
0.010.017.14031,4305.71.63895,52
0.510.515.26591,1552.111.45693,83
)1(V042tA )1(V802tA
.ylnostinuV802/032nielbaliavaerasretaehcirtceleesehT)1(
See Table 3 for Heater Availability by Model
Manual 2100-573A
Page 4 of 21
TABLE 2
DIMENSIONS OF BASIC UNIT FOR ARCHITECTURAL & INSTALLATION REQUIREMENTS (NOMINAL)
ylppuSnruteR
htdiW
htpeD
tinU
W
D
3S4AH
2S4LH
570.24234.22578.4988.988.9288.5188.9288.3401.9166.1400.0386.2449.6396.4434.2473.300.3488.3300.0144.100.6100.1288.1
3S5AH
2S5LH
All dimensions in inches. Dimensional Drawings are not to scale.
thgieH
H
EFGI JKLMNOPQRS12STAB C B
FIGURE 1 — UNIT DIMENSIONS
HA*S*
RIGHT
UNIT
5.75
Built In
W
F
G
Condenser
Air Outlet
Rain Hood
4° Pitch
Heater
Access
Panel
Electric
C. Breaker/
Disconnect
Access Panel
(Lockable)
Filter Access
Panel
Vent Option
Door
Ventilation
Air
Low Voltage
Electrical
Entrance
High Voltage
Electrical
Entrance
Heat
Front View
D
Cond.
Air
Inlet
Side View
J
Drain
2.13
Side Wall
A
Mounting
Brackets
(Built In)
I
Top Rain
Flashing
Shipping
Location
Optional
C
H
Electrical
Entrances
K
L
M
P
N
Q
E
O
Supply Air Opening
B
Return Air Opening
Back View
.44
Bottom Installation
Bracket
MIS-2762
R
S1
S1
S1
S2
S2
T
HL*S*
LEFT
UNIT
R
S
S
S
S
S
T
1
1
Drain
E
O
.44
Supply Air Opening
B
Return Air Opening
Back View
Bottom
Installation
Bracket
Built In
Rain Hood
4° Pitch
D
Electric
Heat
Heater
Access
Panel
C. Breaker/
Disconnect
Access Panel
(Lockable)
Filter Access
Panel
Ventilation
Vent Option
Door
Low Voltage
Electrical
Entrance
High Voltage
Electrical
Entrance
Air
Side Wall
Mounting
Brackets
(Built In)
Top Rain
Flashing
Shipping
Location
Optional
Electrical
Entrances
M
P
N
2.13
A
I
C
H
K
L
Cond.
J
Air
Inlet
Side View
Q
W
Condenser
Air Outlet
Front View
5.88
F
G
MIS-2488 C
Manual 2100-573A
Page 5 of 21
eriW
2 dnuorG
eziSeriW
rewoP
2 dleiF
esuFlanretxE
.rkrB.tkCro
01
01
01
01
01
6
8
8
03
06
01
01
01
01
01
6
8
8
03
06
1 mumixaM
yticapmA
tiucriC
3 muminiM
TABLE 3
ELECTRICAL SPECIFICATIONS
tiucriCelgniS tiucriCelpitluM
A.tkC B.tkC C.tkC A.tkC B.tkC C.tkC A.tkC B.tkC C.tkC A.tkC B.tkC C.tkC
eriW
010101
2 dnuorG
eziSeriW
rewoP
2 dleiF
esuFlanretxE
1 mumixaM
tiucriC
88643
.rkrB.tkCro
5454060709
yticapmA
8383353698
54
54
62
25
73
73
8
8
05
62
44
010101
8
88663
0505060709
4444353698
05
25
44
8
Manual 2100-573A
Page 6 of 21
3 muminiM
dleiF.oN
stiucriC
rewoP
esahPdna
detaR
stloV
ledoM
S4L/AH -
111
Z0A
50A-
2ro1
2ro1
1-802/032
111
2ro1
2ro1
1-802/032
CAUTION: When more than one filed power conductor circuit is run through one conduit, the conductors must be derated.
80A-
01A-
51A-
Z0A
50A-
80A-
01A-
51A-
S5L/AH -
conductor sizing.
Pay special attention to Note * of Table 310 regarding Ampacity Adjustment Factors when more than 3 conductors are in a raceway.
1 Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors.
2 Based on 75°C copper wire. All wiring must conform to the National Electric Code (NEC) and all local codes.
3 These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Refer to the National Electric Code (latest version), Article 310 for power
SHIPPING DAMAGE
Upon receipt of equipment, the carton should be checked
for external signs of shipping damage. If damage is
found, the receiving party must contact the last carrier
immediately, preferably in writing, requesting inspection
by the carrier’s agent.
GENERAL
The equipment covered in this manual is to be installed
by trained, experienced service and installation
technicians.
The refrigerant system is completely assembled and
charged. All internal wiring is complete.
The unit is designed for use with or without duct work.
Flanges are provided for attaching the supply and return
ducts.
These instructions explain the recommended method to
install the air cooled self-contained unit and the
electrical wiring connections to the unit.
These instructions and any instructions packaged with
any separate equipment required to make up the entire
air conditioning system should be carefully read before
beginning the installation. Note particularly “Starting
Procedure” and any tags and/or labels attached to the
equipment.
Refer to Table 6 for maximum static pressure available
for duct design.
Design the duct work according to methods given by the
Air Conditioning Contractors of America (ACCA).
When duct runs through unheated spaces, it should be
insulated with a minimum of 1-inch of insulation. Use
insulation with a vapor barrier on the outside of the
insulation. Flexible joints should be used to connect the
duct work to the equipment in order to keep the noise
transmission to a minimum.
A 1/4 inch clearance to combustible material for the first
three feet of duct attached to the outlet air frame is
required. See Wall Mounting Instructions and Figures 3
and 4 for further details.
Ducts through the walls must be insulated and all joints
taped or sealed to prevent air or moisture entering the
wall cavity.
CAUTION
Some installations may not require any return
air duct. A return air grille is required with
installations not requiring a return air duct.
The spacing between louvers on the grille
shall not be larger than 5/8 inches.
While these instructions are intended as a general
recommended guide, they do not supersede any national
and/or local codes in any way. Authorities having
jurisdiction should be consulted before the installation is
made. See Page 3 for information on codes and
standards.
Size of unit for a proposed installation should be based
on heat loss calculation made according to methods of
Air Conditioning Contractors of America (ACCA). The
air duct should be installed in accordance with the
Standards of the National Fire Protection Association for
the Installation of Air Conditioning and Ventilating
Systems of Other Than Residence Type, NFPA No.
90A, and Residence Type Warm Air Heating and Air
Conditioning Systems, NFPA No. 90B. Where local
regulations are at a variance with instructions, installer
should adhere to local codes.
DUCT WORK
All duct work, supply and return, must be properly sized
for the design airflow requirement of the equipment. Air
Conditioning Contractors of America (ACCA) is an
excellent guide to proper sizing. All duct work or
portions thereof not in the conditioned space should be
properly insulated in order to both conserve energy and
prevent condensation or moisture damage.
Any grille that meets the 5/8 inch louver criteria, may be
used. It is recommended that Bard Return Air Grille Kit
RG-5 or RFG-5 be installed when no return duct is used.
Contact distributor or factory for ordering information.
If using a return air filter grille, filters must be of
sufficient size to allow a maximum velocity of 400 fpm.
NOTE: If no return air duct is used, applicable
installation codes may limit this cabinet to
installation only in a single story structure.
FILTERS
A 2-inch pleated MERV 8 filter is supplied with each
unit. The filter slides into position making it easy to
service. This filter can be serviced from the outside by
removing the filter access panel.
CONDENSATE DRAIN
A plastic drain hose extends from the drain pan at the top
of the unit down to the unit base. There are openings in
the unit base for the drain hose to pass through. In the
event the drain hose is connected to a drain system of
some type, it must be an open or vented type system to
assure proper drainage.
Manual 2100-573A
Page 7 of 21
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