Bard H48AA-B, H42LA-B, H60AA-B, H72AA-B, H48LA-B Installation Instructions Manual

...
INSTALLATION INSTRUCTIONS
WALL-MOUNTED PACKAGED
AIR CONDITIONER
Models:
H12AA-A H24AA-A H36AA-A H42AA-A H48AA-A H60AA-A H72AA-A
H24LA-A H36LA-A H42LA-A H48LA-A H60LA-A H72LA-A
www.bardhvac.com
H42AA-B H48AA-B H60AA-B H72AA-B
H42LA-B H48LA-B H60LA-B H72LA-B
Manual: 2100-647D Supersedes: 2100-647C Date: 7-27-16
Page 1 of 36
CONTENTS
Getting Other Information and Publications .... 3
Wall Mount General Information .........................4
Air Conditioner Wall Mount Model Nomenclature ..... 4
Shipping Damage ................................................. 4
General ............................................................... 4
Duct Work ........................................................... 5
Filters ................................................................. 5
Condensate Drain ................................................ 5
Installation ............................................................... 6
Wall Mounting Information .................................... 6
Mounting the Unit ................................................ 6
Wiring – Main Power ........................................... 15
Wiring – Low Voltage Wiring ................................. 16
Dirty Filter Switch and Relay ............................... 16
Economizer Fail Time Delay Relay ........................ 16
Start Up ................................................................... 17
General.............................................................. 17
Topping Off System Charge .................................. 17
Safety Practices ................................................. 17
Important Installer Note ...................................... 17
High Pressure and Low Pressure Switches ............. 18
Three Phase Scroll Compressor ............................ 18
Phase Monitor .................................................... 18
Condenser Fan Operation .................................... 18
Service Hints ..................................................... 18
Sequence of Operation ........................................ 18
Compressor Control Module ................................. 18
Pressure Service Ports ......................................... 20
Service ..................................................................... 21
Fan Blade Setting Dimensions ............................. 21
Removal of Fan Shroud ....................................... 21
R410A Refrigerant Charge ................................... 21
Figures
Figure 1 H12 Unit Dimensions ........................... 7
Figure 2 H24-72 Unit Dimensions ...................... 8
Figure 3A H12 Mounting Instructions ................... 9
Figure 3B H24 Mounting Instructions ................. 10
Figure 3C H36 Mounting Instructions ................. 11
Figure 3D H42-72 Mounting Instructions ............ 12
Figure 4 Electric Heat Clearance ...................... 13
Figure 5 Wall Mounting Instructions ................. 14
Figure 6 Wall Mounting Instructions ................. 14
Figure 7 Common Wall Mounting Installations ... 15
Figure 8 Fan Blade Setting .............................. 21
Figure 9A H12AA Wiring Diagram – Top .............. 31
Figure 9B H24,36*A Wiring Diagram – Top ......... 32
Figure 9C H42,48,60A Wiring Diagram – Top ...... 33
Figure 9D H72*A Wiring Diagram – Top .............. 34
Figure 10 H***A Wiring Diagram – Bottom .......... 35
Figure 11 H***A Low Voltage Diagram for Unit
and MV Connections ........................... 36
Tables
Table 1 Sequence of Operation ....................... 19
Table 2 Fan Blade Dimension ......................... 21
Table 3 Cooling Pressure ................................ 22
Table 4A Electrical Specifications H**A Series ... 23 Table 4B Electrical Specifications H**L Series ... 24
Table 5 Recommended Airflow ........................ 25
Table 6 Indoor Blower Performance ................. 25
Table 7 Max ESP of Operation Elec Heat Only .. 25
Table 8A H12 Electric Heat .............................. 26
Table 8B H24-72 Electric Heat ......................... 26
Table 9 Optional Accessories .......................... 27
Table 10 Vent and Control Options .................... 28
Table 11 Unit Low Voltage Terminal Connection
Chart – MV Series Controller ............... 29
Table 12 Unit Low Voltage Terminal Connection
Chart – Cooling/Heating Thermostat ..... 30
Manual 2100-647D Page 2 of 36
GETTING OTHER INFORMATION AND PUBLICATIONS
These publications can help when installing the furnace. They can usually be found at the local library or purchased directly from the publisher. Be sure to consult the current edition of each standard.
National Electrical Code ...................... ANSI/NFPA 70
Standard for the Installation ..............ANSI/NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for Warm Air .......................ANSI/NFPA 90B
Heating and Air Conditioning Systems
Load Calculation for ......................... ACCA Manual J
Residential Winter and Summer Air Conditioning
Duct Design for Residential ............... ACCA Manual D
Winter and Summer Air Conditioning and Equipment Selection
For more information, contact these publishers:
ACCA Air Conditioning Contractors of America
1712 New Hampshire Ave. N.W. Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721
ANSI American National Standards Institute 11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286
ASHRAE American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc.
1791 Tullie Circle, N.E. Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478
NFPA National Fire Protection Association
Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057
Manual 2100-647D Page 3 of 36
WALL MOUNT GENERAL INFORMATION
AIR CONDITIONER WALL MOUNT MODEL NOMENCLATURE
H 42 A A A 05 Y P X X X J
MODEL SERIES
CAPACITY
12 – 1 Ton 24 – 2 Ton 36 – 3 Ton 42 – 3½ Ton 48 – 4 Ton 60 – 5 Ton 72 – 6 Ton
!
A – Right Hand Air Conditioner
Left Hand Air Conditioner
L
WARNING
REVISIONS
VOLTS & PHASE
A
230/208/60/1
B
230/208/60/3
VENTILATION OPTIONS
B – Blank-Off Plate (No Ventilation) Y – 100% Economizer Temperature Z – 100% Economizer Enthalpy
Electrical shock hazard.
Have a properly trained individual perform these tasks.
Failure to do so could result in electric shock or death.
KW
CONTROL MODULES
(See Spec. Sheet)
COIL OPTIONS
COLOR OPTIONS
X – Beige (Standard) 1 – White 4 – Buckeye Gray 5 – Desert Brown 8 – Dark Bronze A – Aluminum S – Stainless Steel
FILTER OPTIONS
P – 2 inch Pleated MERV 8
!
CAUTION
X – Standard 1 – Phenolic Coated Evaporator 2 – Phenolic Coated Condenser 3 – Phenolic Coated Evaporator and Condenser
OUTLET OPTIONS
X – Front (Standard)
Cut hazard.
Wear gloves to avoid contact with sharp edges.
Failure to do so could result in personal injury.
SHIPPING DAMAGE
Upon receipt of equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent.
GENERAL
The equipment covered in this manual is to be installed by trained, experienced service and installation technicians.
The refrigerant system is completely assembled and charged. All internal wiring is complete.
The unit is designed for use with or without duct work. Flanges are provided for attaching the supply and return ducts.
These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit.
These instructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation. Note particularly “Starting Procedure” and any tags and/or labels attached to the equipment.
While these instructions are intended as a general recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made. See page 3 for information on codes and standards.
Size of unit for a proposed installation should be based on heat loss calculation made according to methods of Air Conditioning Contractors of America (ACCA). The air duct should be installed in accordance with the Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type, NFPA No. 90A, and Residence Type Warm Air Heating and Air Conditioning Systems, NFPA No. 90B. Where local regulations are at a variance with instructions, installer should adhere to local codes.
Manual 2100-647D Page 4 of 36
DUCT WORK
FILTERS
All duct work, supply and return, must be properly sized for the design airflow requirement of the equipment. Air Conditioning Contractors of America (ACCA) is an excellent guide to proper sizing. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage.
Refer to Table 5 for maximum static pressure available for duct design.
Design the duct work according to methods given by the Air Conditioning Contractors of America (ACCA). When duct runs through unheated spaces, it should be insulated with a minimum of one inch of insulation. Use insulation with a vapor barrier on the outside of the insulation. Flexible joints should be used to connect the duct work to the equipment in order to keep the noise transmission to a minimum.
For the H Model Series 36-72, a 1/4" clearance to combustible material for the first 3' of duct attached to the outlet air frame is required. See Wall Mounting Instructions and Figures 3A-D and Figure 4 for further details.
Ducts through the walls must be insulated and all joints taped or sealed to prevent air or moisture entering the wall cavity.
A 2" pleated MERV 8 is standard with each unit. The filter slides into position making it easy to service. This filter can be serviced from the outside by removing the filter access panel.
CONDENSATE DRAIN
A plastic drain hose extends from the drain pan at the top of the unit down to the unit base. There are openings in the unit base for the drain hose to pass through. In the event the drain hose is connected to a drain system of some type, it must be an open or vented type system to assure proper drainage.
Some installations may not require any return air duct. A metallic return air grille is required with installations not requiring a return air duct. The spacing between louvers on the grille shall not be larger than 5/8".
Any grille that meets with 5/8" louver criteria may be used. It is recommended that Bard Return Air Grille Kit RG2W thru RG5W or RFG2W thru RFG5W be installed when no return duct is used. Contact distributor or factory for ordering information. If using a return air filter grille, filters must be of sufficient size to allow a maximum velocity of 400 fpm.
NOTE: If no return air duct is used, applicable installation codes may limit this cabinet to installation only in a single story structure.
Manual 2100-647D Page 5 of 36
INSTALLATION
WALL MOUNTING INFORMATION
1. Two holes for the supply and return air openings must be cut through the wall as shown in Figures 3A-D on pages 9-12.
2. On wood frame walls, the wall construction must be strong and rigid enough to carry the weight of the unit without transmitting any unit vibration.
3. Concrete block walls must be thoroughly inspected to insure that they are capable of carrying the weight of the installed unit.
MOUNTING THE UNIT
1. These units are secured by wall mounting brackets which secure the unit to the outside wall surface at both sides. A bottom mounting bracket, attached to skid for shipping, is provided for ease of installation, but is not required.
2. The unit itself is suitable for 0 clearance, but the supply air duct flange and the first 3' of supply air duct require a minimum of 1/4" clearance to combustible material for Model Series H36, H42, H48, H60 and H72. However, it is generally recommended that a 1" clearance is used for ease of installation and maintaining the required clearance to combustible material. See Figures 3A-D for details on opening sizes.
Minimum Clearances Required to Combustible Materials
MODELS
H12A H24A, H24L
H36A, H36L H42A, H42L H48A, H48L H60A, H60L H72A, H72L
!
WARNING
Failure to provide the 1/4" clearance between the supply duct and a combustible
surface for the rst 3' of duct can result in re causing damage, injury or death.
SUPPLY AIR DUCT
FIRST 3'
0" 0"
1/4" 0"
CABINET
Clearances Required for Service Access and Adequate Condenser Airflow
LEFT
MODELS
H12A, H24A, H36A 15" 20" 10'
H24L, H36L 20" 15" 10'
H42A, H48A, H60A, H72A 20" 20" 10'
H42L, H48L, H60L, H72L 20" 20" 10'
NOTE: For side-by-side installation of two H**A models there
must be 20" between units. This can be reduced to 15" by using a H**L model (left side compressor and controls) for the left unit and H**A (right side compressor and controls) for right unit.
SIDE
RIGHT
SIDE
3. Locate and mark lag bolt locations and bottom mounting bracket location (see Figures 3A-D).
4. Mount bottom mounting bracket.
5. Hook top rain flashing, attached to front-right corner of supply flange for shipping, under back bend of top.
Position unit in opening and secure with fasteners
6. sufficient for the application such as 5/16 lag bolts; use 7/8" diameter flat washers on the lag bolts.
7. Secure rain flashing to wall and caulk across entire length of top (see Figures 3A-D).
8. For additional mounting rigidity, the return air and supply air frames or collars can be drilled and screwed or welded to the structural wall itself (depending upon wall construction). Be sure to observe required clearance if combustible wall.
9. On side-by-side installations, maintain a minimum of 20" clearance on right side to allow access to control panel and heat strips, and to allow proper airflow to the outdoor coil. Additional clearance may be required to meet local or national codes.
10. Care should be taken to ensure that the recirculation and obstruction of condenser discharge air does not occur. Recirculation of condenser discharge air can be from either a single unit or multiple units. Any object such as shrubbery, a building or other large object can cause obstructions to the condenser discharge air. Recirculation or reduced airflow caused by obstructions will result in reduced capacity, possible unit pressure safety lockouts and reduced unit service life.
For units with blow through condensers, it is
recommended there be a minimum distance of 10' between the front of the unit and any barrier or 20' between the fronts of two opposing (facing) units.
DISCHARGE
SIDE
Manual 2100-647D Page 6 of 36
MIS-3599
BACK VIEW
FRONT VIEW RIGHT SIDE VIEW
COND.
AIR
INLET
ENTRANCE
LOW VOLTAGE
ELECTRICAL ENTRANCE
BUILT-IN RAIN
HOOD 2° PITCH
1.50
48.00
21.88
14.63
CONDENSER AIR OUTLET
HEATER & FILTER ACCESS
AIR
VENTILATION
CONDENSER AIRFLOW IS BLOW THRU
19.72
3.88
31.06
19.72
20.43
SHIPPING LOCATION
ENTRANCE
ELECTRICAL
OPTIONAL
TOP RAIN FLASHING
DRAIN HOSE
22.25
25.750
10.00
5.00
5.00
17.00
30.13
32.00
2.50
FIGURE 1
H12AA Unit Dimensions
NOTE: Maintain a minimum of 20" clearance on right side to allow access to control panel and allow proper airflow to outdoor
condenser coil. Allow 15" on left side.
Manual 2100-647D Page 7 of 36
FIGURE 2
Dimensions of Basic Unit for Architectural and Installation Requirements (Nominal)
WIDTH
DEPTH
MODEL
H24A, L 33.300 17.125 74.563 7.88 19.88 11.88 19.88 35.00 10.88 29.75 20.56 30.75 32.06 33.25 31.00 2.63 34.13 26.06 10.55 4.19 12.00 9.00
H36A, L 38.200 17.125 74.563 7.88 27.88 13.88 27.88 40.00 10.88 29.75 17.93 30.75 32.75 33.25 31.00 2.75 39.13 26.75 9.14 4.19 12.00 9.00
H42A, L H48A, L
H60A, L H72A, L
(W)
42.075 22.432 84.875 9.88 29.88 15.88 29.88 43.88 13.56 31.66 30.00 32.68 26.94 34.69 32.43 3.37 43.00 23.88 10.00 1.44 16.00 1.88
42.075 22.432 93.000 9.88 29.88 15.88 29.88 43.88 13.56 37.00 30.00 40.81 35.06 42.81 40.56 3.37 43.00 31.00 10.00 1.44 16.00 10.00
HEIGHT
(D)
All dimensions are in inches. Dimensional drawings are not to scale.
SUPPLY RETURN
(H)
A B C B E F G I J K L M N O P Q R S T
H**A RIGHT UNIT
5.88
Built In
Rain Hood
W
Filter Access Panel
F
G
Ventilation Air
Condenser
Economizer
1
Standard flush vent door for non-Econ. models
Air Outlet
4° Pitch
C. Breaker/ Disconnect
Access Panel
(Lockable)
Economizer Air Intake Hood
Controls
7"
Low Voltage
High Voltage
Heater
Access
Panel
Electric
Heat
Electrical Entrance
Electrical Entrance
Front View
D
Cond.
Air
Inlet
Side View
J
Drain
2.13 Side Wall
A
Mounting
Brackets
(Built In)
I
Top Rain
Flashing Shipping Location
Optional
C
H
Electrical
Entrances
K
L
M
P
N
Q
Not used when EWM economizer is installed. Filter access is through the EWM hood.
Electric Heat
Heater Access Panel
C. Breaker/ Disconnect Access Panel (Lockable)
Standard flush
vent door for
non-Econ.
models
Economizer Air Intake Hood
Economizer controls (opposite side)
7"
Low Voltage Electrical Entrance
High Voltage Electrical Entrance
H**L LEFT UNIT
R
S
S
S
S
S
T
Drain
.44
Supply Air Opening
Return Air Opening
Bottom
Installation
Bracket
Back View
E O
Side Wall Mounting Brackets
B
(Built In)
Top Rain
Flashing
Shipping
Location
Optional Electrical Entrances
M
P
N
Q
Built In Rain Hood 4° Pitch
2.13
A
I
C
H
K
L
J
D
Cond.
Air
Inlet
Not used when EWM economizer is installed. Filter access is through the EWM hood.
Manual 2100-647D Page 8 of 36
E O
Supply Air Opening
B
Return Air Opening
Back View
W
Filter Access Panel
Ventilation Air
Condenser
Air Outlet
Front ViewSide View
.44
Bottom Installation Bracket
MIS-3624
1
5.88
MIS-3625
R
S
S
S
S
S
T
F
G
FIGURE 3A
H12AA Mounting Instructions
2.500
19.719
19.719
7.031
17.000
17.0006.969
SEAL WITH BEAD OF CAULKING ALONG ENTIRE LENGTH OF TOP.
TOP
WALL
7.031
5.000
10.000
5.000
RAIN FLASHING SUPPLIED
FOAM AIR SEAL
WALL STRUCTURE
SUPPLY AIR DUCT
RETURN AIR OPENING
WALL OPENING AND HOLE
LOCATION VIEW
NOTE: IT IS RECOMMENDED THAT A BEAD OF SILI CONE CAULKING BE PLACED BEHIND THE SIDE MOUNTI NG FLANGES AND UNDER TOP FLASHING AT TIME OF INSTALLATION.
MIS-3600
Manual 2100-647D Page 9 of 36
12"
12"
12"
12"
12"
20"
20"
1"
3"
4"
Typ.
8"
20
1
2
"
12"
1"
3
1
8
"
4"
Typ.
5"
7
8
"
3
13
16
"
2" 2"
7
1
16
" 7
1
16
"
NOTES:
RAIN FLASHING
RETURN AIR
HEATER ACCESS
ENTIRE LENGTH OF TOP.
TOP
WALL
OF CAULKING ALONG
PANEL
FOAM AIR SEAL
WALL STRUCTURE
OPENING
TOP FLASHING AT TIME OF INSTALLATION.
THE SIDE MOUNTING FLANGES AND UNDER
DUCT
Wall Opening and Hole Location View Right Side View
SEAL WITH BEAD
IT IS RECOMMENDED THAT A BEAD OF
SILICONE CAULKING BE PLACED BEHIND
SUPPLY AIR
SUPPLIED
Return Opening
Supply Opening
H**A UNIT SHOWN, H**L UNIT
CONTROLS AND HEATER ACCESS
IS ON OPPOSITE (LEFT) SIDE.
MIS-3658
FIGURE 3B
H24AA, H24LA Mounting Instructions
Manual 2100-647D Page 10 of 36
28"
A
C
D
C
12"
12"
12"
12"
12"
5
1
16
"
B
E
14"
4
11
16
" 4
11
16
"
4"
Typ.
2
7
8
"
7
8
"
7
8
"
4"
Typ.
7
8
"
3
1
8
"
SUPPLIED
H*A UNIT SHOWN, H*L UNIT
MIS-3659
SUPPLY AIR
ENTIRE LENGTH OF TOP.
TOP
OF CAULKING ALONG
PANEL
FOAM AIR SEAL
WALL STRUCTURE
RAIN FLASHING
FOUR SIDES OF SUPPLY
AIR DUCT IS REQUIRED
FROM COMBUSTABLE
MATERIALS
NOTES:
1/4" CLEARANCE ON ALL
HEATER ACCESS
TOP FLASHING AT TIME OF INSTALLATION.
THE SIDE MOUNTING FLANGES AND UNDER
SILICONE CAULKING BE PLACED BEHIND
IS ON OPPOSITE (LEFT) SIDE.
OPENING
CONTROLS AND HEATER ACCESS
DUCT
RETURN AIR
Right Side View
SEAL WITH BEAD
IT IS RECOMMENDED THAT A BEAD OF
WALL
Wall Opening and Hole Location View
Return Opening
16 7/84 7/164 5/89 7/829 7/8
17 5/83 11/165 3/88 3/8
28 3/8
EDCBA
COMBUSTIBLE MATERIALS
RECOMMENDED 1" CLEARANCE FROM
REQUIRED DIMENSIONS TO MAINTAIN
COMBUSTIBLE MATERIALS
1/4" MIN. CLEARANCE FROM
REQUIRED DIMENSIONS TO MAINTAIN
Supply Opening
FIGURE 3C
H36AA, H36LA Mounting Instructions
Manual 2100-647D Page 11 of 36
D
16"
16"
16"
16"
16"
1
7
8
"
6
1
2
" 6
1
2
"
2
1
8
"
7
8
"
1"
3"
4"
Typ.
4"
Typ.
6
1
2
"
30"
E
16"
A CC
3
1
8
"
B
Wall Opening and Hole Location View
RETURN AIR
1
REQUIRED DIMENSIONS TO MAINTAIN
1/4" MIN. CLEARANCE FROM
COMBUSTIBLE MATERIALS
REQUIRED DIMENSIONS TO MAINTAIN
29
DUCT
COMBUSTIBLE MATERIALS
A B C DE
30 1/2
10 1/2
6 1/4 1 1/4 29 3/4
32 12 5 1/2
2
NOTES:
WALL STRUCTURE
1
SUPPLY AIR
IT IS RECOMMENDED THAT A BEAD OF
OPENING
Right Side View
RAIN FLASHING
SILICONE CAULKING BE PLACED BEHIND
RECOMMENDED 1" CLEARANCE FROM
THE SIDE MOUNTING FLANGES AND UNDER
TOP FLASHING AT TIME OF INSTALLATION.
TOP.
PANEL
HEATER ACCESS
FOUR SIDES OF SUPPLY
AIR DUCT IS REQUIRED
FROM COMBUSTABLE
WALL
1/4" CLEARANCE ON ALL
MATERIALS
Supply Opening
FOAM AIR SEAL
SUPPLIED
SEAL WITH BEAD
OF CAULKING ALONG
ENTIRE LENGTH OF
TOP
1
Return Opening
MIS-416 E
Dimension is 21" on 95" tall units.
2
Dimension is 10" on T48H1 & T60H1.
2
Dimension is 6" on T48H1 & T60H1.
3
3
FIGURE 3D
H42AA, H42LA, H48AA, H48LA, H60AA, H60LA, H72AA, H72LA Mounting Instructions
Manual 2100-647D Page 12 of 36
"
"
FIGURE 4
Electric Heat Clearance
NOTE: SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1/4" CLEARANCE TO COMBUSTIBLE SURFACES.
!
WARNING
A minimum of 1/4" clearance must be maintained between the supply air duct and combustible materials. This is required for the
rst 3' of ducting.
It is important to insure that the 1/4" minimum spacing is
maintained at all points.
Failure to do this could result in overheating the combustible material and may result in a re causing damage, injury or death.
Manual 2100-647D Page 13 of 36
FIGURE 5
DUCT
OPENING
RETURN AIR
SUPPLY AIR
WOOD FRAME WALL INSTALLATION
OPENING
WALL BEFORE
MOUNT ON UNIT
OPENING
BEFORE INSTALLATION
BOTTOM MOUNTING
CONCRETE BLOCK WALL INSTALLATION
BRACKET. MOUNT ON
OPENING
WOOD OR STEEL SIDING
OPENING
INSTALLING UNIT.
RETURN AIR
WALL STRUCTURE
RETURN AIR
SUPPLY AIR
FACTORY SUPPLIED
RAIN FLASHING.
SUPPLY AIR
MIS-548 A
SIDE VIEW
I
A
C
K
E + 1.000
B
1.000
SUPPLY DUCT
OVER FRAME
INTERIOR FINISHED WALL
ALL AROUND DUCT
FRAMING MATERIAL
EXTERIOR FINISH WALL
OPENING
FOR ACTUAL DIMENSIONS.
2 x 4'S, 2 x 6'S &/OR
STRUCTURAL STEEL
ATTACH TO TOP
1.000" CLEARANCE
1.000" CLEARANCE
PLATE OF WALL
C
SEE UNIT DIMENSIONS, FIGURE 2,
OPENING
RETURN DUCT
2 x 6
ATTACH TO BOTTOM
OVER FRAME
PLATE OF WALL
L
THIS STRUCTURAL MEMBER LOCATED TO MATCH STUD SPACING FOR REST OF WALL. A SECOND MEMBER MAY BE REQUIRED FOR SOME WALLS.
MIS-549 B
ALL AROUND DUCT
Wall Mounting Instructions
FIGURE 6
Wall Mounting Instructions
Manual 2100-647D Page 14 of 36
FIGURE 7
Common Wall Mounting Installations
SUPPLY DUCT MAY BE LOCATED IN AN ATTIC
OR BELOW CEILING RAFTERS AS SHOWN
RAIN
FLASHING
OUTSI DE
WALL
RAFTERS
FINISHED CEI LI NG SURFACE
SUPPLY AIR DUCT W/ GRILLE
RETURN AI R OPENI NG W/ GRILLE
FREE AIR FLOW
NO DUCT
WIRING – MAIN POWER
Refer to the unit rating plate for wire sizing information and maximum fuse or circuit breaker size. Each outdoor unit is marked with a “Minimum Circuit Ampacity”. This means that the field wiring used must be sized to carry that amount of current. Depending on the installed KW of electric heat, there may be two field power circuits required. If this is the case, the unit serial plate will so indicate. All models are suitable only for connection with copper wire. Each unit and/or wiring diagram will be marked “Use Copper Conductors Only”. These instructions must be adhered to. Refer to the National Electrical Code (NEC) for complete current carrying capacity data on the various insulation grades of wiring material. All wiring must conform to NEC and all local codes.
The electrical data lists fuse and wire sizes (75° C copper) for all models including the most commonly used heater sizes. Also shown are the number of field power circuits required for the various models with heaters.
RAIN
FLASHING
SUPPLY AIR DUCT
OUTSI DE
WALL
RAFTERS
FINISHED CEI LI NG SURFACE
RETURN AI R OPENI NG W/ GRILLE
DUCTED SUPPLY RETURN AT UNIT
The unit rating plate lists a “Maximum Time Delay Relay Fuse” or circuit breaker that is to be used with the equipment. The correct size must be used for proper circuit protection and also to assure that there will be no nuisance tripping due to the momentary high starting current of the compressor motor.
The disconnect access door on this unit may be locked to prevent unauthorized access to the disconnect. To convert for the locking capability, bend the tab located in the bottom left-hand corner of the disconnect opening under the disconnect access panel straight out. This tab will now line up with the slot in the door. When shut, a padlock may be placed through the hole in the tab preventing entry.
See “Start Up” section beginning on page 17 for important information on three phase scroll compressor start ups.
See Tables 4A and 4B (pages 23 and 24) for electrical specifications.
Manual 2100-647D Page 15 of 36
WIRING – LOW VOLTAGE WIRING
Low Voltage Connection
These units use a 24-volt AC low voltage circuit. Tables 11 and 12 on pages 29 and 30 show the low voltage connections for units operated with the MV Series controller or connected directly to a cooling/heating thermostat.
All models are equipped with dual primary voltage transformers. All equipment leaves the factory wired on 240V tap. For 208V operation, reconnect from 240V to 208V tap. The acceptable operating voltage range for the 240 and 208V taps are:
TAP RANGE 240 253 – 216 208 220 – 187
NOTE: The voltage should be measured at the field
power connection point in the unit and while the unit is operating at full load (maximum amperage operating condition).
DIRTY FILTER SWITCH AND RELAY
These units include an adjustable dirty filter indicator switch. This switch if connected to normally closed contacts on the filter relay wired to terminals 10 and 11 on the low voltage terminal block.
Filter Replacement Procedure
Filter Switch Adjustment
1. Turn off unit power.
2. Remove upper front door. Front screws on unit top can be removed for ease of removing upper front door.
3. Locate filter switch on control panel side next to blower assembly.
4. Remove single phillips head screw on front of cover. Remove cover.
5. Set pressure by adjusting knob. Do not adjust knob drastically to avoid nuisance alarm signalw or non-functionality.
6. Replace cover.
7. Replace upper front door.
8. Turn on unit power.
ECONOMIZER FAIL TIME DELAY RELAY
NOTE: Applies only to units with economizers.
These units employ a time delay relay to open the nomally closed contacts at terminals 12 and 13 on the low voltage terminal block. This will activate an alarm signal on the MV Series controller. The time delay is set to 500 seconds as a factory default. Avoid adjustment to settings lower than 180 seconds.
For units not equipped with economizer:
1. Turn off unit power.
2. Remove filter door.
3. Replace filter.
4. Press Reset button.
5. Verify filter light is off.
6. Replace filter door.
7. Turn on unit power.
For units equipped with economizer:
1. Turn off unit power.
2. Remove hood cover.
3. Remove mist eliminator. Inspect and clean if necessary.
4. Remove filter door.
5. Remove and replace filter.
6. Replace filter door.
7. Replace mist eliminator.
8. Replace hood cover.
Timer to be set here
(500 seconds)
MIS-3054
9. Turn on unit power.
Manual 2100-647D Page 16 of 36
START UP
THESE UNITS REQUIRE R-410A REFRIGERANT AND POLYOL ESTER OIL.
GENERAL
1. Use separate service equipment to avoid cross
contamination of oil and refrigerants.
2. Use recovery equipment rated for R-410A
refrigerant.
3. Use manifold gauges rated for R-410A (800
psi/250 psi low).
4.
R-410A is a binary blend of HFC-32 and HFC-125.
5. R-410A is nearly azeotropic—similar to R-22 and
R-12. Although nearly azeotropic, charge with liquid refrigerant.
6. R-410A operates at 40-70% higher pressure than
R-22, and systems designed for R-22 cannot withstand this higher pressure.
7. R-410A has an ozone depletion potential of zero,
but must be reclaimed due to its global warming potential.
8. R-410A compressors use Polyol Ester oil.
9. Polyol Ester oil is hygroscopic; it will rapidly absorb
moisture and strongly hold this moisture in the oil.
10. A liquid line dryer must be used; even a deep
vacuum will not separate moisture from the oil.
11. Limit atmospheric exposure to 15 minutes.
12. If compressor removal is necessary, always plug
compressor immediately after removal. Purge with small amount of nitrogen when inserting plugs.
TOPPING OFF SYSTEM CHARGE
If a leak has occurred in the system, Bard Manufacturing recommends reclaiming, evacuating (see criteria above) and charging to the nameplate charge. If done correctly, topping off the system charge can be done without problems.
With R-410A, there are no significant changes in the refrigerant composition during multiple leaks and recharges. R-410A refrigerant is close to being an azeotropic blend (it behaves like a pure compound or single component refrigerant). The remaining refrigerant charge in the system may be used after leaks have occurred and then “top-off” the charge by utilizing the pressure charts on the inner control panel cover as a guideline.
REMEMBER: When adding R-410A refrigerant, it must come out of the charging cylinder/tank as a liquid to avoid any fractionation, and to insure optimal system performance. Refer to instructions for the cylinder that is being utilized for proper method of liquid extraction.
!
WARNING
Failure to conform to these practices could
lead to damage, injury or death.
SAFETY PRACTICES
1. Never mix R-410A with other refrigerants.
2. Alwasys use gloves and safety glasses. Polyol Ester oils can be irritating to the skin, and liquid refrigerant will freeze the skin.
3. Never use air and R-410A to leak check; the mixture may become flammable.
4. Do not inhale R-410A; the vapor attacks the nervous system, creating dizziness, loss of coordination and slurred speech. Cardiac irregularities, unconsciousness and ultimate death can result from breathing this concentration.
5. Do not burn R-410A. This decomposition produces hazardous vapors. Evacuate the area if exposed.
6. Use only cylinders rated DOT4BA/4BW 400.
7. Never fill cylinders over 80% of total capacity.
8. Store cylinders in a cool area, out of direct sunlight.
9. Never heat cylinders above 125°F.
10. Never trap liquid R-410A in manifold sets, gauge lines or cylinders. R-410A expands significantly at warmer temperatures. Once a cylinder or line is full of liquid, any further rise in temperature will cause it to burst.
IMPORTANT INSTALLER NOTE
For improved start up performance wash the indoor coil with dishwashing detergent.
Manual 2100-647D Page 17 of 36
HIGH PRESSURE AND LOW PRESSURE SWITCHES
All H**A/H**L wall mounted air conditioner series models are supplied with a remote reset for the high and low pressure switches. The first time the high or low pressure switches are tripped, they will reset automatically. If tripped a second time, reset the switches by turning the thermostat off, then back on again, resetting the compressor control module.
THREE PHASE SCROLL COMPRESSOR START UP INFORMATION
Scroll compressors, like several other types of compressors, will only compress in one rotational direction. Direction of rotation is not an issue with single phase compressors since they will always start and run in the proper direction.
However, three phase compressors will rotate in either direction depending upon phasing of the power. Since there is a 50-50 chance of connecting power in such a way as to cause rotation in the reverse direction, verification of proper rotation must be made. Verification of proper rotation direction is made by observing that suction pressure drops and discharge pressure rises when the compressor is energized. Reverse rotation also results in an elevated sound level over that with correct rotation, as well as substantially reduced current draw compared to tabulated values.
Verification of proper rotation must be made at the time the equipment is put into service. If improper rotation is corrected at this time, there will be no negative impact on the durability of the compressor. However, reverse operation for over 1 hour may have a negative impact on the bearing due to oil pump out.
NOTE: If compressor is allowed to run in reverse
rotation for an extended period of time, the compressor’s internal protector will trip.
All three phase compressors are wired identically internally. As a result, once the correct phasing is determined for a specific system or installation, connecting properly phased power leads to the same Fusite terminal should maintain proper rotation direction.
The direction of rotation of the compressor may be changed by reversing any two line connections to the unit.
The phase monitor in this unit is equipped with two LEDs. If the Y signal is present at the phase monitor and phases are correct, the green LED will light.
If phases are reversed, the red fault LED will be lit and compressor operation is inhibited.
If a fault condition occurs, reverse two of the supply leads to the unit. Do not reverse any of the unit factory
wires as damage may occur.
CONDENSER FAN OPERATION
NOTE: These models are equipped with a low ambient control (LAC). The condenser fan motor may have a delayed start until system refrigerant operating pressure builds up. After starting, the fan motor may or may not cycle depending upon ambient conditions. This is normal operation. The condenser fan motor on
230/208 volt, one and three phase, 60 HZ units is a two-speed motor that comes factory wired on high speed for peak performance. If ambient conditions permit, it can be reconnected to low speed (red wire) for lower sound level. See unit wiring diagram.
SERVICE HINTS
1. Caution owner/operator to maintain clean air filters at all times and to not needlessly close off supply and return air registers. This reduces airflow through the system, which shortens equipment service life as well as increasing operating costs.
2. Check all power fuses or circuit breakers to be sure they are the correct rating.
3. Periodic cleaning of the outdoor coil to permit full and unrestricted airflow circulation is essential.
SEQUENCE OF OPERATION
COOLING – 24VAC from MV controller at terminal 4 (Y) pulls in compressor contactor, starting the compressor and outdoor motor. (See NOTE under Condenser Fan Operation concerning the low ambient control.) Terminal 9 (G) indoor motor circuit is energized by the MV controller on any call for cooling operation or can be energized by manual fan switch on subbase for constant air circulation. A call for heating from the MV controller pulls in heat contactor, activating the strip heat and blower operation. On a call for second stage heat, R-W2 makes bringing on second heat contactor, if so equipped. See Table 1 on following page.
PHASE MONITOR
All units with three phase scroll compressors are equipped with a three phase line monitor to prevent compressor damage due to phase reversal.
Manual 2100-647D Page 18 of 36
COMPRESSOR CONTROL MODULE
The compressor control module (CCM) is standard on all models covered by this manual. The compressor control module is an anti-short cycle/lockout timer with high and low pressure switch monitoring and alarm relay output.
TABLE 1
Sequence of Operation
Terminal Description Use
1 Compressor on Output Signal from Jade to MV Economizer Only "A"
2 24VAC HOT from Terminal 2 Connected to Unit Transformer 24V HOT "R"
3 24VAC COMMON from Unit Transformer to MV 24V COMMON "C"
4 Unit Compressor Operation Cooling Operation "Y"
5 Close Damper Input (Close Blade 100%) Economizer Only "F"
6 Electric Heat On Operation, Stage 1 and 2 Heating Operation "W1"
7 1st Stage Cooling Input, 1st Stage Cooling Signal to Jade Economizer Only "Y1"
8 2nd Stage Cooling Input, 2nd Stage Cooling Signal to Jade Economizer Only "Y2"
9 Blower Operation (Indoor Blower On) Blower Operation "G"
10 Filter Switch Normally Closed Dry Contacts Alarm Signal "4"
11 Filter Switch Normally Closed Dry Contacts Alarm Signal "5"
12 Blade Switch Delay Relay Normally Closed Dry Contacts Economizer Only "8"
13 Blade Switch Delay Relay Normally Closed Dry Contacts Economizer Only "9"
14 Occupied Signal Input, Econ Emergency Open (Open Blade 100%) Economizer Only "E"
15 Econ Open Output (6V HOT, 24V HOT after Blade Open 100% and delay) Economizer Only "10"
16 Alarm Relay Common Dry Contact Comp Alarm Signal "3"
17 Alarm Relay Normally Open Dry Contact Comp Alarm Signal "2"
18 Alarm Relay Normally Closed Dry Contact Comp Alarm Signal "1"
24VAC HOT to Terminal 2 from Unit Transformer Through Smoke Alarm
19
Jumper Wire*
20 2nd Stage Heating On Operated Through Jumper to Terminal 6
Blade Switch Terminal 24V HOT When Blade is Open, Sends Signal from
21
Switch to Delay Relay
* Replace jumper wire with smoke alarm connections to interrupt 24VAC unit power if smoke alarm is used in shelter. Jumper can also
be removed to break 24VAC power to unit.
24V HOT "RT"
Heating Operation,
2nd Stage
Economizer Only "7"
Revision "2"
Reference
"W2'
Adjustable Delay-on-Make and Delay-on-Break Timer
On initial power up and any time power is interrupted to the unit, the delay-on-make period begins, which is the time set on the potentiometer (delay-on-break time) plus 10% of the delay-on-break setting (delay-on-break factory default is 2 minutes). When the delay-on­make period is complete and the high pressure switch and low pressure switch are closed, the compressor contactor is energized. Upon shutdown (end of the call for cooling), the delay-on-break timer starts and prevents restart (next call for cooling) until the delay­on-break period has expired.
During routine operation of the unit with no power interruptions, the compressor will operate on demand with no delay.
High Pressure Switch and Lockout Sequence
If the high pressure switch opens, the compressor contactor will de-energize immediately. The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes and the delay-on­break time has expired. If the high pressure switch
opens again in this same operating cycle, the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat or main power resets the manual lockout.
Low Pressure Switch, Bypass and Lockout Sequence
If the low pressure switch opens for more than 120 seconds, the compressor contactor will de-energize and go into a soft lockout. Regardless the state of the low pressure switch, the contactor will re-energize after the delay-on-make time delay has expired. If the low pressure switch remains open, or opens again for longer than 120 seconds, the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat or main power resets the manual lockout.
Alarm Relay Output
Alarm terminal is the output connection for applications where an alarm relay is employed. This terminal is powered whenever the compressor is locked out due to HPC or LPC sequences as described above.
Manual 2100-647D Page 19 of 36
NOTE: Both high and low pressure switch controls are
inherently automatic reset devices. The high pressure switch and low pressure switch cut out and cut in settings are fixed by specific air conditioner unit model. The lockout features, both soft and manual, are a function of the compressor control module.
Adjustments
Adjustable Delay-on-Make and Delay-on-Break Timer
The potentiometer is used to select delay-on-break time from 30 seconds to 5 minutes. (The delay-on-break factory default is 2 minutes.) Delay-on-make (DOM) timing on power up and after power interruptions is equal to delay-on-break time plus 10% of delay-on­break (DOB) setting:
0.5 minute (30 seconds) DOB = 123 second DOM
1.0 minute (60 seconds) DOB = 126 second DOM
2.0 minute (120 seconds) DOB = 132 second DOM
3.0 minute (180 seconds) DOB = 138 second DOM
4.0 minute (240 seconds) DOB = 144 second DOM
5.0 minute (300 seconds) DOB = 150 second DOM
During routine operation of the unit with no power interruptions, the compressor will operate on demand with no delay.
Typical Settings for Dual Unit Installation:
Unit 1: DOB set at 2 minutes and DOM is 132 seconds Unit 2: DOB set at 4 minutes and DOM is 144 seconds
PRESSURE SERVICE PORTS
High and low pressure service ports are installed on all units so that the system operating pressures can be observed. A pressure table can be found on page 22 covering all models. It is imperative to match the correct pressure table to the unit by model number.
This unit employs high-flow Coremax valves instead of the typical Shrader type valves.
WARNING! Do NOT use a Schrader valve core removal tool with these valves. Use of such a tool could result in eye injuries or refrigerant burns!
To change a Coremax valve without first removing the refrigerant, a special tool is required which can be obtained at www.fastestinc.com/en/SCCA07H. See the replacement parts manual for replacement core part numbers.
Manual 2100-647D Page 20 of 36
SERVICE
FAN BLADE SETTING DIMENSIONS
The correct fan blade setting for proper air delivery across the outdoor coil is shown in Figure 8. Refer to Table 2 for unit specific dimension. Dimension "A" is the distance between the closest point on fan blade to motor mount leg.
Any service work requiring removal or adjustment in the fan and/or motor area will require that the dimensions below be checked and blade adjusted in or out on the motor shaft accordingly.
FIGURE 8
Fan Blade Setting
AIRFLOW
REMOVAL OF FAN SHROUD
1. Disconnect all power to the unit.
2. Remove screws holding both grilles, one on each
side of unit, and remove grilles.
3. Remove screws holding fan shroud to condenser
coil and unit base.
4. Disconnect condenser fan motor from control panel
wiring.
5. Slide complete motor, fan blade and shroud
assembly out appropriate side of the unit (dependent on whether it is a right hand or left hand unit).
6. Service motor/fan as needed.
7. Reverse steps to re-install
setting dimension is checked and re-adjusted if necessary.
. Make sure fan blade
R-410A REFRIGERANT CHARGE
This unit was charged at the factory with the quantity of refrigerant listed on the serial plate. AHRI capacity and efficiency ratings were determined by testing with this refrigerant charge quantity.
MIS-1724
TABLE 2
Fan Blade Dimension
Model
H12 2.25"
H24 1.00"
H36 1.25"
H42 H48 H60 H72
Dimension
1.75"
The pressure table on the following page shows
"A"
A
nominal pressures for the units. Since many installation specific situations can affect the pressure readings, this information should only be used by certified technicians as a guide for evaluating proper system performance. They shall not be used to adjust charge. If charge is in doubt, reclaim, evacuate and recharge the unit to the serial plate charge.
Manual 2100-647D Page 21 of 36
TABLE 3
Cooling Pressure
Air Temperature Entering Outdoor Coil °F
Model
H12A
H24A/L
H36A/L
H42A/L
H48A/L
H60A/L
H72A/L
Return Air Temp
(DB/WB)
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
Pressure 75 80 85 90 95 100 105 110 115 120 125
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
125 296
134 304
139 315
123 314
132 322
137 333
117 323
125 331
129 343
123 323
132 331
137 343
120 330
128 338
132 350
127 344
136 353
141 365
117 332
125 340
129 352
129 316
138 324
143 335
124 334
133 343
138 355
120 346
128 355
132 367
125 346
134 355
139 367
122 353
131 362
136 375
129 362
138 371
143 384
119 353
127 362
131 375
132 336
141 345
146 357
126 355
135 364
140 377
122 370
130 379
135 392
128 371
137 380
142 393
125 377
134 387
139 401
131 380
140 390
145 404
121 376
129 386
134 400
134 359
143 368
148 381
128 377
137 387
142 401
124 394
133 404
138 418
130 395
139 405
144 419
127 402
136 412
141 426
134 401
143 411
148 425
122 402
131 412
136 426
137 381
146 391
151 405
129 401
138 411
143 425
127 419
136 430
141 445
132 421
141 432
146 447
130 428
139 439
144 454
136 421
145 432
150 447
124 427
133 438
138 453
139 405
149 415
154 430
131 425
140 436
145 451
129 446
138 457
143 473
135 447
144 458
149 474
132 454
141 466
146 482
137 444
147 455
152 471
126 454
135 466
140 482
141 429
151 440
156 455
133 451
142 463
147 479
131 473
140 485
145 502
137 474
146 486
151 503
134 482
143 494
148 511
140 467
150 479
155 496
128 483
137 495
142 512
144 454
154 466
159 482
135 479
144 491
149 508
134 500
143 513
148 531
138 501
148 514
153 532
136 510
145 523
150 541
142 492
152 505
157 523
130 512
139 525
144 543
146 481
156 493
161 510
137 507
146 520
151 538
136 528
145 542
150 561
140 528
150 542
155 561
137 540
147 554
152 573
145 518
155 531
160 550
132 542
141 556
146 575
148 508
158 521
164 539
139 536
149 550
154 569
137 558
147 572
152 592
142 558
152 572
157 592
139 570
149 585
154 605
148 545
158 559
164 579
134 574
143 589
148 610
150 537
160 551
167 570
141 567
151 582
156 602
138 587
148 602
153 623
144 587
154 602
159 623
141 601
151 616
156 638
151 573
161 588
167 609
136 607
145 623
150 645
Low side pressure ± 4 PSIG High side pressure ± 10 PSIG
Tables are based upon rated CFM (airflow) across the evaporator coil. If there is any doubt as to correct operating charge being in the system, the charge should be removed, system evacuated and recharged to serial plate charge weight.
NOTE: Pressure table based on high speed condenser fan operation. If condensing pressures appear elevated,
check condenser fan wiring. See “Condenser Fan Operation”.
Manual 2100-647D Page 22 of 36
TABLE 4A
Electrical Specifications H***A Series
Single Circuit Multiple Circuit
Minimum
MODEL
H12AA-A0Z
H24AA-A00, A0Z
H36AA-A00*, A0Z*
H42AA-A00, A0Z
H42AA-B00, B0Z
H48AA-A00, A0Z
H48AA-B00, B0Z
H60AA-A00, A0Z
H60AA-B00, B0Z
H72AA-A00, A0Z
H72AA-B00, B0Z
These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Refer to the National Electrical code (latest version), Article 310 for power conductor
sizing.
Maximum size of the time delay fuse or circuit breaker for protection of field wiring conductors.Based on 75°C copper wire. All wiring must conform to the National Electrical Code and all local codes.
* Top outlet supply option is available only factory installed and only on the selected models.
CAUTION: When more than one field power circuit is run through one conduit, the conductors must be derated. Pay special attention to Note 8 of Table 310 regarding Ampacity
IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses and conductor wires in accordance with the National
Rated Volts
& Phase
A03
230/208-111
A05
A04 A05
230/208-1 A08 A10
A05*
A08
230/208-1
A10*
A15
A05 A10
230/208-1 A15 A20
B03 B05
230/208-3 B09
B15 B18
A05 A10
230/208-1 A15 A20
B03 B05
230/208-3 B09
B15 B18
A05 A10
230/208-1 A15 A20
B03 B05
230/208-3 B09
B15 B18
A05 A10
230/208-1 A15 A20
B03 B05
230/208-3 B09
B15 B18
Adjustment Factors when more than three (3) current carrying conductors are in a raceway.
Electrical Code and all local codes.
No. Field
Power
Circuits
1
1 1 1 1 1
1 1 1 1
1 or 2
1 1
1 1 or 2 1 or 2
1
1
1
1
1
1
1
1
1 1 or 2 1 or 2
1
1
1
1
1
1
1
1
1 1 or 2 1 or 2
1
1
1
1
1
2
1
1
1 1 or 2 1 or 3
1
1
1
1
1
2
Minimum
Circuit
Ampacity
9 20 27
21 25 30 46 56
29 32 47 58 84
32 32 58 84
110
25 25 25 33 51 60
34 34 58 84
110
26 26 26 33 51 60
38 38 60 86
112
27 27 27 35 53
N/A
58 58 62 88
114
40 40 40 40 55
N/A
Maximum
External Fuse
or Circuit
Breaker
15 20 30
30 30 30 50 60
35 35 50 60 90
50 50 60 90
125
35 35 35 35 60 60
50 50 60 90
125
35 35 35 35 60 60
60 60 60 90
125
40 40 40 40 60
N/A
60 60 70 90
125
60 60 60 60 60
N/A
Field
Power
Wire Size
14 12 10
10 10 10
8 6
8 8 8 6 4
8 8 6 4 2
8 8 8 8 6 6
8 8 6 4 2
8 8 8 8 6 6
8 8 6 3 2
8 8 8 8 6
N/A
6 6 6 3 2
8 8 8 8 6
N/A
Ground
Wire
14 12 10
10 10 10 10 10
10 10 10 10
8 58 26 60 30 6 10 10 10
10 10 10
86585826
10 10 10 10 10 10
10 10 10
86585826
10 10 10 10 10 10
10 10 10
86606026
10 10 10 10 10 N/A 35 28 40 30 8 10 10 10
10 10
8 8 6
10 10 10 10 10 N/A 40 28 60 30 8 10 10 10
Circuit
Ampacity
Ckt. ACkt. BCkt. CCkt. ACkt. BCkt. CCkt. ACkt. BCkt. CCkt. ACkt. BCkt.
52
52
52
26
58
52
58
52 52
58
Maximum
External Fuse or
Circuit Breaker
606030
60
606030
60
606030
60
60
30
60
60
60
60 60
Field Power
Wire Size
6610
6610
6610
6 6 6
6
6
6
10
6 6 6
Ground
Wire Size
101010
101010
101010
10 10 10
10
10
10
10 10 10 10
C
Manual 2100-647D Page 23 of 36
TABLE 4B
Electrical Specifications H***L Series
Single Circuit Dual Circuit
MODEL
H24LA-A00, A0Z
H36LA-A00, A0Z
H42LA-A00, A0Z
H42LA-B00, B0Z
H48LA-A00, A0Z
H48LA-B00, B0Z
H60LA-A00, A0Z
H60LA-B00, B0Z
H72LA-A00, A0Z
H72LA-B00, B0Z
These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Refer to the National Electrical code (latest version), Article 310 for power conductor
sizing.
Maximum size of the time delay fuse or circuit breaker for protection of field wiring conductors.Based on 75°C copper wire. All wiring must conform to the National Electrical Code and all local codes.
* Top outlet supply option is available only factory installed and only on the selected models.
CAUTION: When more than one field power circuit is run through one conduit, the conductors must be derated. Pay special attention to Note 8 of Table 310 regarding Ampacity
IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses and conductor wires in accordance with the National
Rated Volts
& Phase
A05
230/208-1
A08 A10
A05
230/208-1
A10 A15
A05
230/208-1
A10 A15
B03 B05
230/208-3 B09 B15
A05
230/208-1 A10
A15
B03 B05
230/208-3
B09 B15
A05
230/208-1 A10
A15
B03 B05
230/208-3
B09 B15
A05
230/208-1 A10
A15
B03 B05
230/208-3
B09 B15
Adjustment Factors when more than three (3) current carrying conductors are in a raceway.
Electrical Code and all local codes.
No. Field
Power
Circuits
1 1 1 1
1 1 1
1 or 2
1 1 1
1 or 2
1 1 1 1 1
1 1 1
1 or 2
1 1 1 1 1
1 1 1
1 or 2
1 1 1 1 1
1 1 1
1 or 2
1 1 1 1 1
Minimum
Circuit
Ampacity
21 30 46 56
29 32 58 84
32 32 58 84
25 25 25 33 51
34 34 58 84
26 26 26 33 51
38 38 60 86
27 27 27 35 53
58 58 62 88
40 40 40 40 55
Maximum
External
Fuse or
Circuit
Breaker
30 30 50 60
35 35 60 90
50 50 60 90
35 35 35 35 60
50 50 60 90
35 35 35 35 60
60 60 60 90
40 40 40 40 60
60 60 70 90
60 60 60 60 60
Field
Power
Wire Size
10 10
8 6
8 8 6 4
8 8 6 4
8 8 8 8 6
8 8 6 4
8 8 8 8 6
8 8 6 3
8 8 8 8 6
6 6 6 3
8 8 8 8 6
Ground
Wire
Minimum
Circuit
10 10 10 10
10 10 10
8 58 26 60 30 6 10 10 10
10 10 10
8 58 26 60 30 6 10 10 10
10 10 10 10 10
10 10 10
8 58 26 60 30 6 10 10 10
10 10 10 10 10
10 10 10
8 60 26 60 30 6 10 10 10
10 10 10 10 10
10 10
8 8
10 10 10 10 10
Ampacity
Ckt. ACkt. BCkt. ACkt. BCkt. ACkt. BCkt. ACkt.
58
26
58
52
Maximum
External Fuse or
Circuit Breaker
60 60
30 60
Field Power
Wire Size
6 6
Ground
Wire Size
10
10
6
10
B
10 10
Manual 2100-647D Page 24 of 36
TABLE 5
Recommended Airflow
Speed
ESP
(In. H
0.0
0.1
0.2
0.3
0.4
0.5
Model
Nominal
Rated
CFM *
Nominal
Rated
ESP *
Recommended
Airflow Range
Factory Speed
Connection
H12A 400 .20 360 - 530 Single
H24A, H24L 800 .30 700 - 950 Single
H36A, H36L 1100 .30 1000 - 1300 High
H42A, H42L 1350 .40 1250 - 1600 Low
H48A, H48L 1550 .35 1450 - 1750 High
H60A, H60L 1800 .30 1700 - 2000 High
H72A, H72L 1900 .25 1800 - 2100 Medium
* Rated CFM and ESP on factory speed connection.
TABLE 6
Indoor Blower Performance
H12 H24 H36 H42 H48 H60 H72
Single Single High Low High Low High Low High Low High Medium Low
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
Dry
Wet
0)
Coil
Coil
Coil
Coil
Coil
2
530 500 1010
475 450 960 925
425 400 905 870
375 360 835 800
315 300 750 720
N/A N/A 640 610 970 895 705 680
975
Coil
1400 1310
1340 1260
1265 1185
1180 1100
1080 1010
Coil
Coil
965 955
940 930
905 890
860 850
800 785
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
1980 1940 1800 1705 2000 1940 1750 1700 2105 2010 1540 1460 2255 2155 2075 2015 1995 1930
1905 1880 1700 1640 1910 1865 1675 1615 2045 1960 1480 1395 2185 2095 2010 1965 1950 1870
1820 1760 1615 1565 1820 1770 1600 1540 1970 1885 1400 1315 2115 2035 1960 1915 1885 1825
1735 1665 1530 1450 1720 1605 1500 1425 1895 1800 1300 1220 2050 1970 1915 1865 1835 1785
1615 1565 1425 1350 1575 1500 1375 1320 1800 1700 1220 1150 1985 1920 1860 1815 1780 1720
1510 1380 1100 1000 1420 1190 1075 1030 1705 1605 1110 1070 1925 1855 1810 1765 1725 1615
Coil
Dry Coil
Wet
Coil
Dry
Coil
Wet Coil
TABLE 7
Maximum ESP of Operation
Electric Heat Only
Model H12A H24A/L H36A/L H42A/L, H48A/L H60A/L, H72A/L
Outlet FRONT FRONT FRONT TOP FRONT FRONT
Speed Single Single High Low High Low High Low High Low
-A0Z
-A03
-A04
-A05
-A08
-A10
-A15
-A20
-BOZ
-BO3
-BO5
-B06
-B09
-B15
-B18
.35 .35
.35
.50
.50 .50
.50 .40
.50
.50 .50 .50 .40
.50 .50 .50 .35
.50
.50 .50 .45 .35
.50 .40 .50 .30
.50 .50
.50
.50 .45
.35
.50
.50
.50 .50 .50
.50 .50 .50
.50 .50 .50
.50
.50
.50 .50 .45
.50 .50 .50
.50 .50 .50
.50
.50
.50 .50 .50
.50 .50 .50
.50 .50 .50
.50
.50
.50 .50 .40
.50 .50 .50
.50 .50 .50
Manual 2100-647D Page 25 of 36
TABLE 8A
H12A Electric Heat
Models
(KW)
3 15.0 12760 13.0 9705
5 20.8 17540 18.1 13275
240V-1 208V-1
Amps BTUH Amps BTUH
TABLE 8B
H24-72A/L Electric Heat
Models
(KW)
3 15.0 12760 13.0 9705 7.2 10240 6.2 7680
4 16.7 13650 14.4 10240 -- -- -- --
5 20.8 17540 18.1 13275 12.0 17065 10.4 12799
6 -- -- -- -- 14.4 20500 12.5 15360
8 33.3 27300 28.8 20475 -- -- -- --
9 -- -- -- -- 21.7 30600 18.7 23030
10 41.6 34130 36.2 25600 -- -- -- --
15 62.5 51250 54.0 38400 36.2 51200 31.2 38400
18 -- -- -- -- 43.3 61430 37.5 46100
20 83.2 68260 72.1 51200 -- -- -- --
240V-1 208V-1 240V-3 208V-3
Amps BTUH Amps BTUH Amps BTUH Amps BTUH
Manual 2100-647D Page 26 of 36
Right Hand Units
Heater Kits
Circuit Breakers
(WMCB)
&
Pull Disconnects
(WMPD)
TABLE 9
Optional Accessories
A-A
A-A
A-A
A-A
A-A
A
A
A
A
H24
H36
H12
901147-A03 X
901147-A05 X
EHWA02-A05B X
EHW02A-A08B X
EHWA02A-A10B X
EHWA24-A04B X
EHWA03-A05B X
EHWA03-A08B X
EHWA03-A10B X
EHWA03-A15B X
EHW4TA-A05 X X
EHW4TA-B03 X X X
EHW4TA-B05 X X X
EHWA05-A10B X X X
EHWA05-A15B X X X
EHWA05-A20B X X X
EHW5TA-A05 X X
EHW6TA-B03 X
EHW6TA-B06 X
EHW72A-A10B X
EHW72A-A15B X
EHW72A-A20B X
WMCB-03A X
WMCB-05A X
WMCB-08A X X
WMCB-09A X
H42
A
H48
A-A A
H60
A-A A
H72
Circuit Breakers
Pull Disconnects
X
Left Hand Units
Heater Kits
(WMCB)
&
(WMPD)
A-A
A-A
A-A
A-A
L
L
L
H36
H24
EHWA02A-A05LB X
EHW02A-A08LB X
EHWA02-A10LB X
EHWA03-A05LB X
EHWA03-A10LB X
EHWA03-A15LB X
EHW4TA-A05L X X X
EHW4TA-B03L X X X
EHW4TA-B05L X X X
EHWA05-A10LB X X X
EHWA05-A15LB X X X
EHW6TA-A05L X
EHW6TA-B03L X
EHW6TA-B05L X
EHW72A-A10LB X
EHW72A-A15LB X
WMCB-03A X
WMCB-05A X
WMCB-08A X X
WMCB-09A X X
H42
L
H48
A-A L
H60
A-A L
H72
Manual 2100-647D Page 27 of 36
TABLE 10
Vent and Control Options
Part Number Description
CMC-14 ODT X X X
CMC-15 Start Kit (230V 1-Phase) X X X
CMC-23 DDC X X X
CMC-24 DDC X
CMC-28 LAC X X X X
BOP-1A X
BOP-2 Blank Off Plate X
EWM1-E EWM1-T
EWM2-E EWM2-T
BOP-3 Blank Off Plate X
EWM3-E EWM3-T
BOP-5 Blank Off Plate X
EWM5-E EWM5-T
Economizer - Bldg. Equipment, Enthalpy Economizer - Bldg. Equipment, DB Temp.
Economizer - Bldg. Equipment, Enthalpy Economizer - Bldg. Equipment, DB Temp.
Economizer - Bldg. Equipment, Enthalpy Economizer - Bldg. Equipment, DB Temp.
Economizer - Bldg. Equipment, Enthalpy Economizer - Bldg. Equipment, DB Temp.
X X
H12
X X
H24
H36
X X
H42
H48
X X
H60
H72
Manual 2100-647D Page 28 of 36
TABLE 11
Unit Low Voltage Terminal Connection Chart – MV Series Controller
Terminal Description MV Terminal Connection
1 Compressor on Output Signal from Jade to MV "A" on Relay Board "A"
2 24VAC HOT from Terminal 2 Connected to Unit Transformer to MV "R" on Relay Board "R"
3 24VAC COMMON from Unit Transformer to MV "C" on Relay Board "C"
Unit Compressor Operation, Unit Receives Signal from MV for Compressor/
4
Condenser Fan On
5 Close Damper Input (Close Blade 100%), Unit Receives Signal from MV "F" on Relay Board "F"
6 Electric Heat On Operation, Stage 1 and 2, Unit Receives Signal from MV "W" on Relay Board "W1"
7 1st Stage Cooling Input, 1st Stage Cooling Signal to Jade from MV "Y1" on Relay Board "Y1"
8 2nd Stage Cooling Input, 2nd Stage Cooling Signal to Jade from MV "Y2" on Relay Board "Y2"
9 Blower Operation (Indoor Blower On), Unit Receives Signal from MV "G" on Relay Board "G"
10 Filter Switch Normally Closed Dry Contacts, MV Signals Dirty Filter Alarm "4" on Relay Board "4"
11 Filter Switch Normally Closed Dry Contacts, MV Signals Dirty Filter Alarm "5" on Relay Board "5"
Blade Switch Delay Relay Normally Closed Dry Contacts, MV Signals Blade
12
Switch Fail Alarm*
Blade Switch Delay Relay Normally Closed Dry Contacts, MV Signals Blade
13
Switch Fail Alarm*
Occupied Signal Input, Econ Emergency Open (Open Blade 100%), Unit
14
Receives Signal from MV
Econ Open Output (6V HOT, 24V HOT after Blade Open 100% and Delay), Sends
15
Signal to MV
Alarm Relay Common Dry Contact, MV Signals Compressor Fail Alarm "LOCKOUT 3" on Alarm
16
Alarm Relay Normally Open Dry Contact, MV Signals Compressor Fail Alarm "LOCKOUT 2" on Alarm
17
18 Alarm Relay Normally Closed Dry Contact Not Used on MV "1"
24VAC HOT to Terminal 2 from Unit Transformer Through Smoke Alarm Jumper
19
Wire**
20 2nd Stage Heating On Operated Through Jumper to Terminal 6 Not Used on MV "W2'
Blade Switch Terminal 24V HOT When Blade is Open, Sends Signal from Switch
21
to Delay Relay
"Y" on Relay Board
"8" on Relay Board
"9" on Relay Board
"ECONE" on Alarm Board
"DAMPER" on Comm Board
Board
Board
Building Smoke Alarm
(optional)
Not Used on MV "7"
Revision
"2"
Reference
"Y"
"8"
"9"
"E"
"10"
"3"
"2"
"RT"
* Blade switch delay relay fail alarm set to 500 second delay from factory. ** Replace jumper wire with smoke alarm connections to interrupt 24VAC unit power if smoke alarm is used in shelter. Jumper can also
be removed to break 24VAC power to unit.
Manual 2100-647D Page 29 of 36
TABLE 12
Unit Low Voltage Terminal Connection Chart – Cooling/Heating Thermostat
Terminal Description Thermostat Connection
1 Compressor on Output Signal from Jade Not Used "A"
2 24VAC HOT from Terminal 2 Connected to Unit Transformer to Thermostat "R" on Tstat "R"
3 24VAC COMMON from Unit Transformer to Thermostat "C" on Tstat "C"
Unit Compressor Operation, Unit Receives Signal from MV for Compressor/
4
Condenser Fan On
5 Close Damper Input (Close Blade 100%) Not Used "F"
6 Electric Heat On Operation, Stage 1 and 2, Unit Receives Signal from Thermostat "W" on Tstat "W1"
7 1st Stage Cooling Input, 1st Stage Cooling Signal – Economizer Use Only Economizer 24V Signal "Y1"
8 2nd Stage Cooling Input, 2nd Stage Cooling Signal – Economizer Use Only Economizer 24V Signal "Y2"
9 Blower Operation (Indoor Blower On), Unit Receives Signal from Thermostat "G" on Tstat "G"
10 Filter Switch Normally Closed Dry Contacts Not Used "4"
11 Filter Switch Normally Closed Dry Contacts Not Used "5"
12 Blade Switch Delay Relay Normally Closed Dry Contacts Not Used "8"
13 Blade Switch Delay Relay Normally Closed Dry Contacts Not Used "9"
14 Occupied Signal Input, Econ Emergency Open (Open Blade 100%) Not Used "E"
15 Econ Open Output (6V HOT, 24V HOT after Blade Open 100% and Delay) Not Used "10"
16 Alarm Relay Common Dry Contact Not Used "3"
17 Alarm Relay Normally Open Dry Contact Not Used "2"
18 Alarm Relay Normally Closed Dry Contact Not Used "1"
24VAC HOT to Terminal 2 from Unit Transformer Through Smoke Alarm Jumper
19
Wire*
20 2nd Stage Heating On Operated Through Jumper to Terminal 6 Not Used "W2'
Blade Switch Terminal 24V HOT When Blade is Open, Sends Signal from Switch
21
to Delay Relay
"Y" on Tstat "Y"
Building Smoke Alarm
(optional)
Not Used "7"
Revision
"2"
Reference
"RT"
* Replace jumper wire with smoke alarm connections to interrupt 24VAC unit power if smoke alarm is used in shelter. Jumper can also
be removed to break 24VAC power to unit.
Manual 2100-647D Page 30 of 36
FIGURE 9A
H12AA Wiring Diagram – Top
Black
Black/White
Compressor
Black/White
C
R
Overload
S
Compressor
Outdoor
Fan Motor
MIS-3793
Condenser Section
Red
Black
Yellow
27
Red
103
Module
Yellow
28
C
Yellow
116
118
119 102103104109110111112113117
121
FAN
Red
Red
Blue
Black
Brown
10
Optional
Field
Yellow
Wire Identification numbers
for Bard use only.
99
To MV Controller
A
Red/White
"SMOKE JUMPER"
Wires Connect
122
Factory
Used
if Option Not
Smoke
P6
Low Voltage
High Voltage
Yellow
8
Red/White
Black/White
6
Blue/White
Purple
Pink
Jumper
Yellow/Red
7
Brown/White
Green
4 1012 5 2 1 9
Yellow/White
11
12 Pin Vent
Option Plug
Dual Can Capacitor
HERM
1
Red/White
2
Black/White
Yellow
4 3
515
5
Blue
Orange
Blue/Black
Blue/Black
Red/Black
Red/Black
123
Black
Blue
Red
Red/Blue
Yellow/Black
"F" "Y" "C" "R" "A" "MV CONNECTIONS"
"W1"
78
7 6
"Y1"
Brown
"Y2"
"G"
11 10 9 8
12
12
13 10 4
13
"9" "8" "5" "4"
14
ECON
E
DAMPER
LOUT
3
17 15 1
LOUT
2
18
18
19
20 614 216 11 39
20 19 17 16
21
21
11
Low Voltage
Field Connections
Condenser Section
Blue
Low Press. Control Hi Press. Control
Indoor
Fan Motor
Evaporator Section
Brown
Brown
Capacitor
Indoor Fan
8
Circuit
Breaker
Ground Lug
9
31
52
Hi Voltage Connections
L2
L1
51
Yellow
Black (Hi)
Black
Black
37
36
Red
Alarm
116
Red
Red
46
Red
33
Red Wire to 208V
4
240V
Transformer
R
119
32
5
Relay
COM
NC
NO
117
118
tap for 208V
208V
75° C.
WARNING
!
47
DANGER
!
USE COPPER CONDUCTORS
ONLY SUITABLE FOR AT LEAST
SERVICING.
*DISCONNECT POWER BEFORE
*ELECTRICAL SHOCK HAZARD
T2
L1 L2
Black
Operation
35
COM
C
Black/White
103
111
Ground
T1
Contactor
103
Compressor
3
Black/White
Eyelet
Yellow/Red
Black
Black
Low Ambient Control (opt.)
29
34
(Opt.)
Block #2
Terminal
23
30
Black
230/208-60-1
Per Nameplate
Pink
32
Blk/Wht
112
113
21
110
Filter
7
1 3
9
6 4
132
124
Red/White
T1
Relay
T2
COM
103
500
22
Time
Relay
Delay
Red/White
132
Light
Orange/Black
132
Filter Switch
104
CCALRC
NCNO
HPCRY
2
LPC
MINUTES
6
Black/White
133
Blue
Blue
Red/White
128
50
Button
5
Indoor
103
Black/White
A
B
Blower Relay
Orange/Black
25
128
Red
Blue
47
Red
Black
3
1
Limit Switch
2
46
1
Thermal Cutoff
48
103
Orange
109
COM
NC
NO
52
49
45
Heater
Contact
L1 L2
Brown
T2
T1
24
Filter Reset
Manual 2100-647D Page 31 of 36
FIGURE 9B
H24,36*A Wiring Diagram – Top
21
Compressor
Black
31
C
R
S
Compressor
Outdoor
Fan Motor
MIS-3794
Condenser Section
21
21
Red
Yellow
Yellow
Start Kit (Opt.)
C
FAN
Yellow
Yellow
Black/White
104
106
109110111112113117118 116
119 102103
120
121
103
Red
Module
Red
Black/White
Blue
Black
Brown
38
Optional
Field
Yellow
Wire Identification numbers
for Bard use only.
99
A
Red/White
"SMOKE JUMPER"
Wires Connect
122
Factory
Used
if Option Not
Smoke
P6
Low Voltage
High Voltage
Yellow
Red/White
Black/White
6
Blue/White
Purple
Pink
Jumper
Yellow/Red
Brown/White
Green
4 1012 5 2 17 9 8
Yellow/White
11
12 Pin Vent
Option Plug
Dual Can Capacitor
A
HERM
"MV CONNECTIONS"
Red/White
Black/White
Yellow
Blue
38
"C"
4 3 2 1
4
"Y"
"F" "R""8"
6
"W1"
"Y1"
"Y2"
Brown
Orange
Blue/Black
Blue/Black
Red/Black
Red/Black
123
Black
Blue
Red
Red/Blue
Brown
Yellow/Black
9
"G"
"4"
11 10 9 8 7 6 515
"5"
12
12
13
13
"9" "A"
14
E
ECON
15 1
DAMPER
LOUT
LOUT
2 3
18
18
19 17 16
20 14 216 11 1017 721 519
20
21
11
Low Voltage
To MV Controller
Field Connections
Hi Press. Control
Condenser Section
Blue
Low Press. Control
Indoor
Fan Motor
Evaporator Section
Brown
Brown
Capacitor
Indoor Fan
Ground Lug
13
132
Hi Voltage Connections
L2L1
Yellow
Black (Hi)
Red (Lo)
Red
8
Transformer
42
116
117
75° C.
WARNING
!
Red
Red
130
Red Wire to 208V
240V
R
119
31
5
Relay
Alarm
22
118
DANGER
!
USE COPPER CONDUCTORS
ONLY SUITABLE FOR AT LEAST
Black
Operation
tap for 208V
208V
1
3
Black
COM
C
Black/White
SERVICING.
*DISCONNECT POWER BEFORE
*ELECTRICAL SHOCK HAZARD
7
Contactor
Compressor
L2
L1
131
Ground
T2
T1
103
Black/White
Eyelet
Yellow/Red
103
Black
Black
Low Ambient Control (opt.)
Black
A
12
(Opt.)
Block #2
Terminal
29
30
Black
230/208-60-1
Per Nameplate
31
Red
Blue
Brown
11
106
Heat Plug
6 Pin Electric
654321
Black/White
129
120
103
103
Orange
Blk/Whte
1
5
109
Red
3
6 4
9
Indoor
Blower Relay
Filter Reset Button
103
110
Filter
4
653 1
124
Red/White
120
Orange/Black
119
Blk/Wht
Red/White
Light
128
Pink
Blk/Wht
112
9
Relay
103
111
113
104
T1
NCNO
T2
COM
500
23
Time
Relay
Delay
127
CCALRC
HPCRY
2
LPC
MINUTES
10
Red/White
Filter Switch
Orange/Black
128
Manual 2100-647D Page 32 of 36
FIGURE 9C
H42,48,60*A Wiring Diagram – Top
Black
Black/White
31
Compressor
Black/White
C
R
S
Compressor
Crankcase Heater
Outdoor
Fan Motor
MIS-3770
Condenser Section
Black
Brown
27
Yellow
Red
Start Kit (Opt.)
Yellow
C
Yellow
Yellow
Yellow
Dual Can Capacitor
HERM
FAN
"MV CONNECTIONS"
Red/White
Black/White
103
Yellow
104
Blue
106
Brown
Orange
109
110
111
112
113
Blue/Black
Blue/Black
Red/Black
Red/Black
123
Black
116
117
118
119 102
120
121
103
Blue
Red
Red/Blue
Brown
Yellow/Black
2
2
"R" "A"
3
3
"C"
4
4
"Y"
5
5
"F"
6
6
"W1"
7
7
"Y1"
818
"Y2"
9
"G"
10
"4"
11
11 10 9 8
"5"
12
"8"
13
13
"9"
14
14
E
ECON
15
DAMPER
16
LOUT
17 15
LOUT
2 3
18
19
19
20
2021 17 16
21
11
112
1
Low Voltage
Red
Module
Red
Hi Press. Control
Blue
Condenser Section
Field Connections
To MV Controller
Wire Identification numbers
Red/White
99
"SMOKE JUMPER"
A
122
for Bard use only.
if Option Not
Wires Connect
Smoke
Used
P6
Optional
Field
Factory
Yellow
Pink
Jumper
Low Voltage
High Voltage
Red/White
9 8
Black/White
6
Blue/White
Purple
Yellow/Red
7
Brown/White
1012 5 2 1
Green
4
Yellow/White
11
12 Pin Vent
Option Plug
Blue
Low Press. Control
Indoor
Fan Motor
Evaporator Section
Brown
Brown
Capacitor
Indoor Fan
Yellow
Red (Lo)
Black (Hi)
Red
Ground Lug
13
130
Hi Voltage Connections
L2
L1
Orange
Black
31
103
9
COM
Indoor
NC
NO
Red/Black
Filter Reset Button
230/208-60-1
Per Nameplate
Red
Blue
Brown
11
106
Heat Plug
6 Pin Electric
6
5
129
4
3
120
2
1
103
109
Black/White
33
Parking
Terminal
75° C.
WARNING
!
Black
Red
Red
Black
Operation
tap for 208V
130
Red Wire to 208V
8
Transformer
Alarm
COM
116
208V
COM
240V
C
R
119
31
9
Relay
Black/White
NC
NO
117
118
DANGER
!
USE COPPER CONDUCTORS
ONLY SUITABLE FOR AT LEAST
136
131
103
111
SERVICING.
*DISCONNECT POWER BEFORE
*ELECTRICAL SHOCK HAZARD
Black
Black
136
L2
L1
Ground
T2
T1
Contactor
Compressor
103
7
Black/White
Eyelet
Yellow/Red
Black
Black
Low Ambient Control (opt.)
12
(Opt.)
Block #2
Terminal
29
30
Pink
103
Black/White
A
B
Blower Relay
Orange/Black
128
Blk/Wht
113
32
110
Filter
Relay
7
1 3
9
6 4
132
124
Red/White
112
T1
T2
COM
103
500
23
Time
Delay
Relay
Red/White
132
Light
Orange/Black
132
Filter Switch
128
104
CCALRC
NCNO
HPCRY
2
LPC
MINUTES
10
Black/White
133
Blue
Blue
Red/White
135
135
Manual 2100-647D Page 33 of 36
FIGURE 9D
H72*A Wiring Diagram – Top
39
Blower SpeedPlug
213 4
5
38
Blower PowerPlug
L1C G N
Freeze Stat
C
Red
Blue
Evaporator Section
Blower Speed
L2
L1
230/208-60-1
Per Nameplate
Blue
11
106
Heat Plug
6 Pin Electric
654321
120
103
Black
DANGER
Red
Lo
Hi
Med
37
Terminal Block
TO CHANGE BLOWER SPEED
MOVE ORANGE/BLACK WIRE
TO DESIRED SPEED TAP
Yellow
38
Black
Black/White
38
Black
Black
Red
38
Red
Black
Operation
tap for 208V
134
Red Wire to 208V
Orange/Black
8
30
Transformer
Yellow/Red
Alarm
COM
116
117
31
103
208V
COM
240V
C
R
119
31
9
Relay
Black/White
NC
NO
118
103
A
32
110
Filter
7
1 3
B
9
6 4
132
124
Red/White
Orange/Black
132
Ground Lug
13
Orange/Black
Hi Voltage Connections
130
109
Brown
Orange
Black/White
137
120
NONC
COM
9
Indoor
Blower Relay
Light
128
Filter Reset Button
Orange/Black
!
SERVICING.
*DISCONNECT POWER BEFORE
*ELECTRICAL SHOCK HAZARD
T2
L1 L2
131
103
111
Ground
T1
Contactor
Compressor
7
103
Black/White
Eyelet
Pink
Blk/Wht
112
113
T1
Relay
103
NCNO
T2
COM
500
23
Time
Relay
Delay
Black/White
Red/White
132
Red/White
Filter Switch
128
Black
Low Ambient Control (opt.)
Black
12
104
HPCRY
LPC
MINUTES
133
Blue
Blue
135
135
R
S
Compressor
Yellow
Black
Red
Start Kit (Opt.)
(Opt.)
Block #2
Terminal
29
Black/White
31
CCALRC
103
2
Module
10
Compressor
Yellow
Yellow
Yellow
130
104
106
109110111112113117118
116
119 102103
120
121
Red
Red
Black/White
Blue
Blue
Outdoor
Fan Motor
MIS-3795
Condenser Section
Black
Brown
27
Optional
Field
Yellow
Wire Identification numbers
for Bard use only.
99
A
Red/White
"SMOKE JUMPER"
122
if Option Not
Wires Connect
Smoke
Used
Factory
Yellow
Pink
Jumper
Low Voltage
High Voltage
8
Red/White
9
Black/White
6
Blue/White
Purple
Yellow/Red
Brown/White
Green
4 1012 5 2 17
Dual Can Capacitor
HERM
C
FAN
"MV CONNECTIONS"
Red/White Red/White
Black/White
Yellow
Blue
Orange
Blue/Black
Blue/Black
Red/Black
Red/Black
123
Black
Blue
Red
Red/Blue
"A"
2 1
"R"
4 3
"F" "Y" "C"
620 14 216 11 39 721 519
"W1"
"Y1"
"Y2"
Brown
"G"
11 10 9 8 7 6 515
12
12
13 10 48
"9" "8" "5" "4"
14 13
ECON
E
DAMPER
3
LOUT
17 15 1
2
LOUT
18
18
Brown
P6
Yellow/White
12 Pin Vent
11
Option Plug
Yellow/Black
21 20 19 17 16
11
Low Voltage
To MV Controller
Field Connections
Condenser Section
Low Press. Control Hi Press. Control
Manual 2100-647D Page 34 of 36
FIGURE 10
H***A Wiring Diagram – Bottom
COMPRESSOR OUTPUT
24V COMMON INPUT
24V HOT INPUT
1ST STAGE COOLING INPUT
CLOSE DAMPER INPUT
OCCUPIED SIGNAL INPUT
2ND STAGE COOLING INPUT
ECON OPEN OUTPUT
GROUND
ECON FAILURE OUTPUT
NC
BLUE/WHITE
CONTACT POSITION
Yellow
Blue/White
Yellow/Red
Yellow/White
3
DAMPER BLADE IN
THE CLOSED POSITION
IS SHOWN WITH THE
13
COM
YELLOW/WHITE
DAMPER MOTOR
BL. SWITCH
1
FEMALE
RED
12 PIN PLUG
1
MALE
12 PIN PLUG
BLACK
3
8
NO
ORANGE/BLACK
4
7
Red/White
Purple
Brown/White
OUTSIDE AIR
TEMPERATURE
4
321
BROWN
BROWN
BLACK11RED
9
8
2
SENSOR
12
Black/White
Pink
Green
46
SENSOR
MIXED AIR
TEMPERATURE
24V HOT INPUT
9
12 PIN PLUG
12 PIN PLUG
11
FEMALE
7
MALE
1ST STAGE COOLING INPUT
2ND STAGE COOLING INPUT
COMPRESSOR OUTPUT
24V COMMON INPUT
ECON FAILURE OUTPUT
CLOSE DAMPER INPUT
OCCUPIED SIGNAL INPUT
GROUND
ORANGE
ORANGE
6
5
1
12
ECON OPEN OUTPUT
7
4
10
2ND STAGE COOLING OUTPUT (not used)
6
8
2
3
5
MIS-3710
YELLOW/WHITE
THIS WIRE IS PART OF
BLACK
YELLOW/RED
GREEN
OAT +
4
OCC
E-GND
OAT -
BROWN/WHITE
3
2
1
EXH1
AUX1-O
S-BUS
S-BUS
BLUE
YELLOW/WHITE
6
5
AUX2-I
12 PIN PLUG MALE 7
ORANGE
ORANGE
MAT +
MAT -
1
23465
PLUG PLUG
PLUG
PLUG
PINK
6
Y2-I
1
ORANGE
5
Y2-O
IAQ +
IAQ -
2
PURPLE
4
Y1-I
IAQ24V
3
RED
YELLOW
ECONOMIZER CONTROL PANEL
123
3
C
R
Y1-O
BLACK
RED
RED/BLACK
NO
48
RELAY
MODULE
COM
ACT 24V
ACT -
ACT +
654
ECONOMIZER CONTROL
NC
RED
BLACK
BROWN
BROWN
BLUE/WHITE
ORANGE/BLACK
connect to "S-BUS" terminals.
For Enthalpy version, these wires
Temperature econ. version shown.
Manual 2100-647D Page 35 of 36
Low Voltage
Terminal Strip
3
2
10
11
6
20
9
16
17
18
12
13
21
4
19
1
5
7
Hot
Common
8
14
15
Filter Light
Filter
Switch
Filter Reset Button
R on
Compressor
Control Module
Filter
Relay
Pin 6 on Heater Plug
Pin 3 on Heater Plug
Pin 1 on Heater Plug
Blower Relay
Alarm Relay
Transformer 24VAC
Hi Press. Sw.
Pin 8 on Vent Plug
Pin 1 on Vent Plug
Pin 2 on Vent Plug
Pin 5 on Vent Plug
Pin 7 on Vent Plug
Pin 10 on Vent Plug
Time Delay Relay
T1T2
Y HPC
Lo Press. Sw.
LPC
LPC
Alarm Relay
ALR
CC
Comp. Control Module
R
MV
Controller
C
4
5
W
G
L3
L2
8
9
Y
A
F
Y1
Y2
EE
DR
Pin 6 on Vent Plug
Pin 9 on Vent Plug
Pin 12 on V. Plug
Compressor
Contactor
COMNC
5
42
1 3
5
4
1 3
Low Voltage Ladder Diagram for Unit and MV
Connections
Blk/Wht
Red/Wht
Blue/Blk
Blue/Blk
Blue
Brown
Orange
Black
Red
Blue
Red/Blk
Red/Blk
Yel/Blk
Red/Blue
Yellow
Yellow
Blue/Wht
Purple
Pink
Yel/Red
Brown/Wht
Blk/Wht
Blk/Wht
Org/Blk
Red/Wht
Org/Blk
Pink
Bk/Wh
BlueBlue
RedRed
Rd/W Bk/W
MIS-3712
FIGURE 11
H***A Low Voltage Ladder Diagram for Unit and MV Connections
Manual 2100-647D Page 36 of 36
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