Table 10 Vent and Control Options .................... 28
Table 11 Unit Low Voltage Terminal Connection
Chart – MV Series Controller ............... 29
Table 12 Unit Low Voltage Terminal Connection
Chart – Cooling/Heating Thermostat ..... 30
Manual 2100-647D
Page 2 of 36
GETTING OTHER INFORMATION AND PUBLICATIONS
These publications can help when installing the
furnace. They can usually be found at the local library
or purchased directly from the publisher. Be sure to
consult the current edition of each standard.
National Electrical Code ...................... ANSI/NFPA 70
Standard for the Installation ..............ANSI/NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for Warm Air .......................ANSI/NFPA 90B
Heating and Air Conditioning Systems
Load Calculation for ......................... ACCA Manual J
Residential Winter and Summer Air Conditioning
Duct Design for Residential ............... ACCA Manual D
Winter and Summer Air Conditioning and Equipment
Selection
For more information, contact these publishers:
ACCA Air Conditioning Contractors of America
1712 New Hampshire Ave. N.W.
Washington, DC 20009
Telephone: (202) 483-9370
Fax: (202) 234-4721
ANSI American National Standards Institute11 West Street, 13th Floor
New York, NY 10036
Telephone: (212) 642-4900
Fax: (212) 302-1286
ASHRAE American Society of Heating, Refrigeration
and Air Conditioning Engineers, Inc.
Batterymarch Park
P.O. Box 9101
Quincy, MA 02269-9901
Telephone: (800) 344-3555
Fax: (617) 984-7057
Manual 2100-647D
Page 3 of 36
WALL MOUNT GENERAL INFORMATION
AIR CONDITIONER WALL MOUNT MODEL NOMENCLATURE
H 42 A A – A 05 Y P X X X J
MODEL SERIES
CAPACITY
12 – 1 Ton
24 – 2 Ton
36 – 3 Ton
42 – 3½ Ton
48 – 4 Ton
60 – 5 Ton
72 – 6 Ton
!
A – Right Hand Air Conditioner
–
Left Hand Air Conditioner
L
WARNING
REVISIONS
VOLTS & PHASE
A
–
230/208/60/1
B
–
230/208/60/3
VENTILATION OPTIONS
B – Blank-Off Plate (No Ventilation)
Y – 100% Economizer Temperature
Z – 100% Economizer Enthalpy
Electrical shock hazard.
Have a properly trained individual perform
these tasks.
Failure to do so could result in electric shock
or death.
KW
CONTROL MODULES
(See Spec. Sheet)
COIL OPTIONS
COLOR OPTIONS
X – Beige (Standard)
1 – White
4 – Buckeye Gray
5 – Desert Brown
8 – Dark Bronze
A – Aluminum
S – Stainless Steel
FILTER OPTIONS
P – 2 inch Pleated MERV 8
!
CAUTION
X – Standard
1 – Phenolic Coated Evaporator
2 – Phenolic Coated Condenser
3 – Phenolic Coated Evaporator
and Condenser
OUTLET OPTIONS
X – Front (Standard)
Cut hazard.
Wear gloves to avoid contact with sharp
edges.
Failure to do so could result in personal injury.
SHIPPING DAMAGE
Upon receipt of equipment, the carton should be
checked for external signs of shipping damage. If
damage is found, the receiving party must contact
the last carrier immediately, preferably in writing,
requesting inspection by the carrier’s agent.
GENERAL
The equipment covered in this manual is to be installed
by trained, experienced service and installation
technicians.
The refrigerant system is completely assembled and
charged. All internal wiring is complete.
The unit is designed for use with or without duct work.
Flanges are provided for attaching the supply and
return ducts.
These instructions explain the recommended method
to install the air cooled self-contained unit and the
electrical wiring connections to the unit.
These instructions and any instructions packaged with
any separate equipment required to make up the entire
air conditioning system should be carefully read before
beginning the installation. Note particularly “Starting
Procedure” and any tags and/or labels attached to the
equipment.
While these instructions are intended as a general
recommended guide, they do not supersede any
national and/or local codes in any way. Authorities
having jurisdiction should be consulted before the
installation is made. See page 3 for information on
codes and standards.
Size of unit for a proposed installation should be based
on heat loss calculation made according to methods of
Air Conditioning Contractors of America (ACCA). The
air duct should be installed in accordance with the
Standards of the National Fire Protection Association
for the Installation of Air Conditioning and Ventilating
Systems of Other Than Residence Type, NFPA No.
90A, and Residence Type Warm Air Heating and Air
Conditioning Systems, NFPA No. 90B. Where local
regulations are at a variance with instructions, installer
should adhere to local codes.
Manual 2100-647D
Page 4 of 36
DUCT WORK
FILTERS
All duct work, supply and return, must be properly
sized for the design airflow requirement of the
equipment. Air Conditioning Contractors of America
(ACCA) is an excellent guide to proper sizing. All duct
work or portions thereof not in the conditioned space
should be properly insulated in order to both conserve
energy and prevent condensation or moisture damage.
Refer to Table 5 for maximum static pressure available
for duct design.
Design the duct work according to methods given by
the Air Conditioning Contractors of America (ACCA).
When duct runs through unheated spaces, it should be
insulated with a minimum of one inch of insulation.
Use insulation with a vapor barrier on the outside of the
insulation. Flexible joints should be used to connect
the duct work to the equipment in order to keep the
noise transmission to a minimum.
For the H Model Series 36-72, a 1/4" clearance to
combustible material for the first 3' of duct attached
to the outlet air frame is required. See Wall Mounting
Instructions and Figures 3A-D and Figure 4 for further
details.
Ducts through the walls must be insulated and all
joints taped or sealed to prevent air or moisture
entering the wall cavity.
A 2" pleated MERV 8 is standard with each unit. The
filter slides into position making it easy to service. This
filter can be serviced from the outside by removing the
filter access panel.
CONDENSATE DRAIN
A plastic drain hose extends from the drain pan at
the top of the unit down to the unit base. There are
openings in the unit base for the drain hose to pass
through. In the event the drain hose is connected to
a drain system of some type, it must be an open or
vented type system to assure proper drainage.
Some installations may not require any return air duct.
A metallic return air grille is required with installations
not requiring a return air duct. The spacing between
louvers on the grille shall not be larger than 5/8".
Any grille that meets with 5/8" louver criteria may
be used. It is recommended that Bard Return Air
Grille Kit RG2W thru RG5W or RFG2W thru RFG5W
be installed when no return duct is used. Contact
distributor or factory for ordering information. If using
a return air filter grille, filters must be of sufficient size
to allow a maximum velocity of 400 fpm.
NOTE: If no return air duct is used, applicable
installation codes may limit this cabinet to
installation only in a single story structure.
Manual 2100-647D
Page 5 of 36
INSTALLATION
WALL MOUNTING INFORMATION
1. Two holes for the supply and return air openings
must be cut through the wall as shown in Figures
3A-D on pages 9-12.
2. On wood frame walls, the wall construction must
be strong and rigid enough to carry the weight of
the unit without transmitting any unit vibration.
3. Concrete block walls must be thoroughly inspected
to insure that they are capable of carrying the
weight of the installed unit.
MOUNTING THE UNIT
1. These units are secured by wall mounting brackets
which secure the unit to the outside wall surface at
both sides. A bottom mounting bracket, attached
to skid for shipping, is provided for ease of
installation, but is not required.
2. The unit itself is suitable for 0 clearance, but the
supply air duct flange and the first 3' of supply
air duct require a minimum of 1/4" clearance to
combustible material for Model Series H36, H42,
H48, H60 and H72. However, it is generally
recommended that a 1" clearance is used for
ease of installation and maintaining the required
clearance to combustible material. See Figures
3A-D for details on opening sizes.
Minimum Clearances Required to
Combustible Materials
Failure to provide the 1/4" clearance
between the supply duct and a combustible
surface for the rst 3' of duct can result in
re causing damage, injury or death.
SUPPLY AIR DUCT
FIRST 3'
0"0"
1/4"0"
CABINET
Clearances Required for Service Access and
Adequate Condenser Airflow
LEFT
MODELS
H12A, H24A, H36A15"20"10'
H24L, H36L20"15"10'
H42A, H48A, H60A, H72A20"20"10'
H42L, H48L, H60L, H72L20"20"10'
NOTE: For side-by-side installation of two H**A models there
must be 20" between units. This can be reduced to 15"
by using a H**L model (left side compressor and controls)
for the left unit and H**A (right side compressor and
controls) for right unit.
SIDE
RIGHT
SIDE
3. Locate and mark lag bolt locations and bottom
mounting bracket location (see Figures 3A-D).
4. Mount bottom mounting bracket.
5. Hook top rain flashing, attached to front-right
corner of supply flange for shipping, under back
bend of top.
Position unit in opening and secure with fasteners
6.
sufficient for the application such as 5/16 lag bolts;
use 7/8" diameter flat washers on the lag bolts.
7. Secure rain flashing to wall and caulk across entire
length of top (see Figures 3A-D).
8. For additional mounting rigidity, the return air
and supply air frames or collars can be drilled
and screwed or welded to the structural wall itself
(depending upon wall construction). Be sure to
observe required clearance if combustible wall.
9. On side-by-side installations, maintain a minimum
of 20" clearance on right side to allow access to
control panel and heat strips, and to allow proper
airflow to the outdoor coil. Additional clearance
may be required to meet local or national codes.
10. Care should be taken to ensure that the
recirculation and obstruction of condenser
discharge air does not occur. Recirculation of
condenser discharge air can be from either a
single unit or multiple units. Any object such as
shrubbery, a building or other large object can
cause obstructions to the condenser discharge
air. Recirculation or reduced airflow caused by
obstructions will result in reduced capacity,
possible unit pressure safety lockouts and reduced
unit service life.
For units with blow through condensers, it is
recommended there be a minimum distance of 10'
between the front of the unit and any barrier or 20'
between the fronts of two opposing (facing) units.
DISCHARGE
SIDE
Manual 2100-647D
Page 6 of 36
MIS-3599
BACK VIEW
FRONT VIEWRIGHT SIDE VIEW
COND.
AIR
INLET
ENTRANCE
LOW VOLTAGE
ELECTRICAL
ENTRANCE
BUILT-IN RAIN
HOOD 2° PITCH
1.50
48.00
21.88
14.63
CONDENSER
AIR OUTLET
HEATER & FILTER
ACCESS
AIR
VENTILATION
CONDENSER AIRFLOW
IS BLOW THRU
19.72
3.88
31.06
19.72
20.43
SHIPPING LOCATION
ENTRANCE
ELECTRICAL
OPTIONAL
TOP RAIN FLASHING
DRAIN HOSE
22.25
25.750
10.00
5.00
5.00
17.00
30.13
32.00
2.50
FIGURE 1
H12AA Unit Dimensions
NOTE: Maintain a minimum of 20" clearance on right side to allow access to control panel and allow proper airflow to outdoor
condenser coil. Allow 15" on left side.
Manual 2100-647D
Page 7 of 36
FIGURE 2
Dimensions of Basic Unit for Architectural and Installation Requirements (Nominal)
NOTE: SIDE SECTION VIEW OF SUPPLY AIR
DUCT FOR WALL MOUNTED UNIT SHOWING 1/4"
CLEARANCE TO COMBUSTIBLE SURFACES.
!
WARNING
A minimum of 1/4" clearance must be maintained between the
supply air duct and combustible materials. This is required for the
rst 3' of ducting.
It is important to insure that the 1/4" minimum spacing is
maintained at all points.
Failure to do this could result in overheating the combustible
material and may result in a re causing damage, injury or death.
Manual 2100-647D
Page 13 of 36
FIGURE 5
DUCT
OPENING
RETURN AIR
SUPPLY AIR
WOOD FRAME WALL INSTALLATION
OPENING
WALL BEFORE
MOUNT ON UNIT
OPENING
BEFORE INSTALLATION
BOTTOM MOUNTING
CONCRETE BLOCK WALL INSTALLATION
BRACKET. MOUNT ON
OPENING
WOOD OR STEEL SIDING
OPENING
INSTALLING UNIT.
RETURN AIR
WALL STRUCTURE
RETURN AIR
SUPPLY AIR
FACTORY SUPPLIED
RAIN FLASHING.
SUPPLY AIR
MIS-548 A
SIDE VIEW
I
A
C
K
E + 1.000
B
1.000
SUPPLY DUCT
OVER FRAME
INTERIOR FINISHED WALL
ALL AROUND DUCT
FRAMING MATERIAL
EXTERIOR FINISH WALL
OPENING
FOR ACTUAL DIMENSIONS.
2 x 4'S, 2 x 6'S &/OR
STRUCTURAL STEEL
ATTACH TO TOP
1.000" CLEARANCE
1.000" CLEARANCE
PLATE OF WALL
C
SEE UNIT DIMENSIONS, FIGURE 2,
OPENING
RETURN DUCT
2 x 6
ATTACH TO BOTTOM
OVER FRAME
PLATE OF WALL
L
THIS STRUCTURAL MEMBER
LOCATED TO MATCH STUD
SPACING FOR REST OF WALL.
A SECOND MEMBER MAY BE
REQUIRED FOR SOME WALLS.
MIS-549 B
ALL AROUND DUCT
Wall Mounting Instructions
FIGURE 6
Wall Mounting Instructions
Manual 2100-647D
Page 14 of 36
FIGURE 7
Common Wall Mounting Installations
SUPPLY DUCT MAY BE LOCATED IN AN ATTIC
OR BELOW CEILING RAFTERS AS SHOWN
RAIN
FLASHING
OUTSI DE
WALL
RAFTERS
FINISHED CEI LI NG SURFACE
SUPPLY AIR DUCT
W/ GRILLE
RETURN AI R
OPENI NG W/ GRILLE
FREE AIR FLOW
NO DUCT
WIRING – MAIN POWER
Refer to the unit rating plate for wire sizing information
and maximum fuse or circuit breaker size. Each outdoor
unit is marked with a “Minimum Circuit Ampacity”. This
means that the field wiring used must be sized to carry
that amount of current. Depending on the installed KW
of electric heat, there may be two field power circuits
required. If this is the case, the unit serial plate will so
indicate. All models are suitable only for connection
with copper wire. Each unit and/or wiring diagram will
be marked “Use Copper Conductors Only”. These
instructions must be adhered to. Refer to the National
Electrical Code (NEC) for complete current carrying
capacity data on the various insulation grades of wiring
material. All wiring must conform to NEC and all local
codes.
The electrical data lists fuse and wire sizes (75° C
copper) for all models including the most commonly
used heater sizes. Also shown are the number of field
power circuits required for the various models with
heaters.
RAIN
FLASHING
SUPPLY AIR DUCT
OUTSI DE
WALL
RAFTERS
FINISHED CEI LI NG SURFACE
RETURN AI R
OPENI NG W/ GRILLE
DUCTED SUPPLY
RETURN AT UNIT
The unit rating plate lists a “Maximum Time Delay
Relay Fuse” or circuit breaker that is to be used with
the equipment. The correct size must be used for
proper circuit protection and also to assure that there
will be no nuisance tripping due to the momentary high
starting current of the compressor motor.
The disconnect access door on this unit may be locked
to prevent unauthorized access to the disconnect. To
convert for the locking capability, bend the tab located
in the bottom left-hand corner of the disconnect
opening under the disconnect access panel straight
out. This tab will now line up with the slot in the door.
When shut, a padlock may be placed through the hole
in the tab preventing entry.
See “Start Up” section beginning on page 17 for
important information on three phase scroll compressor
start ups.
See Tables 4A and 4B (pages 23 and 24) for electrical
specifications.
Manual 2100-647D
Page 15 of 36
WIRING – LOW VOLTAGE WIRING
Low Voltage Connection
These units use a 24-volt AC low voltage circuit. Tables
11 and 12 on pages 29 and 30 show the low voltage
connections for units operated with the MV Series
controller or connected directly to a cooling/heating
thermostat.
All models are equipped with dual primary voltage
transformers. All equipment leaves the factory wired
on 240V tap. For 208V operation, reconnect from
240V to 208V tap. The acceptable operating voltage
range for the 240 and 208V taps are:
TAP RANGE240 253 – 216
208 220 – 187
NOTE: The voltage should be measured at the field
power connection point in the unit and while
the unit is operating at full load (maximum
amperage operating condition).
DIRTY FILTER SWITCH AND RELAY
These units include an adjustable dirty filter indicator
switch. This switch if connected to normally closed
contacts on the filter relay wired to terminals 10 and
11 on the low voltage terminal block.
Filter Replacement Procedure
Filter Switch Adjustment
1. Turn off unit power.
2. Remove upper front door. Front screws on unit top
can be removed for ease of removing upper front
door.
3. Locate filter switch on control panel side next to
blower assembly.
4. Remove single phillips head screw on front of
cover. Remove cover.
5. Set pressure by adjusting knob. Do not adjust
knob drastically to avoid nuisance alarm signalw
or non-functionality.
6. Replace cover.
7. Replace upper front door.
8. Turn on unit power.
ECONOMIZER FAIL TIME DELAY RELAY
NOTE: Applies only to units with economizers.
These units employ a time delay relay to open the
nomally closed contacts at terminals 12 and 13 on the
low voltage terminal block. This will activate an alarm
signal on the MV Series controller. The time delay is set
to 500 seconds as a factory default. Avoid adjustment
to settings lower than 180 seconds.
For units not equipped with economizer:
1. Turn off unit power.
2. Remove filter door.
3. Replace filter.
4. Press Reset button.
5. Verify filter light is off.
6. Replace filter door.
7. Turn on unit power.
For units equipped with economizer:
1. Turn off unit power.
2. Remove hood cover.
3. Remove mist eliminator. Inspect and clean if
necessary.
4. Remove filter door.
5. Remove and replace filter.
6. Replace filter door.
7. Replace mist eliminator.
8. Replace hood cover.
Timer to be set here
(500 seconds)
MIS-3054
9. Turn on unit power.
Manual 2100-647D
Page 16 of 36
START UP
THESE UNITS REQUIRE R-410A
REFRIGERANT AND POLYOL ESTER OIL.
GENERAL
1. Use separate service equipment to avoid cross
contamination of oil and refrigerants.
2. Use recovery equipment rated for R-410A
refrigerant.
3. Use manifold gauges rated for R-410A (800
psi/250 psi low).
4.
R-410A is a binary blend of HFC-32 and HFC-125.
5. R-410A is nearly azeotropic—similar to R-22 and
R-12. Although nearly azeotropic, charge with
liquid refrigerant.
6. R-410A operates at 40-70% higher pressure than
R-22, and systems designed for R-22 cannot
withstand this higher pressure.
7. R-410A has an ozone depletion potential of zero,
but must be reclaimed due to its global warming
potential.
8. R-410A compressors use Polyol Ester oil.
9. Polyol Ester oil is hygroscopic; it will rapidly absorb
moisture and strongly hold this moisture in the oil.
10. A liquid line dryer must be used; even a deep
vacuum will not separate moisture from the oil.
11. Limit atmospheric exposure to 15 minutes.
12. If compressor removal is necessary, always plug
compressor immediately after removal. Purge with
small amount of nitrogen when inserting plugs.
TOPPING OFF SYSTEM CHARGE
If a leak has occurred in the system, Bard
Manufacturing recommends reclaiming, evacuating
(see criteria above) and charging to the nameplate
charge. If done correctly, topping off the system
charge can be done without problems.
With R-410A, there are no significant changes in the
refrigerant composition during multiple leaks and
recharges. R-410A refrigerant is close to being an
azeotropic blend (it behaves like a pure compound
or single component refrigerant). The remaining
refrigerant charge in the system may be used after
leaks have occurred and then “top-off” the charge by
utilizing the pressure charts on the inner control panel
cover as a guideline.
REMEMBER: When adding R-410A refrigerant, it must
come out of the charging cylinder/tank as a liquid to
avoid any fractionation, and to insure optimal system
performance. Refer to instructions for the cylinder that
is being utilized for proper method of liquid extraction.
!
WARNING
Failure to conform to these practices could
lead to damage, injury or death.
SAFETY PRACTICES
1. Never mix R-410A with other refrigerants.
2. Alwasys use gloves and safety glasses. Polyol
Ester oils can be irritating to the skin, and liquid
refrigerant will freeze the skin.
3. Never use air and R-410A to leak check; the
mixture may become flammable.
4. Do not inhale R-410A; the vapor attacks the
nervous system, creating dizziness, loss of
coordination and slurred speech. Cardiac
irregularities, unconsciousness and ultimate death
can result from breathing this concentration.
5. Do not burn R-410A. This decomposition
produces hazardous vapors. Evacuate the area if
exposed.
6. Use only cylinders rated DOT4BA/4BW 400.
7. Never fill cylinders over 80% of total capacity.
8. Store cylinders in a cool area, out of direct
sunlight.
9. Never heat cylinders above 125°F.
10. Never trap liquid R-410A in manifold sets, gauge
lines or cylinders. R-410A expands significantly
at warmer temperatures. Once a cylinder or line is
full of liquid, any further rise in temperature will
cause it to burst.
IMPORTANT INSTALLER NOTE
For improved start up performance wash the indoor coil
with dishwashing detergent.
Manual 2100-647D
Page 17 of 36
HIGH PRESSURE AND LOW PRESSURE
SWITCHES
All H**A/H**L wall mounted air conditioner series
models are supplied with a remote reset for the high
and low pressure switches. The first time the high
or low pressure switches are tripped, they will reset
automatically. If tripped a second time, reset the
switches by turning the thermostat off, then back on
again, resetting the compressor control module.
THREE PHASE SCROLL COMPRESSOR
START UP INFORMATION
Scroll compressors, like several other types of
compressors, will only compress in one rotational
direction. Direction of rotation is not an issue with
single phase compressors since they will always start
and run in the proper direction.
However, three phase compressors will rotate in either
direction depending upon phasing of the power.
Since there is a 50-50 chance of connecting power
in such a way as to cause rotation in the reverse
direction, verification of proper rotation must be made.
Verification of proper rotation direction is made by
observing that suction pressure drops and discharge
pressure rises when the compressor is energized.
Reverse rotation also results in an elevated sound level
over that with correct rotation, as well as substantially
reduced current draw compared to tabulated values.
Verification of proper rotation must be made at the time
the equipment is put into service. If improper rotation
is corrected at this time, there will be no negative
impact on the durability of the compressor. However,
reverse operation for over 1 hour may have a negative
impact on the bearing due to oil pump out.
NOTE: If compressor is allowed to run in reverse
rotation for an extended period of time, the
compressor’s internal protector will trip.
All three phase compressors are wired identically
internally. As a result, once the correct phasing
is determined for a specific system or installation,
connecting properly phased power leads to the same
Fusite terminal should maintain proper rotation
direction.
The direction of rotation of the compressor may be
changed by reversing any two line connections to the
unit.
The phase monitor in this unit is equipped with two
LEDs. If the Y signal is present at the phase monitor
and phases are correct, the green LED will light.
If phases are reversed, the red fault LED will be lit and
compressor operation is inhibited.
If a fault condition occurs, reverse two of the supply
leads to the unit. Do not reverse any of the unit factory
wires as damage may occur.
CONDENSER FAN OPERATION
NOTE: These models are equipped with a low ambient
control (LAC). The condenser fan motor may have a
delayed start until system refrigerant operating pressure
builds up. After starting, the fan motor may or may
not cycle depending upon ambient conditions. This
is normal operation. The condenser fan motor on
230/208 volt, one and three phase, 60 HZ units is
a two-speed motor that comes factory wired on high
speed for peak performance. If ambient conditions
permit, it can be reconnected to low speed (red wire)
for lower sound level. See unit wiring diagram.
SERVICE HINTS
1. Caution owner/operator to maintain clean air filters
at all times and to not needlessly close off supply
and return air registers. This reduces airflow
through the system, which shortens equipment
service life as well as increasing operating costs.
2. Check all power fuses or circuit breakers to be sure
they are the correct rating.
3. Periodic cleaning of the outdoor coil to permit full
and unrestricted airflow circulation is essential.
SEQUENCE OF OPERATION
COOLING – 24VAC from MV controller at terminal 4 (Y)
pulls in compressor contactor, starting the compressor
and outdoor motor. (See NOTE under Condenser
Fan Operation concerning the low ambient control.)
Terminal 9 (G) indoor motor circuit is energized by
the MV controller on any call for cooling operation or
can be energized by manual fan switch on subbase for
constant air circulation. A call for heating from the MV
controller pulls in heat contactor, activating the strip
heat and blower operation. On a call for second stage
heat, R-W2 makes bringing on second heat contactor,
if so equipped. See Table 1 on following page.
PHASE MONITOR
All units with three phase scroll compressors are
equipped with a three phase line monitor to prevent
compressor damage due to phase reversal.
Manual 2100-647D
Page 18 of 36
COMPRESSOR CONTROL MODULE
The compressor control module (CCM) is standard on
all models covered by this manual. The compressor
control module is an anti-short cycle/lockout timer with
high and low pressure switch monitoring and alarm
relay output.
TABLE 1
Sequence of Operation
TerminalDescriptionUse
1Compressor on Output Signal from Jade to MVEconomizer Only"A"
224VAC HOT from Terminal 2 Connected to Unit Transformer24V HOT"R"
324VAC COMMON from Unit Transformer to MV24V COMMON"C"
24VAC HOT to Terminal 2 from Unit Transformer Through Smoke Alarm
19
Jumper Wire*
202nd Stage Heating On Operated Through Jumper to Terminal 6
Blade Switch Terminal 24V HOT When Blade is Open, Sends Signal from
21
Switch to Delay Relay
* Replace jumper wire with smoke alarm connections to interrupt 24VAC unit power if smoke alarm is used in shelter. Jumper can also
be removed to break 24VAC power to unit.
24V HOT"RT"
Heating Operation,
2nd Stage
Economizer Only"7"
Revision "2"
Reference
"W2'
Adjustable Delay-on-Make and Delay-on-Break Timer
On initial power up and any time power is interrupted
to the unit, the delay-on-make period begins, which is
the time set on the potentiometer (delay-on-break time)
plus 10% of the delay-on-break setting (delay-on-break
factory default is 2 minutes). When the delay-onmake period is complete and the high pressure switch
and low pressure switch are closed, the compressor
contactor is energized. Upon shutdown (end of the
call for cooling), the delay-on-break timer starts and
prevents restart (next call for cooling) until the delayon-break period has expired.
During routine operation of the unit with no power
interruptions, the compressor will operate on demand
with no delay.
High Pressure Switch and Lockout Sequence
If the high pressure switch opens, the compressor
contactor will de-energize immediately. The lockout
timer will go into a soft lockout and stay in soft lockout
until the high pressure switch closes and the delay-onbreak time has expired. If the high pressure switch
opens again in this same operating cycle, the unit will go
into manual lockout condition and the alarm relay circuit
will energize. Recycling the wall thermostat or main
power resets the manual lockout.
Low Pressure Switch, Bypass and Lockout Sequence
If the low pressure switch opens for more than 120
seconds, the compressor contactor will de-energize and
go into a soft lockout. Regardless the state of the low
pressure switch, the contactor will re-energize after
the delay-on-make time delay has expired. If the low
pressure switch remains open, or opens again for longer
than 120 seconds, the unit will go into manual lockout
condition and the alarm relay circuit will energize.
Recycling the wall thermostat or main power resets the
manual lockout.
Alarm Relay Output
Alarm terminal is the output connection for
applications where an alarm relay is employed. This
terminal is powered whenever the compressor is locked
out due to HPC or LPC sequences as described above.
Manual 2100-647D
Page 19 of 36
NOTE: Both high and low pressure switch controls are
inherently automatic reset devices. The high
pressure switch and low pressure switch cut
out and cut in settings are fixed by specific air
conditioner unit model. The lockout features,
both soft and manual, are a function of the
compressor control module.
Adjustments
Adjustable Delay-on-Make and Delay-on-Break Timer
The potentiometer is used to select delay-on-break time
from 30 seconds to 5 minutes. (The delay-on-break
factory default is 2 minutes.) Delay-on-make (DOM)
timing on power up and after power interruptions is
equal to delay-on-break time plus 10% of delay-onbreak (DOB) setting:
0.5 minute (30 seconds) DOB = 123 second DOM
1.0 minute (60 seconds) DOB = 126 second DOM
2.0 minute (120 seconds) DOB = 132 second DOM
3.0 minute (180 seconds) DOB = 138 second DOM
4.0 minute (240 seconds) DOB = 144 second DOM
5.0 minute (300 seconds) DOB = 150 second DOM
During routine operation of the unit with no power
interruptions, the compressor will operate on demand
with no delay.
Typical Settings for Dual Unit Installation:
Unit 1: DOB set at 2 minutes and DOM is 132 seconds
Unit 2: DOB set at 4 minutes and DOM is 144 seconds
PRESSURE SERVICE PORTS
High and low pressure service ports are installed on
all units so that the system operating pressures can
be observed. A pressure table can be found on page
22 covering all models. It is imperative to match the
correct pressure table to the unit by model number.
This unit employs high-flow Coremax valves instead of
the typical Shrader type valves.
WARNING! Do NOT use a Schrader valve core removal
tool with these valves. Use of such a tool could result
in eye injuries or refrigerant burns!
To change a Coremax valve without first removing the
refrigerant, a special tool is required which can be
obtained at www.fastestinc.com/en/SCCA07H. See the
replacement parts manual for replacement core part
numbers.
Manual 2100-647D
Page 20 of 36
SERVICE
FAN BLADE SETTING DIMENSIONS
The correct fan blade setting for proper air delivery
across the outdoor coil is shown in Figure 8. Refer to
Table 2 for unit specific dimension. Dimension "A" is
the distance between the closest point on fan blade to
motor mount leg.
Any service work requiring removal or adjustment in the
fan and/or motor area will require that the dimensions
below be checked and blade adjusted in or out on the
motor shaft accordingly.
FIGURE 8
Fan Blade Setting
AIRFLOW
REMOVAL OF FAN SHROUD
1. Disconnect all power to the unit.
2. Remove screws holding both grilles, one on each
side of unit, and remove grilles.
3. Remove screws holding fan shroud to condenser
coil and unit base.
4. Disconnect condenser fan motor from control panel
wiring.
5. Slide complete motor, fan blade and shroud
assembly out appropriate side of the unit
(dependent on whether it is a right hand or left
hand unit).
6. Service motor/fan as needed.
7. Reverse steps to re-install
setting dimension is checked and re-adjusted if
necessary.
. Make sure fan blade
R-410A REFRIGERANT CHARGE
This unit was charged at the factory with the quantity
of refrigerant listed on the serial plate. AHRI capacity
and efficiency ratings were determined by testing with
this refrigerant charge quantity.
MIS-1724
TABLE 2
Fan Blade Dimension
Model
H122.25"
H241.00"
H361.25"
H42
H48
H60
H72
Dimension
1.75"
The pressure table on the following page shows
"A"
A
nominal pressures for the units. Since many
installation specific situations can affect the pressure
readings, this information should only be used by
certified technicians as a guide for evaluating proper
system performance. They shall not be used to adjust
charge. If charge is in doubt, reclaim, evacuate and
recharge the unit to the serial plate charge.
Manual 2100-647D
Page 21 of 36
TABLE 3
Cooling Pressure
Air Temperature Entering Outdoor Coil °F
Model
H12A
H24A/L
H36A/L
H42A/L
H48A/L
H60A/L
H72A/L
Return Air Temp
(DB/WB)
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
75/62
80/67
85/72
Pressure7580859095100105110115120125
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
Low Side
High Side
125
296
134
304
139
315
123
314
132
322
137
333
117
323
125
331
129
343
123
323
132
331
137
343
120
330
128
338
132
350
127
344
136
353
141
365
117
332
125
340
129
352
129
316
138
324
143
335
124
334
133
343
138
355
120
346
128
355
132
367
125
346
134
355
139
367
122
353
131
362
136
375
129
362
138
371
143
384
119
353
127
362
131
375
132
336
141
345
146
357
126
355
135
364
140
377
122
370
130
379
135
392
128
371
137
380
142
393
125
377
134
387
139
401
131
380
140
390
145
404
121
376
129
386
134
400
134
359
143
368
148
381
128
377
137
387
142
401
124
394
133
404
138
418
130
395
139
405
144
419
127
402
136
412
141
426
134
401
143
411
148
425
122
402
131
412
136
426
137
381
146
391
151
405
129
401
138
411
143
425
127
419
136
430
141
445
132
421
141
432
146
447
130
428
139
439
144
454
136
421
145
432
150
447
124
427
133
438
138
453
139
405
149
415
154
430
131
425
140
436
145
451
129
446
138
457
143
473
135
447
144
458
149
474
132
454
141
466
146
482
137
444
147
455
152
471
126
454
135
466
140
482
141
429
151
440
156
455
133
451
142
463
147
479
131
473
140
485
145
502
137
474
146
486
151
503
134
482
143
494
148
511
140
467
150
479
155
496
128
483
137
495
142
512
144
454
154
466
159
482
135
479
144
491
149
508
134
500
143
513
148
531
138
501
148
514
153
532
136
510
145
523
150
541
142
492
152
505
157
523
130
512
139
525
144
543
146
481
156
493
161
510
137
507
146
520
151
538
136
528
145
542
150
561
140
528
150
542
155
561
137
540
147
554
152
573
145
518
155
531
160
550
132
542
141
556
146
575
148
508
158
521
164
539
139
536
149
550
154
569
137
558
147
572
152
592
142
558
152
572
157
592
139
570
149
585
154
605
148
545
158
559
164
579
134
574
143
589
148
610
150
537
160
551
167
570
141
567
151
582
156
602
138
587
148
602
153
623
144
587
154
602
159
623
141
601
151
616
156
638
151
573
161
588
167
609
136
607
145
623
150
645
Low side pressure ± 4 PSIG
High side pressure ± 10 PSIG
Tables are based upon rated CFM (airflow) across the evaporator coil. If there is any doubt as to correct operating
charge being in the system, the charge should be removed, system evacuated and recharged to serial plate charge
weight.
NOTE: Pressure table based on high speed condenser fan operation. If condensing pressures appear elevated,
check condenser fan wiring. See “Condenser Fan Operation”.
Manual 2100-647D
Page 22 of 36
TABLE 4A
Electrical Specifications H***A Series
Single CircuitMultiple Circuit
Minimum
MODEL
H12AA-A0Z
H24AA-A00, A0Z
H36AA-A00*, A0Z*
H42AA-A00, A0Z
H42AA-B00, B0Z
H48AA-A00, A0Z
H48AA-B00, B0Z
H60AA-A00, A0Z
H60AA-B00, B0Z
H72AA-A00, A0Z
H72AA-B00, B0Z
These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Refer to the National Electrical code (latest version), Article 310 for power conductor
sizing.
Maximum size of the time delay fuse or circuit breaker for protection of field wiring conductors.
Based on 75°C copper wire. All wiring must conform to the National Electrical Code and all local codes.
* Top outlet supply option is available only factory installed and only on the selected models.
CAUTION: When more than one field power circuit is run through one conduit, the conductors must be derated. Pay special attention to Note 8 of Table 310 regarding Ampacity
IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses and conductor wires in accordance with the National
Rated Volts
& Phase
A03
230/208-111
A05
A04
A05
230/208-1
A08
A10
A05*
A08
230/208-1
A10*
A15
A05
A10
230/208-1
A15
A20
B03
B05
230/208-3
B09
B15
B18
A05
A10
230/208-1
A15
A20
B03
B05
230/208-3
B09
B15
B18
A05
A10
230/208-1
A15
A20
B03
B05
230/208-3
B09
B15
B18
A05
A10
230/208-1
A15
A20
B03
B05
230/208-3
B09
B15
B18
Adjustment Factors when more than three (3) current carrying conductors are in a raceway.
These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Refer to the National Electrical code (latest version), Article 310 for power conductor
sizing.
Maximum size of the time delay fuse or circuit breaker for protection of field wiring conductors.
Based on 75°C copper wire. All wiring must conform to the National Electrical Code and all local codes.
* Top outlet supply option is available only factory installed and only on the selected models.
CAUTION: When more than one field power circuit is run through one conduit, the conductors must be derated. Pay special attention to Note 8 of Table 310 regarding Ampacity
IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses and conductor wires in accordance with the National
Rated Volts
& Phase
A05
230/208-1
A08
A10
A05
230/208-1
A10
A15
A05
230/208-1
A10
A15
B03
B05
230/208-3
B09
B15
A05
230/208-1
A10
A15
B03
B05
230/208-3
B09
B15
A05
230/208-1
A10
A15
B03
B05
230/208-3
B09
B15
A05
230/208-1
A10
A15
B03
B05
230/208-3
B09
B15
Adjustment Factors when more than three (3) current carrying conductors are in a raceway.
Occupied Signal Input, Econ Emergency Open (Open Blade 100%), Unit
14
Receives Signal from MV
Econ Open Output (6V HOT, 24V HOT after Blade Open 100% and Delay), Sends
15
Signal to MV
Alarm Relay Common Dry Contact, MV Signals Compressor Fail Alarm"LOCKOUT 3" on Alarm
16
Alarm Relay Normally Open Dry Contact, MV Signals Compressor Fail Alarm"LOCKOUT 2" on Alarm
17
18Alarm Relay Normally Closed Dry ContactNot Used on MV"1"
24VAC HOT to Terminal 2 from Unit Transformer Through Smoke Alarm Jumper
19
Wire**
202nd Stage Heating On Operated Through Jumper to Terminal 6Not Used on MV"W2'
Blade Switch Terminal 24V HOT When Blade is Open, Sends Signal from Switch
21
to Delay Relay
"Y" on Relay Board
"8" on Relay Board
"9" on Relay Board
"ECONE" on Alarm Board
"DAMPER" on Comm Board
Board
Board
Building Smoke Alarm
(optional)
Not Used on MV"7"
Revision
"2"
Reference
"Y"
"8"
"9"
"E"
"10"
"3"
"2"
"RT"
* Blade switch delay relay fail alarm set to 500 second delay from factory.
** Replace jumper wire with smoke alarm connections to interrupt 24VAC unit power if smoke alarm is used in shelter. Jumper can also
be removed to break 24VAC power to unit.
Manual 2100-647D
Page 29 of 36
TABLE 12
Unit Low Voltage Terminal Connection Chart – Cooling/Heating Thermostat
TerminalDescriptionThermostat Connection
1Compressor on Output Signal from JadeNot Used"A"
224VAC HOT from Terminal 2 Connected to Unit Transformer to Thermostat"R" on Tstat"R"
324VAC COMMON from Unit Transformer to Thermostat"C" on Tstat"C"
Unit Compressor Operation, Unit Receives Signal from MV for Compressor/
4
Condenser Fan On
5Close Damper Input (Close Blade 100%)Not Used"F"
6Electric Heat On Operation, Stage 1 and 2, Unit Receives Signal from Thermostat"W" on Tstat"W1"
71st Stage Cooling Input, 1st Stage Cooling Signal – Economizer Use OnlyEconomizer 24V Signal"Y1"
82nd Stage Cooling Input, 2nd Stage Cooling Signal – Economizer Use OnlyEconomizer 24V Signal"Y2"
9Blower Operation (Indoor Blower On), Unit Receives Signal from Thermostat"G" on Tstat"G"