Bard FC085V42A, FH110V60A, FH085V42A, FH110V48A, FLF085V42A Installation Instructions Manual

OIL FURNACE

INSTALLATION INSTRUCTIONS

MODELS

FC085V42A FH085V42A FH110V48A
FH110V60A FLF085V42A FLF110V48A
FLF110V60A FLR085V42A FLR110V48A
FLR110V60A FLR140V60A

WARNING

READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION.
THIS INSTALLATION MUST COMPLY WITH THESE INSTRUCTIONS AND THE REQUIREMENTS

OF ALL GOVERNING CODES AND ORDINANCES FOR THE INSTALLATION LOCATION.
IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE

REQUIREMENTS.
FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY DAMAGE, BODILY

INJURY OR DEATH.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.

IMPORTANT NOTICE

THIS FURNACE IS NOT INTENDED FOR USE AS A CONSTRUCTION HEATER. USE OF THIS
FURNACE DURING CONSTRUCTION AND FINISHING PHASES OF A STRUCTURE IS
CONSIDERED AS "OPERATION IN A CORROSIVE ATMOSPHERE" AND "UNUSUAL,
NEGLIGENT OR IMPROPER USE" AND AS SUCH ARE CONSIDERED EXCLUSIONS BY THE
BARD MANUFACTURING COMPANY LIMITED WARRANTY.

WARNING

CARBON MONOXIDE POISONING HAZARD

FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PERSONAL INJURY OR DEATH.

Carbon Monoxide is invisible, orderless and toxic! Bard Manufacturing recommends a carbon
monoxide alarm in your home, even if you do not own a gas appliance. Locate the carbon
monoxide alarm in the living area of your home and away from doorways to attached garages.
Follow the alarm manufacturer’s instructions included with the alarm.

Bard Manufacturing Company, Inc.
Bryan, Ohio 43506

Since 1914...Moving ahead just as planned.

Manual: 2100-540D
Supersedes: 2100-540C
File: VOL. I, TAB 3
Date: 04-24-13

Manual 2100-540D
Page 1 of 45

CONTENTS

Getting Other Information and Publications ........ 3

Installation and Operating Instructions

Equipment Selection............................................. 4

Locating the Furnace ............................................ 4

Installing the Furnace ........................................... 8

Duct Work ............................................................. 8

Installing a Cooling Unit ........................................ 8

Wiring .............................................................. 9

Oil Line Piping..................................................... 12

Beckett AFG Oil Burner .............................. 12 & 13

Beckett “CleanCut” Oil Pump.............................. 13

Beckett Solid State Igniter................................... 13

Beckett GeniSys 7505 ...........................14 & 16-17

Burner States, Reset Button Op., Priming the Pump, Cad
Cell Resistance Indicator, Reset Restricted Lockout

Troubleshooting GE ECM2.3......................... 21-23

Burner Setup and Adjustments ...................... 24-26

Short Form Adjustment Procedure ..................... 26

Combustion Air Requirements ............................ 30

Louvers and Grilles............................................. 35

Venting Options .................................................. 35

Thermostat.......................................................... 35

T ABLES

Table 1 Minimum Clearances.............................4

Table 2 Dimensions FLF/R Models ................... 5

Table 3 Electrical Data........................................9

Table A Reset Button Operation ....................... 15

Table B Status Lights ........................................15

Table C Heating Tap Select Settings................. 19

Table D Cooling Tap Select Settings .................19

Table E Adjustment Tap Selects ....................... 20

Table F Heating Delay Profile Taps .................. 20

Troubleshooting GE ECM2.3............... 21

Table 4 Furnace Data.......................................24

Table 5 Correlation of % of CO

Reserve Air .......................................... 29

, O2 and

2

Table 6 No. 2 Fuel Oil Efficiency Chart.............29

Table 7 Recommended Start-Up Settings ........29

Table 8 Sq.Ft. Required as

Unconfined Sp ace ............................... 32

Table 9 Minimum Ventilation Openings ............33

Table 10 Temperature Rise Ranges, Limit

Control Settings, and

Heating Blower Speeds ....................... 36

Table 11 Filter Sizes for Oil Furnaces ................ 37

Manual 2100-540D
Page 2 of 45

Filters

Lo-Boy Models – Filter Locations.................37-38

Maintenance

Lubrication .......................................................... 39

Inspect Air Filter .................................................. 39

Final Inspection and Test .................................... 39

Service Hints....................................................... 39

Combination Combustion Chamber/Burner

Mounting System ................................................ 40

To Remove Burner Only ..................................... 41

To Remove Entire Combustion Chamber

Mounting System ................................................ 41

Common Causes of Trouble............................... 42

Care of Finish ..................................................... 42

Cleaning of the Heat Exchanger......................... 42

Wiring Diagrams ............................................43-45

FIGURES

Figure 1 FLF/R Models Dimensions ................ 5

Figure 2 FH Models Dimensions .....................6

Figure 3 FC Models Dimensions .....................7

Figure 4 Typical Unit Setup - FLF..................10

Figure 5 Typical Flue Inst allation

Requirements - FLF ........................ 11

Figure 6 Typical Single Inside

Tank Installation............................... 12

Figure 7 Electronic Blower Control ................18

Figure 8 Control Disassembly .......................23

Figure 9 Winding Test....................................23

Figure 10 Drip Loop......................................... 23

Figure 11 Typical Smoke-CO

Characteristic .. 27

2

Figure 12 Pressure Gauge Connection to

Bleed Port ....................................... 28

Figure 13A Electrode Adjustments-AFG............30

Figure 13B Electrode Adjustments-NX .............. 30

Figure 14 Combustion Air Boot Assembly .......31

Figure 15 All Air From Inside Building ............. 32

Figure 16 All Air From Outdoors ...................... 33

Figure 17 All Air From Outdoors Through

Ventilated Attic.................................34

Figure 18 All Air From Out doors - Inlet Air

From Ventilated Crawl Space and

Outlet Air to Ventilated Attic .............34

Figure 19 Typical Installation of FR26 and FR27.

Filter Rack ....................................... 37

Figure 20 Typical Inst allation of FR25 Filter

Kit ....................................................37

Figure 21 Filter Installation - Lo-Boy Models ... 38

Figure 22 Removal of Burner Only ..................40

Figure 23 Removal of Entire Combustion

Chamber Mounting System.............41

GETTING OTHER INFORMATION and PUBLICATIONS

These publications can help you install the furnace. You
can usually find these at your local library or purchase
them directly from the publisher. Be sure to consult
current edition of each standard.

National Fuel Gas Code.............. ANSI Z223.1/NFPA54

National Electrical Code.........................ANSI/NFPA 70

Standard for the Installation................. ANSI/NFPA 90A

of Air Conditioning and Ventilating Systems

Standard for Warm Air ........................ ANSI/NFPA 90B

Heating and Air Conditioning Systems

Standard for Chimneys, Fireplaces, Vents...... NFPA 211

and Solid Fuel Burning Appliances

Load Calculation for ..............................ACCA Manual J

Residential Winter and Summer Air Conditioning

FOR MORE INFORMATION, CONTACT THESE
PUBLISHERS:

ACCA Air Conditioning Contractors of America

1712 New Hampshire Ave. N.W.
Washington, DC 20009
Telephone: [phone]
Fax: [phone]

ANSI American National Standards Institute

11 West Street, 13th Floor
New York, NY 10036
Telephone: [phone]
Fax: [phone]

ASHRAE American Society of Heating Refrigerating,

and Air Conditioning Engineers, Inc.

1791 Tullie Circle, N.E.
Atlanta, GA 30329-2305
Telephone: [phone]
Fax: [phone]

Duct Design for Residential................. ACCA Manual D

Winter and Summer Air Conditioning
and Equipment Selection

NFPA National Fire Protection Association

Batterymarch Park
P.O. Box 9101
Quincy, MA 02269-9901
Telephone: [phone]
Fax: [phone]

Manual 2100-540D
Page 3 of 45

INSTALLATION and OPERATING INSTRUCTIONS

EQUIPMENT SELECTION

An accurate heating load calculation must be conducted
using American Society of Heating, Refrigeration and
Air Conditioning Engineers (ASHRAE) or Air
Conditioning Contractors of America (ACCA)
manuals. Do not add a large safety factor above the
calculated value. If the calculated heating load
requirement exceeds the heating capacity rating of a
given model, use only the next larger size available.
Never increase by any more than absolutely necessary
based upon available equipment heating capacities.
Always select based upon heat capacity (output), never
use input capacities.

NOTE: It is the personal responsibility and obligation

of the purchaser to contract a qualified
installer to assure that installation is adequate
and is in conformance with governing codes
and ordinances.

LOCATING THE FURNACE

When installing the furnace be sure to provide adequate
space for easy service and maintenance. Locate the
furnace as close to the chimney as practical, giving
consideration to the accessibility of the oil burner,
controls, and blower for service. Allow a minimum of
24 inches at front of furnace for servicing oil burner.
Allow adequate room for filter and blower
maintenance. Clearance from combustible material as

stated on the furnace and repeated in Table 1 must be
maintained. For damp basement installations, a raised

concrete pad is recommended. This will help keep the
bottom of the furnace dry and reduce the risk of rusting.

An oil burner must have a generous supply of
combustion air to operate properly. The flow of
combustion and ventilating air must not be obstructed
from reaching the furnace. See “Combustion Air
Requirements” section.

The furnace area must be kept clear and free of
combustible materials, gasoline and other flammable
vapors and liquids.

This unit is not designed for mobile home or trailer
installations. Always install furnace in a level position.

TABLE 1

MINIMUM CLEARANCES

sehcnI—secanraelCnoitallatsnImuminiM

1

ledoM

A24V580CF 6 122229CN ** 42——

A24V580HF
A84V011HF
A06V011HF

4V011FLF

1

For the first three (3) feet from plenum. After three (3) feet, no clearance required.

C

Combustible flooring

NC

Noncombustible floor

*

Maintained on one side or the other to achieve filter access and/or blower service.

**

Floor must be noncombustible. For furnace only installation can be installed on combustible
flooring only when installed on special base part no. CFB7 available from factory. When air
conditioning coil cabinet DCB23-22 is used then use special base part no. CFB23.

4
4
4

A24V580FLF

6

A8

6
6

A06V011FLF

6

A24V580RLF

6

A84V011RLF
A06V011RLF

6

A06V041RLF

6

1
1
1

0
0
0

81
81
81
81

2
2
2

2
2
2

2
2
2
2

2
2
2

2
2
2

2
2
2
2

2
2
2

2
2
2

2
2
2
2

tcuD

2
2
2

2
2
2

2
2
2
2

eulF
epiProolFtnorFkcaBsediSpoTsediStnorFkcaBsediS

—

9
9
9

9
9
9

9
9
9
9

C
C
C

CN
CN
CN

CN
CN
CN
CN

42

—

42

—

42

42
42
42

42
42
42
42

42
42
42

42
42
42
42

ecivreSmuminiM

secnaraelCecanruFmunelP

—
—
—

*81
*81
*81

*81
*81
*81
*81

Manual 2100-540D
Page 4 of 45

Washable type filter 1” nom. thickness

ledoM

rebmuN

tenibaC

munelP

sgninepOnoitcennoCeulFsretliFriA 1

A

htdiW

B

htpeD

C

thgieH

ExD

ylppuS

FxD

nruteRnoitacoL

G

.aiDH

J eziS

.oN

desU

A24V580FLF

A24V580RLF

32

32

521.84

521.84

526.63

526.63

02x22

02x22

41x22

41x22

tnorF

raeR

6

6

526.13

526.13

521.5

521.5

1x02x61

1x02x61

1

1

A84V011FLF

A06V011FLF

A84V011RLF

A06V011RLF

323232

32

521.84

521.84

521.84

521.84

526.04

526.04

526.04

526.04

02x22

02x22

02x22

02x22

41x22

41x22

41x22

41x22

tnorF

tnorF

raeR

raeR

666

6

526.53

526.53

526.53

526.53

521.5

521.5

521.5

521.5

1x02x02

1x02x02

1x02x02

1x02x02

111

1

A06V041RLF62052.05526.7402x5261x52raeR6

521.24— 1x52x021

1

B

MIS-1815 A

RIGHT SIDE VIEWFRONT VIEWLEFT SIDE VIEW

TABLE 2

FLF/R MODELS DIMENSIONS (INCHES)

"FLF" FLUE

KNOCKOUT

LOW VOLTAGE

ENTRANCE

ENTRANCE

HIGH VOLTAGE

C

OPTIONAL

OIL ENTRANCE

FIGURE 1

A

FLF/R MODELS DIMENSIONS

SPECIFICATION SHEET

FLF/FLR 085, 110 AND 140

J

DUCT

SUPPLY

TOP VIEW

DUCT

RETURN

"FLF" FLUE

KNOCKOUT

EF

OIL

OPTIONAL

"FLF" FLUE

KNOCKOUT

G

D

REAR FLUE

OPTIONAL

ENTRANCE

HIGH VOLTAGE

ON "FLR" MODELS

ENTRANCE

LOW VOLTAGE

H

OIL

OPTIONAL

ENTRANCE

FILTER

ENTRANCE

FRESH AIR

KNOCKOUT

DOOR

Manual 2100-540D
Page 5 of 45

FH085 AND FH110

SPECIFICATION SHEET

RETURN

OPENING

(CUT OUT)

MIS-1814 A

RIGHT SIDE VIEW

SUPPLY

OPENING

FIGURE 2

21 7/8"

FH MODELS DIMENSIONS

19 7/8"

TOP VIEW

30 1/2"

FLUE

KNOCKOUT

23"

FLUE

FLUE

KNOCKOUT

KNOCKOUT

OPTIONAL

HIGH VOLTAGE

HIGH

DOOR

REAR CLEANOUT

ENTRANCE

VOLTAGE

OPTIONAL

ENTRANCE

LOW VOLTAGE

ENTRANCE

53" (FH085)

OIL

OPTIONAL

ENTRANCE

LOW VOLTAGE

59" (FH110)

OIL

ENTRANCE

OPTIONAL

ENTRANCE

FRESH AIR

KNOCKOUT

OIL

ENTRANCE

DOOR

VESTIBULE

FRONT VIEW

Manual 2100-540D
Page 6 of 45

19 1/4"

RETURN

OPENING

(CUT OUT)

16"

LEFT SIDE VIEW

COUNTERFLOW

FIGURE 3

FC085 MODEL DIMENSIONS

22"

20"

RETURN
OPENING

SPECIFICATION

SHEET

FLUE

KNOCKOUT

OPTIONAL

HIGH VOLTAGE

ENTRANCE

OPTIONAL

LOW VOLTAGE

ENTRANCE

OIL ENTRANCE

OPTIONAL

OIL ENTRANCE

23"

30 5/8"

TOP VIEW

FLUE
KNOCKOUT

54 1/4"

FLUE
KNOCKOUT

REAR

CLEANOUT

DOOR

LOW VOLTAGE
ENTRANCE

HIGH VOLTAGE
ENTRANCE

FRESH AIR

KNOCKOUT

LEFT SIDE VIEW

SUPPLY
OPENING

BOTTOM VIEW

FRONT VIEW

19 1/8"

OPTIONAL
OIL ENTRANCE

RIGHT SIDE VIEW

18 1/8"

MIS-1826 A

Manual 2100-540D
Page 7 of 45

INSTALLING THE FURNACE

INSTRUMENTS REQUIRED FOR PROPER
SETUP OF THE FURNACE

It is important that a set of instruments capable of the
following requirements be used for the setup of this
furnace to ensure proper and safe operation:

1. Oil pump pressure gauge that measures up to
150 PSI.

2. Smoke gun to pull smoke samples from flue.

3. Draft gauge that will measure -.02" water column
(W.C.)

4. Duct static pressure gauge 0-1.0" W.C. range.

5. Temperature gauge that can read from 50° F up to
700° F.

6. A gauge to measure CO2 or O2.

DUCT WORK

The air distribution system should be designed and
installed in conformance with manuals published by
Air Conditioning Contractors of America (ACCA) as
set forth in Manual D, or ASHRAE publications.

IMPORTANT

When a furnace is installed so that supply
ducts carry air circulated by the furnace to
areas outside the space containing the
furnace, the return air must also be handled
by a duct(s) sealed to the furnace casing and
terminating outside the space containing the
furnace This is to prevent drawing possible
hazardous combustion products into the
circulated air.

INSTALLATION

A typical installation is shown in Figures 4 and 5. All
parts of the furnace installation (furnace, oil tank and
piping systems, combustion and ventilation air, venting,
etc.) must comply with NFPA31, Installation of Oil
Burning Equipment -- latest edition. This drawing
shows the typical connecting parts needed to correctly
install this furnace. Make sure that all parts of the
heating system comply with the local codes.

Check the furnace and your load calculation to verify
that the unit is properly sized. (Refer to “Equipment
Selection” section on Page 4.)

The correct size of unit needed may be substantially
smaller than the unit being replaced due to home
improvements and technology advancements since the
initial installation.

INADEQUATE SUPPLY AIR and/or RETURN
AIR DUCT SYSTEMS

Short cycling because of limit control operation can be
created by incorrectly designed or installed supply and/
or return air duct systems.

The duct systems must be designed using ASHRAE or
ACCA design manuals and the equipment CFM and
external static pressure ratings to ensure proper air
delivery capabilities.

On replacement installations, particularly if equipment
is oversized, the duct systems can easily be undersized.
Modifications may be required to assure that the
equipment is operating within the approved

temperature rise range when under full rated input
conditions, and that no short cycling on limit controls is

occurring.

INSTALLING A COOLING UNIT

When the furnace is used in connection with a cooling
unit*, the furnace shall be installed parallel with or on
the upstream side of the cooling unit to avoid
condensation in the heating element. With a parallel
flow arrangement, the dampers or other means used to
control flow of air shall be adequate to prevent chilled
air from entering the furnace, and if manually operated,
must be equipped with means to prevent operation of
either unit, unless the damper is in the full heat or cool
position.

* A cooling unit is an air conditioning coil, heat

pump coil or chilled water coil.

When installing a cooling unit above an FH or FL
(below on an FC) series furnace, the coil must be
spaced far enough from the furnace outlet to assure
proper operation of the furnace. Bard supplied coils,
when used with Bard supplied coil cabinets, are
automatically positioned.

For top discharge FH and FL models, when coils are
installed without using Bard coil cabinets or coils of
another brand are used, the coil drain pan should be
located a minimum of four (4) inches above the top of
the furnace cabinet. If a greater clearance is specified
by the coil manufacturer then it would apply.

NOTE: IF DRAIN PAN IS ANYTHING OTHER

THAN A STEEL PAN PARTICULAR
ATTENTION MUST BE GIVEN TO THE
INSTALLATION INSTRUCTIONS FOR
THE COIL TO MAKE SURE IT IS
ACCEPTABLE FOR USE WITH THESE
OIL FURNACES HAVING MAXIMUM
OUTLET AIR TEMPERATURE OF 200° F.

See Cooling Tap Select Table D (Page 19) for CFM at
static pressures for additional information.

Manual 2100-540D
Page 8 of 45

WIRING

FACTORY WIRING

All units are fully factory wired. Multispeed blowers
are factory wired on high speed for cooling/manual fan
operation. Heating speeds are wired for the largest
input and may need lower speed for field installed low
input nozzle. If replacement wire is necessary, use 105
degrees C minimum. See electrical data, Table 3.

ELECTRICAL DATA

FIELD WIRING

All wiring must conform to the National Electrical
Code and all local codes. A separate fuse or breaker
should be used for the furnace.

TABLE 3

rotoMrewolBrotoMrenruB

latoT

ledoMHP-ZH-stloV

A24V580CF1-06-5116.82/19.67/17.13.0151

A24V580HF1-06-5116.82/19.67/17.13.0151

A84V011HF1-06-5113.014/36.87/17.15.2151

A06V011HF1-06-5112.511

A24V580FLF1-06-5116.82/19.67/17.13.0151

A84V011FLF1-06-5113.014/36.87/17.15.2151

A06V011FLF1-06-5112.511

A24V580RLF1-06-5116.82/19.67/17.13.0151

A84V011RLF1-06-5113.014/36.87/17.15.2151

A06V011RLF1-06-5112.511

A06V041RLF1-06-5115.4118.217/17.17.7102

spmA

PHALFPHALF

5.317/17.16.8102

5.317/17.16.8102

5.317/17.16.8102

muminiM
tiucriC

yticapmA

emiT.xaM

esuFyaleD

RCAHro

rekaerBtiucriC

Manual 2100-540D
Page 9 of 45

FIGURE 4

TYPICAL UNIT SETUP

FLF UNIT SHOWN

WARNING

ALL WIRING MUST

CONFORM TO THE

NATIONAL ELECTRIC

!

CODE AND ALL LOCAL

Left side
high voltage
(unit power)
entrance

Left side
low voltage
(thermostat)
entrance

Left side oil
line entrance
for opt. air boot

Left side
oil line
entrance

CODES.

TYPICAL UNIT

SETUP

(FLF UNIT SHOWN)

Inspection
door

Right side
low voltage
(thermostat)
entrance

To thermostat
and optional
A/C unit

Oil line
(see burner
pump inst. for
hookup info.)

Air Boot
knockout
(optional)

Control panel
(junction box
in FH units)

Manual 2100-540D
Page 10 of 45

Right side
high voltage
(unit power)
entrance

Right side
oil line
entrance

To power
source

Shut off switch
(if not fused,
power line must
include fuse or
circuit breaker)

Power Wires:
Black (HOT)
White (NEUTRAL)
Green (GROUND)

MIS-1836

FIGURE 5

TYPICAL FLUE INSTALLATION REQUIREMENTS

FRONT FLUE LO-BOY MODEL SHOWN

(REPRESENTS ALL MODELS)

L

i
n
e
d

C

h

i

m

n

Thimble

1/4 inch per

1 foot rise

INSTALLER NOTE:

Follow all appropriate

standards for installing

needed venting system.

Draft Regulator
(Be sure to follow
installation inst.
supplied with
regulator).

90° Rotatable
Flue Box on front
flue models
(remove appropriate
cabinet knockout).
Mounting screws
located under flue
box cover.

Flue Box
Cover

Optional
Flue
Locations

e
y

Clean-out Door
(keep closed)

∨

∨∨

∨∨

Note: This accessory is not currently available for Bard Models:
FH110V48A, FH110V60A, FLF110V48A, FLF110V60A with NX Burners

Optional Fresh
Air Boot (remove
rect. knockout).

Oil Burner

MIS-1825

Manual 2100-540D
Page 11 of 45

OIL LINE PIPING

First determine whether the pipe system is to be a
single line system or a two line system. All
connections must be absolutely air tight or you will
have a malfunction of the burner. When installing the
piping, a good oil filter should be installed close to the
burner. A single line system is recommended for
gravity feed.

A typical single inside tank installations shown in
Figure 6. For installation details for this and other tank
configurations, refer to NFPA31 -- latest edition. All
tank and pipe setups must comply with NFPA31.

TYPICAL SINGLE INSIDE TANK INSTALLATION

Vent Cap

BECKETT AFG OR NX OIL BURNER

This furnace is equipped with a high static Beckett AFG
or Beckett NX oil burner which is designed to produce
adequate draft in nearly any vertically vented
application. The burner employs the latest time tested
controls of the highest quality. The controls consist of a
high voltage Beckett solid state igniter, a Beckett
“CleanCut” oil pump with an integral solenoid valve,
and a Genisys 7505 primary control.

FIGURE 6

2" Cap

1-1/4"
Vent Pipe

Oil
Tank

2" Fill Pipe

Return Line

Guage

Bushing,
2" x 1-1/2" or
1-1/4"

Gate Valve
3/8" x 4"

nipple

6"

3/8" x 3/8"
Adapter

Legs (either 1-1/4"x10"
or 1-1/2"x10" nipples)

Manual 2100-540D
Page 12 of 45

Bushing

Oil Filter

3/8" O.D. Copper
Fuel Tubing

MIS-1823

These controls were selected for their proven high
quality, dependability, and serviceability. With proper
maintenance this burner assembly will provide many
years of reliable service.

All units are shipped with the oil burner installed, and
with high rate oil nozzle installed designed for use with
No. 1 or No. 2 fuel oil. Inspect firepot refractory

before firing to be sure it has not been jarred out of
position in shipment. Burner air tube must not
extend beyond inside surface of firepot. Burner
head should be centered on the combustion chamber
opening.

WARNING

Never attempt to use gasoline in your
furnace. Gasoline is more combustible than
fuel oil and could result in a serious explosion
causing damage, injury or death.

BECKETT SOLID STATE IGNITER

This igniter differs from the traditional iron core
transformer in that it produces a 14,000 volt spark
instead of a 10,000 volt spark of the iron core
transformer. This hotter spark provides for cleaner,
faster ignitions. Being solid state technology this
igniter is less susceptible to problems caused by voltage
variations. It also has a greater ability to ignite cold
and/or inconsistent oil. The solid state igniter is wired
to the primary control the same as an iron core
transformer.

GENISYS 7505 PRIMARY CONTROL

The Genisys 7505 Interrupted Electronic Oil Primary is
a line voltage, safety rated, interrupted ignition oil
primary control for residential oil burners. The Genisys
7505 used with a cad cell flame sensor, operates the oil
burner and oil valve. The primary controls fuel oil,
senses flame, controls ignition spark and is designed to
notify a remote alarm circuit before going into lockout
when equipped with a flame monitoring system.

The following is a detailed explanation of each control
included in the Beckett AFG Oil Burner, how each
operates, how to set up the burner, and how to
troubleshoot problems should they occur.

BECKETT “CLEANCUT” OIL PUMP

This oil pump is equipped with an oil solenoid valve
installed in the pump housing. This feature provides
quick cutoffs resulting in reduction in smoke after the
burner shuts down. This is a time proven pump design
and is capable of both one and two pipe systems. All
installation and set up instructions are outlined in the
“Oil Pump Specification” section of the installation
instructions manual.

This primary control possesses the latest technology, is
a very simple control to operate and provides additional
troubleshooting features to ease service and reduce
down time. The operational guide for the Genisys 7505
primary control is provided following on Page 14.

Manual 2100-540D
Page 13 of 45

BECKETT GENISYS

MODEL 7505

MIS-2491

PRIMARY OPERATIONAL GUIDE

BECKETT GENISYS 7505

Sequence of Operation

BURNER STATES

1. Standby: The burner is idle, waiting for a call

for heat.

2. Valve-On Delay (Prepurge): The igniter and
motor are on while the control delays turning on
the oil solenoid valve for the programmed time.

3. Trial for Ignition: The fuel valve is opened. A
flame should be established within the factory
set trial for ignition time (“lockout time”).

4. Lockout: The control has shut the burner down
for one of the following safety reasons:

• The trial for ignition (lockout) time expires
without flame being established.

• The cad cell detects flame during Valve-On
Delay.

• The Recycle mode 30-second time budget
expires (see “Recycle” section for complete
explanation of recycle time budget).

If the control locks out three times without
completing a successful call for heat, the control
enters Restricted (Hard) Lockout, and must be reset
by a technician. Hold the reset button for 15
seconds until the red light shuts off to reset from
Restricted Lockout.

5. Ignition Carryover: Once flame is established,
the igniter remains on for 10 additional seconds
to ensure flame stability.

6. Run: The flame is sustained until the call for
heat is satisfied. The burner is then sent to
Motor-Off Delay (Postpurge), if applicable, or it
is shut down and sent to Standby.

7. Recycle: If the flame is lost while the burner is
firing, the control shuts down the burner, enters
a 60-second recycle delay and then repeats the
ignition sequence. The control will continue to
Recycle each time the flame is lost until the
accumulated oil-flow-without-flame time
reaches 30 seconds, at which point the control
will go into lockout. This feature prevents
excessive accumulation of oil in the appliance
firing chamber.

8. Motor-Off Delay: If applicable, the fuel valve is
closed and the control delays turning the motor
off for the set motor-off delay time before the
control returns to standby.

9. Pump Prime: The igniter and motor are on with
the oil valve open for up to 4 minutes. During
Pump Prime mode, the cad cell is disregarded,
allowing the technician to prime the pump
without having to jumper the cad cell.

RESET BUTTON OPERATION

• Table A explains what action the control

will take when the reset button is pressed for
different lengths of time during the various
burner operating states.

Manual 2100-540D
Page 14 of 45