Bard FLR110D48F, FLR140D60F, FLF110D48F, FC085D36F, FH110D48F, FLF085D36F, FLR085D36F, FLR110D60F, FH110D60F, FH085D36F, FLF110D60F User Manual

OIL FURNACE

INSTALLATION INSTRUCTIONS

	MODELS
FH085D36F	FH110D48F	FH110D60F
FLF085D36F	FLF110D48F	FLF110D60F
FLR085D36F	FLR110D48F	FLR110D60F
FLR140D60F	FC085D36F

WARNING

READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION.

THIS INSTALLATION MUST COMPLY WITH THESE INSTRUCTIONS AND THE REQUIREMENTS OF ALL GOVERNING CODES AND ORDINANCES FOR THE INSTALLATION LOCATION.

IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE REQUIREMENTS.

FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY DAMAGE, BODILY INJURY OR DEATH.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

IMPORTANT NOTICE

THIS FURNACE IS NOT INTENDED FOR USE AS A CONSTRUCTION HEATER. USE OF THIS FURNACE DURING CONSTRUCTION AND FINISHING PHASES OF A STRUCTURE IS CONSIDERED AS "OPERATION IN A CORROSIVE ATMOSPHERE" AND "UNUSUAL, NEGLIGENT OR IMPROPER USE" AND AS SUCH ARE CONSIDERED EXCLUSIONS BY THE BARD MANUFACTURING COMPANY LIMITED WARRANTY.

WARNING

CARBON MONOXIDE POISONING HAZARD

FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PERSONAL INJURY OR DEATH.

Carbon Monoxide is invisible, orderless and toxic! Bard Manufacturing recommends a carbon monoxide alarm in your home, even if you do not own a gas appliance. Locate the carbon monoxide alarm in the living area of your home and away from doorways to attached garages. Follow the alarm manufacturer’s instructions included with the alarm.

Bard Manufacturing Company, Inc.	Manual:		2100-422M
Bryan, Ohio 43506	Supersedes:		2100-422L
Since 1914...Moving ahead just as planned.	File:		VOL. I, TAB 3
	Date:		11-21-11
		Manual		2100-422M
		Page		1 of 42

CONTENTS

Getting Other Information and Publications ........			3
Installation and Operating Instructions
Equipment Selection .............................................			4
Locating the Furnace ............................................			4
Installing the Furnace ...........................................			8
Duct Work	.............................................................		8
Installing a Cooling Unit ........................................			8
Wiring	..............................................................		9
Oil Line Piping.....................................................			12
Beckett AFG ..............................Oil Burner		12 & 13
Beckett “CleanCut” ..............................Oil Pump			13
Beckett Solid ...................................State Igniter			13
Beckett R7184B ........................Primary Control			13
Beckett R7184B ......Primary Operational Guide			14
Beckett GeniSys ................................7505		14 – 17
Burner States, Reset Button Op., Priming the Pump, Cad
Cell Resistance Indicator, Reset Restricted Lockout
Burner Set ............up and Adjustments		19, 20 & 21
Short Form .....................Adjustment Procedure			21
Combustion ............................Air Requirements			25
Louvers and .............................................Grilles			30
Venting Options ..................................................			30
Thermostat ..........................................................			30
TABLES
Table 1 .............................	Minimum Clearances		4
Table 2 ...................	Dimensions FLF/R Models		5
Table 3 ........................................	Electrical Data		9
Table A .......................	Reset Button Operation		15
Table B ........................................	Status Lights		15
Table 4 .......................................	Furnace Data		19
Table 5	Correlation of % of CO 2 , O 2 and
..........................................	Reserve Air		24
Table 6 .............	No. 2 Fuel Oil Efficiency Chart		24
Table 7 ........	Recommended Start - Up Settings		24
Table 8	Sq.Ft. Required as
...............................	Unconfined Space		27
Table 9 ............	Minimum Ventilation Openings		28
Table 10	Temperature Rise Ranges, Limit
	Control Settings, and
.......................	Heating Blower Speeds		31
Table 11 ................	Filter Sizes for Oil Furnaces		32
CHARTS
Chart 1 .................................	FH085D36F Data		38
Chart 2 .................................	FH110D48F Data		38
Chart 3 .................................	FH110D60F Data		38
Chart 4 .......................	FLF/FLR085D36F Data		38
Chart 5 .......................	FLF/FLR110D48F Data		38
Chart 6 .......................	FLF/FLR110D60F Data		38
Chart 7 ...............................	FLR140D60F Data		39
Chart 8 .................................	FC085D36F Data		39

Filters
Lo-Boy Models – Filter Locations......................	33
Maintenance
Lubrication ..........................................................	34
Inspect Air Filter ..................................................	34
Final Inspection and Test ....................................	34
Service Hints .......................................................	34
Combination Combustion Chamber/Burner
Mounting System ................................................	35
To Remove Burner Only .....................................	36
To Remove Entire Combustion Chamber
Mounting System ................................................	36
Common Causes of Trouble ...............................	37
Care of Finish .....................................................	37
Cleaning of the Heat Exchanger .........................	37
Blower System Resistance Charts .................	38-39
Wiring Diagrams ............................................	40-42

FIGURES
Figure 1	FLF/R Models Dimensions ................	5
Figure 2	FH Models Dimensions .....................	6
Figure 3	FC Models Dimensions .....................	7
Figure 4	Typical Unit Setup - FLF ..................	10
Figure 5	Typical Flue Installation
	Requirements - FLF ........................	11
Figure 6	Typical Single Inside
	Tank Installation...............................	12
Figure 7	Electronic Blower Control ................	18
Figure 8	Typical Smoke-CO2 Characteristic ..	22
Figure 9	Pressure Gauge Connection to
	Bleed Port .......................................	23
Figure 10	Electrode Adjustments .....................	25
Figure 11	Combustion Air Boot Assembly .......	26
Figure 12	All Air From Inside Building .............	27
Figure 13	All Air From Outdoors ......................	28
Figure 14	All Air From Outdoors Through
	Ventilated Attic .................................	29
Figure 15	All Air From Outdoors - Inlet Air
	From Ventilated Crawl Space and
	Outlet Air to Ventilated Attic .............	29
Figure 16	Typical Installation of FR26 and FR27.
	Filter Rack .......................................	32
Figure 17	Typical Installation of FR25 Filter
	Kit ....................................................	32
Figure 18	Filter Installation - Lo-Boy Models ...	33
Figure 19	Removal of Burner Only ..................	35
Figure 20	Removal of Entire Combustion
	Chamber Mounting System .............	36

Manual	2100-422M
Page	2 of 42

GETTING OTHER INFORMATION and PUBLICATIONS

These publications can help you install the furnace. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.

National Fuel Gas Code ..............	ANSI Z223.1/NFPA54
National Electrical Code.........................	ANSI/NFPA 70
Standard for the Installation.................	ANSI/NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for Warm Air ........................	ANSI/NFPA 90B
Heating and Air Conditioning Systems
Standard for Chimneys, Fireplaces, Vents......		NFPA 211
and Solid Fuel Burning Appliances
Load Calculation for ..............................	ACCA Manual J
Residential Winter and Summer Air Conditioning
Duct Design for Residential.................	ACCA Manual D
Winter and Summer Air Conditioning
and Equipment Selection

FOR MORE INFORMATION, CONTACT THESE PUBLISHERS:

ACCA	Air Conditioning Contractors of America
	1712 New Hampshire Ave. N.W.
	Washington, DC 20009
	Telephone: [phone]
	Fax: [phone]
ANSI	American National Standards Institute
	11 West Street, 13th Floor
	New York, NY 10036
	Telephone: [phone]
	Fax: [phone]
ASHRAE	American Society of Heating Refrigerating,
	and Air Conditioning Engineers, Inc.
	1791 Tullie Circle, N.E.
	Atlanta, GA 30329-2305
	Telephone: [phone]
	Fax: [phone]
NFPA	National Fire Protection Association
	Batterymarch Park
	P.O. Box 9101
	Quincy, MA 02269-9901
	Telephone: [phone]
	Fax: [phone]

Manual	2100-422M
Page	3 of 42

INSTALLATION and OPERATING INSTRUCTIONS

EQUIPMENT SELECTION

An accurate heating load calculation must be conducted using American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) or Air Conditioning Contractors of America (ACCA) manuals. Do not add a large safety factor above the calculated value. If the calculated heating load requirement exceeds the heating capacity rating of a given model, use only the next larger size available. Never increase by any more than absolutely necessary based upon available equipment heating capacities. Always select based upon heat capacity (output), never use input capacities.

NOTE: It is the personal responsibility and obligation of the purchaser to contract a qualified installer to assure that installation is adequate and is in conformance with governing codes and ordinances.

LOCATING THE FURNACE

When installing the furnace be sure to provide adequate space for easy service and maintenance. Locate the furnace as close to the chimney as practical, giving consideration to the accessibility of the oil burner, controls, and blower for service. Allow a minimum of 24 inches at front of furnace for servicing oil burner. Allow adequate room for filter and blower maintenance. Clearance from combustible material as stated on the furnace and repeated in Table 1 must be maintained. For damp basement installations, a raised concrete pad is recommended. This will help keep the bottom of the furnace dry and reduce the risk of rusting.

An oil burner must have a generous supply of combustion air to operate properly. The flow of combustion and ventilating air must not be obstructed from reaching the furnace. See “Combustion Air Requirements” section.

The furnace area must be kept clear and free of combustible materials, gasoline and other flammable vapors and liquids.

This unit is not designed for mobile home or trailer installations. Always install furnace in a level position.

TABLE 1

MINIMUM CLEARANCES

		Minimum Installation Clearnaces — Inches								Minimum Service
		Furnace			Plenum		1	Flue		Clearances
Model	Front	Back		Sides	Top	Sides	Duct	Pipe	Floor	Front	Back	Sides
FH085D36F	4	1		2	2	2	2	9	C	24	—	—
FH110D48F	4	1		2	2	2	2	9	C	24	—	—
FH110D60F	4	1		2	2	2	2	9	C	24	—	—
FLF085D36F	6	0		2	2	2	2	9	NC	24	24	18 *
FLR085D36F	6	18		2	2	2	2	9	NC	24	24	18 *
FLF110D48F	6	0		2	2	2	2	9	NC	24	24	18 *
FLF110D60F	6	0		2	2	2	2	9	NC	24	24	18 *
FLR110D48F	6	18		2	2	2	2	9	NC	24	24	18 *
FLR110D60F	6	18		2	2	2	2	9	NC	24	24	18 *
FLR140D60F	6	18		2	2	2	2	9	NC	24	24	18 *
FC085D36F	6	1		2	2	2	2	9	NC **	24	—	—

1 For the first three (3) feet from plenum. After three (3) feet, no clearance required. C Combustible flooring

NC Noncombustible floor

*Maintained on one side or the other to achieve filter access and/or blower service.

**Floor must be noncombustible. For furnace only installation can be installed on combustible flooring only when installed on special base part no. CFB7 available from factory. When air conditioning coil cabinet DCB23-22 is used then use special base part no. CFB23.

Manual	2100-422M
Page	4 of 42

Page	Manual
42 of 5	422M-2100

FLF/FLR 085, 110 AND 140 SPECIFICATION SHEET

		TOP VIEW	J
	RETURN		SUPPLY
	DUCT		DUCT

D

G
F	E
	"FLF" FLUE
REAR FLUE	KNOCKOUT
ON "FLR" MODELS	OPTIONAL
	HIGH VOLTAGE
	ENTRANCE

OPTIONAL

LOW VOLTAGE

ENTRANCE

H

OIL

ENTRANCE

OPTIONAL

FILTER OIL

DOOR ENTRANCE

FRESH AIR

KNOCKOUT

LEFT SIDE VIEW

FIGURE 1

FLF/R MODELS DIMENSIONS

TABLE 2

FLF/R MODELS DIMENSIONS (INCHES)

					Plenum
		Cabinet			Openings		Flue Conection				Air Filters		1
Model	A	B		C	D x E	D x F		G					No.
Number	Width	Depth		Height	Supply	Return	Location	Dia.	H	J	Size		Used
FLF085D36F	23	48.125		36.625	22x20	22x14	Front	6	31.625	5.125	16 x 20 x 1		1
FLR085D36F	23	48.125		36.625	22x20	22x14	Rear	6	31.625	5.125	16 x 20 x 1		1
FLF110D48F	23	48.125		40.625	22x20	22x14	Front	6	35.625	5.125	20 x 20 x 1		1
FLF110D60F	23	48.125		40.625	22x20	22x14	Front	6	35.625	5.125	20 x 20 x 1		1
FLR110D48F	23	48.125		40.625	22x20	22x14	Rear	6	35.625	5.125	20 x 20 x 1		1
FLR110D60F	23	48.125		40.625	22x20	22x14	Rear	6	35.625	5.125	20 x 20 x 1		1
FLR140D60F	26	50.250		47.625	25x20	25x16	Rear	6	42.125	- - -	20 x 25 x 1		1

1 Washable type filter 1” nom. thickness

"FLF" FLUE KNOCKOUT

A

B

	"FLF" FLUE
	KNOCKOUT
	LOW VOLTAGE
	ENTRANCE
C	HIGH VOLTAGE
	ENTRANCE
	OPTIONAL
	OIL ENTRANCE

FRONT VIEW

RIGHT SIDE VIEW

MIS-1815 A

Page	Manual
42 of 6	422M-2100

		19 1/4"
		RETURN
	16"	OPENING
		(CUT OUT)

LEFT SIDE VIEW

FIGURE 2

FH MODELS DIMENSIONS

TOP VIEW

19 7/8"

FLUE

KNOCKOUT

FLUE

KNOCKOUT

OPTIONAL

HIGH VOLTAGE

ENTRANCE

OPTIONAL

LOW VOLTAGE

ENTRANCE

OPTIONAL

OIL

ENTRANCE

OIL

ENTRANCE

FRESH AIR

KNOCKOUT

VESTIBULE

DOOR

21 7/8"

23"

FH085 AND FH110

SUPPLY SPECIFICATION SHEET

OPENING

30 1/2"

FLUE

KNOCKOUT

REAR CLEANOUT

DOOR

HIGH

VOLTAGE

ENTRANCE

53" (FH085) 59" (FH110)

LOW VOLTAGE

ENTRANCE

OPTIONAL

OIL

ENTRANCE RETURN OPENING (CUT OUT)

FRONT VIEW

RIGHT SIDE VIEW MIS-1814 A

FIGURE 3

FC085 MODEL DIMENSIONS

22"

COUNTERFLOW 20"

SPECIFICATION

SHEET

FLUE

KNOCKOUT

OPTIONAL

HIGH VOLTAGE

ENTRANCE

OPTIONAL

LOW VOLTAGE

ENTRANCE

OIL ENTRANCE

OPTIONAL

OIL ENTRANCE

FRESH AIR

KNOCKOUT

LEFT SIDE VIEW

SUPPLY

OPENING

RETURN

OPENING

30 5/8"

TOP VIEW

FLUE

23" KNOCKOUT

	FLUE
	KNOCKOUT
54 1/4"	REAR
	CLEANOUT
	DOOR
	LOW VOLTAGE
	ENTRANCE
	HIGH VOLTAGE
	ENTRANCE

FRONT VIEW	OPTIONAL
	OIL ENTRANCE
	RIGHT SIDE VIEW

18 1/8"

BOTTOM VIEW
19 1/8"	MIS-1826 A

Manual	2100-422M
Page	7 of 42

INSTALLING THE FURNACE

INSTRUMENTS REQUIRED FOR PROPER

SETUP OF THE FURNACE

It is important that a set of instruments capable of the following requirements be used for the setup of this furnace to ensure proper and safe operation:

1.Oil pump pressure gauge that measures up to 150 PSI.

2.Smoke gun to pull smoke samples from flue.

3.Draft gauge that will measure -.02" water column (W.C.)

4.Duct static pressure gauge 0-1.0" W.C. range.

5.Temperature gauge that can read from 50° F up to 700° F.

6.A gauge to measure CO2 or O2.

INSTALLATION

A typical installation is shown in Figures 4 and 5. All parts of the furnace installation (furnace, oil tank and piping systems, combustion and ventilation air, venting, etc.) must comply with NFPA31, Installation of Oil Burning Equipment -- latest edition. This drawing shows the typical connecting parts needed to correctly install this furnace. Make sure that all parts of the heating system comply with the local codes.

Check the furnace and your load calculation to verify that the unit is properly sized. (Refer to “Equipment Selection” section on Page 4.)

The correct size of unit needed may be substantially smaller than the unit being replaced due to home improvements and technology advancements since the initial installation.

INADEQUATE SUPPLY AIR and/or RETURN AIR DUCT SYSTEMS

Short cycling because of limit control operation can be created by incorrectly designed or installed supply and/ or return air duct systems.

The duct systems must be designed using ASHRAE or ACCA design manuals and the equipment CFM and external static pressure ratings to insure proper air delivery capabilities.

On replacement installations, particularly if equipment is oversized, the duct systems can easily be undersized. Modifications may be required to assure that the equipment is operating within the approved temperature rise range when under full rated input conditions, and that no short cycling on limit controls is occurring.

DUCT WORK

The air distribution system should be designed and installed in conformance with manuals published by Air Conditioning Contractors of America (ACCA) as set forth in Manual D, or ASHRAE publications.

IMPORTANT

When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air must also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace This is to prevent drawing possible hazardous combustion products into the circulated air.

INSTALLING A COOLING UNIT

When the furnace is used in connection with a cooling unit*, the furnace shall be installed parallel with or on the upstream side of the cooling unit to avoid condensation in the heating element. With a parallel flow arrangement, the dampers or other means used to control flow of air shall be adequate to prevent chilled air from entering the furnace, and if manually operated, must be equipped with means to prevent operation of either unit, unless the damper is in the full heat or cool position.

*A cooling unit is an air conditioning coil, heat pump coil or chilled water coil.

When installing a cooling unit above an FH or FL (below on an FC) series furnace, the coil must be spaced far enough from the furnace outlet to assure proper operation of the furnace. Bard supplied coils, when used with Bard supplied coil cabinets, are automatically positioned.

For top discharge FH and FL models, when coils are installed without using Bard coil cabinets or coils of another brand are used, the coil drain pan should be located a minimum of four (4) inches above the top of the furnace cabinet. If a greater clearance is specified by the coil manufacturer then it would apply.

NOTE: IF DRAIN PAN IS ANYTHING OTHER THAN A STEEL PAN PARTICULAR ATTENTION MUST BE GIVEN TO THE INSTALLATION INSTRUCTIONS FOR THE COIL TO MAKE SURE IT IS ACCEPTABLE FOR USE WITH THESE OIL FURNACES HAVING MAXIMUM OUTLET AIR TEMPERATURE OF 200° F.

See CFM versus static pressure curves on pages 38-39 for additional information.

Manual	2100-422M
Page	8 of 42

WIRING

FACTORY WIRING

All units are fully factory wired. Multispeed blowers are factory wired on high speed for cooling/manual fan operation. Heating speeds are wired for the largest input and may need lower speed for field installed low input nozzle. If replacement wire is necessary, use 105 degrees C minimum. See electrical data, Table 3.

FIELD WIRING

All wiring must conform to the National Electrical Code and all local codes. A separate fuse or breaker should be used for the furnace.

TABLE 3

ELECTRICALDATA

									Max. Time
				Blower Motor		Burner Motor		Minimum	Delay Fuse
			Total	HP	FLA	HP	FLA	Circuit	or HACR
	Model	Volts-HZ-PH	Amps					Ampacity	Circuit Breaker
	FH085D36F	115-60-1	7.3	1/3	5.6	1/7	1.7	9	15
	FH110D48F	115-60-1	12.2	1/2	10.5	1/7	1.7	15	20
	FH110D60F	115-60-1	14.2	3/4	12.5	1/7	1.7	18	20
	FLF085D36F	115-60-1	7.3	1/3	5.6	1/7	1.7	9	15
	FLR085D36F	115-60-1	7.3	1/3	5.6	1/7	1.7	9	15
	FLF110D48F	115-60-1	12.2	1/2	10.5	1/7	1.7	15	20
	FLR110D48F	115-60-1	12.2	1/2	10.5	1/7	1.7	15	20
	FLF110D60F	115-60-1	14.2	3/4	12.5	1/7	1.7	18	20
	FLR110D60F	115-60-1	14.2	3/4	12.5	1/7	1.7	18	20
	FLR140D60F	115-60-1	14.2	3/4	12.5	1/7	1.7	18	20
	FC085D36F	115-60-1	7.3	1/3	5.6	1/7	1.7	9	15

Manual	2100-422M
Page	9 of 42

FIGURE 4

TYPICAL UNIT SETUP FLF UNIT SHOWN

WARNING

ALL WIRING MUST

CONFORM TO THE ! NATIONAL ELECTRIC

CODE AND ALL LOCAL

CODES.

Left side high voltage (unit power) entrance

Left side low voltage (thermostat) entrance

Left side oil line entrance for opt. air boot

Left side oil line entrance

Oil line (see burner

pump inst. for hookup info.)

Air Boot knockout (optional)

Control panel (junction box in FH units)

Right side high voltage (unit power) entrance

TYPICAL UNIT

SETUP

(FLF UNIT SHOWN)

Inspection door

Right side low voltage (thermostat) entrance

To thermostat and optional A/C unit

To power source

Shut off switch (if not fused, power line must include fuse or circuit breaker)

Power Wires:

Black (HOT) White (NEUTRAL)

Green (GROUND)

Right side

oil line MIS-1836

entrance

Manual	2100-422M
Page	10 of 42

L i n e d

C h i m n e y

FIGURE 5

TYPICAL FLUE INSTALLATION REQUIREMENTS FRONT FLUE LO-BOY MODEL SHOWN

(REPRESENTS ALL MODELS)

	Thimble	INSTALLER NOTE:
		Follow all appropriate
		standards for installing
		needed venting system.
		Draft Regulator
		(Be sure to follow
		installation inst.
	1/4 inch per	supplied with
		regulator).
	1 foot rise
		90° Rotatable
		Flue Box on front
		flue models
		(remove appropriate
		cabinet knockout).
		Mounting screws
		located under flue
		box cover.
		Flue Box
		Cover

Optional

Flue

Locations

Oil Burner

Clean-out Door	Optional Fresh
(keep closed)	Air Boot (remove	MIS-1825
	rect. knockout).

Note: This accessory is not currently available for Bard Models: FH110D48F, FH110D60F, FLF110D48F, FLF110D60F with NX Burners

Manual	2100-422M
Page	11 of 42

OIL LINE PIPING

First determine whether the pipe system is to be a single line system or a two line system. All connections must be absolutely air tight or you will have a malfunction of the burner. When installing the piping, a good oil filter should be installed close to the burner. A single line system is recommended for gravity feed.

A typical single inside tank installations shown in Figure 6. For installation details for this and other tank configurations, refer to NFPA31 -- latest edition. All tank and pipe setups must comply with NFPA31.

BECKETT AFG OR NX OIL BURNER

This furnace is equipped with a high static Beckett AFG or Beckett NX oil burner which is designed to produce adequate draft in nearly any vertically vented application. The burner employs the latest time tested controls of the highest quality. The controls consist of a high voltage Beckett solid state igniter, a Beckett “CleanCut” oil pump with an integral solenoid valve, and a Genisys 7505 primary control.

FIGURE 6

TYPICAL SINGLE INSIDE TANK INSTALLATION

Vent Cap

2" Cap

2" Fill Pipe

1-1/4"			Return Line
Vent Pipe
			Guage
Oil			Bushing,
			2" x 1-1/2" or
Tank
			1-1/4"
			Gate Valve
			3/8" x 4"
	6"		nipple
			3/8" x 3/8"
			Adapter
			3/8" O.D. Copper
			Fuel Tubing
Legs (either 1-1/4"x10"			MIS-1823
or 1-1/2"x10" nipples)	Bushing	Oil Filter

Manual	2100-422M
Page	12 of 42

These controls were selected for their proven high quality, dependability, and serviceability. With proper maintenance this burner assembly will provide many years of reliable service.

All units are shipped with the oil burner installed, and with high rate oil nozzle installed designed for use with No. 1 or No. 2 fuel oil. Inspect firepot refractory before firing to be sure it has not been jarred out of position in shipment. Burner air tube must not extend beyond inside surface of firepot. Burner head should be centered on the combustion chamber opening. See Figures 19 and 20.

WARNING

Never attempt to use gasoline in your furnace. Gasoline is more combustible than fuel oil and could result in a serious explosion causing damage, injury or death.

The following is a detailed explanation of each control included in the Beckett AFG Oil Burner, how each operates, how to set up the burner, and how to troubleshoot problems should they occur.

BECKETT “CLEANCUT” OIL PUMP

This oil pump is equipped with an oil solenoid valve installed in the pump housing. This feature provides quick cutoffs resulting in reduction in smoke after the burner shuts down. This is a time proven pump design and is capable of both one and two pipe systems. All installation and set up instructions are outlined in the “Oil Pump Specification” section of the installation instructions manual.

BECKETT SOLID STATE IGNITER

This igniter differs from the traditional iron core transformer in that it produces a 14,000 volt spark instead of a 10,000 volt spark of the iron core transformer. This hotter spark provides for cleaner, faster ignitions. Being solid state technology this igniter is less susceptible to problems caused by voltage variations. It also has a greater ability to ignite cold and/or inconsistent oil. The solid state igniter is wired to the primary control the same as an iron core transformer.

GENISYS 7505 PRIMARY CONTROL

The Genisys 7505 Interrupted Electronic Oil Primary is a line voltage, safety rated, interrupted ignition oil primary control for residential oil burners. The Genisys 7505 used with a cad cell flame sensor, operates the oil burner and oil valve. The primary controls fuel oil, senses flame, controls ignition spark and is designed to notify a remote alarm circuit before going into lockout when equipped with a flame monitoring system.

This primary control possesses the latest technology, is a very simple control to operate and provides additional troubleshooting features to ease service and reduce down time. The operational guide for the Genisys 7505 primary control is provided following on Page 14.

Manual	2100-422M
Page	13 of 42