Bard EHWH42-A15, EHWA05-A05, EHWA05-A15, EHWH42-C06, EHWA05-A20 Installation Instructions Manual

INSTALLATION INSTRUCTIONS

ELECTRIC HEAT PACKAGES

Models

:

EHWH42-A05 EHWA05-A05
EHWH42-A10 EHWA05-A10
EHWH42-A15 EHWA05-A15
EHWH42-C06 EHWA05-A20
EHWH04-A04 EHWA05-B09
EHWH04-A05 EHWA05-B15
EHWH04-A10 EHWA05-B18
EHWH04-A15 EHWA05A-C09
EHWH04-A20 EHWA05A-C15
EHWH04-B18 EHWA60-A05
EHWH05-B09 EHWA60-B09
EHWH05-B15 EHW05A-B18
EHWH05A-C09 EHW05H-B18
EHWH05A-C15 EHW60A-B09
EHWH05-B06 EHW70A-B09

EHW70A-B18

FOR WITH WA, SH AND WH SERIES

WALL MOUNTED AIR CONDITIONERS

AND HEAT PUMPS

(SEE TABLES 1A — 1F FOR MODEL USAGE)

Bard Manufacturing Company, Inc.
Bryan, Ohio 43506

Since 1914...Moving ahead, just as planned.

Manual: 2100-254E
Supersedes: 2100-254D
File: Volume III, Tab 18
Date: 10-21-10

Manual 2100-254E
Page 1 of 17

CONTENTS

General Information

Description of Equipment.................................. 3

Nomenclature ................................................... 3

Important ........................................................... 8

Shipping Damage ............................................. 8

Unpacking Electric Heat Package .................... 8

Wiring Main Power ............................................ 8

Installation

Installation of Heater Package ........................ 10

Tables

Table 1A

Table 1B

Table 1C

Table 1D

Table 1E

Table 1F

Table 2 Electrical Data and BTU Output ......... 7

Table 3 Terminal and Screw Mounting .......... 12

Figures

Figure 1 Electrical Connections ...................... 9

Figure 2 Installation of Heater Package ........ 11

Figure 3 Rod Support & Screw Mounting ..... 13

Figure 4A - 4D Terminal Identification ........... 14

Figure 4E - 4F Terminal Identification........... 15

Figure 5 Wiring Directions ............................. 16

Figure 6 Marking Serial Plate ........................ 17

Heater Usage by Model Matrix .......... 3

Heater Usage by Model Matrix .......... 4

Heater Usage by Model Matrix .......... 4

Heater Usage by Model Matrix .......... 5

Heater Usage by Model Matrix .......... 6

Heater Usage by Model Matrix .......... 6

Manual 2100-254E
Page 2 of 17

GENERAL INFORMATION

DESCRIPTION OF EQUIPMENT

The EHWA and EHWH series electric heater packages
are field installable heater packages suitable for use with
Bard wall mount hi boy air conditioners and heat
pumps. The packages consist of the electric heat strip,
the heater control base which includes the heat
contactors, and circuit breaker or pull disconnects,
installation instructions and wiring diagrams. See Table
1 for nominal electrical data and BTU output. Before
installation, check unit serial plate to insure the heater
package model that you intend to install is listed as a
heater package that is suitable for use with the Bard wall
mount hi boy unit. See Figure 6.

TABLE 1A

R-22 HEATER USAGE BY MODEL MATRIX

V802/032

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WA423-A

WA424DA

WA484-A

WA484DA

WA484HA

WA6023A

WA602-A

50A-50AWHE XXXX X
01A-50AWHE XXXX XX XXX X X
51A-50AWHEXXXX
02A-50AWHEXXXX
50A-06AWHEX
40A-40HWHE X
50A-40HWHE XX
01A-40HWHEXXXXX
51A-40HWHE X
02A-40HWHE XX
50A-24HWHE XXXX
01A-24HWHE XXXX
51A-24HWHE XX

NOMENCLATURE

ELECTRIC HEATER
PACKAGE
WALL MOUNT

A = AIR CONDITIONER
H = HEAT PUMP
C = AIR CONDITIONER

and HEAT PUMP

SUITABLE FOR USE IN
SEE TABLES 1A — 1F

WA602HA

WA603DA

WA7023A

EHW A 04 - A 05

WA702-A

WA702HA

WH421-A

WH421DA

WH483-A

WH483DA

NOMINAL KW
5 KW

ELECTRICAL VERSION
A - 240/208V - 1Ph
B - 240/208V - 3Ph
C - 460V - 3PH

WH483LA

WH602-2

WH602DA

WH602LA

WARNING

Only use factory provided heaters in approved combinations of
heater models to unit models as shown in tables 1A — 1F. Failure
to use approved combinations as shown or modification to heaters
could result in fire causing damage, bodily injury or death.

Manual 2100-254E
Page 3 of 17

WH602LB

WH602DB

WH602-B

WH483LB

WH483DB

WH483-B

WH421LB

WH421DB

WH421-B

WA721-B

WA701HB

WA701-B

WA7013B

WA603DB

WA602TB

WA602HB

WH602-E

TABLE 1B

WA602-B

WA6023B

WA484TB

WA484HB

R-22 HEATER USAGE BY MODEL MATRIX

WA484-E

WA484DB

WA484-B

WA423-E

WA423DB

WA423-B

90B-50HWHE X X X XX XX XX

90B-50AWHE XXXXXX X X X X X

51B-50AWHE XXXX XX XXX

V8028032

V022/042

esahP3

81B-50AWHE XXXX X XXX

81B-40HWHE XX

90B-06AWHE XX XXXX X

WH602LC

WH602DC

WH602-C

WH483LC

WH483DC

WH483-C

WH421LC

WH421DC

WH421-C

WH381DC

WE701-F

WE602-F

WE482-F

WE421-F

WA721-C

WA701HC

WA101-F

WA701-C

WA611-C

WA603DC

WA602HC

TABLE 1C

WA602-F

WA602-C

WA491-C

WA484HC

WA484-F

R-22 HEATER USAGE BY MODEL MATRIX

WA484DC

WA484-C

WA423-F

WA423DC

WA423-C

WA381-C

SH611-C

51B-50HWHE XXX

SH491-C

SH431-C

SH381-C

Manual 2100-254E
Page 4 of 17

90C-A50HWHE XXXX XXXXXXXXX

90C-A50AWHE XXXXXXX XXXXXXXXXXXXXX

51C-A50AWHE X X XXX XXX

esahP3

V064

V414

51C-A50HWHE XXX

60C-24HWHE XXX XXX

TABLE 1D

R-410A HEATER USAGE BY MODEL MATRIX

V802/032

esahP1

W42A1-A

W42A1DA

W48A1-A

W48A1DA

W60A1-A

W60A1DA

W60A13A

W70A1-A

W42H1-A

W42H1DA

W48H1-A

W48H1DA

W60H1-A

W60H1DA

W5RV1-R

50A-50AWHE XXXX X

01A-50AWHE XXXXXXXX

51A-50AWHE XXX X

02A-50AWHE XXX X

02AH50AWHE X

40A-40HWHEXX

50A-40HWHE XX

01A-40HWHE XXX

51A-40HWHE X

02A-40HWHEX

50A-24HWHE XXXX

01A-24HWHE XXXX

51A-24HWHEXX

50A-06AWHEXX

X

Manual 2100-254E
Page 5 of 17

TABLE 1E

R-410 AHEATER USAGE BY MODEL MATRIX

V022/042

V8028032

esahP3

W42A1-B

W42A1DB

W42A1-E

W48A1-B

W48A1DB

W48A1-E

W60A1-B

W60A1DB

W60A1-E

W70A1-B

W42H1-B

W42H1DB

W48H1-B

W48H1DB

W60H1-B

W60H1DB

W5RV1-S

W6RV1-S

81B-A50WHE XXXXXX

81B-H50WHEXX

90B-A06WHEX

90B-A07WHEX

90BHA07WHE X

81B-A07WHEXX

81BHA07WHE X

90B-50AWHE

XXXXXX X

51B-50AWHE X XX XXX X

81B-50AWHEX

90B-06AWHEX

60B-50HWHE XXXX

90B-50HWHE XXXXXXX

51B-50HWHE XXX

TABLE 1F

R-410A HEATER USAGE BY MODEL MATRIX

V414
V064

esahP3

W42A1-C

W42A1DC

W42A1-F

W48A1-C

W48A1DC

W48A1-F

W60A1-C

W60A1DC

W60A1-F

W70A1-C

W70A1-P

W42H1-C

W42H1DC

W48H1-C

W48H1DC

W60H1-C

W60H1DC

W5RV1-T

W6RV1-T

90C-A50AWHE XXXXXXXXXXX

51C-A50AWHE XXXX

41F-A50AWHE XXXX

90C-A50HWHE XXXXXXXX

51C-A50HWHE XXXXX

60C-24HWHEXXX

Manual 2100-254E
Page 6 of 17

TABLE 2

ELECTRICAL DATA AND BTU OUTPUT

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50A-50AWHE802/0421/557.3/560,71008,21
01A-50AWHE802/0421/015.7/031,43006,52
51A-50AWHE802/0421
02A-50AWHE802/0421/0251/062,86002,15
90B-50AWHE802/0423/957.6/006,03030,32
90B-A06WHE802/0423
90B-A07WHE802/0423/957.6/006,03030,32
81B-A07WHE802/0423/815.31/006,03030,32
51B-50AWHE802/0423
81B-50AWHE802/0423/815.31/034,16001,64
81B-A50WHE802/0423/815.31/034,16001,64
81B-H50WHE802/0423

90C-A50AWHE08439 007,03

51C-A50AWHE084351000,74
50A-06AWHE802/0421/557.3/560,71008,21
90B-06AWHE802/0423/957.6/006,03030,32
50A-24HWHE802/0421
01A-24HWHE802/0421/015.7/031,43006,52
51A-24HWHE802/0421/5152.11/002,15004,83

60C-24HWHE0843
40A-40HWHE802/0421/43 /056,31042,01
50A-40HWHE802/0421/557.3/560,71008,21
01A-40HWHE802/0421/015.7/031,43006,52
51A-40HWHE802/0421
02A-40HWHE802/0421/0251/062,86002,15
81B-40HWHE802/0423/815.31/034,16001,64
90B-50HWHE802/0423
51B-50HWHE802/0423/5152.11/002,15004,83

90C-A50HWHE08439 007,03
51C-A50HWHE0843

60B-50HWHE802/04235.4/6/574,02653,51

/5152.11/002,15004,83

/957.6/006,03030,32

/5152.11/002,15004,83

/815.31/034,16001,64

/557.3/560,71008,21

6 574,02

/5152.11/002,15004,83

/957.6/006,03030,32

51000,74

Manual 2100-254E
Page 7 of 17

IMPORTANT

The equipment covered in this manual is to be installed
by trained, experienced service and installation
technicians.

WIRING MAIN POWER

1. On all installations, size unit power supply wiring
for the minimum circuit ampacity requirement for
the unit and heater package combination listed on
the unit serial plate.

SHIPPING DAMAGE

Upon receipt of equipment, the carton should be
checked for external signs of shipping damage. If
damage is found, the receiving party must contact the
last carrier immediately, preferably in writing,
requesting inspection by the carrier’s agent.

UNPACKING ELECTRIC HEAT PACKAGE

Remove the heat package from the shipping carton. The
heat package must consist of the following:

1. Basic heater.

2. Electric heat control base and wiring.

3. Installation instructions.

4. Wiring diagram (2), one to be applied to unit.

5. Adhesive label to remark serial plate to indicate new
model number. This is attached to the front of these
instructions.

For existing installations, addition or upgrading of a
heater package may require that larger supply wires
be run to the unit. Resize all power supply wires for
the minimum circuit ampacity rating listed on the
unit serial plate that is applicable for your
combination of unit and heater package.

WARNING

Install properly sized power supply leads for
the unit/heater combination minimum circuit
ampacity as listed on the unit serial plate.
Hazard of fire. Failure to install properly sized
conductors could result in fire.

2. All heater packages covered by this manual are
factory wired for a single supply circuit. The
following heater packages are field convertible to a
dual supply circuit if required or desired.

EHWA05-A15 EHWH04-A05

EHWA05-A20 EHWH04-A10

EHWH42-A05 EHWH04-A15

EHWH42-A10 EHWH04-A20

EHWH42-A15

3. To convert the above heater packages to dual circuit
configuration before installation, loosen 4 screws
holding jumper bar in place. Remove jumper bar.
Circuit A + B are now identified on the heater
package. See Figure 1.

Wire should be sized to the minimum circuit
ampacity as specified on the serial plates of units
that accept these heater packages for circuits A + B.

Manual 2100-254E
Page 8 of 17

FIGURE 1

ELECTRICAL CONNECTIONS

Manual 2100-254E
Page 9 of 17

INSTALLATION

INSTALLATION OF HEATER PACKAGE

1. Disconnect all power to unit before installation.

WARNING

Disconnect all power to unit before installing
heater package. Hazard of electrical shock.
Failure to disconnect power could result in
injury or death.

2. Before installation, check unit serial plate to insure
that the heater package model that you intend to
install is listed as a heater package suitable for use
with the unit.

Under no circumstances shall a heater package be
installed in a unit if the model number of the heater
package does not appear on the unit serial plate.

WARNING

Install only heater packages listed on unit
serial plate. Hazard of fire or electrical shock.
Failure to install listed heater package could
result in fire, injury or death.

3. Remove electric heater access panel and control
panel cover, both inner and outer. See Figure 2.

4. All heaters are installed with the thermal cutoffs
positioned to the top of the unit. Install heat strip(s)
through heater access opening. Position heat strip
support rod in heater support hole 1, 2 or 3 as
indicated in Table 1 and Figure 3. Secure in place
with 2 sheet metal screws in mounting holes as
indicated in Table 1 and Figure 3. On heater
packages with 2 heat strips, install 9KW or 10KW
heater first in position closest to the outlet air frame.
See Figures 4E and 4F.

5. Install heater control base into top of control panel
as shown in Figure 5. Secure with 4 sheet metal
screws provided.

6. Plug male 6 pin connector into mating connector
mounted in control panel. See Figure 5.

7. Connect red compressor supply lead to L1 of
terminal block. Connect black compressor supply
lead to L2 of terminal block. If 3 phase, connect
yellow supply lead to L3 of terminal block. See
Figure 5 and wiring diagram.

8. Route wires from heater control base up through
raceway in top right corner of control panel to the
heaters. See Figure 5.

9. Wire heater package per wiring diagram supplied
with this heater package. All wires are stamped with
wire numbers that correspond with terminal numbers
on the wiring diagram and stamped numbers on the
heat strip. Limit switch wires are terminated with
insulated quick connect terminals. See Figure 4.

10. Attach adhesive wiring diagram directly above unit
wiring diagram on inner control panel cover.

11. Recheck all wiring. Break out appropriate circuit
breaker tabs on inner control panel cover to allow
trip lever to protrude. Replace control panel and
heater access panels

12. Resupply power to the unit and check for proper
operation.

13. Remark serial plate with self-adhesive label attached
to the front of this manual. See Figure 6.

Manual 2100-254E
Page 10 of 17

FIGURE 2

INSTALLATION OF HEATER PACKAGE

Manual 2100-254E
Page 11 of 17

TABLE 3

REFER TO FIGURES 3 AND 4

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150A-50AWHEA41
201A-50AWHEB41
351A-50AWHED43+1
402A-50AWHEF43+1
590B-50AWHEC41
651B-50AWHEE43+1
781B-50AWHEE43+1
890C-50AWHEC41
951C-A50AWHEE43+1
0150A-24AWHEA41

1101A-24AWHEB41
2151A-24AWHED43+1
3150A-06AWHEA41
4190B-06AWHEC41
5140A-40HWHEA41
6150A-40HWHEA41
7101A-40HWHEB41
8151A-40HWHED43+1
9102A-40HWHEF43+1
0290B-40HWHEC41

1251B-50HWHEE43+1
2281B-40HWHEE43+1
3290C-A50HWHEC41
4251C-A50HWHEE43+1
5260C-24HWHEC41
6260B-50HWHEC41
7281B-A50WHEE43+1
8281B-H50WHEE43+1
9290B-A06WHEC41
0390B-A07WHEC41

1381B-A07WHEE43+1

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Manual 2100-254E
Page 12 of 17

FIGURE 3

ROD SUPPORT AND SCREW MOUNTING POSITIONS

Manual 2100-254E
Page 13 of 17

FIGURES 4A - 4D

HEATER TERMINAL IDENTIFICATION DRAWINGS

FIGURE 4A

FIGURE 4C

FIGURE 4DFIGURE 4B

Manual 2100-254E
Page 14 of 17

FIGURES 4E AND 4F

HEATER TERMINAL IDENTIFICATION DRAWINGS

FIGURE 4E

FIGURE 4F

Manual 2100-254E
Page 15 of 17

FIGURE 5

WIRING DIRECTIONS

Manual 2100-254E
Page 16 of 17

FIGURE 6

MARKING SERIAL PLATE LABEL

Manual 2100-254E
Page 17 of 17