Bard CRVS-3, CRVP-3, CRVP-3L Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
COMMERCIAL ROOM VENTILATORS
WITH EXHAUST
MODELS
CRVS-3 CRVP-3
CRVP-3L
For Use with Bard 1-1/2 through 3 Ton
and Heat Pumps
Bard Manufacturing Company, Inc. Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
Manual : 2100-448E Supersedes: 2100-448D File: Volume III Tab 19 Date: 03-09-10
Manual 2100-448E Page 1 of 13
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CONTENTS
General
General Information........................................... 3
Unpacking.......................................................... 3
Description......................................................... 3
Installation
Basic Installation.............................................4-8
Blade Adjustment for Desired Ventilation Air..... 9
Commercial Room Ventilator –
W**A, W**H & W**L Series.............................. 12
Figures
Figure 1 Removal of Exterior Panels ............... 4
Figure 2 Removal of Exhaust Cover Plate ....... 5
Figure 3 Re-Routing Wires Left Hand Units..... 6
Figure 4 Inserting Ventilator Into Unit............... 7
Figure 5 CRV Wiring Diagram.......................... 9
Figure 6 Call for Blower Operation................. 12
Figure 7 Call for Cooling Operation................ 13
Tables
Table 1 ........................................................... 4
Graphs
S26H1 & S31H1 High Speed .......................... 10
S26H1 & S31H1 Low Speed ........................... 10
W30A/H/L & W36A/H/L High Speed................ 11
W30A/H/L & W36A/H/L Low Speed................. 11
BARD MANUFACTURING COMPANY, INC.
Manual 2100-448E Page 2 of 13
BRYAN, OHIO USA 43506
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GENERAL
GENERAL INFORMATION
The ventilator should only be installed by a trained heating and air conditioning technician. These instructions serve as a guide to the technician installing the ventilator package. They are not intended as a step by step procedure with which the mechanically inclined owner can install the package.
The ventilator housing is shipped in one carton which contains the electrical harness, miscellaneous hardware and installation instructions.
UNPACKING
Upon receipt of the equipment be sure to compare the model number found on the shipping label with the accessory identification information on the ordering and shipping document to verify that the correct accessory has been shipped.
Inspect the carton housing of each ventilator as it is received, and before signing the freight bill, verify that all items have been received and that there is no visible damage. Note any shortages or damage on all copies of the freight bill. The receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent. Concealed damage not discovered until after loading must be reported to the carrier within 15 days of its receipt.
DESCRIPTION
The CRVS-3, CRVP-3 and CRVP-3L ventilators are designed to be used with Bard 1½ through 3 ton wall mount series heat pumps and air conditioners. They are electromechanical vent systems designed to provide fresh air to meet indoor air quality standards.
MODELS:
When installed in the above listed models, the CRV provides built in exhaust provisions. When the damper blade opens to bring fresh air in, the damper also opens an exhaust relief. The exhaust air will flow into the condenser section of the unit. The condenser fan will help draw exhaust air out.
Manual 2100-448E Page 3 of 13
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INSTALLATION
BASIC INSTALLATION
1. Unpack the ventilator assembly which includes the integral ventilator with attached electrical harness and miscellaneous hardware.
WARNING
Open and lock unit disconnect switch before installing this accessory to prevent injury or death due to electrical shock or contact with moving parts. Turn thermostat to off.
REMOVAL OF EXTERIOR PANELS
FIGURE 1
TABLE 1
HTIWESUROF
LEDOM
H03W SVRC3­PVRC3-
L3-PVRC
2. Remove and save the existing exterior blower access and service access panels on the Bard wall mount unit. (See Figure 1.)
A03W A63W
H63W H62S H13S
STINUGNIWOLLOF
L03W L63W
Manual 2100-448E Page 4 of 13
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3. Remove and save existing unit return air filter and left side filter support bracket by removing two (2) screws from front side of unit. Remove and save top four (4) screws from grille. (See Figure 2.)
REMOVAL OF EXHAUST COVER PLATE
4. Remove and discard the exhaust cover plate.
FIGURE 2
Manual 2100-448E Page 5 of 13
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5. For Installation of Left Hand Units Only – Remove strain relief in right side of CRV. Unclip the right side wire tie holding the wire harness. Reroute wires to left side of CRV. Reinstall wire tie in left side hole. Route wires through left side and reinstall strain relief. (See Figure 3.)
REROUTING WIRES FOR LEFT HAND UNIT INSTALLATION
6. Install ventilator by inserting the ventilator into the unit to the far left side clearing the right filter bracket. Once the ventilator is fully inserted, slide the ventilator to the right until it is tight against the back of the control panel. (See Figure 4.)
FIGURE 3
Manual 2100-448E Page 6 of 13
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IMPORTANT: Position front lip of ventilator under front grille and on top of condenser partition. (See Figure 4 inset.) This is important to ensure proper drainage of any water entering damper assembly.
INSERTING VENTILATOR INTO THE UNIT
7. Open control panel to gain access to unit low voltage terminal block.
8. Route electrical harness leads through the 7/8" bushing in control panel (Figure 4) into low voltage box.
FIGURE 4
FIGURE 4 INSET
SIDE SECTION
Manual 2100-448E Page 7 of 13
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9. Connect leads with fork terminal to corresponding points on unit terminal strip. (See Manual 2100­507 for air conditioner connection diagrams; see Manual 2100-516 for heat pump connection diagrams.)
10. Close control panel cover.
11. Replace left filter support, filter and four (4) screws in condenser grille.
12. Reinstall the blower access panel at top of unit and secure with sheet metal screws.
13. Ventilator Checkout
A. Remove mist eliminator to allow access to
minimum position thumbwheel or blade stops.
B. Resupply power to unit.
C. Energize the evaporator blower by switching
thermostat to the manual fan position with heat/cool in OFF position.
D. Ventilator should open to the position set by
position adjustment thumbwheel on the CRVS, or to the blade stops on the CRVP. On the CRVS, cycle position adjustment thumbwheel to full open through full close. Observe damper blade operation throughout travel to assure free, unobstructed movement. (See Figure 5.)
E. De-energize evaporator blower. Damper blade
should close.
G. This completes ventilator checkout.
14. Adjust damper blade for required ventilation airflow. (See next section.)
15. Replace mist eliminator. Be sure it is installed with the drain holes to the bottom.
16. Remove blank off plate or barometric fresh air damper installed on service access door. Plug four (4) mounting holes with the plastic plugs provided with the ventilator.
17. Replace service access panel.
18. Ventilator is now ready for operation.
Manual 2100-448E Page 8 of 13
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FIGURE 5
CRV POSITION ADJUSTMENT
NOTE: POSITION ADJUSTMENT THUMBWHEEL IS LOCATED ON BACK OF MOTOR ABOVE THE WIRING TERMINALS
CLASSROOOM VENTILATOR MOTOR
ADJUST FULL OPEN POSITION WITH THUMBWHEEL
ROTATE UP TO OPEN DOWN TO CLOSE
BLADE ADJUSTMENT FOR DESIRED VENTILATOR AIR
The amount of ventilation air supplied by the commercial room ventilator is dependent on five (5) factors.
1. Return air duct static pressure drop.
2. Supply air duct static pressure drop.
3. Indoor blower motor speed.
4. Damper blade open position setting.
5. Tightness or looseness of building envelope.
POSITION ADJUSTMENT THUMBWHEEL
Determine on what speed the evaporator motor is running.
Refer to the graphs on the following pages to determine the blade setting necessary to achieve the ventilation air required. With the blower energized, use the thumbwheel on the CRVS-3, adjust blade to desired blade position. On the CRVP-3 and CRVP-3L, move the blade stops on the sides of the CRVP to the desired blade position - making sure the stops are parallel side to side.
ADJUSTMENT THUMBWHEEL
BACK OF ACTUATOR MOTOR
MIS-2188
Manual 2100-448E Page 9 of 13
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900
800
700
600
S26H & S31H HIGH SPEED TOTAL AND VENTILATION AIRFLOW
500
400
Airflow (cfm)
300
200
100
0
900
800
Total Air 0 ESP
Total Air .15 ESP
Vent Air 0 ESP
Vent Air .15 ESP
ABCDEF
Vent Position
S26H & S31H LOW SPEED TOTAL AND VENTILATION AIRFLOW
700
600
500
400
Airflow (cfm)
300
200
100
0
ABCDEF
Manual 2100-448E Page 10 of 13
Total Air 0 ESP
Total Air .15 ESP
Vent Air 0 ESP
Vent Air .15 ESP
Vent Position
Page 11
1200
1100
1000
900
800
700
600
Airflow (cfm)
500
400
300
200
100
W30A/H/L & W36A/H/L HIGH SPEED TOTAL AND VENTILATION AIRFLOW
Total Air 0 ESP
Total Air .15 ESP
Total Air .3 ESP
Vent Air 0 ESP
Vent Air .15 ESP
Vent Air .3 ESP
0
1000
900
800
700
600
500
Airflow (cfm)
400
ABCDEF
Vent Position
W30A/H/L & W36A/H/L LOW SPEED TOTAL AND VENTILATION AIRFLOW
Total Air 0 ESP
Total Air .15 ESP
Total Air .3 ESP
Vent Air 0 ESP
Vent Air .15 ESP
Vent Air .3 ESP
300
200
100
0
ABCDEF
Vent Position
Manual 2100-448E Page 11 of 13
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COMMERCIAL ROOM VENTILATOR – W**A, W**H AND W**L SERIES
FEATURES
One piece construction – easy to install with no mechanical linkage adjustment required.
• Exhaust air damper – built in with positive closed position.
• Actuator motor – 24 volt, power open, spring return with built in torque limiting switch.
• Provides up to 75 percent of outside air.
CALL FOR BLOWER OPERATION
COMMERCIAL ROOM VENTILATOR SEQUENCE OF OPERATION
On a call for blower operation, CRV opens to position as set by minimum position potentiometer. See Figure 6.
FIGURE 6
Manual 2100-448E Page 12 of 13
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A call for cooling cycles the compressor, and dampers remain in the ventilation mode. On loss of blower operation, CRV closes fully. See Figure 7.
CALL FOR COOLING OPERATION
FIGURE 7
Manual 2100-448E Page 13 of 13
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