Barco R9855510 User Manual

B-10 Mobile LED
Installation & maintenance manual
R9855510
R5976956/03 19/06/2007
Barco nv Events
aan 5, B-8520 Kuurne
Noordl Phone: +32 56.36.89.70 Fax: +32 56.36.88.24
sales.events@barco.com
E-mail: Visit us at the web: www.barco.com
PrintedinBelgium
Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied w ar­ranties or merchantability and fitness for aparticularpurpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this publication; these changes are incorporated in new editions of this publication.
Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall n ot otherwise be recorded, transmitted or stored in a retrieval system without the prior written consent of Barco.
Guarantee and Compensation
Barco provides aguaranteerelatingto perfect manufacturing as part of thelegallystipulatedterms of guarantee. On rece must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning, at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to c ompensation for direct or indirectdamage,andalso damage attributedtothe operation ofsoftwareaswell as tootherservices provided byBarco,being a component ofthes ystem or independent service,willbe deemed invalidprovidedthe damage isnotproven to beattributedto the absenceofproperties guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goo in particular if the systems are commissioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are system failures which a re attributed to programs or special electroni well as normal maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by the customer.
ds delivered by Ba rco, or if the goods are handled in correctly,
c circuitry provided by the purchaser, e.g. interfaces. Normal wear as
ipt, the purchaser
Trademarks
Brand and product names mentioned in this manual may be trade All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for the products or their manufactures.
marks, registered trademarks or copyrights of their respective holders.
Table of contents
TABLE OF CONTENTS
1. Safety instructions ................................................................................................ 3
1.1 General instructions ................................................................................................................. 3
1.2 Important Safetyinstructions........................................................................................................ 4
1.3 Safety instructions for LED screen setup ........................................................................................... 4
1.4 Safety instructionwhen driving the trailer........................................................................................... 4
1.5 Important Warnings.................................................................................................................. 5
1.6 Specific warnings for diesel-fueled generator ...................................................................................... 5
1.7 Specific warning for the jockey wheel .............................................................................................. 5
2. System Overview.................................................................................................. 9
2.1 Introduction .......................................................................................................................... 9
2.2 B-10 MobileLEDtiles ............................................................................................................... 9
2.2.1 Functionality................................................................................................................... 9
2.2.2 SLite 10XP specifications....................................................................................................10
2.2.3 Dimensions SLite XP tile .....................................................................................................11
2.2.4 SLite tileinput/output ports ...................................................................................................11
2.3 LED Pro..............................................................................................................................12
2.3.1 Functionality................................................................................................................... 12
2.3.2 LED-PRo features ............................................................................................................13
2.4 B-10 MobileLEDtrailer..............................................................................................................13
2.4.1 Functionality................................................................................................................... 13
2.4.2 Dimensions.................................................................................................................... 14
2.5 B-10 Mobile LED generator ......................................................................................................... 14
2.5.1 Introduction....................................................................................................................14
2.5.2 Components...................................................................................................................15
2.5.3 Control panel ..................................................................................................................16
2.5.4 Starting and using the generator .............................................................................................17
2.5.5 Stopping the generator .......................................................................................................18
2.5.6 About cooling the generator ..................................................................................................18
2.5.7 Protections .................................................................................................................... 18
2.5.8 Maintenance ..................................................................................................................19
2.5.9 Safety for the user ............................................................................................................19
2.5.10 Spare parts generator ........................................................................................................19
3. Setup ofthe B-10 Mobile LED...................................................................................21
3.1 Installation of the B-10 MobileLED .................................................................................................21
3.2 Powering the B-10 Mobile LED .....................................................................................................21
3.3 Extending the LED display ..........................................................................................................22
3.4 Rotating the LED display ............................................................................................................24
3.5 Move down the LED Display ........................................................................................................24
3.6 Preparing for departure..............................................................................................................25
4. Maintenance, Service .............................................................................................27
4.1 Service and maintenancetable .....................................................................................................27
4.2 Service and Maintenance of the Generator ........................................................................................29
A. Drawings B10 trailer................................................................................................37
A.1 Electrical drawings................................................................................................................... 37
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Table of contents
2 R5976956 B-10 MOBILE LED 19/06/2007
1. Safety instructions
1. SAFETY INSTRUCTIONS
Overview
General instructions
Important Safety instructions
Safety instructions for LED screen setup
Safety instruction when driving the trailer
Important Warnings
Specific warnings for diesel-fueled generator
Specific warning for the jocke y wheel
1.1 General instructions
Caution
Setup of the B-10 Mobile LED should be performed only after you are thoroughly fa m iliar with all of the proper safety checks and setup instructions. To do otherwise increases the risk of hazards and injury to the user.
Do not modify and/or replicate any component. Barco uses specific materials and manufacturing processes in order to achieve mechanical strength of the trailer and hydraulic mast. Consult Barco for assistance with cus
Always follow Barco setup instructions. Contact Barco if you should have any question regarding the safety of an application. The manufacturer assumes no liability for incorrect, inadequate, irresponsible or unsa fe use of systems.
tom applications.
Product care
Barco products must be used in a manner consistent with their design and inspected on a routine basis for security, wear, deforma­tion, corrosion and any other circumstances that may affect the proper working of the B-10 Mobile LED.
Barco recommends inspections at regular intervals for the B-10 M obile LED. If a par damage, it must be removed for service or replaced immediately.
Under no circumstances are Barco parts repairable by anyone other than Barco.
t of the B-10 Mobile LED is found to have
Owner’s record
The part number and serial number are printed on a labels which are stuck on the respective part s. Record these numbers in the spaces provided below. Refer to them whenever you call upon your Barco c
Name Part number
Serial number Supplier
ustom service engineer regarding this product.
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1. Safety instructions
1.2 Important Safety instructions
Instructions:
Read these instructions.
Keep these instructions.
Heed all warnings.
Follow all instructions.
IMPORTANT, plug holder clamps must be locked firmly on all controller units and power boxes to prevent the possible ingress of fluids or solid particles. Replace damaged clamps immediately.
Clean only with materials or chemicals that are inert, nonabrasive, noncorrosive and non-marking. Consult the manufacturer for further advice should any doubts exist regarding any cleaning procedure.
Do not block ventilation openings. Install in accordance with the manufacturers instructions.
Do not defeat the safety purpose of the polarized orgroundingtypeplugs/sockets. If the provided sockets / plugs are damaged then replacement of the defective parts must be undertaken immediately.
Protect the power/data cords from being walked on or pinched particularly at plugs, convenience receptacles, and the point where they exit from the apparatus. Replace damaged power/data cords immediately.
Only use attachments/accessories specified by the manufacturer.
Disconnect the power to this apparatus during lightning storms or provide suitable additional lightning protection. Unplug this apparatus when unused for long period of time.
Refer all servicing to qualified service technicians/personnel. Servicing is required when the B-10 Mobile LED has been dam­aged in any way,such as hydraulic mast or generator is damaged, the B-10 Mobile LED does not operate normally.
Use only withsystemsorp eripherals specified by the manufacturer, orsoldwiththeapparatus. Use ca to avo id damage by possible tipping.
Do not make use of the B-10 Mobile LED to climb on the display.
Do not place a ladder against the display to access the tiles or for other purposes.
Do not move the trailer when the B-10 Mobile LED display is in the air.
Do not walk on the roof of the trailer as it has not been designed and reinforced for this purpose.
ution during transporting
1.3 Safety instructions for LED screen setup
Overview
Only trained people are allowed to set up the LED screen
No people are allowed around or in the trailer during the setup process of the LED Screen.
Always put the trailer legs out before lifting the screen.
Always lock the turntable.
Always use mechanical locks to lock the turntable.
Maximum wind force = 8 Beaufort. W hen the wind force is higher than the maximum allowed wind force, bring the screen down
Always p lace the safety pins in the ma st.
1.4 Safety instruction when driving the trailer
Overview
Always stick to the local traffic rules.
Always respect the local motor vehicle inspection for trailer and car.
Set draw-bar till trailer level.
Tires pressure: 3,75 bar
Max weight under coupling: 150 kg
Maximum driving speed is 90 km/h. Slow down in the bends.
4
R5976956 B-10 MOBILE LED 19/06/2007
1. Safety instructions
1.5 Important Warnings
Important warnings
High leakage current: The combination of multiple tiles in an installation results in increased levels of leakage current. In order to avoid risk of electric shock due to high leakage current, proper grounding of the installation is required.
Flammable materials: Keep flammable materials away from theB-10 Mobile LED generator. A lot of energy is transferred into he at. The installation should be such that the amount of air flow required for safe operation of the equipment is not compromised. Proper ventilation must be provided.
Mains cords: The powercordsdeliveredwith this system have specialpropertiesforsafety. They arenotuserserviceable. If the power cords are damaged, replace only with new ones. Never try to repair a power cord.
1.6 Specific warnings for diesel-fueled generator
Check before operating the engine
If the engine is malfunctioning DO NOT operates until repairs are made.
Be sure all guards and shields are in place before operating the engine. Replace any that are dam aged or missing.
DO NOT start the engine by shorting across starter terminals.
Handling of fuel and lubricants
Always stop the engine before refueling or lubricating.
DO NOT smoke or allow flames or sparks in your working area. Fuel is extremely flammable and explosive.
Never store flammable liquids in the engine compartment.
Refuel at a well-ventilated and open place. If fuel or lubricants s pill, clean up immediately and properly dispose of.
DO NOT mix gasoline or alcohol with diesel fuel. The mixture can cause a fire.
Fire prevention
To avoid a fire, be alert for leaks of flammables from hoses and lines. Be sure to check for leaks from hoses and pipes, such as fuel and hydraulic by following the maintenance check list.
To avoidafire,donotshortacross power cables and wires. Check to see that all power cables and wires are in goodcondition. Keep all power connections clean. Bare wire or frayed insulation can cause a dangerous electrical shock and personal injury.
Cautions against burns and battery explosion
To avoid burns, be alert for hot components during operation and just after the engine has b een shut off. Such as the muffler, muffler cover, radiator, piping, engine body, coolants, engine oil, etc.
Conducting safety checks and maintenance
Maintenance of the generator is only to be performed by a specialized service technician.
When performing safety checks or engine service, be sure the engine is level and well supported. Use approved stands de­signed for this type of service.
Check or conduct maintenance after the engine, radiator, muffler, or muffler cover has cooled off completely.
When service is performed with two or more people present, take care to perform all work safely. Be aware of their location especially when starting the engine.
1.7 Specific w arning for the jockey wheel
About the load
A jockey wheel has a maximum allowed load of 250 Kg. When the load is exceeded, the jockey wheel and the folding system get damaged.
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1. Safety instructions
What is a faulty operation
Levelling the trailer by first placing the rear stabilizers. This way almost the half of the weight of the total trailer (1800 Kg) rests on the jockey wheel.
Image 1-1 Wrong way to level trailer
Unhitching the trailer by first retracting the front stabilizers.
Image 1-2 Wrong way to level trailor
The good way of working, setting up the vehicle
Unhitch the vehicle from the puller vehicle.
Extend the front stabilizers first.
Retract the jockey wheel completely.
Extend the rear stabilizers and level the
Image 1-3 Correct way to setup
vehicle.
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1. Safety instructions
The good way of working, building off the vehicle
Retract the rear stabilizers first and then the front stabilizers till none of them touch the ground.
Turn the jockey wheel downwards till the wheel touches the ground. Do not lift the trailer at the front side !
Bring the draw bar to the height of the ball coupling in such a way that the trailer has exactly the same height at the front and at the rear.
Lift the draw bar a little with the jockey wheel and couple to the trailer.
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1. Safety instructions
8 R5976956 B-10 MOBILE LED 19/06/2007
2. System Overview
2. SYSTEM OVERVIEW
Overview
Introduction
B-10 Mobile LED tiles
•LEDPro
B-10 Mobile LED trailer
B-10 Mobile LED generator
2.1 Introduction
Overview
The B-10 Mobile LED is a mobile outdoor LED display solution. The LED-wall comes in a trailer that can be pulled by a vehicle with a3500kgtowingcapacity.Allelectronicsarestoredproperlyandcompactwhentraveling.
Image 2-1 Trailer side view
LED tiles used in the B -10 Mobile LED are SLite10 XP tiles with pixel pitch of 10mm, in a 4x4 configuration (9.6m2 - 103.3ft2) and typically designed for outdoor use.
When arriving on the event location, the B-10 Mobile LED can easily be set up. The wall itself slides out of the trailer by means of a hydraulic system. There is no need for trusses and struct you to adjust the display to face the audience.
The B-10 MobileLEDcontainsa diesel-fueled generator. No external power supplyisrequired,andit comes with a Barco LED-PRO or D320 Digitizer for high quality image processing.
The following topic enumerates all different components of a B-10 Mobile LED solution and describe their functionality in the system. FOR MORE DETAILED INFORMATION ON THESE COMPONENTS PLEASE REFER TO THEIR RESPECTIVE MANUAL.
ures to be set up. The screen can be turned around 360 degrees, allowing
2.2 B-10 Mobile LED tiles
2.2.1 Functionality Overview
The B-10 Mobile LED is with outdoor SLite 10 XP tiles. The SLite XP can overlay video and data sources in their native quality. A unique video processing feature enabl cluster of LED’s spread on the surface of the display. The SLite XP is an IP65 rating rugged module.
es th e creation of a visual resolution quasi double the physical resolution defined by the
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9
2. System Overview
Image 2-2
All tiles are connected in series via a data path. Each tile picks out a part of the video information of the data stream on the data path and processes this information for displaying on its LED’s.
2.2.2 SLite 10 XP specifications Specifications
Visual Resolution 10.18 mm Physical Resolution 20.36 mm Brightness 6500 NIT Calibrated Brightness 5500 NIT (calibrated at 6500°K) LED configuration 2R, 1G , 1B LED density
Hor. viewing angle Vert. viewing angle Contrast ratio Lifetime 50 000 h (full white - half brightness)
Power consumption
Weight / Tile 40 kg (88.2 lbs) excluding structure Processing 14 bit
9646/m² (896/ft²) 5808/panel (88 x 66)
120° 60° 2000:1 at 200 lux
100 000 h (typical use) maximum: 680 W / Tile
average: 170 W / Tile
Colors Refresh rate >2000Hz(PAL/NTSC) Ruggedness IP 65 Temperature range
Humidity
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4.4 trillion
operating: -20 - 40°C (-4 - 104°F) storage: -20 - 60°C (-4 - 140°F)
operating: 10 - 99% storage: 10 - 99%
2. System Overview
D320 input compatibility Certifications ETL,CE,CEBEC,TUV,FCCclassA Tile dimensions
Order Information
S-Video, Composite, YUV, RGB, SDI, HDSDI, Data DVI up to UXGA
width: 896mm (35.3") height: 672mm (26.5") depth: 248mm (9.8")
R9004170
2.2.3 Dimensions SLite XP tile SLite XP tile dimensions
710
180
560
248
896
672
Image 2-3 Dimensions given in millimeters.
2.2.4 S Lite tile input/output ports Location input/output ports
There are four connection ports on the back of each SLite tile. Two power ports and two data ports. All ports a re waterproof and located on the ’Connection module’.
The data ports consist of two waterproof MDR connectors at the right side of the connection module. The data is coming in on the lower right MDR connector of the connection module. The upper right MDR connector is used to loop the data through.
The power ports consist in one waterproof C19 connector in the lower left corner and one waterproof C20 connector in the upper left corner of the connection module, respectively used for power input and power output.
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11
2. System Overview
ADE
C
B
Image 2-4 SLite input/output ports.
A Connection module. B Power input port. C Power output port. D Data input port. E Data output port.
A
Image 2-5
A Plug holder clamp.
CAUTION: The SLite input/output ports can only be used in conjunction with Barco’s outdoor cables forLED-
walls. Do not use any other cables then those specified.
CAUTION: Dummy plugs must be placed on unused connection ports of the connection module and all plug
der clamps must be locked firmly.
hol
2.3 LED Pro
.1
2.3 Ov
The Barco LED-PROTMis a powerful all-in-one signal processor that accepts a wide range o f video input signals and processes them to drive Barco LED Displays. The LED-PRO maintaining a high quality picture. The unit is a high performance digital video scaler,scan converter, standards converter, switcher and transcoder in one. The LED-PRO PAL and SECAM), SDI, DVI, and HD-SDI for use with the B-10 Mobile LED.
The LED-PRO
universal inputs
aspect ratio conversion
memory presets
•test
Lock to Source
picture adjustments
motion adap tive de-interlacing
3:2 and 2:2 pull down detection
ctionality
Fun
erview
patterns
TM
TM
is the ideal solution for converting RGB, HDTV, component, S-Video, composite (NTSC,
TM
has an advanced featu re set that includes:
allows you to scale visual sources, mix and match them in any way while still
12
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2. System Overview
Image 2-6 LEDPRo
2.3.2 LED-PRo features Overview
Three universal inputs acceptRGBHV/RGBCs/RGsB computer video, componentvideo(STDorHDT V), SVideo, or composite
video with loop-through
SD SDI/HD-SDI input.
DVI-I connectors support both universal analog and DVI input with loop-through.
DVI output connector for Barco LED Display interface.
Input Video d etection and Auto-acquisition. LED-PRO
configurations.
Aspect ratio conversion and adjustments
Pan and zoom
Freeze
10-Bit processing
De-interlacing modes: Motion Adaptive and Field to Frame
3:2 pulldown detection for NTSC and 2:2 film detection for PAL video sources
Decodes NTSC , PAL, and SECAM
Ethernet connector for real-time control
Vertical lock (Lock to Source) eliminates image tears and other ar tifacts in scaled motion video by eliminating frame rate con-
version
64 independent input configuration memory presets
Motion adaptive de-interlacing for HDTV inputs
Low Video Delay
TM
will auto detect and match inp
ut video to stored formats or user
2.4 B-10 Mobile LED trailer
2.4.1 Functionality Overview
The B-10 Mobile LED is a mobile outdoor LED display solution. The LED-wall comes in a trailer that can be pulled by a vehicle with a 3500 kg towing capacity. All electronics are stored properly and compact when traveling. W hen arriving to the event location The LED-wall can easily be put out of the trailer by means of a hydraulic mas structures to be set up. The screen can then be turned around 360 degrees, allowing you to adjust the display to face the audience.
R5976956 B-10 MOBILE LED 19/06/2007
t and simple lever-control. There is no need for trusses and
13
2. System Overview
2.4.2 Dimensions Overview
3584
2688
2112
Image 2-7 Dimensions
2.5 B-10 Mobile LED generator
2.5.1 Introduction
2500
4240
2385
Overview
Please read this section carefully before using the generator. If you act as stated in this section, your generating set will guarantee you a smooth functioning
First read the engine and alternator manual supplied with each generating set. Here you will find more information about the use, the maintenance and the dangers in c ase of improper use.
All data in this manual are based on the standard version type EPS183TDE. Generating sets with options can have slightly different data. Contact your de
14
time after time.
aler for more info about this.
R5976956 B-10 MOBILE LED 19/06/2007
2.5.2 Components Overview
Type: EPS183TDE
Power: 3 x 400V : 18kVA, 1 x 230V : 6kVA
Alternator: Leroy Somer LSA37M8 with AVR (brush less)
Engine: KUBOTA D1105, 3-cylinder, 1123cm³, 3000 rpm, water-cooled
Content of fuel tank: 63 liters
Fuel type: diesel
Dimensions: 150 x 64 x 90 cm
Weight: 425 kg
Noise level: LwA 93
2. System Overview
Image 2-8 Control panel generator
Please refer t o the Diesel Motor and Alternator manual for more detail on these components. The main components of the generating set are: the water-cooled KUBOTA diesel engine 3000rpm for EPS183TDE, the alternator,
the control panel, the silenced canopy and the chassis. Engine and alternator specifications can be found in the engine a The chassis of the generator serves as fuel tankandcontainsthefuelfillercap,the mechanic fuel level meter, the fuel drain cap (for
cleaning of fuel tank), 4 fixation holes (for fixed mounting of the genset), the battery support and the fixing support for the (manual) oil drain pump.
The silenced canopy of the generator contains: one centr filler cap and oil filler cap, two doors with lock (for normal maintenance), a control panel, an inspection hatch for the battery, a cold air intake grid, a hot air exhaust grid.
The exhaust goes through the hot air exhaust grid. The whole of this is mounted on 4 anti vibration engine suspensions ( Type RAEM 350 A ) to prevent vibrations to be transferred to the trailer and permit a more comfortable use of the machinery.
nd alternator manual supplied with each generating set.
al lifting eye, 2 plastic inspection hatches in the top cover for the radiator
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15
2. System Overview
2.5.3 Control panel Description
Image 2-9 Control panel
The control panel of the EPS8DE consists of
Starting k ey (off / on / glow / start)
Pilot lamp green (contact on / off), lamp lights up when contact on
Pilot lamp red (charging current battery), lamp lights up when battery is not being charged
Hours counter
1 fuse ( 2A ) hours counter
Measuring unit , 3-fases for voltage, frequenc
Voltage presence indicator ( 3-fases )
3 fuse s ( 2 A ) for mentioned above
Main breaker 25A 4p
Earth leakage protection 40A 4p,300mA, class A
1 x breaker 16A 2p/C/10kA (electronics)
1 x breaker 16A 2p/C/10kA (hydraulics )
1 x breaker 10A 2p/C/10kA (lights)
4 x breaker 16A 2p/C/10kA (video screen)
1 x socket CE 16 (electronics)
1 x socket CE 16 (hydraulics)
1 x socket CE 16 (lights)
1 x Tour mate multiconnector female chassis ( supply video
Earth connection point
•Emergencystop
32A CEE free socket (power from generator set)
32A CEE plug panel mount (supply to power distribution box) possibility to provide power from auxiliary device (grid)
:
y en current
)
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2. System Overview
On the inside of the control panel there can be found:
2 x relay 12V/30A for guarding oil pressure and temperature of cooling liquid with aid of a stopping coil (Engine shuts off when
the oil pressure is low or the temperature of the cooling liquid is to high).
1 x relay 12V/30A by-pass guards (oil pressure) when starting engine.
2.5.4 Starting and using the generator
CAUTION: The generator 183TDE is equipped with a 12V electric fuel pump. This pump may not “run dry”. If
the engine stops because it is out of fuel, turn the contact key to position “OFF” as fast as possible.
Starting the engine
1. Check the oil level. Oil dipstick can be reached through the plastic cover on top of the generating set
Image 2-10 Oil level check
2. Check the fuel level, add if necessary .
Image 2-11 Fuel check
Caution: Adding fuel with engine stopped and in a sufficiently ventilated room, respecting the necessary personal safety pre-
3. Preheat the engine for approximately 10 sec.
4. Start the engine with the starting key.
cautions.
Image 2-12
5. Let the e ngine run for a few minutes before charging.
Charging the generator
1. Onthe type indicationplateof the ge
of the generator.
R5976956 B-10 MOBILE LED 19/06/2007
nerator youc an find moreinformationabout the power/maximumadmissiblecharging current
17
2. System Overview
Image 2-13 Identification
2. In case of overload, the thermal-magnetic protection in the control panel shall be switched off after a short period of time. Check
the load, reduce it if necessary and switch on the thermal-magnetic protection again.
3. In case of short-circuit, the thermal-magnetic protection will switch off immediately! Check what caused the short-circuit an d
switch on the protection again after w ards.
Image 2-14 Main breaker
CAUTION: Never let the diesel engine run for l
This could result in severe damage to the diesel engine.
onger periods (> 30 min) without charge or small loads (<15%).
2.5.5 Stopping the generator How to stop
1. Let the generator run at no load for a few more minutes before stopping it. In this way the generator can "cool down".
2. Stop the generator with the starting k ey.
2.5.6 A bout cooling the generator Attention points
Make sure there are no obstructions at the fresh air intake grid where the cooling air for engine and alternator comes in.
Make surethehot air that comesfromcooling the engine andalternatorcan leave easily throughthegrid, as well astheexhaust
gases.
Never let the generator run in an inappropriately ventilated room!
2.5.7 Protections Engine
Low oil pressure protection and high cooling water temperature protection.
18
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Image 2-15
Alternator
Thermal-magnetic protection and earth leakage protection (with ea rth pin).
2. System Overview
Image 2-16
2.5.8 Maintenance Overview
All maintenance points (air filter,oildrainpump, oil filler cap, oil filter, fuel filters, radiator filler cap) are easily accessible. For normal maintenance activities, check the engine manual.
For engine or alternator failure, con ", page 29.
sult a local dealer. For a list of service center, see "Service and Maintenance of the Generator
2.5.9 Safety for the user Overview
The s tandard versions of these generators are equipped with an earth leakage protection and a thermal-magnetic protection, fol­lowing the IN-S electrical scheme. For connection of charges of class 1 (charges with earth) and charges of class 2 (charges with double insulation, to be recog number of charges connected at the same time. Respect the minimum square (mm²) and maximum length of the extension cables (to assure th e correct switching off of the thermal-magnetic protection in case of short-circuit).
nized by the “double square” pictograph on the appliance) there are no restrictions concerning the
2.5.10 Spare parts generator Overview
Nr Description
1
Oil filter D1105/V1505
Ordering reference Euro power
398211105 LF 3776 1627132092
Ordering reference Fleedguard
Ordering reference Kubota
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2. System Overview
2 3 4 5 6 7 8 Injectors 16032-5300-0 9 Radiator assembly 10 11 12
13
14 Anti vibration support RAEM350 RA350EM
Fuel filter D1105/V1505 In line filter D1105/V1505 Air filter cartridge1105/V1505 V – belt D1105/V1505 Gasket valve coverD1105BG2/EBB Battery 45Ah 12 V ( DIN 54577)
Charging generator AVR ( electronic ) Anti vibration support ( A puffer
motor ) 60/60 Anti vibration support ( A puffer
motor ) 75/55
398111105 FF 5226 1522143080 130000016 FF 149 128143012 398011105 AF 4939 1574111083 A130 A11105001 170000003
200990099 120000060
12000075
20 R5976956 B-10 MOBILE LED 19/06/2007
3. Setup of the B-10 Mobile LED
3. SETUP OF T HE B-10 MOBILE LED
Overview
Installation of the B-10 Mobile LED
Powering the B-10 Mobile LED
Extending the LED display
Rotating the LED display
Move dow n the LED Display
Preparing for departure
3.1 Installation of the B-10 Mobile LED
Useful tools
In order to set up the B-10 Mobile LED mo re easily the following tools may be useful to purchase:
A level to verify the flat position of the trailer
A drill to position the 4 outriggers and fasten the 2 halves LED display parts together (4 bolts)
How to install?
1. Place the trailer on a f lat and hard ground.
2. Unhitchthetrailerfromtheballhitch. For this purpose, you may need to use the jockey wheel. After using the jockey wheel wind
it fully up to its initial (up) position.
Note: After using the jockey wheel wind it fully up to its initial (up) position. Caution: Only use the jockey wheel to engage and disengage the trailer on & from the towing hook. After usage, always wind
the jockey wheel fully up to avoid damages on the jockey wheel.
Image 3-1
3. Trigger the brake system of the B-10 Mobile LED (back posit
4. Take the wooden plate (in the B-10 Mobile LED left at door entrance) and position them below the outriggers.
5. Start by extending the front stabilizer.
Tip: If the stabilizers cannot reach the wooden plates, put additional wooden plates under the outriggers.
6. Retract the jockey wheel completely.
Caution: After using the jockey wheel wind it fully up to its initial (up) position. Only use the jockey wheel to engage and
disengage the trailer on or from the towing hook.
Caution: A jockey wheel may have a maximum allowed load of 250 kg. D o not use the jockey wheel faulty as it can damage
the w heel and the folding system.
7. Extend the rear stabilizers.
8. Level the B-10 Mobile LED vehicle and try to position it as “flat” as possible in the length and the width. Use therefore a level
and adjust the stabilizers accordingly.
ion)
3.2 Powering the B-10 Mobile LED
How to power up?
1. Put the contact in the warm up position. After several seconds turn-on the generator with the contact key.
R5976956 B-10 MOBILE LED 19/06/2007
21
3. Setup of the B-10 Mobile LED
Image 3-2 Contact key and power cable of pump
2. After several seconds turn-on t he generator with this contact key.
Caution: The generator of the B-10 Mobile LED ne eds to be well-ventilated. Ther
3. Insert the power cable of the hydraulic pump in the gen erator (Red-plug)
4. Connect the grounding conductor to a grounding rod or other a
is not indented to run for a l ong period of time with the roof closed. Once the generator is running, the screen needs to be lifted immediately.
efore, the generator of the B-10 M obile LED
cceptable earth g rounding method.
3.3 Extending the LED display
Extending process
1. Open the air arrival to start the pump.
22
R5976956 B-10 MOBILE LED 19/06/2007
3. Setup of the B-10 Mobile LED
Image 3-3 Pump system
2. Push on the black button.
3. Lift the first halve of the LED-wall by using the lever
Lift this part of the display up till its 10 cm above the de
ckoftheB-10MobileLED.
Fastening both display halves together
1. Release the 4 fasteners of the bottom display and pull it below the top display.
Image 3-4
2. Bring down the upper display and position the bolts in the holes.
Note: Do not bring down the display much than needed!
3. Fasten the 2 halve displays tog
4. Plug in the 4 power cables and data cable.
ether by fastening the bolts.
Extending the full display
1. Extend the display to its top position.
2. Place the safety pieces in the m ast.
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23
3. Setup of the B-10 Mobile LED
Image 3-5 Safety pieces
Caution: Make sure the safety pins are p laced in the mast. This is mandatory for security reason and to avoid that the mast
3. Stop the pump system by closing the air arrival and switching off the pum
4. Press the red button.
comes slightly down after closing the pump system.
p.
3.4 Rotating the LED display
How to rotate?
1. Rotate the display to the desired position.
2. Lock this position.
Image 3-6 Mechanical lock
3.5 Move down the LED Display
CAUTION: Do not use the pump to bring down the display.
When bringing down the display too fast, oil can spill out of the hydraulic system. This is not a leak !
24 R5976956 B-10 MOBILE LED 19/06/2007
3. Setup of the B-10 Mobile LED
How to move down?
1. Lift down the display till it’s on the bottom.
Note: Do not forget to take away the safety pieces from the mast. Caution: Watch out that cables are not under the display.
2. Open the pump system and lift up the disp lay a little.
3. Close the pump.
4. De-fasten the 2 half display and unplug the power and data cables.
5. Push back the bottom half display an d fasten it with the 4 fasteners.
6. Lift down the top half display till it is on the bottom.
3.6 Preparing for departure
Steps to be taken
1. Retract the rear stabilizers.
2. Retract the front stabilizers.
3. Turn the jockey wheel downwards till the wheel touches the ground.
Note: Do not lift the trailer at the front side.
4. Bringthetongofthetrailerto the height of the ball hitch so that the trailer has exactly the same height at the front and at therear.
5. Release the brake system of the B-10 Mobile LED trailer.
6. Lift up the tong of the trailer a little with the jockey wheel and hitch it to the ball hitch.
7. Place the w ooden plate in the B-10 Mobile LED trailer.
8. Retract the jockey wheel completely.
Caution: Only usethejockey wheel to hitch andunhitchthe trailer on &fromthe ball hitch. After usage, alwayswindthe jockey
wheel fully up to avoid damages on the jockey wheel.
R5976956 B-10 MOBILE LED 19/06/2007
25
3. Setup of the B-10 Mobile LED
26 R5976956 B-10 MOBILE LED 19/06/2007
4. Maintenance, Service
4. MAINTENANCE, SERVICE
Overview
For maintenance, service and repair on the B-10 Mobile LED please consult qualified service technicians/personnel. Servicing is required when the B-10 Mobile LED has been damaged in any way, such as hydraulic mast or generator is damaged,
the B-10 Mobile LED does not operate normally.
4.1 Service and maintenance table
Overview
Below a service and maintenance overview table. For more information on t he different parts, consult the respective manuals.
Trailer
Towbar
inertial brake system
Axles Wheel bolts
Attachment to front transverse
Attachment to 1st axle Height adjustable bracket
system Umbilical cord Jockey wheel hitch coupling Course when braking
(barking action) Grease nipple Braking distance Brake grips Hand brake
Daily 500 km
L
C
T
Cl C
L
Cl C
Yearly
L
T
Cl
Quarterly
T
Cl C
L
T
Bearing clearance Control cable Brake linings Brakes
Tires Pressure
Bearing surface Pressure of replacement
tire Wheel wrench available
Lights
R5976956 B-10 MOBILE LED 19/06/2007 27
back-, front-lights plug Light cable
4. Maintenance, Service
Light cover
Outriggers
Frame Transverse at side section
Trailorenclosure Doors
Functioning Attachment
support for girders girders of mast Transverse at compressor Splashguards
Lock system (inside) Functioning doors Door frame Functioning lock Rubber of doo r frame
Daily 500 km
L
C
T
Cl C
L
Cl C
Yearly
L
T
Cl
Quarterly
T
Cl C
L
T
Door stops Door hinges Nails
Walls
Roof attachment to side frames
Floor attachment
Display system
Pump leaks
surrounding frames nails attachment to main frame inside wall paneling wall control room
attachment to display grid
holes for water evacuation
oil level lever attachment to frame
Rotation system lubricate
attachment bolts 2x
Mast
28 R5976956 B-10 MOBILE LED 19/06/2007
functioning oil losses of main cylinder
4. Maintenance, Service
Generator general
exhausts
C = C ontrol L = Lubricate T = Tighten Cl = Clean
Daily 500 km
L
C
cylinder flexible attachment to grid
motor alternator oil gas - diesel fixing state
After 50h00 the diesel generator needs to get its first main tenance. Please refer to the Kubota and Leroy Somer manuals as well as section 4.2 fo r more information on maintenance of the generator.
T
Cl C
L
T
Cl C
Quarterly
L
T
Cl C
Yearly
L
T
Cl
Used oil in the B-10 Mobile LE D Oil used in the generator is 10 W 40 for ambient temperature up to -20°C. Hydraulic oil is SAE 35
4.2 Service and Maintenance of the Generator
Parts
The B-10 Mobile LED is equipped with a diesel-fueled generator. The generator is composed of a diesel motor from Kubota (KUB­OTA D1105) and an alte
Alternator
The alternators are maintenance-free. A periodic check of the alternator is not necessary. A regular visual control of the different alternator parts – and especially of the rotor bearing – at every engine maintenance is enough.
Engine
Check engine manual for maintenance intervals. Below you will find a list of official service centres for the Kubota and Leroy Somer components. Please refer to their respective
manual for more detail on these components and their maintenance.
CAUTION: The diesel generator needs after 50h00 its first maintenance run.
rnator from Leroy Somer (LSA 37M8).
Remarks
In the factory, the radiator has been filled with coolant for use up to -15°C. The engine has been filled in the factory with 10W 40 oil (up to -20°C). If a lower temperature is needed, fill with 5W40 oil (up to
-30°C).
R5976956 B-10 MOBILE LED 19/06/2007
29
4. Maintenance, Service
Service intervals
For a detailed explanation of the service intervals, cons ult the service a nd maintenance manual of the generator.
Interval Items
Every 50 hours
After first 50 hours Change of engine oil Every 100 hours
Every 200 hours
Every 400 hours Every 500 hours
Every one or two months
Every 800 hours
Check of fuel pipes and clamp bands
Cleaning of air cleaner element Cleaning of fuel filter Check of battery electrolyte level Check of fan belt tightness Check of radiator hoses and clamp bands Replacement of oil filter cartridge Replacement of fuel filter cartridge Removal of sediment in fuel tank Cleaning of water jacket (radiator interior) Replacement of fan belt Recharging of battery Replacement of air cleaner elements Check of damage in electric wiring and loose connections Check of valve clearance
A 1
A
2Every year
Every 1500 hours Every 3000 hours
Every two years
Legend A : Must be done after the first 50 hours of operation. 1 : Air cleaner should be cleaned more often in dusty conditions than in normal conditions. 2 : After 6 times of cleaning. 3 : Consult your local Kubota dealer for this servi 4 : Replace only if necessary. When the ba ttery is used for less than 100 hours in a year, check its electrolyte yearly (only for refillable batteries).
Check of fuel injection nozzle injection pressure Check of turbo charger Check of injection pump Check of fuel injection timer Change of radiator coolant (L.L.C.) Replacement of battery Replacement of radiator hoses and clamp bands Replacement of fuel pipes and clamp bands Replacement o f intake air line
ce.
3 3 3 3
3 4
30
R5976956 B-10 MOBILE LED 19/06/2007
4. Maintenance, Service
Overview service center
For Europe
Country Engine (Kubota) Alternator (L eroy Somer)
Austria
Belgium
Cyprus C/O SGA Dorman
Denmark
Eire
MAG Motoren GmbH A-5023 Salzburg Tel. 43.662640460 Fax. 43.662882340
Matermaco S.A. 1030 Brussel - Bruxelles Tel. 32.2.7356065 Fax. 32.2.7270363
Stiga Belos AB Denmark 2600 Glostrup Tel. 45.43636090 Fax. 45.43636722
EL-GE Engineering Ltd. Kildare Tel. 353.4576225 Fax. 353.4597476
L-S Elektroantriebe GmbH A-1180 Wien Tel. 43. 22247064 01 Fax. 43.222479225
Leroy Somer Belgium 2800 Mechelen Tel. 32.15210640 Fax. 32.15210315
Limassol Tel. 357.5.325250 Fax. 357.5.358361
Leroy-Somer Danmark DK-5230 Odense M Tel. 45.65930343 Fax. 45.66156343
Finland Kesko Machinery Finland
SF 01301 Vantaa Tel. 358.105320209 Fax. 358. 8573811
France
Germany
Greece Agripan S.A.
Italy
Kubota Europe SA Argenteuil Cedex Tel. 33.1.34263434 Fax. 33.1.34263499
Kubota D. Engine Division 63110 Rodgau Tel. 49.6106873-0 Fax. 49.6106873-199
11855 Athens Tel. 30.1.3472166 Fax. 30.1.3461653
SAIM S.P.A. 20090 Assago (MI) Tel. 390. 2488531 Fax. 390.245700663
Leroy Somer Finland OY 00140 Helsinki Tel. 358.171877 Fax. 358.171905
L-S Elektromotoren GmbH 6000 Frankfurt/ Main Tel. 49.69780056 Fax. 49.697894138
Moteurs Leroy Somer 11527 Athens Tel. 30.1.7783698 Fax. 30.1.7795509
Leroy-Somer SPA 20020 Lainate (Milano) Tel. 390.2935791 Fax. 390.29370836
R5976956 B-10 MOBILE LED 19/06/2007 31
4. Maintenance, Service
Country Engine (Kubota) Alternator (L eroy Somer)
Malta
Netherlands
Norway Univ. Diesel Broddway
Portugal Fatomipe
Spain Transdiesel Div. de Casli
Gaetano Caruana Limited Zebbug, MALTA G.C. Tel. 356.460881 Fax. 356.465824
Gebr. Prins B.V. 2676 BD Maasdijk Tel. 31.174516240 Fax. 31.174518142
1473 Skårer Tel. 47.67.912800 Fax. 47.67912801
3800 Aveiro Tel. 351.941260/18
28820 Coslada-Madrid Tel. 34.16737012 Fax. 34.16737412
Leroy Somer Nederland 3769 Bt-Soesterberg Tel. 31.346353244 Fax. 31.346352284
Leroy-Somer Norge A/S 1371 Asker Tel. 47.27.84057 Fax. 47.27.80953
Leroy-Somer Motores 1400 Lisbonne Tel. 351.1615084 Fax. 351.1615084
Leroy Somer Iberica Irun (Guip uecoa) Tel. 34.43616293 Fax. 34.43618322
Sweden
Switzerland Hamilton AG Ind. Equipm.
UK Kubota Limited
for Latin America:
Country Engine (Kubota) Alternator (L eroy Somer)
Argentina
Broddway Norden 59623 Skänninge Tel. 46.1.42.41670 Fax. 46.1.42.41350
CH-8306 Brüttisellen Tel. 41.1.8335070 Fax. 41.1.8335095
OX9 3UN Oxfordshire Tel. 44.1844214500 Fax. 44.1844216685
Argentagro S.R.L. Buenos Aires 1068SO Tel. 54.1.3611022 Fax. 54.1.3616242
Gränsbovägen 6 S-151 42 Södertälje Tel. 46.7.5539590 Fax. 46.7.5511278
Leroy-Somer SA 2557 Studen Biel/ Bienne Tel. 41.32533844 Fax. 41.32535451
Leroy-Somer LTD West Drayton Middlesex Tel. 44.895442678 Fax. 44.895420633
L-S Burban Argentine San Martin-Buenos Aires Tel. 54.17539853 Fax. 54.17539905
Bahamas
32 R5976956 B-10 MOBILE LED 19/06/2007
Southeastern Power Prod. FL33069 U.S.A. Tel. 954.9795899 Fax. 954.9794349
4. Maintenance, Service
Country Engine (Kubota) Alternator (L eroy Somer)
Brazil Polus Maquina Eletricas
Campuci Sao Paulo CEP 01524 Tel. 55.11.9148766
Chili Clemsa
Maipu/Santiago Tel. 56.2.5572970 Fax. 56.2.5571439
Columbia
Ecuador
Guadeloupe L-S Caraibe Services
Mexico D.E.I.
Moteurs Leroy Somer Santiago Tel. 56.2.497314 Fax. 56.2.497314
Fevacol Bogota Tel. 57.1.2856697 Fax. 57.1.2880932
C/O SDAD AMLAT Quito Tel. 593.24.35638 Fax. 593.24.35671
97195 Pointe à Pitre Cedex Tel. (590)267456 Fax. (590)266017
CP 06170 Mexico Tel. 52.5.2725802 Fax. 52.5.2726102
Venezuela
For Asia:
Country Engine (Kubota) Alternator (L eroy Somer)
Hong Kong
India Next corporation
Mumbai 400023 Tel. 91.
Indonesia
CV. Karya Hidup Sentosa Magelang Yogyakarta Tel. 62.274512095 Fax. 62.274563523
L-S De Venezuela Barquisimento Tel. 58.51.458673 Fax. 58.51.454435
L-S Hong Kong Liaison Kowloon Hong Kong Tel. 852.7903393 Fax. 852.3412716
Beghum India Consultants New Delhi 110008 Tel. 91.11.589603
R5976956 B-10 MOBILE LED 19/06/2007 33
4. Maintenance, Service
Country Engine (Kubota) Alternator (L eroy Somer)
Israel
Japan
Korea
Malaysia
Oman Bahwan Engineering Co.
FK Generators & Equipm. Ind. Z. Holon PB 1729 Tel. 972.3.5570567 Fax. 972.3.5560771
Kubota Osaka Head Off. Osaka 556-8601 Tel. 81.6.6482055 Fax. 81.6.6483158
Tado Co., LTD. Seoul Tel. 82.2.3387132/33 Fax. 82.2.3387134
Sime Kubota SDN.BHD. 47600 Petaling Jaya Tel. 60.3.7361388 Fax. 60.3.7350435
Ruwi Area Code 112 Tel. 968.594702 Fax. 968.561631
Moteurs Leroy-Somer Tel Aviv 66089 Tel. 972.3.820996 Fax. 972.3.820040
Moteurs Leroy-Somer Tokyo 101 Tel. 81.3.2191873 Fax. 81.3.2191874
Moteurs Leroy Somer Seoul Tel. 82.2.5633871 Fax. 82.2.5633875
KuasaKitaSDNBDH 47301 Petaling Jaya Tel. 60.3.7741775 Fax. 60.3.7746306
Philippines K. Agro-industrial Mach.
1103 Quezon City, M.M. Tel. 63.2.9201071 Fax. 63.2.9241848
Saudi Arabia National Trading Co.
Jeddah 21451 PB 2073 Tel. 966.2.6426257 Fax. 966.2.6440280
Singapore E & E Equipment PTE. LTD
Singapore 0718 Tel. 65.3363661 Fax. 65.3363669
Taiwan
Thailand
Amicaux Int. Corp. Taiwan 106 R.O.C. Tel. 886 .2.23625235 Fax. 886.2.23632984
The Siam Kubota Ind. Co. Bangkok 10800 Tel. 66.2.5864193 Fax. 66.2.5876468
Leroy Somer Saudi Arabia Al Khobar 31952 Tel. 966.3.8645719 Fax. 966.3.8953597
L-S Southeast Asia Singapore 2262 Tel. 65.2661726 Fax. 65.2621953
34 R5976956 B-10 MOBILE LED 19/06/2007
4. Maintenance, Service
Country Engine (Kubota) Alternator (L eroy Somer)
Turkey Altinboga
Istanbul Tel. 90.2 12.5013465 Fax. 90.212.6122381
Un. Arab Emirates
For Australia & Pacific:
Country Engine (Kubota) Alternator (L eroy Somer)
Australia Kubota Tractor Australia
New Guinea
M. Tayyeb Khoory & Sons P.O.Box 4664 Dubai Tel. 971.4.223251 Fax. 971.4.212750
Victoria 3043 Tel. 61.3.92792000 Fax. 61.3.92792010
Tutt Bryant Equipment Rocklea QLD 4106 Tel. 61.7.32775422 Fax. 61.7.38751680
SASIM Kemeralti 80020 Karaköy-Istanbul Tel. 90.1.1515626 Fax. 90.1.1515524
Moteurs Leroy Somer Ab-Dhabi Tel. 971.2.722622 Fax. 971.2.776689
L-S Australasia New South Wales 2099 Tel. 61.2.9717111 Fax. 61.2.9712237
New Zealand
For Africa:
Country Engine (Kubota) Alternator (L eroy Somer)
Algeria
Egypt
Gabon
C.B. Norwood Distr. LTD. Palmerston North Tel. 64.9.63564920 Fax. 64.9.63564939
Moteurs Leroy-Somer Birkhadem Alger Tel. 213.2.569758
3.2.569762
Fax.21 Moteurs Leroy-Somer
Aguza-Cairo Tel. 20.2.3441982 Fax. 20.2.3440201
Fabelec
e
Librevill Tel. 241.700246 Fax. 241.762098
R5976956 B-10 MOBILE LED 19/06/2007 35
4. Maintenance, Service
Country Engine (Kubota) Alternator (L eroy Somer)
Guinea Les ateliers de Guinee
Conakry Tel. 224.464744
Ivory Coast Sorepel
Abidjan 01 Tel. 225.359525 Fax. 225.350414
Morocco
South Africa
Tunisia
Cogepra 20300 Casablan ca Tel. 212.2.307436 Fax. 212.2.302307
Terraquip Kempton Park 1620 Tel. 27.11.9143648 Fax. 27.11.9143794
L-S Maroc Casablanca Tel. 212.354956 Fax. 212.354956
Promotechnic S.A. Z. I. 2013 Ben Arous Tunis Tel. 216.1.383889 Fax. 216.1.383509
36 R5976956 B-10 MOBILE LED 19/06/2007
A. DRAWINGS B10 TRAILER
A.1 Electrical drawings
Overview
A. Drawings B10 trailer
Image A-1
R5976956 B-10 MOBILE LED 19/06/2007 37
A. Drawings B10 trailer
Image A-2
38 R5976956 B-10 MOBILE LED 19/06/2007
A. Drawings B10 trailer
Image A-3
R5976956 B-10 MOBILE LED 19/06/2007 39
A. Drawings B10 trailer
Image A-4
40 R5976956 B-10 MOBILE LED 19/06/2007
A. Drawings B10 trailer
Image A-5
R5976956 B-10 MOBILE LED 19/06/2007 41
A. Drawings B10 trailer
42 R5976956 B-10 MOBILE LED 19/06/2007
Revision Sheet
To:
Barco nv Events/Documentation
Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70, Fax: +32 56.36.88.24 E-mail: service.mne@barco.com, Web: www.barco.com
From: Date:
Please correct the following points in this documentation (R5976956/03):
page
wrong
correct
R5976956 B-10 MOBILE LED 19/06/2007
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