Barco R9855510 User Manual
B-10 Mobile LED
Installation & maintenance manual
R9855510
R5976956/03
19/06/2007
Barco nv Events
aan 5, B-8520 Kuurne
Noordl
Phone: +32 56.36.89.70
Fax: +32 56.36.88.24
sales.events@barco.com
E-mail:
Visit us at the web: www.barco.com
PrintedinBelgium
Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied w arranties or merchantability and fitness for aparticularpurpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall n ot otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Guarantee and Compensation
Barco provides aguaranteerelatingto perfect manufacturing as part of thelegallystipulatedterms of guarantee. On rece
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to c ompensation for direct or
indirectdamage,andalso damage attributedtothe operation ofsoftwareaswell as tootherservices provided byBarco,being a component
ofthes ystem or independent service,willbe deemed invalidprovidedthe damage isnotproven to beattributedto the absenceofproperties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goo
in particular if the systems are commissioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not
agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are
system failures which a re attributed to programs or special electroni
well as normal maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by
the customer.
ds delivered by Ba rco, or if the goods are handled in correctly,
c circuitry provided by the purchaser, e.g. interfaces. Normal wear as
ipt, the purchaser
Trademarks
Brand and product names mentioned in this manual may be trade
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufactures.
marks, registered trademarks or copyrights of their respective holders.
Table of contents
TABLE OF CONTENTS
1. Safety instructions ................................................................................................ 3
1.1 General instructions ................................................................................................................. 3
1.2 Important Safetyinstructions........................................................................................................ 4
1.3 Safety instructions for LED screen setup ........................................................................................... 4
1.4 Safety instructionwhen driving the trailer........................................................................................... 4
1.5 Important Warnings.................................................................................................................. 5
1.6 Specific warnings for diesel-fueled generator ...................................................................................... 5
1.7 Specific warning for the jockey wheel .............................................................................................. 5
2. System Overview.................................................................................................. 9
2.1 Introduction .......................................................................................................................... 9
2.2 B-10 MobileLEDtiles ............................................................................................................... 9
2.2.1 Functionality................................................................................................................... 9
2.2.2 SLite 10XP specifications....................................................................................................10
2.2.3 Dimensions SLite XP tile .....................................................................................................11
2.2.4 SLite tileinput/output ports ...................................................................................................11
2.3 LED Pro..............................................................................................................................12
2.3.1 Functionality................................................................................................................... 12
2.3.2 LED-PRo features ............................................................................................................13
2.4 B-10 MobileLEDtrailer..............................................................................................................13
2.4.1 Functionality................................................................................................................... 13
2.4.2 Dimensions.................................................................................................................... 14
2.5 B-10 Mobile LED generator ......................................................................................................... 14
2.5.1 Introduction....................................................................................................................14
2.5.2 Components...................................................................................................................15
2.5.3 Control panel ..................................................................................................................16
2.5.4 Starting and using the generator .............................................................................................17
2.5.5 Stopping the generator .......................................................................................................18
2.5.6 About cooling the generator ..................................................................................................18
2.5.7 Protections .................................................................................................................... 18
2.5.8 Maintenance ..................................................................................................................19
2.5.9 Safety for the user ............................................................................................................19
2.5.10 Spare parts generator ........................................................................................................19
3. Setup ofthe B-10 Mobile LED...................................................................................21
3.1 Installation of the B-10 MobileLED .................................................................................................21
3.2 Powering the B-10 Mobile LED .....................................................................................................21
3.3 Extending the LED display ..........................................................................................................22
3.4 Rotating the LED display ............................................................................................................24
3.5 Move down the LED Display ........................................................................................................24
3.6 Preparing for departure..............................................................................................................25
4. Maintenance, Service .............................................................................................27
4.1 Service and maintenancetable .....................................................................................................27
4.2 Service and Maintenance of the Generator ........................................................................................29
A. Drawings B10 trailer................................................................................................37
A.1 Electrical drawings................................................................................................................... 37
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Table of contents
2 R5976956 B-10 MOBILE LED 19/06/2007
1. Safety instructions
1. SAFETY INSTRUCTIONS
Overview
• General instructions
• Important Safety instructions
• Safety instructions for LED screen setup
• Safety instruction when driving the trailer
• Important Warnings
• Specific warnings for diesel-fueled generator
• Specific warning for the jocke y wheel
1.1 General instructions
Caution
Setup of the B-10 Mobile LED should be performed only after you are thoroughly fa m iliar with all of the proper safety checks and
setup instructions. To do otherwise increases the risk of hazards and injury to the user.
Do not modify and/or replicate any component. Barco uses specific materials and manufacturing processes in order to achieve
mechanical strength of the trailer and hydraulic mast. Consult Barco for assistance with cus
Always follow Barco setup instructions. Contact Barco if you should have any question regarding the safety of an application.
The manufacturer assumes no liability for incorrect, inadequate, irresponsible or unsa fe use of systems.
tom applications.
Product care
Barco products must be used in a manner consistent with their design and inspected on a routine basis for security, wear, deformation, corrosion and any other circumstances that may affect the proper working of the B-10 Mobile LED.
Barco recommends inspections at regular intervals for the B-10 M obile LED. If a par
damage, it must be removed for service or replaced immediately.
Under no circumstances are Barco parts repairable by anyone other than Barco.
t of the B-10 Mobile LED is found to have
Owner’s record
The part number and serial number are printed on a labels which are stuck on the respective part s. Record these numbers in the
spaces provided below. Refer to them whenever you call upon your Barco c
Name Part number
Serial number Supplier
ustom service engineer regarding this product.
R5976956 B-10 MOBILE LED 19/06/2007 3
1. Safety instructions
1.2 Important Safety instructions
Instructions:
• Read these instructions.
• Keep these instructions.
• Heed all warnings.
• Follow all instructions.
• IMPORTANT, plug holder clamps must be locked firmly on all controller units and power boxes to prevent the possible ingress
of fluids or solid particles. Replace damaged clamps immediately.
• Clean only with materials or chemicals that are inert, nonabrasive, noncorrosive and non-marking. Consult the manufacturer
for further advice should any doubts exist regarding any cleaning procedure.
• Do not block ventilation openings. Install in accordance with the manufacturers instructions.
• Do not defeat the safety purpose of the polarized orgroundingtypeplugs/sockets. If the provided sockets / plugs are damaged
then replacement of the defective parts must be undertaken immediately.
• Protect the power/data cords from being walked on or pinched particularly at plugs, convenience receptacles, and the point
where they exit from the apparatus. Replace damaged power/data cords immediately.
• Only use attachments/accessories specified by the manufacturer.
• Disconnect the power to this apparatus during lightning storms or provide suitable additional lightning protection. Unplug this
apparatus when unused for long period of time.
• Refer all servicing to qualified service technicians/personnel. Servicing is required when the B-10 Mobile LED has been damaged in any way,such as hydraulic mast or generator is damaged, the B-10 Mobile LED does not operate normally.
• Use only withsystemsorp eripherals specified by the manufacturer, orsoldwiththeapparatus. Use ca
to avo id damage by possible tipping.
• Do not make use of the B-10 Mobile LED to climb on the display.
• Do not place a ladder against the display to access the tiles or for other purposes.
• Do not move the trailer when the B-10 Mobile LED display is in the air.
• Do not walk on the roof of the trailer as it has not been designed and reinforced for this purpose.
ution during transporting
1.3 Safety instructions for LED screen setup
Overview
• Only trained people are allowed to set up the LED screen
• No people are allowed around or in the trailer during the setup process of the LED Screen.
• Always put the trailer legs out before lifting the screen.
• Always lock the turntable.
• Always use mechanical locks to lock the turntable.
• Maximum wind force = 8 Beaufort. W hen the wind force is higher than the maximum allowed wind force, bring the screen down
• Always p lace the safety pins in the ma st.
1.4 Safety instruction when driving the trailer
Overview
• Always stick to the local traffic rules.
• Always respect the local motor vehicle inspection for trailer and car.
• Set draw-bar till trailer level.
• Tires pressure: 3,75 bar
• Max weight under coupling: 150 kg
• Maximum driving speed is 90 km/h. Slow down in the bends.
4
R5976956 B-10 MOBILE LED 19/06/2007
1. Safety instructions
1.5 Important Warnings
Important warnings
• High leakage current:
The combination of multiple tiles in an installation results in increased levels of leakage current. In order to avoid risk of electric
shock due to high leakage current, proper grounding of the installation is required.
• Flammable materials:
Keep flammable materials away from theB-10 Mobile LED generator. A lot of energy is transferred into he at. The installation
should be such that the amount of air flow required for safe operation of the equipment is not compromised. Proper ventilation
must be provided.
• Mains cords:
The powercordsdeliveredwith this system have specialpropertiesforsafety. They arenotuserserviceable. If the power cords
are damaged, replace only with new ones. Never try to repair a power cord.
1.6 Specific warnings for diesel-fueled generator
Check before operating the engine
• If the engine is malfunctioning DO NOT operates until repairs are made.
• Be sure all guards and shields are in place before operating the engine. Replace any that are dam aged or missing.
• DO NOT start the engine by shorting across starter terminals.
Handling of fuel and lubricants
• Always stop the engine before refueling or lubricating.
• DO NOT smoke or allow flames or sparks in your working area. Fuel is extremely flammable and explosive.
• Never store flammable liquids in the engine compartment.
• Refuel at a well-ventilated and open place. If fuel or lubricants s pill, clean up immediately and properly dispose of.
• DO NOT mix gasoline or alcohol with diesel fuel. The mixture can cause a fire.
Fire prevention
• To avoid a fire, be alert for leaks of flammables from hoses and lines. Be sure to check for leaks from hoses and pipes, such
as fuel and hydraulic by following the maintenance check list.
• To avoidafire,donotshortacross power cables and wires. Check to see that all power cables and wires are in goodcondition.
Keep all power connections clean. Bare wire or frayed insulation can cause a dangerous electrical shock and personal injury.
Cautions against burns and battery explosion
• To avoid burns, be alert for hot components during operation and just after the engine has b een shut off. Such as the muffler,
muffler cover, radiator, piping, engine body, coolants, engine oil, etc.
Conducting safety checks and maintenance
• Maintenance of the generator is only to be performed by a specialized service technician.
• When performing safety checks or engine service, be sure the engine is level and well supported. Use approved stands designed for this type of service.
• Check or conduct maintenance after the engine, radiator, muffler, or muffler cover has cooled off completely.
• When service is performed with two or more people present, take care to perform all work safely. Be aware of their location
especially when starting the engine.
1.7 Specific w arning for the jockey wheel
About the load
A jockey wheel has a maximum allowed load of 250 Kg. When the load is exceeded, the jockey wheel and the folding system get
damaged.
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1. Safety instructions
What is a faulty operation
• Levelling the trailer by first placing the rear stabilizers. This way almost the half of the weight of the total trailer (1800 Kg) rests
on the jockey wheel.
Image 1-1
Wrong way to level trailer
• Unhitching the trailer by first retracting the front stabilizers.
Image 1-2
Wrong way to level trailor
The good way of working, setting up the vehicle
• Unhitch the vehicle from the puller vehicle.
• Extend the front stabilizers first.
• Retract the jockey wheel completely.
• Extend the rear stabilizers and level the
Image 1-3
Correct way to setup
vehicle.
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1. Safety instructions
The good way of working, building off the vehicle
• Retract the rear stabilizers first and then the front stabilizers till none of them touch the ground.
• Turn the jockey wheel downwards till the wheel touches the ground. Do not lift the trailer at the front side !
• Bring the draw bar to the height of the ball coupling in such a way that the trailer has exactly the same height at the front and
at the rear.
• Lift the draw bar a little with the jockey wheel and couple to the trailer.
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1. Safety instructions
8 R5976956 B-10 MOBILE LED 19/06/2007
2. System Overview
2. SYSTEM OVERVIEW
Overview
• Introduction
• B-10 Mobile LED tiles
•LEDPro
• B-10 Mobile LED trailer
• B-10 Mobile LED generator
2.1 Introduction
Overview
The B-10 Mobile LED is a mobile outdoor LED display solution. The LED-wall comes in a trailer that can be pulled by a vehicle with
a3500kgtowingcapacity.Allelectronicsarestoredproperlyandcompactwhentraveling.
Image 2-1
Trailer side view
LED tiles used in the B -10 Mobile LED are SLite10 XP tiles with pixel pitch of 10mm, in a 4x4 configuration (9.6m2 - 103.3ft2) and
typically designed for outdoor use.
When arriving on the event location, the B-10 Mobile LED can easily be set up. The wall itself slides out of the trailer by means of a
hydraulic system. There is no need for trusses and struct
you to adjust the display to face the audience.
The B-10 MobileLEDcontainsa diesel-fueled generator. No external power supplyisrequired,andit comes with a Barco LED-PRO
or D320 Digitizer for high quality image processing.
The following topic enumerates all different components of a B-10 Mobile LED solution and describe their
functionality in the system. FOR MORE DETAILED INFORMATION ON THESE COMPONENTS PLEASE REFER
TO THEIR RESPECTIVE MANUAL.
ures to be set up. The screen can be turned around 360 degrees, allowing
2.2 B-10 Mobile LED tiles
2.2.1 Functionality
Overview
The B-10 Mobile LED is with outdoor SLite 10 XP tiles. The SLite XP can overlay video and data sources in their native quality.
A unique video processing feature enabl
cluster of LED’s spread on the surface of the display. The SLite XP is an IP65 rating rugged module.
es th e creation of a visual resolution quasi double the physical resolution defined by the
R5976956 B-10 MOBILE LED 19/06/2007
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2. System Overview
Image 2-2
All tiles are connected in series via a data path. Each tile picks out a part of the video information of the data stream on the data
path and processes this information for displaying on its LED’s.
2.2.2 SLite 10 XP specifications
Specifications
Visual Resolution 10.18 mm
Physical Resolution 20.36 mm
Brightness 6500 NIT
Calibrated Brightness 5500 NIT (calibrated at 6500°K)
LED configuration 2R, 1G , 1B
LED density
Hor. viewing angle
Vert. viewing angle
Contrast ratio
Lifetime 50 000 h (full white - half brightness)
Power consumption
Weight / Tile 40 kg (88.2 lbs) excluding structure
Processing 14 bit
9646/m² (896/ft²)
5808/panel (88 x 66)
120°
60°
2000:1 at 200 lux
100 000 h (typical use)
maximum: 680 W / Tile
average: 170 W / Tile
Colors
Refresh rate >2000Hz(PAL/NTSC)
Ruggedness IP 65
Temperature range
Humidity
10 R5976956 B-10 MOBILE LED 19/06/2007
4.4 trillion
operating: -20 - 40°C (-4 - 104°F)
storage: -20 - 60°C (-4 - 140°F)
operating: 10 - 99%
storage: 10 - 99%
2. System Overview
D320 input compatibility
Certifications ETL,CE,CEBEC,TUV,FCCclassA
Tile dimensions
Order Information
S-Video, Composite, YUV, RGB, SDI, HDSDI, Data DVI up to UXGA
width: 896mm (35.3")
height: 672mm (26.5")
depth: 248mm (9.8")
R9004170
2.2.3 Dimensions SLite XP tile
SLite XP tile dimensions
710
180
560
248
896
672
Image 2-3
Dimensions given in millimeters.
2.2.4 S Lite tile input/output ports
Location input/output ports
There are four connection ports on the back of each SLite tile. Two power ports and two data ports. All ports a re waterproof and
located on the ’Connection module’.
The data ports consist of two waterproof MDR connectors at the right side of the connection module. The data is coming in on the
lower right MDR connector of the connection module. The upper right MDR connector is used to loop the data through.
The power ports consist in one waterproof C19 connector in the lower left corner and one waterproof C20 connector in the upper
left corner of the connection module, respectively used for power input and power output.
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