Barco R9841770 User Manual

Lamp Kit for iQ/SIM4/OV DR 120 Projectors

Installation Manual

R9841770 - R9841771
R9841100 - R9841111
R9841760 - R9841761

R5976375/05
20/04/2006

Barco nv Presentations

aan 5, 8520 Kuurne

Noordl
Phone: [phone]
Fax: [phone]

[e-mail]

E-mail:
Visit us at the web: www.barco.com

PrintedinBelgium

Copyright ©

All rights reserved. No part of this document m ay be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.

Federal Communications Commission (FCC Statement)

This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference.

Trademarks

Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All bra nd and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufactures.

1. SAFETY

1.1 Safety Guidelines

This procedure is intended for use only by qualified service technicians who have been trained and authorized
by BARCO !

WARNING: Hot Surface and Risk of Explosion:Switch the projector to stand by and let it cool down for at least

15 minutes . These lamps consist of a quartz arc tube operating at very high temperature and high pressure
which may explode suddenly. There is a risk of personalinjuryand propertydamagefrom hot quartz arc tube
particles if handled incorrectly.

WARNING: Risk of Electrical Shock: Power down the projector and unplug the power cord from the wall

outlet. Once the projector is cooled down and the power is off, continue with the procedure.

1. Safety

WARNING: Lamp Runtime Warning: Do not exceed the indicated maximum total li

operation in normal power mode. Do not use it longer ! Always replace the lamp with the BARCO lamp kit.

1.2 Recycling guidelines

WARNING: Do not break or crush lamps because this may posehealthandenvironmentalrisk s when mercury

vapors are released.

CAUTION: To avoid breaking the lamps, repack carefull

CAUTION: Lamps may not be disp osed as normal household trash.

Contact your local waste disposal facility for inf
Discharge ) lamps in your area.

fetime of the lamp for safe

y when storing and transporting them.

ormation on the recycling program for HID (High Intensity

Image 1-1

Disposal options for mercury-containing lamps

• Recycle through a municipal or solid waste district household hazardous waste collection program in accordance with local
regulations.

• Direct shipment to lamp recycler

• Shipment through a hazardous waste transporter

R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006

1

1. Safety

2 R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006

2. Kit Content

2. KIT CONTENT

2.1 Contents

Overview

Depending on the K itnumbe r ordered the kit may contain 1 or 2 lamps, the lamp power may also differ according to the type of
Projector.

IQ200/OV DR120

IQ300/MGP10/SIM4

IQ350/400/500

1

Kitnumber Description

R9841771 120 W Lamp 1 R5976375

R9841770 120 W Lamp 2 R5976375

R9841111 200 W Lamp 1 R5976375

R9841100 200 W Lamp 2 R5976375

R9841761 250 W Lamp 1 R5976375

R9841760 250 W Lamp 2 R5976375

Quantity

Manual

Image 2-1

CAUTION: Do not touch the cover glass with your fingers. If the lamp is touched, finger prints can be removed

by cleaning the lamp with alcohol.

1. The 350 uses the 250 lamp on 200W only

R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006 3

2. Kit Content

4 R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006

3. Replacement procedure in case of an iQ Projector

3. REPLACEMENT PROCEDURE IN CASE OF AN IQ
PROJECTOR

Overview

• Reset lamp runtime

• Access to the lamp unit(s) in the iQ projector

• Removing the lamp unit(s)

• Mounting the Lamp Unit

• Mounting the cover.

• Cleaning

3.1 Reset lamp runtime

3.1.1 Reset runtime
When to reset the lamp runtime ?

The lamp runtime should only be reset when placing a new lamp.

WARNING: Lamp runtime reset as well as the lamp replacement can only be done by a Barco authorized

technician.

How to reset the lamp runtime in the iQ/iD ?

1. Press MENU to activate the Tool bar

2. Press → to select the Lamp item

3. Press ↓ to Pull down the Lamp menu

4. Use ↑ or ↓ to select Reset runtime

5. Press → to pull down the menu

6. Use ↑ or ↓ to select the lamp to be reset (image 3-1)

7. Press ENTER

A dialog box is displayed (image 3-2)

8. Use ←or →, the nu meric keys on the remote, or the keypad to change the serial number of the lamp (serial number 0000000 will

not be accepted).

Image 3-1

R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006 5

3. Replacement procedure in case of an iQ Projector

Image 3-2

WARNING: Lamp runtime reset as well as the lamp replacement can only be done by a Barco authorized

technician.

How to reset the lamp runtime in the SIM5Plus?

1. Press MENU to activate the Tool bar

2. Press → to select the Lamp item

3. Press ↓ to Pull down the Lamp menu

4. Use ↑ or ↓ to select Reset runtime

5. Press → to pull down th

6. Use ↑ or ↓ to select the lamp to be reset (image 3-3)

7. Press ENTER

A dialog box is displayed (image 3-4)

8. Use ←or →, the nu meric keys on the remote, or the keypad to change the serial number of the lamp (serial number 0000000 will

not be accepted).

e menu

Image 3-3

6 R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006

3. Replacement procedure in case of an iQ Projector

Image 3-4

WARNING: Lamp runtime reset as well as the lamp replacement can only be done by a Barco authorized

technician.

3.2 Access to the lamp unit(s) in the iQ projector

3.2.1 Removing the back cover
Necessary tools

a flat screwdriver of 10 mm

Necessary parts

No parts.

WARNING: Ri

power cord from the wall outlet. Once the projector is cooled down and the power is off, continue with the
replacement procedure.

sk of Electrical Shock: For replacement procedures power down the projector and unplug the

Removing the back cover

1. Turn with a screwdriver the cover lock screw A quarter turn counter clockwise. (image 3-5)

2. Remove the back cover.

See imag

e 3-6, image 3-7.

Image 3-5
rear cover lock screw

R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006 7

Image 3-6
rear cover removed

3. Replacement procedure in case of an iQ Projector

Image 3-7
right view of the projector, rear cover removed

3.3 Removing the lamp unit(s)

3.3.1 Removing the lamp unit(s)
What has to be done ?

1. The lamp po wer connection has to be disconnected.

2. The lamp unit has to be removed.

Perform the procedure for both lamps if necessary.
In this procedure lamp1 is replaced, the procedure being the same for lamp2.

Necessary tools

No tools.

Necessary parts

No parts.

How to remove the lamp unit ?

1. Disconnect the l

See image 3-9.

2. Push the lamp locking handle slightly to the left (or to the right for lamp 2) and turn it over to unlock the lamp (image 3-10)

3. Take out the lamp unit (image 3-11)

See image 3-12.

amp (image 3-8)

Image 3-9

-8

Image 3

nector

lamp con

8 R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006

disconnected lamp connector

Image 3-10
unlocking lamp 1 & lamp 2

3. Replacement procedure in case of an iQ Projector

Image 3-11

Image 3-12
Lamp 1 removed

3.4 Mounting the Lamp Unit

3.4.1 Mounting the lamp unit(s)
What has to be done ?

1. The lamp has to be mounted

2. The lamp has to be connected.

Perform the procedure for both lamps if both lamps have to be replaced.
In this procedure lamp1 is replaced, the procedure being the same for lamp2.

Necessary tools

No tools.

Necessary parts

No parts.

How to mount the lamp unit ?

1. Place carefully the lamp against the frame

R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006 9

3. Replacement procedure in case of an iQ Projector

2. Push the lamp inwards and turn the lamp locking handle over to lock the lamp (image 3-13)

3. Connect the lamp (image 3-14)

Image 3-14
Lamp connected

Image 3-13
locking lamp 1 & lamp 2

The new 120W lamp driver (B4006511K) has a different connector, therefore an adaptin g connector is used on
the 120W

Image 3-15

lamp unit.

3.5 Mounting the cover.

Mounting the back cover

1. Replace the back cover.

2. Turn with a screwdriver the cover lock screw a quarter turn clockwise to lock the cover. (image 3-16)

10

R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006

Image 3-16

3.6 Cleaning

How to clean the dustfilters ?

1. Place the projector so as to access easily the filter to be cleaned

2. Push the handle downwards to unlock the filter. (image 3-17)

3. Slide out the filter (image 3-18, image 3-19, image 3-20)

See image 3-21.

4. Clean the dust filter with a dry cloth.

5. Re-insert the dust filter by sliding it back in the filter housing.

3. Replacement procedure in case of an iQ Projector

Image 3-17
Location of th e x-cube filter and its handle

Image 3-18
Lamp filter removal

Image 3-19
lamp & X-Cube filters removed

R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006 11

3. Replacement procedure in case of an iQ Projector

Image 3-20
Input filter removal

Image 3-21
Input filter removed

Image 3-22

If the airfl

ow is falling under a predetermined tresh old value a warning will be displayed on the screen.

At that time it is strongly recommended to replace or clean the dustfilter under the X-cube. Failing to do so,
will strongly reduce the lifetime of the LCD’s and the analyzers.

The manufacturer reserves itself the right to refuse warranty repair if the projector was working with dirty
dustfilters.

12 R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006

4. Replacement in case of a SIM 4/OV DR120 projector

4. REPLACEMENT IN CASE OF A SIM 4/OV DR120
PROJECTOR

4.1 Lamp replacement

CAUTION: Do not touch the cover glass with your fingers. If the lamp is touched, finger prints can be removed

by cleaning the lamp with alcohol.

When to replace the lamp?

The lamp must be replaced at the end of lifetime.

Necessary tools

hexagonal ball driver (5)

Start up

1. Push the cursor key ↑ or ↓ to highlight Reset Lamp Run Time. (menu 4-1)

2. Press ENTER.

The following warning will be displayed :

Risk of electrical shock. Reset lamp run time is reserved to qualified service personnel. (menu 4-2)

3. Press ENTER

Seemenu4-3.

4. Enter the serial number of the new lamp

5. Press ENTER

CHANGE PASSWORD

CHANGE PROJ. ADDRESS

CHANGE BAUDRATE PC

RESET LAMP RUNTIME

LAMP RUNTIME HISTORY

VOLTAGE DIAGNOSTICS

Select with ↑ or ↓

<EXIT> to return

Menu 4-1

SERVICE

IDENTIFICATION

LIGHT OUTPUT

MORE...

then <ENTER>

Menu 4-2

WARNING

--------------------­RISK OF

ELECTRICAL SHOCK

---------------------

RESET LAMP RUN TIME

is reserved to

qualified

service personnel

<ENTER> to accept

<EXIT> to return

Enter serial number:

<ENTER> to accept

<EXIT> to return

Menu 4-3

_______

How to replace the lamp ?

1. Unscrew the hexagonal screw (image 4-1)

2. Open the side door (image 4-2)

3. Disconnect the lamp (image 4-3)

4. Use the long screwdriver to move locking handle downwards to unlock the lamp. (image 4 -4)

5. Remove the lamp (image 4-5)

6. Mount the new lamp

7. Move lamp locking handle upwards

8. Close and secure the side door

R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006

13

4. Replacement in case of a SIM 4/OV DR120 projector

Image 4-1
Location of side door screw

Image 4-2
side door open

Image 4-3
Lamp disconnected

Image 4-4
Lamp locking handle

LOCK

UNLOCK

14 R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006

Image 4-5
Lamp removed

4. Replacement in case of a SIM 4/OV DR120 projector

When replacing the lamp it is strongly recommended to check and clean (or replace if necessary) the dustfil­ters.

R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006 15

4. Replacement in case of a SIM 4/OV DR120 projector

16 R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006

INDEX

Index

A

access 7

C

Content 3
cover 7, 10

mounting 10
removing 7

F

Filters 11

cleaning 11

G

guidelines 1

recycling 1

K

Kit 3

content 3

L

lamp 5, 7–9

access 7
mounting 9
removing 8
runtime reset iQ 5

M

Menu 5

Lamp menu 5

reset runtime 5

R

Recycling 1
replacement 5, 13

iQ 5
right side 13
sim4/OV DR120 13

Runtime 5

reset 5

S

safety 1

guidelines 1

R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006

17

Index

18 R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006

Revision Sheet

To:

Barco nv Presentations

Noordlaan 5, 8520 Kuurne
Phone: [phone], Fax: [phone]
E-mail: [e-mail], Web: www.barco.com

From:

Date:

Please correct the following points in this documentation (R5976375/05):

page

wrong

correct

R5976375 LAMP KIT FOR IQ/SIM4/OV DR 120 PROJECTORS 20/04/2006