Barco R59770175-01 User Manual

Xenon bulb lamp replacement

Installation manual

For DP-1200/DP-1500/DP-2000

R59770175/01
24/09/2008

Barco NV Media and Entertainment Division
11101 Trade Center Drive, Rancho Cordova, California 95670, USA
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Visit us at the web: www.barco.com

Barco nv Media & Entertainment Division
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Visit us at the web: www.barco.com

Printed in Belgium

Changes

Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war­ranties or merchantability and fitness for a particular purpose. Barco m ay make improvements and/or changes to the product(s) and/or the
program(s) desc ribed in this publication at any time without n otice.

This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.

Copyright ©

All rights reserved. No p art of this document may be copied, reproduced or translated. It shall not other
stored in a retrieval system without the prior written consent of Barco.

wise be recorded, transmitted or

Guarantee and Compensation

Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar antee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.

The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of com plaint, Barco can repair the fault or provide a replacement
at its own discretion within an appr opriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the c ontract. All other claims, in particular tho se relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, b eing a component
of the s ystem or independent service, will be deemed invalid provided the damage is n ot proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.

If the purchaser or a third party carries out modifications or repairs o n goods delivered by Barco, or if the goods ar e handled incorrectly,
in particular if the systems are com missioned operated incorrectly or if, after the transfer of risks, the goods are subject to influenc es not
agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are
system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as
well as normal maintenance a re not subject to the guarantee provided by Barco either.

The environmental conditions as well as the servicing and m
the customer.

aintenance regulations specified in the this manual must be complied with by

Trademarks

Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product n ames mentioned in this manual serve as com men ts or examples and are not to be understood as adv ertising for
the products or their manufactures.

Table of contents

TABLE OF CONTENTS

1. Xenon bulb lamp ....... ................ ................ ................ ................ .................. .......... 3

1.1 Introduction ........................................................................................................................... 4

1.2 Supported xenon bulb lamps ......................................................................................................... 5

2. Xenon bulb lamp replacement process ...... ................ ................ ................ ................ .. 7

2.1 Removal of the lamp house .......................................................................................................... 8

2.2 Removal of the xenon bulb lamp . ................................................................................................... 10

2.3 Installation of the xenon bulb lamp..................................................................................................13

2.4 Installation of the lamp house .......................................................................................................18

2.5 Resetting the lamp parameters . . . .................................................................................................. 20

2.6 Realignment of the lamp in its reflector.............................................................................................21

Index............... ................ .................. ................ ................ ................ ................ .....23

R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008 1

Table of contents

2 R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008

1. Xenon bulb lamp

1. XENON BULB LAMP

Safety

Read all w arnings and cautions attentively. This to preven t personal injury wh ile installing an xenon bulb lamp in the lamp house of
the DP-1200/DP-1500/DP-2000 digital cinema projector. After this c hapter, additional “warnings” and “cautions” are given depending
on the installation procedure. Read and follow these “warnings” and “cautions” as w ell.

WARNING: DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF

XENON BULB LAMP HANDLING OR SERVICE.

CAUTION: Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature

of the bulb increases the pressure to a level at which the bulb ma y explode if not handled in strict accordance
to the manufacturer’s instructions. The bulb is stable at room temperature, but may still explode if dropped
or otherwise mishandled. Whenever the lamp house, containing a xenon bulb lamp, h as to be dismantled or
whenever the protective container or cloth has to be removed from the xenon bulb lamp, authorized protective
clothing MUST be worn!

WARNING: Always wear face protection (full face sh ield with neck p rotector) when handling xen on bulb

lamps.

WARNING: Always wear protective clothing (welder’s jacket) when handling xenon bulb lamps.

WARNING: Always w ear clean leather gloves with wrist protec

CAUTION: Expired xenon bulb lamps.

Dispose o f expired bulbs that are beyond warranty in the following manne r: wrap the bulb tightly in several
layers of canvas or heavy cloth. Place it on hard surface and shatter the en velope with a sharp hammer blow.
DO NO T place a n on shattered bulb in any ordinary refuse container.

When returning a xenon bulb lamp for warranty adjustm ent, pack it in its original shipping container. Complete
and return all required warranty information.

Overview

• Introduction

• Supported xenon bulb lamps

tors when handling xenon bulb lamps.

R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008

3

1. Xenon bulb lamp

1.1 Introduction

Lamp & lamp house

The xenon bulb lamp is delivered separately and has to be installed on site by a qualified service technician.

BA

Image 1-1

A Lamp house.
B Xenon b ulb lamp.

Protective package

The xenon bulb lamp is packed in a protective container or wrapped in a protective cloth. Never remove this protective container or
protective cloth without wearing adequate protective c lothing (face shield, clean cotton glovers, welder ’s jacket).

Image 1-2
Left: Xenon bulb lamp in protective container. Right: Xenon bulb lamp wrapped in protective cloth.

4 R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008

1.2 Supported xenon bulb lamps

Supported xenon bulb lamps (without lamp house)

Lamp

Osram x enon bulb lamp of 4 kW

Osram x enon bulb lamp of 3 kW

Osram x enon bulb lamp of 1,2 kW

Osram x enon bulb lamp of 2 kW

Ushio xenon bulb lamp of 4 kW

Ushio xenon bulb lamp of 3 kW

Ushio xenon bulb lamp of 2 kW

Ushio xenon bulb lamp of 1,2 kW

1. Xenon bulb lamp

Typ e

4kW DHP R9855937

3kW DHP R9855938

1,2kW DHP R9855959

2kW DHP R9855956

DXL40BAF R9855939

DXL30BAF R9855940

DXL20BAF R9855955

DXL12BAF R9855961

Order info

R59770175 XENON BULB LAMP REPLACEMENT 24/09/2008 5