Barco PXL System User Manual

PXL System User Manual
Revised 3/14/2013
1
Introduction
1
2
Safety Information
2
3
1. PXL System Overview
3
4
2. C-series Tile
4
2.1 Tile Overview
6
2.2 Installation Guidlines
7
2.3 Assembly & Mounting
9
2.3.1 Latches
10
2.3.2 Latch Adjustment
12
2.3.3 Center Mount
13
2.3.4 L-Bracket
14
2.4 Rigging Hardware
17
2.4.1 Stacked C-series Tiles
18
2.4.1.1 C-series Foot Support (430-0256)
20
2.4.1.2 C-series Pipe Clamp (430-0252)
21
2.4.2 Hanging C-series Tiles
22
2.4.2.1 Universal Header (430-0247) Detail
23
2.4.2.2 Universal Footer (430-0254) Detail
24
2.5 Power & Data Distribution
25
2.5.1 Tile Status Indicator
27
Notes: Beaufort Scale
28
Notes: C-series Color
29
5
3. Helix P1
32
3.1 Installation Guidelines
33
3.2 Helix System Overview
34
3.2.1 Basic System Info
35
3.2.2 Helix P1 Pixel String Overview
36
3.2.3 PXL Node Box Overview
37
3.3 Power & Data Distribution
38
3.3.1 Power & Data Overivew
39
3.3.2 Power Input
40
3.3.3 PXL Node Status Indicator
41
3.3.4 Pixel Extension Cables
42
3.4 Helix P1 Assembly & Mounting
43
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4. Vizomo
45
4.1 Vizomo Quick Start Guides
46
4.1.1 Installing Vizomo Controller
47
4.1.2 Connecting with Vizomo Controller
48
4.1.3 Upgrading Vizomo
50
4.1.4 Mapping
52
4.1.5 Licensing
53
4.1.6 Adding and Playing Media
57
4.1.7 Capturing Video
61
4.1.8 Troubleshooting Choppy Video
65
4.2 General Overview
67
4.2.1 Key Features
68
4.2.2 Safety Information
69
4.2.3 Hardware Overview
70
4.2.4 Power Up
74
4.3 Configuration and Operation
75
4.3.1 Vizomo Configuration
76
4.3.1.1 Software Installation
77
4.3.1.2 Vizomo Controller Overview
78
4.3.1.3 Blueprints
80
4.3.1.4 System Settings
81
4.3.1.5 Mapping
82
4.3.2 Video Mixer
83
4.3.2.1 Windowing
86
Appendix A: Specifications
94
Appendix B: Video File Encoding
96
7
5. Power and Data Distribution
99
5.0 Warnings
100
5.1 Hookup with a PXL Switch
101
5.2 PXL Switch Overview
103
5.3 Hookup with a PDB-5
105
5.4 PDB-5 Overview
106
5.5 PDB-5 Input & Output
108
5.2 Cables & Connectors
111
8
6. RasterMAPPER
114
6.1 Software Installation
115
6.2 Basic Workflow
116
6.3 RasterMAPPER QuickStart Guides
117
6.3.1 Mapping
118
6.3.2 Enumeration
121
6.3.3 Calibration
123
6.4 UI Overview
125
6.4.1 Mode Selection
130
6.4.2 Map Editing
131
6.5 Mapping
134
6.5.1 Canvas
135
6.5.2 Mapping Inspectors
137
6.5.3 Sequencing
141
6.5.4 Map Save/Open
142
6.5.5 Advanced Fixture Options
143
6.6 Processor Control
146
6.6.1 Processor List
147
6.6.2 Setup Inspectors
149
6.6.3 webUI
153
6.7 Software Update
158
Appendix A: Notes
160
9
7. Change Log
161
10
8. PXL System Online Help Notes
164
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Introduction

Introduction
revised 3/14/2013 6:34:47 PM
Welcome to the PXL System manual. An overview of the complete system is given in
Chapter 1
, subsequent chapters provide greater detail on individual
components.
Version 4.6 Release Notes
Vizomo:
Support Barco PXL brightness sensor
Added C11 brightness boost
Further improved quality of scaled images
Reverted improved gamma control
RasterMAPPER:
4.6 compatibility
See the
change log for previous revision history.
Introduction . 1
PXL System
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Safety Information

Safety Information
WARNING
Read the installation instructions before connecting the system to the power source. Attention: Avant de brancher le système sur la source d’alimentation, consulter les directives d’installation. Warnung: Vor dem Anschließen des Systems an die Stromquelle die Installationsanweisungen lesen.
Safety Guidelines for Human Eyes
WARNING
The panels shall be mounted 15
-20 meter from the viewing place, depending on the configuration. Lamp may pose a hazard even for momentary or brief exposure. Remove power before servicing. No servicing or maintenance with power to the LEDs switched on. A warning label shall be added to the tile and in the manual stating the risk and how to avoid the risk.
WARNING
Use caution when viewing LEDs directly if driven at high current, which may greatly increase the hazard to your eyes. (IEC62471)
Electrical Safety Guidelines
DANGER
Risk of electrical shock. No user-serviceable parts inside. Observe all applicable electrical codes. The power outlet shall be installed near the equipment and shall be easily accessible.
WARNING
Do not hot plug any cables. Damage to the connector pins may occur. Resulting damage is not covered under warranty. Unit shall not be exposed to dripping or splashing. To reduce the risk of electric shock, do not expose this apparatus to rain or moisture.
2 . Safety Information
PXL System
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1. PXL System Overview

1. PXL System Overview
The PXL System is a family of components that consists of LED display devices, image processing, and data distribution. The following diagram provides a basic overview of how PXL is distributed.
The Vizomo processor receives video data in a standard format such as DVI or SDI, and converts it to a special data format that may be used by the LED displays. This data is distributed over a star or hub style network to short daisy chains of the display components. By limiting the amount of data being forwarded through each daisy-chained LED display device the complexity of the devices is minimized, this results in low power consumption and passively cooled displays. To split the data stream, PXL switches are needed. Each of these topics is covered in detail in the remaining chapters of this guide.
1. PXL System Overview . 3
PXL System
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2. C-series Tile

2. C-series Tile
The C
-series tile is the primary building block of a modular system that may be used to construct large format video displays with arbitrary shapes. With
resolutions in the range of 7-
16mm pixel pitch, C
-series tiles are suited to a wide variety of indoor and outdoor rental and architectural applications.
The remainder of this chapter covers installation guidelines for C-series tiles.
C8v Tile:
The City of Dreams Macau pylon consists of 749 C8v tiles per side, illustrating how C-series tiles can be used to create a circular video display.
4 . 2. C-series Tile
PXL System
2. C-series Tile . 5
PXL System
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2. C-series Tile
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2.1 Tile Overview

2.1 Tile Overview
C
-series tiles are latched together along their edges to create large LED video displays with arbitrary shapes. Once a display shape has been decided upon, the display may be hung or attached to floor mounts for temporary rental applications, or permanently affixed to secondary steel in an architectural installation.
Horizontally curved C-series displays may be created with radii varying from 4m convex to -10m concave. Please contact your Barco project manager for further details.
C
-series tiles are attached to truss or floor-mounts using header and footer blocks, as shown in the following figure. See sections 2.4 Assembly &
Mounting
and 2.5 Rigging Hardware & Methods.
Video data is provided to C-series tiles by a Vizomo LED processor, distributed through a PXL network. See chapters 4. Vizomo and 5. Power and Data
Distribution
.
6 . 2. C-series Tile
PXL System
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2. C-series Tile
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2.2 Installation Guidlines

2.2 Installation Guidlines
Rigging & Mounting Guidelines
C11 and C8v C
-series tiles have an IP66 rating and are suitable for use in most indoor and outdoor installations except where water immersion
could occur. This conforms to the International Electrotechnical Commission (IEC) standard 60529.
The C7 tiles have an IP50 rating and are suitable for indoor use only.
Use caution when installing the display. C-series tiles weigh 6.4 kg (14.1 lbs)/tile.
Ensure rigging hardware is able to handle the weight of the entire C-series system with appropriate safety factors.
External rigging hardware must be properly installed prior to hanging C-series tiles.
Do not hang more than 25 C
-series tiles (10 m) tall with the integral rigging hardware.
When rigging observe the maximum number of panels that can be hung or floor supported.
Displays >10 m tall require an auxiliary frame system not supplied by Barco.
Handle is intended for carrying a single tile only. Do not use for safety, tie-off, climbing, or lifting.
Power
Observe the following power guidelines when setting up your C-series display.
The table below indicates min/max power consumption.
When running typical video content, the duty cycle (average power consumption) is about 30% of
maximum. See
chapter 5
for more details on maximum daisy chain power consumption limits for PDB
-5 and break-in cables.
NOTE
For installations where a residual current device (RCD) or similar device will be used on the mains power to the display, please take into account that C­series tiles have an earth leakage of 85 micro-
amps per tile.
Data
Observe the following data limits when setting up your C-series display.
Temperature
C
-series installations must take into account the operating temperature of the tiles. The ambient operating temperature for a C-series tile is -
20°C to 45°C.
NOTE
C
-series tiles have an internal temperature sensor that shuts down the tile’s output (brightness is set to 0) when internal temperature is too high. The brightness will return to normal when the internal temperature has cooled sufficiently.
Fixture
Max power
consumed @
full white
Minimum
power
consumed in
black
Maxiumum Brightness
C7
100 watts
12 watts
2000 nits
C11 85 watts
12 watts
5000 nits
C8v 55 watts
12 watts
8000 nits
Fixture
Max panels per
PDB
-5 or switch output
Max Panels per Vizomo
output
Max Panels
per Vizomo
C7 8 80
320
C11 16
180
720
C8v 25
300
1200
2. C-series Tile . 7
PXL System
DANGER
Risk of electrical shock. No user-serviceable parts inside. Observe all applicable electrical codes. The power outlet shall be installed near the equipment and shall be easily accessible. Do not hot plug any cables. Damage to the connector pins may occur. Resulting damage is not covered under warranty.
8 . 2. C-series Tile
PXL System
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2. C-series Tile
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2.3 Assembly & Mounting

2.3 Assembly & Mounting
The rear of a C-series tile contains the rigging hardware necessary for temporary hanging or stacking in a staging application, as well as hardware for permanent installation in an architectural setting.
1 Carrying handle. Folds away when not in use. 2 Latch hook and lever. Locks multiple C
-series tiles together. 3 Power & data input. Combined AC power & data input via black PXL Cable socket. 4 Center mount point with rotary latch. Attaches to secondary steel for fixed or architectural installations. 5 Latch catch receiver. Accepts the latch hook for locking multiple tiles together. 6 Radius adjustment dowel. Interchangeable pin available in differing angles to enable horizontally curved installations. 7 Breather valve. Allows air to breath through waterproof, gas-
permeable membrane. One valve on each side of tile. 8 Power & data output. Combined AC power & data output via white PXL Cable socket. 9 Tile status indicator. Color indicates tile status.
WARNING
Do not hang more than 25 panels (10 m) tall with the integral rigging hardware. No lifting point should support more than 100 tiles (1433 lb / 650 kg). When using light duty headers, refer to Appendix 5, Light Duty Rigging Info to calculate the maximum number of panels. Displays >10 m tall require an auxiliary frame system not supplied by Barco. Failure to equalize the load among all pickup points could result in serious injury.
2. C-series Tile . 9
PXL System
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2.3 Assembly & Mounting
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2.3.1 Latches

2.3.1 Latches
There are a total of 8 integrated locking components on each tile as shown below; 4 latches and 4 catches.
The photo below illustrates the optimal position of the handle and hook to allow for easy connection to other tiles. With the hook in this position and your thumbs slightly pushing on the open handle, you can hang one tile on another, then lock the tiles together.
How to Lock C-series Tiles Together
10 . 2. C-series Tile
PXL System
CAUTION Use light finger pressure when latching the tile. Do not force the lock handle. If resistance is felt as you lock the tiles, open the handle, ensure the hook is fully seated, check for proper alignment, and try again.
How to Unlock C-series Tiles
CAUTION When mounting C
-series units together, ensure the latches are fully engaged in the catch and lock in place before releasing the C-series tile from your grip.
Start with the latch fully open. Align the C­series tiles so the latch of one aligns with the catch of the other.
Place the latch hook in the catch. Ensure sure the hook is fully seated.
Push the handle towards the catch.
Ensure the hook is fully locked in the catch and that the safety is engaged.
Push and hold the safety catch as you begin to pull the handle away from the tile.
Continue pulling the handle open.
Ensure the handle is all the way open so the hook is fully disengaged from the catch.
2. C-series Tile . 11
PXL System
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2.3 Assembly & Mounting
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2.3.2 Latch Adjustment

2.3.2 Latch Adjustment
The latches on a C
-series tile can be adjusted to provide optimal connection between tiles.
This adjustment moves the hook closer to or farther from the edge of the adjacent tile.
The adjustment screws are located under the latch handle and require a 2
mm hex key.
12 . 2. C-series Tile
PXL System
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2.3 Assembly & Mounting
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2.3.3 Center Mount

2.3.3 Center Mount
Center Mount Detail
The center mount is used for attachment of vertical braces.
2. C-series Tile . 13
PXL System
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2.3.4 L-Bracket

2.3.4 L-Bracket
In addition to the Center Mount there are two M10 threaded holes in the back of each C-series tile that may be used for permanent mounting or attaching other accessories. The two threaded holes are located underneath the Center Mount.
Removing the Center Mount Socket
Use of the L-bracket require the removal of the center mount socket from the rear of the tile as described in the following steps.
1 Place the tile on a flat surface, protecting the front of the tile from damage to the LEDs. 2 Remove the 5 screws from the retaining ring. 3 Remove the retaining ring and locking ring.
Installing the L-Bracket
The L
-bracket mounts to the back of a C-series tile via 2x M10 threaded inserts. Use M10-16 (16mm long) bolts only. The torque specification for this M10-
16 bolt is 16.9 N-m.
14 . 2. C-series Tile
PXL System
The L
-bracket allows adjustability along the X and Y axis. To allow for Z axis adjustment the holes to which the L-bracket is attached should also be slotted as shown below:
2. C-series Tile . 15
PXL System
CAUTION
Use M10
-16 bolts for the threaded mounting holes on the back of the C-series
tile. Longer lengths will cause damage to the tile. Resulting damage is not
covered under warranty.
16 . 2. C-series Tile
PXL System
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2.4 Rigging Hardware

2.4 Rigging Hardware
A variety of rigging hardware is available for deploying C-series displays.
Headers are used for suspending displays from overhead, while feet are used for to create floor standing or "stacked" installations. Vertical pipe or truss are used to provide structure in stacked and heavy duty hanging configurations.
DANGER
The user must accept responsibility for the correct application of products and methods based on local conditions. Never exceed the working load limits. Avoid shock loads. Inspect products regularly. If you are not sure of the proper use of a product consult with a rigging professional.
2. C-series Tile . 17
PXL System
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2.4 Rigging Hardware
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2.4.1 Stacked C
-series Tiles

2.4.1 Stacked C-series Tiles

This page illustrates a example of a stacked C-series system. Before placing an order for rigging equipment consult with a Barco representative to evaluate your specific needs.
WARNING
Vertical bracing for C-series tiles is for Z axis loading only. X and Y axis loads are carried by the C-series tiles themselves.
Example stacked system:
18 . 2. C-series Tile
PXL System
NOTES
1 -
"C
-series Foot Support" 430-0256 required every 3 columns (up to 8 tiles high)
1 -
"C
-series Foot Support" 430-0256 required every 2 columns (for 9 or 10 tiles high)
1 -
"Universal Foot Mount" 430
-0254 required for each foot support
1 - "Offset Center Mount" 430-0252 required at each truss every 3rd tile
Assembly should not span more than 3 tiles between supports
Max height is 10 tiles max wind load is 20 mph
(see Appendix A: Beaufort Scale)
Should be assembled with tile in middle of support
2. C-series Tile . 19
PXL System
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2. C-series Tile
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2.4 Rigging Hardware
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2.4.1 Stacked C
-series Tiles
>
2.4.1.1 C
-series Foot Support (430-0256)
2.4.1.1 C-series Foot Support (430-0256)
Top View:
Side View:
Dimensions are in inches.
NOTES
SUPPORT OF C-SERIES LED WALL 10 TILE MAX COLUMN HEIGHT
1 FOOT SUPPORT REQUIRED EVERY 3 COLUMNS
20 MPH MAX WIND RATING - DO NOT EXCEED (see
Appendix A: Beaufort Scale)
20 . 2. C-series Tile
PXL System
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2.4.1 Stacked C
-series Tiles
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2.4.1.2 C-series Pipe Clamp (430
-0252)
2.4.1.2 C-series Pipe Clamp (430-0252)
1 Chesebrough clamp
- Truss mounting hardware
2
C
-series center mount
3 Center mount safety key
2. C-series Tile . 21
PXL System
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2.4.2 Hanging C
-series Tiles

2.4.2 Hanging C-series Tiles

This page illustrates an example of a hanging C
-series system. Before placing an order for rigging equipment consult with a Barco representative to evaluate your
specific needs.
NOTES:
One Universal Header supports max 25 tiles in height.
• Based on application, lateral support may be needed.
• Installation parameters should also be taken into account when determining the number of headers to use.
Examples: 6 high display would need header every 4th column (do not span more than 3 columns between headers) 10 high column would need header every-
other column
13+ high display would need header every column
22 . 2. C-series Tile
PXL System
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2.4.2 Hanging C
-series Tiles
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2.4.2.1 Universal Header (430-
0247) Detail
2.4.2.1 Universal Header (430-0247) Detail
1 Machined 'Universal Header' chassis 2 Chesebrough clamp
- Truss mounting hardware
3 Disk spring assembly -
Load distribution mechanism
4 Latch Catch - Socket for locking C-series panels to header.
DANGER
Do not hang more than 25 panels (10 m) tall with the integral rigging hardware. No lifting point should support more than 100 tiles (1411 lb / 640 kg). Failure to equalize the load among all pickup points could result in serious injury.
2. C-series Tile . 23
PXL System
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2.4.2 Hanging C
-series Tiles
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2.4.2.2 Universal Footer (430-
0254) Detail
2.4.2.2 Universal Footer (430-0254) Detail
1 Machined 'Universal Footer' chassis 2 Chesebrough clamp
- Truss mounting hardware
3 Clamp and clamp adjust assembly
24 . 2. C-series Tile
PXL System
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2. C-series Tile
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2.5 Power & Data Distribution

2.5 Power & Data Distribution
The C
-series tiles receive power and data over a single daisy-chained PXL cable with color-coded male and female connectors. The length of the daisy­chain depends on the tile type - higher resolution tiles require shorter daisy-chains as discussed in chapter
5. Power and Data Distribution
.
Connectors on the back of a tile are color-coded as follows:
Black PXL Connector = Power & Data In
White PXL Connector = Power & Data Out
When interconnecting C
-series tiles, always attach the black PXL cable plug to the black PXL tile socket and the white PXL cable plug to the white PXL tile
socket.
2. C-series Tile . 25
PXL System
26 . 2. C-series Tile
PXL System
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