Barco Prometheus I, DP4K-23B, Prometheus II, DP4K-32B Safety & Instruction Manual

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Promethe u s ser ies

Installation & safety manual

R5905963/00 09/03/2015

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Barco nv Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.82.11 Fax: +32 56.36.883.86 Support: www.barco.com/en/support Visit us at the web: www.esterline.com

Printed in Belgium

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Changes

Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or m erchantability and ﬁtness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time without notice.

This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this publication; these changes are incorporated in new editions of this publication.

The latest edition of Barco manuals can be downloaded from the Barco web site w

ttps://www.barco.com/en/signin.

ww.barco.com or from the secured Barco web site

All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or stored in a retrieval system without the prior written consent of Barco.

EN55022/CISPR22 Class A ITE (Information Technology Equipment)

Class A ITE is a category of all other ITE which satisﬁes the class A ITE limits but not the class B ITE limits. Such equipment should not be restricted in its sale but the following warning s hall be included in the instructions for use:

Warning : This is a class A product. In a dom estic environment this product may cause radio interference in which case the use r may be required to take adequate measures. Contact the installer.

Federal Communications Commission (FCC Statement)

This equipment has been tested and found to c omply with the limits for a class A digital device, pur These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a comm ercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may c ause harmful interference to radio co cause harmful interference, in which case the user will be responsible for correcting any interference. Contact the installer.

Changes or modiﬁcations not expressly approved by the party responsible for compliance could void the user’s authority to ope rate the equipment

mmunications. Operation of this equipment in a residential area may

suant to Part 15 of the FCC rules.

Guarantee and Compensation

Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar antee. On re ceipt, the purchaser must im mediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco must be informed immediately in writing of any complaints.

The pe riod of guarantee begins on the date of transfer of risks, in the c ase of special systems and software on the date of commissioning, at latest 30 days after the transfer of risks. In the event of justiﬁed notice of com plaint, Barco can repair the fault or provide a replacement at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a reduction in the purchase pr ice or cancellation of the contract. All other claims, in par ticular those relating to compensation for direct or indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties guaranteed in writing or due to the intent or gross negligence or part of Barco.

If the purchaser or a third party carries ou in particular if the systems are operated incorrectly or if, after the transfer of risks, the goods are subject to inﬂuences not agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are system failures which are attributed to programs or spe maintenance are not subject to the guarantee provided by Barco either.

The environmental conditions as well as the servicing and maintenance regulations speciﬁed in this manual must be com p lied with by the customer.

t modiﬁcations or repairs on goods delivered by Barco, or if the goods are ha ndled inc orrectly,

cial electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as well a s normal

Software License Agreement

You should carefully read the following terms and conditions before using this software. Your use of t his software indicates your acceptance of this license agreement and warranty.

Terms and Conditions:

1. No redistribution of the software is allowed.

2. Reverse-Engineering. You may not reverse engineer, decompile, disassemble or alter this software product.

Disclaimer of Warranty:

This software and the accompanying ﬁles are sold “as is” and without warranties as to performance or merchantability or any other warranties whether expressed or implied. In no event shall Barco be liable for damage of any kind, loss of data, loss of proﬁts, business

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interruption or other pecuniary loss arising directly or indirectly. Any liability of the seller will be exclusively limited to replacement of the product or refund of purchase price.

GNU-GPL code

If you would like a copy of the GPL source code contained in this product shipped to you on CD, please contact B arco. The cost of pre paring and mailing a CD will be charged.

Trademarks

Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders. All brand and product names mentioned in this manual serve as commen ts or examples and are not to be understood as advertising for the products or their manufacturers.

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Table of contents

TABLE OF CONTENTS

1. Safety................................................................................................................. 3

1.1 General considerations............................................................................................................... 4

1.2 Safety training to be provided bythe installer ....................................................................................... 5

1.3 Important safety instructions ......................................................................................................... 6

1.4 Light beam Hazard Distance (HD) ..................................................................................................10

1.5 HD in function of the lens Throw Ratio (TR)........................................................................................12

2. General ............. ................ ................ ................ ................ ................ ................. 13

2.1 Safety training to be provided bythe installer ......................................................................................14

2.2 Installation requirements . . . .........................................................................................................15

2.3 Unpacking the projector .............................................................................................................17

2.4 Initial inspection...................................................................................................................... 20

2.5 Installation process overview........................................................................................................21

3. Physical installation ..............................................................................................23

3.1 Positioning the Prometheus at port window ........................................................................................ 24

3.2 Installation of the exhaust system...................................................................................................27

3.3 Access to the power connection ....................................................................................................29

3.4 Power input setup (only for Prometheus II) . ........................................................................................ 30

3.5 Connecting the Prometheus I projector with the power net ........................................................................32

3.6 Connecting the Prometheus II projector with the power net . . . .................................................................... 33

3.7 Power loop through to the projector electronics . ................................................................................... 35

3.8 Connecting a UPS to the projector electronics . . ...................................................................................36

4. Lamp & Lamp House .............................................................................................37

4.1 Introduction ..........................................................................................................................38

4.2 Supported xenon lamps for the S/M Lamp House ................................................................................. 40

4.3 Supported xenon lamps for the XL Lamp H ouse ...................................................................................41

4.4 Removal of the Lamp House........................................................................................................43

4.5 Removal of the xenon lamp from manual S/M Lamp House . . . ....................................................................44

4.6 Removal of the xenon lamp from manual XL Lamp House ........................................................................48

4.7 Installation of the xenon lamp in manual S/M Lamp House........................................................................53

4.8 Installation of the xenon lamp in manual XL Lamp House ......................................................................... 58

4.9 Check if anode support must be provided with a plain wash er ....................................................................64

4.10 Installation of the Lamp House ......................................................................................................65

4.11 Res etting the lamp parameters . . . ..................................................................................................66

4.12 Realignm ent of the lamp in its reﬂector (manual Lamp House)....................................................................67

5. Lenses & lens holder .............................................................................................69

5.1 Available lenses .....................................................................................................................70

5.2 Lens selection ....................................................................................................................... 72

5.3 Lens installation ..................................................................................................................... 73

5.4 Lens removal ........................................................................................................................76

5.5 Lens shift, zoom & focus . . . .........................................................................................................77

5.6 Back Focal Length adjustment ......................................................................................................78

5.7 Scheimpﬂug adjustment............................................................................................................. 82

5.8 Fixation of the Lens Holder front plate .............................................................................................. 86

6. Input & communication ..........................................................................................89

6.1 Introduction ..........................................................................................................................90

6.2 Local key pad of the Prometheus . .................................................................................................. 91

6.3 Integrated Cinema Processor (ICP) ................................................................................................92

6.4 HD-SDI Input Module (optional). . . ..................................................................................................93

6.5 Quad 3G-SDI Input Module (optional) .............................................................................................. 96

6.6 Integrated Media Block/Server (optional) . . . .......................................................................................101

6.7 Cinema Controller of the Prometheus .............................................................................................102

7. ICMP .......... ................ ................ ................ ................ ................ ................ ..... 105

7.1 ICMP introduction. . .................................................................................................................106

7.2 ICMP HDD..........................................................................................................................107

7.3 ICMP communication ports ........................................................................................................ 108

7.4 ICMP source input ports............................................................................................................110

7.5 ICMP reset button and status LEDs ...............................................................................................113

7.6 ICMP HDD statusLEDs............................................................................................................114

7.7 ICMP conﬁguration via Communicator ............................................................................................116

7.8 Removing a HDD form the ICMP ..................................................................................................117

7.9 Installing a HDD intothe ICMP.....................................................................................................118

8. Communicator Touch Panel.. .................. ................ ................ ................ ............... 121

8.1 Introduction .........................................................................................................................122

8.2 Installation of the touch panel interface . . . . . .......................................................................................124

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Table of contents

9. Starting up........................................................................................................ 127

9.1 Switching ON the Prometheus ....................................................................................................128

9.2 Switching OFF the Prometheus . . ..................................................................................................129

10. Removal and installation of the projector covers ................ ................ ................ ......... 131

10.1 Removal ofthe lamp cover.........................................................................................................132

10.2 Removal ofthe rearcover..........................................................................................................134

10.3 Rem oval of the input cover . ........................................................................................................135

10.4 Removal ofthe front cover .........................................................................................................137

10.5 Removal ofthe side cover..........................................................................................................139

10.6 Installation of the front cover.......................................................................................................141

10.7 Installation of the input cover.......................................................................................................143

10.8 Installation of the lamp cover.......................................................................................................144

10.9 Installation of the rear cover........................................................................................................146

10.10 Installation of the side cover .......................................................................................................147

11. Maintenance...................................................................................................... 149

11.1 Rem ove and clean the front dust ﬁlter .............................................................................................150

11.2 Rem ove and clean both bottom dust ﬁlters........................................................................................151

11.3 Cleaning the lens . . .................................................................................................................152

11.4 Cleaning the exterior of the projector ..............................................................................................153

11.5 Check cooling liquid level ..........................................................................................................154

11.6 Cooling liquid reﬁll ..................................................................................................................155

11.7 Authorization to clear security warning on the projector ..........................................................................156

12. Convergence.... ................ ................ ................ ................ ................ ................ . 157

12.1 O pen the sealed compartment .....................................................................................................158

12.2 Close the sealed compartment.....................................................................................................160

12.3 Conv ergence controls ..............................................................................................................161

12.4 Red on blue convergence . . ........................................................................................................163

12.5 Green on blue convergence........................................................................................................164

13. Speciﬁcations.................................................................................................... 165

13.1 Speciﬁcations of the Prometheus I .................................................................................................166

13.2 Speciﬁcations of the Prometheus II ................................................................................................167

13.3 Dime nsions of the Prometheus . . . .................................................................................................169

13.4 Dimensions of the universal pedestal..............................................................................................170

13.5 Technical Regulations ..............................................................................................................171

14. Pin conﬁgurations...................... ................ ................ ................ ................ ......... 173

14.1 Ab out General Purpose Inputs & Outputs (GPIO).................................................................................174

14.2 Pin conﬁgurations of the communication ports . . ..................................................................................176

14.3 Pin conﬁgurations of the ICMP communication ports .............................................................................178

14.4 Pin conﬁgurations of the inputs . . ..................................................................................................181

A. Environmental information .... ................ ................ ................ ................ ................ . 183

A.1 Disposalinformation................................................................................................................184

A.2 RoHS compliance ..................................................................................................................185

A.3 Production address . ................................................................................................................187

A.4 Importers contact information ......................................................................................................188

Glossary .......... ................ ................ ................ ................ ................ ................ ..... 189

Index............. ................ ................ ................ ................ ................ ................ ....... 191

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1. SAFETY

About this chapter

Read this ch apter attentively. It contains important information to prevent personal injury while installing and using your Prometheus. Furthermore, it includes several cautions to prevent damage to your P rometheus. Ensure that you understand and follow all safety guidelines, safety instructions and warnings mentioned in this chapter before installing and using the Prometheus.

Clariﬁcation of the term “Prometheus series” used in this document

When referring in this document to the term “Prometheus series” means that the content is applicable for following Barco products:

• Prometheus I

• Prometheus II

1. Safety

Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. Observing the speciﬁcation mentioned in this chapter is critical for projector perform this can result in loss of warranty.

Model certiﬁcation name

Model certiﬁcation name:

• Prometheus I: DP4K-23B

• Prometheus II: DP4K-32B

Overview

• General considerations

• Safety training to be provided by the installer

• Important safety instructions

• Light beam Hazard Distance (HD)

• HD in function of the lens Throw Ratio (TR)

ance. Neglecting

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1. Safety

1.1 General considerations

WARNING: E nsure you understand and follow all the safety guidelines, safety in structions, warnings and

cautions mentioned in this manual.

WARNING: Be aware of suspended loads.

WARNING: Wear a hard hat to reduce the risk of personal injury.

WARNING: Be careful while working with heavy loads.

WARNING: Mind your ﬁngers while working with heavy loads.

CAUTION: High p ressure lamp may explode if improperly handled.

General safety instructions

• Before operating this equipment please read this manual thoroughly and retain it for future reference.

• Installation and preliminary adjustments shall be performed by qualiﬁed B arc o per sonnel or by authorized Barco service dealers.

• All warnings on the projector and in the doc umentation manuals should be adhered to.

• All instructions for oper ating and use of th is equipment must be fo llowed precisely.

• All local installation codes should be adhered to.

Notice on safety

This equipment is built in accordance with the requirements UL60950-1 and CAN/CSA C22.2 No.60950-1, w hich are the safety standards of information technology equipment including electrical business equipmen t. These s afety standards impose important requirements on the use of safety critical components, materials and insulation, in order to protect the user or to live parts. Safety standards also impose limits to the internal and external temperature rises, radiation levels, mec hanical stability and strength, enclosure construction and protection against the risk of ﬁre. Simulated single fault condition testing ensures the safety of the equipment to the user even when the equi

operator against risk o f electric s hock and energy hazard and having access

pment’s normal operation fails.

of the international safety standards IEC60950-1, EN60950-1,

Owner’s record

The part number and serial number are printed on a label which is stuck on the respective part. Record these numbers in the spaces provided below. Refer to them whenever you call upon your Barco dealer regarding this product.

Product article number

Product serial number

Dealer

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1.2 Safety training to be provided by the installer

WARNING: The installer is responsible that the user is instructed. The user will sign a document to conﬁ rm

that the instructions have been received and understood.

Users deﬁnition

The Prometheus is intended for persons who have been instructed and trained by a skilled person (installer or service pers onnel) to identify energy sources that may cause injury and to take precautions to avoid unintentional contact with or exposure to those energy sources.

The skilled person must instruct the user about:

• High intensity light beam. The user must respect the exclusion zone, based on the light beam Hazard Distance (HD).

• Dangerous energy sources inside the projector. The user is not allowed to remove any cover from the projector.

• Small glass parts can leave the projector in the event of lamp explosion. Keep 1 m (40 in.) distance from the air outlet side of the projector during operation.

• The installation, maintenance or service is for skilled persons only.

• The requirements for a restricted access location and an exclusion zone.

Restricted access location

To protect untrained persons and children, the projector must be installed in a restricted access location. The deﬁnition of a restricted access location is a location for equipment where both of the following paragraphs app ly:

• Access can only be gained by skilled persons (installer or service personnel) or persons who have been instructed and trained by a skilled person. The persons m ust have been ins tructed about the reasons for the restriction applied to the location and about the precautions that shall be taken.

• Access is only possible through the use of the tool or lock and key, or other means of s ecurity, and is controlled by the authority responsible for the location.

1. Safety

Exclusion zone

The projector radiates heat on its external surfaces and from ventilation ducts during normal operation. Exposing ﬂammable or combustible materials into close proximity of this projector could result in the spontaneous ignition of that material, resulting in a

ﬁre. For this r eason, it is absolutely necessary to leave an exclusion zone around all external s urfaces of the projector whereby no ﬂammable or combus tible m aterials are present:

• The exclusion zone must not be less than 40 cm (16 in.).

• Loose papers or other objects may not be nearer to the projector than 10 cm (4 in.) on any side.

• Never look into the exhaust output on top of the p rojector. High luminance, UV radiation and glass particles in the event of a lamp explosion could result in damage to the eye. The installation of an exhaust system on top of the pr ojector is mandatory before operating the projector.

To protect untrained users and children against high intensity light beams, the light beam Hazard Distance (HD) shall be taken into account. See "Light beam Hazard Distance (HD)", page 10.

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1. Safety

1.3 Important safety instructions

To prevent the risk of electrical shock

• This projector should be operated from an AC power source. Ensure that the mains voltage and capacity matches the projector electrical ratings. If you are unable to install the AC requirements, contact your electrician.

• Installation acc ording to the local electrical code and regulations by qualiﬁed service personnel only.

• This p roduct is equipped with a barrier strip for the connection of a power line. The conﬁguration depends on the projector:

- Prometheus I: three-terminal barrier strip for the connection of a mono phase power line with a separate earth ground PE.

- Prometheus II: ﬁ ve-terminal barrier strip for the c onnection of a 3W+N+PE or 3W+PE power system.

If you are unable to install the AC Requirements, contact your electrician. D o not defeat the purpose of the grou

• The cross-sectional area of the conductors in the p ower supply cord shall not be less than 4 mm The cross-sectional area of the UPS inlet cord and external fan pow er cord shall be not less than 0.75 mm² or AWG 18.

• The electronics of the projector (UPS INLET) must be powered either from a suitable UPS unit or from the power outlet socket (UPS OUTLET) provided on the projector. An adapted short power cord (2-pole 3-wire grounding) is added to the projector accessories to loop through the power from UPS OUTLET to UPS INLET.

• The provided power output socket (UP S OUTLET) on the projector m ay o nly be used to provide power to the projector electronics. Never connec t other devices to this power output socket.

• The exhaust fan outlet may only be used to power an external blower, maximum 3A.

• The building installation has to be provided with a circuit breaker of max. 40A to protect the complete unit.

• A readily accessible disconnect device must be incorporated externally to the equipment for remo val of the power to the projector mains terminals.

• Disconnect the power to the projector m ains terminals and unplug the power cord at UPS INLET for removal of all power from the projector.

• High leakage current. Earth connection essential before connecting supply.

• Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the cord. To disconnect the cord, pull it out by the plug. Never pull the cord itself.

• Do not operate the projector with a damaged cord. Replace the cord. Do no t operate the projector if the projector has been dropped or damaged - until it has been examined and approved for operation by qualiﬁed service personnel.

• Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.

• If an extension cord is necessary, a cord with a current rating at least equal to that of the proj for less amperage than the projector may overheat.

• Never push objects of a ny kind into this product through cabinet slots as they may touch dangerous voltage points or short out parts that could result in a risk of ﬁ re or electrical shock.

• Do not expose this projector to rain or moisture.

• Do not immerse or expose this projector in water or other liquids.

• Do not spill liquid of any kind on this projector.

• Should any liquid or solid object fall into the cabinet, unp lug the set and have it checked b y qualiﬁed service personnel before resuming operations.

• Do not dis assemb le this projector, always take it to qualiﬁ ed s ervice personnel when service or repair work is required.

• Do not use an accessory attachment which is not recommended by the manufacturer.

• Lightning - For added protection for this v ideo product during a lightning storm, or when it is left unattended and unused for long periods of time, remove all power from the projector. This will prevent damage t surges.

o the device due to lightning and AC power-line

or AWG 10.

ector should be used. A cord rated

nding.

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1. Safety

To prevent personal injury

• Leave an ex clusion zone around a ll external surfaces of the projector. See "Safety training to be provided by the installer", page

• Isolate electrically before replacing the lamp or lamp house. Caution: hot lamp (house).

• Caution: high pressure lamp may explode if improperly handled. Refer s ervicing to qualiﬁed service personnel.

• To prevent injury and physical damage, always read this manual and all labels on the system before inserting the lamp casing, connecting to the wall outlet or adjusting the projector.

• To pre vent injury, take note of the weight of the projector. Minimum 4 adult persons are needed to carry the projector.

• To prevent injury, ensure that the lens and all covers are correctly installed. See installation procedures.

• Warning: high intensity light beam. NEVER look into the lens! High luminance could result in dam age to the eye.

• Warning: extremely high brightness lamps: t his projector uses extremely high brightness lamp s. Never attempt to look directly into the lens or at the lamp. Avoid close range reﬂection of the projected image on any reﬂecting surface (such as glass, metal, …). Take into account the light beam Hazard Distance (HD) and never enter the Restriction Zone (RZ), as d e ﬁ ned in chapter "Light beam Hazard Distance (HD)", page 10).

• Before attempting to remove any of the projector’s covers, disconnect the projector mains terminals for removal of all power from the projector.

• When req uired to remov e all power from the projector, to access parts inside, always disconnect the projector ma

• Do not place this equipment on an unstable cart, stand, or table. T he product may fall, causing serious damage to it and possible injury to the user.

• It is hazardous to operate without lens or shield. Lenses , shields or ultra violet screens shall be changed if they have become visibly da maged to such an extent that their effectiveness is impaired. For example by cracks or deep scratches.

• Warning: protection from ultraviolet radiation: do not look directly in the light beam. The lamp contained in this product is an intense source of light and heat. One component of the light emitted from this lamp is ultraviolet light. Potential eye and s kin hazards are present when the lamp is energized due to ultraviolet radiation. Avoid unnecessary e xposure. Protect yourself and your employees by making them a w are of the hazards and how to protect themselves. Protecting the skin can be accomplished by wearing tightly woven garments and gloves. Protecting the eyes from UV can be accomp lished by wearing safety glasses that are designed to provide UV pr otection. In addition to the UV, the visible light from the lamp is intense and should also be considered when choosing protective eye wear.

• Exposure to UV radiation: some medications are known to make individuals ext Conference of Governmen tal Industrial Hygienists (ACGIH) recommends occupational UV exposure for an-8 hour day to be less than 0,1 micro-watts per square centimeters of effective UV radiation. An evaluation of the workplace is advised to assure employees are not expo sed to cumulative radiation levels exceeding the radiation is allowed for only 1 hour per day for maintenance and service personnel.

se government guidelines. The exposer of this UV

ra sensitive to UV radiation. The American

ins terminals.

WARNING: Never look into the exhaust output on the top of the projector. High luminance and UV radiation

could result in damage to the eye. The installation of an exhaust system on top of t he projector is m and atory before operating the projecto r.

To prevent ﬁre hazard

• Leave an ex clusion zone around a ll external surfaces of the projector. See "Safety training to be provided by the installer", page

• Do not cover the projector or the lens with any material while the projector is in operation.

•Keepﬂammable and combustible materials away from the projector at all times.

• Mount the projector in a well ventilated area away from sources of ignition and out of direct sun light.

• In the event of ﬁre use sand, CO

• Heat sensitive materials should not be placed in the path o

• Slots and openings in this equipment are provided for ventilation. To ensure reliable operation of the projector and to protect it from overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the projector too close to walls, or other similar surface. This projector should ne ver be placed near or over a radiator or heat register. This projector should not be placed in a built-in installation or enclosure unless proper ventilation is provided.

• Projection rooms must be well ventilated or cooled in order to avoid build up of heat. It is necessary to vent hot exhaust air from console to the outside of the building. T he mandatory exhaust system must include a blower that m aintain at least 10m (350 CFM) when measured at the projector exhaust opening.

• Let the projec tor cool down completely before storing. Remove cord from the projector when storing.

• Heat sensitive materials should not be placed i

or dry pow der ﬁre extinguishers. Never use water on an electrical ﬁre.

f the ex hausted air or on the lamp house.

n the path of the exhausted air or on the lamp house.

/min

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1. Safety

To prevent projector damage

• Leave an ex clusion zone around a ll external surfaces of the projector. See "Safety training to be provided by the installer", page

• This projector has been designed for use with a speciﬁc lamp (house) type. See installation instructions for its correct type.

• The air ﬁlters of the projector mu st be cleaned or replaced on regular base. Neglecting this could result in disrupting the air ﬂow inside the projector, causing over heating. Overheating may lead to the projector shutting down during operation.

• The projector m ust always be installed in a m anner which ensures free ﬂow of air into its air inlets and the mandatory exhausted system must be capable of removing minimum 10m

• In or der to ensure that correct airﬂ ow is maintained, and that the p rojector complies with Electromagnetic Compatibility (EMC) requirements, it should always be operated with all of it’s covers in place.

• Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product a overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the product on a bed, sofa, rug, or other similar surface. This product should never be placed near or over a radiator or heat register. The device should not be placed in a built-in installation or enclosure unless pro per ventilation is prov

• Ensure that nothing can be spilled on, or dropped inside the projector. If this does happ en, switch off and unplug the mains supply immediately. Do not operate the projector again until it has been checked by qualiﬁed service personnel.

• Do not block the projector cooling fans or free air movement around the projector.

• Do not use this equipment near water.

• Proper operation of the projector can only be guaranteed in table mounting. It is not permitted to use the projector in another position. S ee installation procedure for correct installation.

• Special care for Laser B eam s: special care should be used when DLP projectors are used in the same room as high power laser equipment. D irect or indirect hitting of a laser beam on to the lens can severely damage the Digital Mirror De vices which case there is a loss of warranty.

• Never place the projector in direct sun light. S un light on the lens can severely damage the Digital Mirror Devices case there is a loss of warranty.

• Save the original shipping carton and packing material. They will come in handy if you ever have to ship your equipment. For maximum protection, repack your set as it was originally packed at the factory.

• Disconnect the power to the projectors mains terminals before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp cloth for cleaning. Never use strong solvents, such as thinner or benzi will dam age the cabinet. Stubborn stains may be rem oved with a cloth lightly dampened with mild detergent solution.

• To ensure the highest optical performance and resolution, the projection lenses are specially treated with an anti-reﬂective coating, therefore, avoid touching the lens. To remove dust on the lens, use a soft dry c loth. Do not use a damp cloth, detergent solution, or thinner.

• Rated maximum ambient temperature, t

= 35°C (95°F).

• The lamp house shall be replaced if it has become damaged or thermally deformed.

/min (350 CFM) measured at the projector’s exhaust opening.

nd to protect it from

ided.

ne, or, patrol, or abrasive cleaners, since these

in which

On servicing

• Refer all servicing to qualiﬁed s ervice personnel.

• Attempts to alter the factory-set internal controls or to change other control settings not specially discussed in this manual can lead to permanent damage to the projector and cancellation of the warranty.

• Remove all p ower from the projector and refer servicing to qualiﬁed service pers onnel under the following conditions:

- When the power cord or plug is damaged or frayed.

- If liquid has been spilled into the equipment.

- If the product has been exposed to rain or water.

- If the product does not operate normally when the operating instructions are followed. Adjust only those controls that are

covered by the operating instructions since improper adjustment of the other controls may result in damage and will often require extensive work by qualiﬁed service personnel to restore the product to normal operation.

- If the product has been dropped or the cabinet has b een dam aged.

- If the product exhibits a distinct chang e in performance, indicating a need for service.

• When replacement parts are required, be sure the service personnel has used original Barco replacement parts or authorized replacement parts which have the same characteristics as the Barco original part. Unauthorized substitutions may result in degraded performance and reliability, ﬁre, electric shock or other hazards. Unauthorized substitutions may void warranty.

• Upon completion of any service or repairs to this projector, ask the service personnel to perform safety checks to determine that the product is in proper operating condition.

• Possible explosion hazard: always keep in mind the caution below:

WARNING: The user is not permitted to perform or attempt any phase of xenon lamp hand ling or s ervice.

Only trained and qualiﬁed technical service personnel are allowed to handle the xenon lamp.

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CAUTION: Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature

of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance to the manufacturer’s instructions. The bulb is stable at room temperature, but may still explode if dropped or otherwise mishandled. Wh enever the lamp house, containing a xenon lamp, has to be dismantled or whenever the protective container or cloth has to be removed from the xenon lamp , authorized protective clothing MUST be wo r n!

Authorized protective clothing for xenon lamp handling

WARNING: Always we ar face protection (full face shield) when handling xen on lamp s.

WARNING: Always wear protective clothing (welder’s jacket) w hen handling xenon lamps.

WARNING: Always wear clean leather gloves with w rist protectors when handling xenon lamps.

1. Safety

To prevent battery explosion

• Danger of explosion if battery is incorrectly installed.

• Replace only with the same or equivalent type recommended by the manufacturer.

• For disposal of used batteries, always consult federal, state, local a nd provincial hazardous was te dispos al rules and regulations to ensure proper disposal.

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1. Safety

1.4 Light beam Hazard D istance (HD)

Light beam Hazard Distance ( HD) is the distance from the source at which the intensity or the energy per surface unit becomes lower than the applicable safety limit. The light beam can thus be considered as dangerous if the operator is closer from the source than the HD.

Restriction Zone (RZ) based on the HD

The HD is deﬁned from the projection lens surface towards the position of the lowest projected beam where the irradiance eq uals the applicable safety limit. The HD depends on the amount of lumens produced by the projector and the type of lens installed. See next chapter HD in function of the lens Throw Ratio (TR).

To protect untrained users the installation shall comply with the following installation req uirements: light output levels in excess of the limits shall not be permitted at any point less than 2.0 meters (SH image 1-1) above any surface upon which persons are assumed to stand or 1 meter (SW image 1-1) below or in lateral separation from any place where such persons are assumed to be. See image 1-1.

RA TH

Image 1-1 ASideview. B Top view. RA Restricted Access location (booth area of projector). PR Projector. TH Theater. RZ Restriction Zone in the theater. SH Separation H eight. Must be minimum 2 meter. SW Separation Width. Must be minimum 1 meter.

Based on national requirements, no person is allowed to enter the projected beam within the zone between the projection lens and the r elated hazard distance (HD). This shall b e physically impossible by creating sufﬁcient separation height or by placing barriers. The minimum separation height takes into account the surface upon which persons are as sumed to stand.

On image 1-1 a typical setup is displayed. It must be veriﬁed by the installer if t hese minimum r equirements are met. If required a restricted zone (RZ ) in the theater must be established. This can be done by using physical barrier, like a red rope as illustrated in image 1-2.

(B) TOP VIEW(A) SIDE VIEW

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Image 1-2

1. Safety

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1. Safety

1.5 HD in function of the lens Throw Ratio (TR)

Prometheus I Hazard Distance

HD HB lens HD HC lens

1,8

1,6

1,4

1,2

HD [m]

0,8

0,6

0,4

0,2

1,0 1,3 1,5 1,8 2,0 2,3 2,5 2,8 3,0 3,3 3,5 3,8 4,0 4,3 4,5 4,8 5,0 5,3 5,5

Image 1-3 HD in meter for the Prometheus I equipped with ’HD HB’ or ’HD HC’ type lens

Prometheus II Hazard Distance

HD HB lens HD HC lens

2,5

1,5

HD [m]

0,5

1,0 1,3 1,5 1,8 2,0 2,3 2,5 2,8 3,0 3,3 3,5 3,8 4,0 4,3 4,5 4,8 5,0 5,3 5,5

Image 1-4 HD in meter for the Prometheus II equipped with ’HD HB’ or ’HD HC’ type lens

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2. GENERAL

About this chapter

Read this chapter before ins talling your Prometheus. It contains important information concerning installation requirements for the Prometheus, such as minimum and maximum allowed am bient temperature, humidity conditions, required safety area around the installed projector, required power net, etc.

Furthermore, careful consideration of things such as ima ge size, ambient light level, projector placement and type of screen to use are critical to the optimum use of the projection system.

Overview

• Safety training to be provided by the installer

• Installation requirements

• Unpacking the projector

• Initial inspection

• Installation process overview

2. General

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2. General

2.1 Safety training to be provided by the installer

WARNING: The installer is responsible that the user is instructed. The user will sign a document to conﬁ rm

that the instructions have been received and understood.

Users deﬁnition

The skilled person must instruct the user about:

• High intensity light beam. The user must respect the exclusion zone, based on the light beam Hazard Distance (HD).

• Dangerous energy sources inside the projector. The user is not allowed to remove any cover from the projector.

• Small glass parts can leave the projector in the event of lamp explosion. Keep 1 m (40 in.) distance from the air outlet side of the projector during operation.

• The installation, maintenance or service is for skilled persons only.

• The requirements for a restricted access location and an exclusion zone.

Restricted access location

• Access is only possible through the use of the tool or lock and key, or other means of s ecurity, and is controlled by the authority responsible for the location.

Exclusion zone

ﬁre. For this r eason, it is absolutely necessary to leave an exclusion zone around all external s urfaces of the projector whereby no ﬂammable or combus tible m aterials are present:

• The exclusion zone must not be less than 40 cm (16 in.).

• Loose papers or other objects may not be nearer to the projector than 10 cm (4 in.) on any side.

To protect untrained users and children against high intensity light beams, the light beam Hazard Distance (HD) shall be taken into account. See "Light beam Hazard Distance (HD)", page 10.

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2.2 Installation requirements

Environment conditions

Table below sum marizes the physical environment in which the Prometheus may be safely operated or stored.

Environment Operating Non-Operating

Ambient Temperature 10°C (50°F) to 35°C (95°F) -15°C (5°F) to 60°C (140°F)

Air cleanliness Clean ofﬁce environment (equivalent with cleanroom

Humidity

Altitude

Let the projector ac climatize after unpacking. Neglecting this may result in a startup failure of t he Light Processor Unit.

standard ISO 14644-1 ISO Class 9)

5% to 85% RH Non-condensed 5% to 95% RH Non-Condensed

-60 (-197Ft) to 3000m (9843Ft) -60 (-197Ft) to 10000m (32810Ft)

Cooling requirements

The projector is fan cooled and must be installed with sufﬁcient space around the projector head, minimum 20 cm (8 inch) to ensure sufﬁcient air ﬂow. It should be used in a n area where the am bient temperature, as measured at the projector air inlet , does not exceed +35°C (+95°F).

The installation of an exhaust system is MANDATORY. The installed exhaust blower must remove an air volume of minimum

10m

/min (350 CFM) measured at the exhaust output of the projector.

n.a.

2. General

Main Power requirements

Projector Power requirements

Prometheus I 200-240 VAC, 50-60Hz, 30A at 200 VAC (mono phase)

Prometheus II 230/400V 3W+N+PE 16A 50-60Hz (Y connection) or 208V 3W+PE 27A 50 -60Hz (Δ connection)

The power cord required to connect the projector with the power net is not delivered with the projector. It is the responsibility of the customer to provide the correct type of power cord. The cross-sectional area of the conductors in the power supply cord shall not be less than 4 mm² or 10 AWG, minimu m 300V.

To protect operating personnel, the N ational Electrical Manufacturers Association (NEMA) recomm ends that the instrument panel and cabinet be grounded. In no event shall this projector be operated without an adequa te cabinet ground connection.

The AC supply must be installed by a qualiﬁed electri must comply with local codes.

A r eadily accessible disconnect de vice shall be incorporated externally to the equipment for removal of the power to the equipment mains terminals.

The building installation must be provided with a circuit breaker of max. 40A to protect the complete unit.

WARNING: Disconnect the power to the unit mains ter

of all power from the unit

cian in conformance to local codes. Hardware, wire sizes and conduit types

minals and unplug power cord at UPS inlet for removal

UPS requirements

The Uninterruptible Power Supply (U PS), also known as a Continuou s Power Su pply (CPS), must have an output voltage of 200-240V at 50-60Hz and must be capable of deliver and not for the lamp.

The connection between the UPS unit and the UPS inlet of the projector must be done with a certiﬁed AC power supply cord of minimum 0,75 mm² or 18 AWG and minimum 300V.

ing an output current of 5,5 amperes. This UPS provides only power for the electronics

CAUTION: The 200–240V power outlet (UPS OUTLET) of the projector may not be used to provide the UPS

unit with power! The UPS OUTLET of the projector may only be used for connection to the UPS INLET of the projector.

The Prometheus does not have a built in UPS unit.

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2. General

Exhaust outlet for external fan

The exhaust outlet has an output voltage of 200–2 40V at 50–60 Hz; switched and maximum 3 amperes is allowed.

The connection between the exhaust outlet and the external blower must be done with a certiﬁed AC power supply cord of minimum 0,75 mm² or 18 AWG and minimum 300V.

CAUTION: The 200–240V power outlet (exhaust outlet) of the p rojector may not be used to provide power to

any other device than an external exhaust fan. Maximum allowed current : 3A.

Projector weight

Do not underestimate the weight of the Prometheus. The projector weights about ±133 kg (±293 lb.) without lens. Be sure that the pedestal on which the projector has to be installed is capable of handling ﬁve (5) times the complete load of the system.

Measures to resolve radio interference

Operation of this equipment in a residential area may cause radio interference. Possible interference s following non limitative product installation measures:

• Create more separation distance between projector and interfered device.

• Change direction of the interfered device.

• Electromagnetic shielding of the projection booth.

No interference to radio communication in neighbor buildings possible if a separation distance of 30 m (32.8 yards) is provided.

hall be s olved by one of the

Barco o ffers a pedestal for the Prometheus. This universal pedestal allows a solid and easy setup of the projector. The universal pedestal has a separate co mp artment to install the UPS unit for the Prometheus. Futhermore, the universal pedestal contains a standard 19” rack to build in the projector peripherals such as alternative content switchers (e.g. ACS-2048)

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2.3 Unpacking the projector

What has to be done ?

Upon delivery, the p rojector is packed in a carton box upon a wooden pallet and secured with banding and fastening clips. Furthermore, to provide protection during transportation, the projector is surrounded with foam. Once the projector has arrived at the installation site, it needs to be removed from the carton box and wooden pallet in a safe manner without damaging the projector.

After unpacking let the projector acclimatises t o a room te mperature higher then 10°C (50°F) and lower then 35°C (95°F). Neg lecting this may result in a start up failure of the Light Processor Unit.

How to unpack

1. L oosen the banding by pulling the free end of the banding loop in the clip.

Take off the box cover.

2. General

Image 2-1 Open banding

2. O pen the box.

Take out the small box between the outer and inner box containing the manuals. Remove the outer carton box

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2. General

Image 2-2 Remove o uter carton

3. R emov e the inner carton box.

Image 2-3 Remove inner carton

4. L oosen the banding by pulling the free end of the banding loop in the clip.

Take off the upper ca rton plate (1) Remove from the wooden pallet (2)

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2. General

Image 2-4 Remove wooden pallet

5. Take the projector from the wooden boa rd by gripping the bottom of the projector and place the projector on the pedestal.

Image 2-5 Remove projector

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2. General

2.4 Initial inspection

General

Before shipment, the projector was inspected and found to be free of mechanical and electrical defects. A s soon as the projector is unpacked, inspect for any damage that may have occurred in transit. Save all packing m aterial until the inspection is completed. If damage is found, ﬁle claim with carrier immediately. The Barco S ales and Service ofﬁce should be notiﬁ ed as soon as possible.

The packaging of the Prometheus is provided with a shock-watch label. If this shock-watch label was triggered (red colored at arrival) during transport, indicates that the package was p o ssibly roughly h the transport company. In this case, the instructions mentioned on the label, should be followed, which are: adding a no te on the “bill of lading” and informing the transport company and the Barco sales and service ofﬁce as soon as po ssible.

andled by

Box content

After unpacking the projector it is recommen ded to check if all following items where include

• One short power link cable (mono phase) (in c ase no UPS is used) - Installed on projector.

• This manual (installation m anual).

• Safety manual

The projector lens and xenon lamp are not included in the package of the projector.

Mechanical check

This check should conﬁrm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and scratches, and that the operating panel is not scratched or cracked. The Barco Sales and Service ofﬁce should be notiﬁed as soon as possible if this is not the case.

Tamper labels

During ins tallation please inspect the tamper labels, if they are damaged please contact Barco tech support.

The tamper labels are requ ired by DCI to provide easy visual indication if the equipment was tampered with. The projectors are tested and labeled for shipping to ensure that the system was not co

These tamper labels can be found behind the input cover. S ee "Remo val of the input cover", page 135.

mpromised before reaching the customers ﬁnal destination.

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2.5 Installation process overview

Let the projector acclimate to the a mb ient temperature after unpacking. Neglecting this m ay result in a startup failure of the light processo r unit.

Set up from A to Z

After you have unpacked and checked the projector, you can start with the installation process of your Prom etheus. This c hapter gives you an overview of all the different stages in the installation process which you have to follow to set your Prometheus up and running. Each stage is brieﬂy described and refers to more detailed s tep by step procedures in this ma nual. Use this overview as a checklist to e nsure that you have followed all stages in the setup process of your Prometheus.

Set up from A to Z

1. C heck if all installation req uirements are fulﬁlled such as the environment conditions of the installation area, capacity of the

exhaust system, electrical facilities, etc. Note that a solid pedestal is required to s upport the projector head. For more info see topic "Installation requirements", page 15 .

2. P h ysical installation of the projector upon its pedestal and connecting the air outlet of the projector with the exhaust system.

Note that the exhaust system is MA NDATORY. See chapters "Positioning the Prometheus at por t window", page 24, and "Installation of the exhaust system", page 27.

3. E lectrical connection with the power net. See chapter "Connecting the Prometheus I projector with the power net", page 32 or

"Connecting the Prometheus II projector with the power net", page 33. For the Power input set up chapter (only for Prometheus II), see "Power input setup (only for Prometheus II)", page 30.

4. Installation of a suitable UPS unit or bypass the power in and outlet for the projector elec tronics. See chapters "Power loop

through to the projector electronics", page 35 or "Connecting a UPS to the projector electronics", page 36 .

5. In stallation of the xenon lamp in ca se the xe non lamp is not installed in the lamp house yet. To install the xenon lamp the lamp

house has to be removed from the projector. To install the xenon lamp correctly and in a safe manner, see the detailed step by step procedures in the chapter "Installation of the xenon lam

6. In stallation of the lens. First select an appropriate lens which t hrow ratio covers the screen size and the projector - screen

distance. Then install the lens in the lens holder of the projector. For more information about available lenses, lens selection and lens installation see chapter "Lens installation", page 73.

7. In stallation of the Communicator Touch Panel. See chapter "Communicator Touch Panel", page 121.

8. F ence off the exclusion zone if needed. See chapter "Safety training to be provided by the installer", page 14, exclusion zone.

9. A lignment of the projected image o n the screen. The projector can now be switched on to project its ﬁrst image (test pattern)

on the screen. Then the image can be a ligned with the screen size of the application. Follow the next steps to achieve that:

a) Place the ON/OFF switch of the projector in the ”I” position. As a result the pr ojector starts to initialize. The status lights of

the projector lights up GREEN onc e the projector is initialized.

b) Press the STANDBY button on the local keypad to activate the lamp.

c) Press the DOWSER button on the local keypad to open the dowser of the projector. The dowser is open if the color of the

DOWSER button is GREEN.

d) Press the TEST PATTERN button on the local keypad to project one of the internal test patterns of the projector on the screen.

e) Use the lens ZOOM, SHIFT and FO CUS buttons on the local keypad the match the projected image with the screen. Tilt the

projector in case you can not SHIFT the image completely upon the screen. See "Lens shift, zoom & focus", page 77.

10.Resetting the lamp parameters. Th e “LAMP INFO” parameters which are stored on the controller board of the projector MU ST

be updated after each installation of an xenon lam p inside the lamp house. Neglecting this update will result in poor performance and short life time of the xenon lamp . See chapter "Resetting the lamp parameters", page 66.

11. Realignment of the xenon lamp in its reﬂector. For optimal performance of the xenon lamp it is required to realign the lamp

after installation in the lamp h ouse. See "Realignment of the lamp in its reﬂector (manual Lamp House)", page 67 for mo re information.

12.Adjusting the light path. Normally the lens holder and the converg ence of the projector is perfectly adjusted at the factory.

Nevertheless, some applications req adjustment", pag e 82, to adjust the Scheimpﬂug and see "Convergence", page 157 to adjust the convergence of the light path.

13.Registration of the projector. The Prometheus is DCI compliant and should be registered by Barco. Therefore, the digital

certiﬁcate inside the pr ojector will be used to secure encryption key comm unication between the projector and the rest of the theatre system (server and theatre management system).

14.Provide safety instructions to the user and explain about the light beam Hazard Distance (HD).

provided by the installer", page 14.

Warning: The installer is responsible that the user is instructed. The user will sign a document to conﬁrm that the instructions

have been received and understood.

uire a readjustment of the lens holder, convergence or both. See procedure "Scheimpﬂug

p in manual S/M Lamp House", page 53.

See "Safety training to be

2. General

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2. General

15.Projection of a digital cinema movie.

In ca se the projector is equipped with an ICMP, download the ICMP device certiﬁcate, request KDM and DCP from your content supplier, ingest KDM and DCP, and play out the movie. for detailed instructions see chapter "ICMP", page 105, and user guide of the Communicator and /or (Web) Commander. In case the projector is equipped with a HD-SDI input module apply a single or dual channel SMPTE (HD-SDI) source to the input ports of the HD-S DI input module and s tart up the projector. See chapter "Input & communication", page 89. Use the Communicator (Touch Panel) to conﬁg ure the applied source. See the user guide of the Communicator (Touch Panel) for more detailed information. In case the projector is equipped with an Integrated Media Block (IMB) or Integrated Media Server (IMS) see user guide of the IMB or IMS for detailed instructions.

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3. PHYSICAL INSTALLATION

About this chapter

This chapter describes ho w the mec hanical and electrical set up of the projector has to be done.

Overview

• Positioning the Prometheus at port window

• Installation of the exhaust sy stem

• Access to the power connection

• Power input setup (only for Prometheus II)

• Connecting the Prometheus I projector with the pow er net

• Connecting the Prometheus II projector with the power net

• Power loop through to the projector electronics

• Connecting a UPS to the projector electronics

3. Physical installation

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3. Physical installation

3.1 Positioning the Prometheus at port window

WARNING: The installation of the Prometheus requires at least 4 adult persons.

General guide lines

• Use a solid pedes tal to put the Prometheus on. Ensure that the pedestal can handle the weight of the pro of the projector are captured.

• The pedestal should be placed in front of the port window wall in a manner that the projector front c over is at a minimum distance of 20 centimeters from the port window.

20 cm

Image 3-1 Positioning at port window

Barco o ffers a pedestal for the Prometheus. This universal pedestal allows a solid and easy setup of the projector. The universal pedestal has a separate compartment to install the UPS unit (if available) for the Prometheus. Futhermore, the universal pedestal contains a standard 19” rack to build in the projector peripherals like alternative content switchers (e.g. ACS-2048).

jector and that all feet

Necessary tools

• 14 mm wrench

• 17 mm wrench

Projector centering

1. If the projector is standalone in front of the port window, center the projector with the theatre screen (see ref A image 3-2).

2. If a ﬁlm projector is already present (proj

Note: Unlike ﬁlm projectors, it is best to keep the projector lens surface as parallel to the screen as possible, even if it is

signiﬁcantly above the screen center.

The off-center position slightly increases side keystone, but will minimize hor izontal lens offset required.

ector will be off-center), try to optimize aim (s ee ref B image 3-2).

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3. Physical installation

A B

Image 3-2 Projector centering

3. P roceed to level the pr ojector by adjusting the feet of the projector as follows:

- Loosen the nuts (A), using a wrench o f 24 m m, on the threaded rod.

- Adjust the height of the 4 legs (B) to level the projector, using a 17 mm wrench.

- Secure the leg height by tightening the nuts (A).

Note: There must be at least 5 c m between the bottom side of the projector and the pedestal.

SCREEN CENTER SCREEN CENTER

OFF-CENTER

Image 3-3 Projector level ing

4. L ater, when the projector is up-and-running, adjust precise im age geome try and placement.

Projector tilting

In an ideal installation, the Prometheus lens surface is centered with and parallel to the screen. This orientation helps to ensure optimized lens performances with minim al offset. If this position is not possible (such as when the projector is signiﬁcantly higher than the center of the screen), it is better to rely o n o ffset rather than extra tilt.

1. B efore adjusting tilt, make sure the projector is as well-centered with the theatre screen as possible for your installation area.

2. C heck with theatre personnel for th

3. Tilt the projector to closely m atch this sc reen tilt angle as follows:

- Loosen the nuts (A), using a wrench o f 24 m m, on the threaded rod.

- Adjust the height of the legs until the projected im age matches the projection port window and the s creen tilt.

- Secure the leg height by tightening the nuts (A).

e degree of screen tilt, or measure this incline with a protractor at the screen.

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3. Physical installation

Image 3-4 Projector tilting

Barco o ffers a pedestal for the P ro metheus. This universal pedestal allows you to easily tilt the projector forwardupto6°.

90°

Inclined screen

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3.2 Installation of the exhaust system

WARNING: THE USE OF AN EXHAUST SYSTEM IS MANDATORY !

WARNING: Never look into the exhaust output. High luminance and UV radiation could result in damage to

the eye. The installation of an exhaust system is mandatory before operating the projector.

3. Physical installation

CAUTION: The exhaust system must be capable of removing minimum 10 m

projector’s exhaust opening.

/min (350 CFM), measu red at the

About Exhaust

The exhaust stack of the projector head is designed to ﬁt a 201 mm (7.91 inch) diameter duct. This size must be used throughout the entire system and installed to eliminate any possibility of downdraft or rain dripping into the lamp house.

The exhaust fan must be capable of removing minimum 10m

A built-in vane switch detects if the airﬂow in the exhaust opening is high enough. When something goes wrong one of the following error codes can be displayed : 6090 or 6091 (insufﬁcient air ﬂow in ex haust of projector check exhaust fan and/or exhaust air outlet system).

Check the functioning of this vane switch regularly. Replace if necessary.

/min (350 CFM ), measured at the projector’s exhaust opening.

How to install the Exhaust stack

See illustration below:

Image 3-5 Exhaust system

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3. Physical installation

Ensure good condition of the lamp house blower. Keep the blower inlet clean for unrestricted air ﬂow.

To ensure maximum lamp life, operate the lamp house blower an d the exhaust system for at least ten m inutes after extinguishing the lamp.

Optional electrical connection of the fan to t he projector

The exhaust fan may electrically be connected w ith the projector. W hen that is done, the blower starts working when the lamp is switched on and stops working after the cool period is c ompleted.

The power socket is located next to ex haust output and may only b e used to connect the external exhaus other devices is allowed.

The exhaust outlet delivers maximum 3A, 200-240V at 50-60Hz.

The external fan power cord shall be not less than 0.75 mm ² or AWG 18.

t fan. No connection with

Image 3-6 Fan power connection

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3.3 Access to the po wer connection

Necessary tools

Flat screw driver 6 mm

How to access

1. R emov e the back cover.

2. L oosen both captive screws (1).

3. Physical installation

Image 3-7 Power connection cover, captive screws

3. S lide off the power connection c over.

Image 3-8 Power connection cover, captive screws

Image 3-9 Terminal strip accessible

The terminal strip and connection plate is accessible.

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3. Physical installation

3.4 Power input setup (only for Prometheus II)

About the power input

The projector power input can be conﬁgured for a power supply of 230/400V 3W+N+PE 16A 50-60Hz (Y connection) or 208V 3W+PE 27A 50-60Hz (Δ connection). Before operating the projector, place the links in the correct position depending on the local power supply.

For a 3W +N+PE system, 400V is measured between the lines, 230V is measured between the lines and the neutral.

For a 3W+PE system, 208V is measured between the lines.

A B

Image 3-10 Υ-Δ connection

A Υ connection B Δ connection

Necessary tools

• Flat screw driv er

• Wrench10mm

• Torque wrench 10 mm

HowtoswitchfromaΥ-connection to Δ-connection

1. L oosen the 6 top nuts on the Υ/Δ conﬁguration block. (1 to 6)

Y Δ

Image 3-11 Υ to Δ connection

2. Take off the mounted lins (A, B and C). Two links abov e each other or mounted between the upper and middle pin (A, B) and one

link between the middle pin and lower pin (C).

3. M ount the links horizontally on the pins.

4. Turn a nut on eac h pin and secure with a torque wrench set to 7.5 Nm.

HowtoswitchfromaΔ-connection to Υ-connection

1. L oosen the top nuts on the Υ/Δ conﬁguration block (1 to 6).

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3. Physical installation

Image 3-12 Δ to Υ connection

2. Take off the mounted links (A, B and C).

3. Connect the right pins together. Place 2 links between the upper pin and the middle pin (A, B)and 1 link between the middle pin

and the lower pin (C).

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3. Physical installation

3.5 Connecting the Prometheus I projector with the power net

WARNING: T he total electrical installation should be protected by an appropriate rated and readily accessi-

ble disconnect switch, circuit breakers and ground fault current interrupters. The installation shall be done according to the local electrical installation codes.

WARNING: Make sure that the voltage range of projector matches with the vo ltage of the local power net.

CAUTION: The cross-sectional area of the conductors in the Power Supply Cord s hall be not less than 4 mm

or AWG 10

Necessary tools

• Flat torque screw driver

• Adjustable wrench

Necessary parts

•Certiﬁed power supply cord 4.0 mm², 10AWG, min. 300V, diameter between 11 mm and 21 mm

• Circuit breaker maximum 40A

How to connect

1. R emov e the back cover.

2. R emov e the power input cover.

3. L oosen the cable gland ﬁxation ring (1).

Note: The cable gland (1) is speciﬁed for cab les with a diameter between 11mm and 21mm.

Image 3-13 Power cable connection

4. P ush the stripped power supply cable through the cab

end is provided with an end sleeve. Fix the cable in the cable gland by securing ring 1 with an adjustable wrench.

5. C onnect the power cord with the terminal barrier s trip. Use a ﬂat torque screw driver set to 2Nm.

Always connect the ground wire (PE) with the connector indicated with PE on the terminal barrier strip.

Warning: Always connect ﬁrst the PE wire.

6. Reinstall the power connection cover and the back cover.

le gland. W he n using a ﬂexible power c ord, make sure that each conductor

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3.6 Connecting the Prometheus II projector with the power net

WARNING: T he total electrical installation should be protected by an appropriate rated and readily accessi-

ble disconnect switch, circuit breakers and ground fault current interrupters. The installation shall be done according to the local electrical installation codes.

WARNING: Make sure that the voltage range of projector matches with the vo ltage of the local power net.

3. Physical installation

CAUTION: The cross-sectional area of the conductors in the Power Supply Cord shall not be less than 4 mm

or AWG 10.

Necessary tools

• Flat torque screw driver 4 mm

• Adjustable wrench

Necessary parts

• (for 3W+N+PE, 230/400V) Certiﬁed power cable, minimum 4 mm² or AWG 10, 500V rated, cable diameter between 11 mm and 21 mm or

• (for 3W+PE, 208V) Certiﬁed power cable, minimum 4 mm² or AWG 10, 300V rated, cable diameter between 11 mm and 21 mm

• Circuit breaker maximum 40A

How to connect

1. R emov e the back cover.

2. R emov e the power input cover.

3. L oosen the cable gland ﬁxation ring (1).

Note: The cable gland (1) is speciﬁed for cab les with a diameter between 11mm and 21mm.

Image 3-14 Power cable connection

4. P ush the stripped power supply cable through the cable gland. W he n using a ﬂexible power cord, make sure that each con ductor

end is provided with an end sleeve. Fix the cable in the cable gland by securing ring 1 with an adjustable wrench.

5. C onnect the power cord with the terminal barrier strip. Use a ﬂat torque screw driver set to 1.4 Nm.

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3. Physical installation

Always connect the ground wire (PE) with the connector indicated with PE on the terminal barrier strip. If a neutral conductor is available, connect always to the connector indicated with N on the terminal barrier strip

Warning: Always connect ﬁrst the PE wire.

L1 L2 L3

3W + PE

Image 3-15 Terminal connections

6. Reinstall the power connection cover.

L1 L2 L3 N PE

3W+N+PE

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3.7 Power loop throu gh to the projector electronics

This procedure explains how to provide the projector electronics with pow er in case no UPS unit is used. Note that the projector is by default conﬁgured for use without UPS. So, the short power link cable is already installed.

Necessary tools

No tools.

Necessary parts

Short power link cable w ith plug type C13/C14

How to loop through the power

1. P lug in the short power cable (1) which was delivered with the projector.

Warning: Always use the Barco short power cable which is delivered with the projector.

3. Physical installation

Image 3-16 Power loop through connection

2. S ecure both plugs of the short cable with

- Squeeze the ﬁxation spring together.

-Slidetheﬁxation sp ring on the ﬁ xation pins (3) while squeezing together and push it against the power plug.

- Release the ﬁxation spring.

a ﬁxation spring (2). Handle as follow:

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3. Physical installation

3.8 Connecting a UPS to the projector electronics

WARNING: Only use UPS units which are suitable for the Prometheus. See chapter ”General”, “Installation

requirements” for more information about the requirements of the UPS.

How to connect the UPS

1. Install the UPS according to the instructions of the manufacturer and the local regulations.

2. C onnect the power output cord from the UPS unit to the UPS inlet socket of the projector (right socket).

Connect directly (A) or drag the c able behind the front cover so that the front cover can be removed without INLET cable (B).

removing the UPS

Image 3-17 UPS connection

3. Secure the UPS inlet socket with a ﬁxation spring. Handle as follow:

- Squeeze the ﬁxation spring together.

-Slidetheﬁxation spring on the ﬁxation pins while s queezing together and push it against the power plug.

- Release the ﬁxation spring.

4. Install on the power outlet the second ﬁxation spring to prevent losing it (2).

CAUTION: The electrical co nn ection with the UPS INLET socket of the projector must be done with a certiﬁed

AC power supply cord (minimum 0,75 mm² or 18 AWG and minimum 300V)

CAUTION: Do not use the power OUTLET socket of the projector to provide power to other equipment!

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4. Lamp & Lamp House

4. LAMP & LAMP HOUSE

About this chapter

This chapter describes how to insert a lamp house in the projector and how to r eplace a lamp inside the lamp house.

WARNING: DO NOT PERMIT UNAUTHO RIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE O F

XENON LAMP HANDLING OR SERVICE. ONLY TRAINED AND QUALIFIED TECHNICAL SERVICE PERSONNEL ARE ALLOWED TO HANDLE THE X ENON LAMP.

CAUTION: Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature

WARNING: Always we ar face protection (full face shield) when handling xen on lamp s.

WARNING: Always wear protective clothing (welder’s jacket) w hen handling xenon lamps.

WARNING: Always wear clean leather gloves with w rist protectors when handling xenon lamps.

Overview

• Introduction

• Supported xenon lamps for t he S/M Lamp House

• Supported xenon lamps for the XL Lamp House

• Removal of the Lamp House

• Removal of the xenon lamp from m anual S/M Lamp House

• Removal of the xenon lamp from manual XL Lamp House

• Installation of the xenon lamp in manu al S /M Lamp House

• Installation of the xenon lamp in manual XL Lamp House

• Check if anode support must be provided with a plain washer

• Installation of the Lamp House

• Resetting the lamp param eters

• Realignment of the lamp in its reﬂector (manual Lamp House)

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4. Lamp & Lamp House

4.1 Introduction

Lamp and Lamp House

The Prometheus I projector is delivered with a manual or motorized S/M Lamp House without lamp, the Prometheus II projector is delivered with a manual or motorized XL Lamp House without lamp.

The xenon bulb lamp is delivered separately and has to be installed on site by a qualiﬁed service technician.

The xenon bulb lamp is packed in a protective container or wrapped in a protective cloth. Never remove this protective container or protective cloth without wearing adequate protective clothing (face shield, clean cotton gloves, weld

Image 4-1 Left: Xenon lamp in protective container. Right: Xenon lamp wrapped in protective cloth.

CAUTION: Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature

of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance to the manufacturer’s instructions. The bulb is stable at room te otherwise mishandled. Wh enever the lamp house, containing a xenon lamp, has to be dismantled or whenever the protective container or cloth has to be removed from the xenon lamp , authorized protective clothing MUST be wo r n!

mperature, but may still explode if dropped or

er’s jacket).

Lamp strike policy and lamp warning/error policy versus the lamp runtime

• The projector issues a lamp run time notiﬁca tion message (end have blue status LEDs) approximately 30 hours before the maximum lamp runtime occurs.

• The projector issues a lamp run time notiﬁcation message (end have blue status LED s) when the maximu m lamp runtime occurs.

• The projector will always try to strike the lam p, independent of the lamp runtim e.

Parts identiﬁcation xenon lamp

1 2 3 4

Image 4-2 1 Cathode of the xenon lamp. 2 Envelope (bulb) of the xenon lamp. 3 Anode of the xenon lamp. 4 Anode wire of the xenon lamp.

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Parts identiﬁcation manual Lamp House

4. Lamp & Lamp House

4 5 6

Image 4-3 1 Air inlet cathode cooling. 2 Adjustment screw horizontal lamp alignment. 3 Positioning pin. 4 Connection Lamp Info module. 5 Positioning pin. 6 UV blocker. 7 Cathode connection with SPG. 8 Anode connection with SPG. 9 Removable front cover. 10 Air out let. 11 Removablesidecover. 12 Lamp Info module. 13 Lamp House ﬁxation screw. 14 Adjustment screw horizontal lamp alignment. 15 Lamp cathode ﬁxation screw. 16 Adjustment screw for lamp Z-alignment. 17 Adjustment screw vertical lamp alignment.

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4. Lamp & Lamp House

4.2 Supported xenon lamps for the S/M Lamp House

Cathode adaptor

A cathode adaptor is required to mount the xenon lamp in the Lamp House. The cathode adapter has to be mounted on the cathode side of the xenon lamp prior to mounting the lamp in to the Lamp H ouse. The purpose of the cathode adapter is to position the arc of the xenon lamp in the middle of the reﬂector inside the Lamp House.

Image 4-4 1 Cathode adapter manual Lamp House (R865555K)

All lamps and adapters in the table below must be used with the S/M Lamp House (either manual or motorized). Note that the m aximum lam p power the projector delivers depends on the type of projector and the installed lamp. Prior to install the lam p it’s important to check with the Communicator software if the lamp is listed in the list of supported lamps for this projector.

Supported lamp types and their respective anode/cathode adapters for the S/M Lamp House:

Lamp type

Supplier

4kW DHP OSRAM XBO

3kW DHP OSRAM XBO

2kW DHP OSRAM XBO

1200W DHP OSRAM XBO

Cathode adapter S/M Lamp House Barco Order No.

R865555K R9855937

R865555K R9855938

R865555K R9855956

R865555K R9855959

DXL40BAF USHIO

DXL30BAF USHIO

DXL20BAF USHIO

DXL12BAF USHIO

XDC-4000B PHILIPS

WARNING: Always use the correct Cathode adapter for the xenon lamp in the Lamp House. Neglecting this

may result in poor performance of the lamp and damage to the xenon lamp and Lamp House. Some adapters looks the same, therefore check the engraved item number upon the adapter to ensure you use the right adapter.

R865555K R9855939

R865555K R9855940

R865555K R9855955

R865555K R9855961

R865555K R9856370

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4.3 Supported xenon lamps for the XL Lamp House

Anode and cathode lamp adapters are used to position the arc of the xenon lamp in the m iddle of the reﬂector inside the lamp house. The size of the xenon lamp vary from type to type. Because of that d ifferent lamp adapters are required. Futhermore, some lamp types require an anode adaptation bushing to ﬁt precisely into the anode support assembly. The table below shows for each supported xenon lamp which anode/cathode adapters have to be used and if an anode adaptation bushing is required.

4. Lamp & Lamp House

All lamps and adapters in the table below must be used with the XL Lamp House (either m anual or motori Note that the m aximum lam p power the projector delivers depends on the type of projector and the installed lamp. Prior to install the lam p it’s important to check with the Communicator software if the lamp is listed in the list of supported lamps for this projector.

Supported lamp t ypes and their respective anode/cathode adapters for the XL Lamp House:

Lamp type /

Supplier

3000W DHS OFR

OSRAM XBO

4500W DHP-OFR

OSRAM XBO

6000W DHP-OFR

OSRAM XBO

6500W DHP-OFR

OSRAM XBO

DXL-30BA

USHIO

DXL-45BA

USHIO

DXL-60BA2

USHIO

DXL-65BA

USHIO

DXL-65BA2

USHIO

DXL-70BA

USHIO

Cathode adapter Anode adapter Anode adaptation

R8436061K R859987K

R8436081K R859986K

R8436081K

R859984K R859985K

R8436111K

bushing

R864132K R98064901

R864132K R9806860

Barco Order No.

R9855950

R9855949

R9855953

R9855952

R9806520

R9855951

R9855962

R9855966

zed).

XDC6500B

PHILIPS

R8436081K

R864132K R9856380

WARNING: Always use the right adapter(s) for the xenon lamp. Neglecting this may result in poor perfor-

mance of the lamp and damage to the xen on lamp and Lamp Ho use. Some adapters looks the same, therefore check the engraved item number upon the ad apter to ensure you uses the right adapter.

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4. Lamp & Lamp House

Anode adapters a n d adaptation bushing

Image 4-5

R859985KR859986K R859987K R864132

Cathode a dapters for manual Lamp House

Image 4-6

The shortest cathode adapter R8436101K is no longer need ed for xenon lamps supported by Barco. For that this adapter has become obsolete.

R8436081KR8436101K R8436111KR859984K R8436061K

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4. Lamp & Lamp House

4.4 Removal of the Lamp House

WARNING: This procedure may only be performed by qualiﬁed technical service personnel.

WARNING: The Lamp H ouse is very hot after operation. To avoid burns, let the projector cool down for at

least 15 minutes before proceeding to remove the Lamp House.

CAUTION: Du e to its high internal pressure, the lamp m ay explode in either hot or cold states if improperly

handled.

Necessary tools

10mm nut driver or ﬂat screw driver.

How to remove the Lamp House from the projector?

1. M ake sure the projector is switched off and cooled down.

2. R emov e the cover of the Lamp House compartment.

3. R elease the two retaining screws (reference 1 image 4-7) at the base of the Lamp H ouse. Use a 10m m nut driver or a ﬂat screw

driver.

4. Remove the Lamp House as follows:

a) Grip the Lamp House by the bottom handle and partially slide it out of the lamp compartment

b) Grip the Lamp House by both handles and remov e it completely from the projector.

c) Place the Lamp House on a stable support.

Caution: Be aware of the weight of the lamp assembly. Take the necessary precautions to avoid perso nal injury.

Image 4-7

This procedure is illustrated with a Motorized Lamp House. Nevertheless, the instructions are also applicable for the manual Lamp House.

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4. Lamp & Lamp House

4.5 Removal of the xenon lamp from manual S/M Lamp House

WARNING: DO NOT PERMIT UNAUTHO RIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE O F

XENON LAMP HANDLING OR SERVICE. ONLY TRAINED AND QUALIFIED TECHNICAL SERVICE PERSONNEL ARE ALLOWED TO HANDLE THE X ENON LAMP.

WARNING: This procedure may only be performed by qualiﬁed technical service personnel.

CAUTION: Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature

WARNING: Always we ar face protection (full face shield) when handling xen on lamp s.

WARNING: Always wear protective clothing (welder’s jacket) w hen handling xenon lamps.

WARNING: Always wear clean leather gloves with w rist protectors when handling xenon lamps.

Necessary tools

• 5mm Allen wrench.

• Lamp protective container or protective cloth with two binders.

• Flat blade screw driver.

• 2.5mm Allen wrench.

How to remove the xenon lamp out of the manual S/M Lamp House?

1. R emov e the hexagon socket head cap screw (reference 1 i

Allen wrench. D o not release the cathode wire lug. The screw contains a spring washer and a plain washer (reference 2 & 3 image 4-8).

Note: The cathode wire remains in its position after the sc

mage 4-8) which fasten the cathode of the xenon lamp. Use a 5 mm

rew and two washers are removed.

Image 4-8

2. Remove the side cover of the Lamp House by releasing the three quarter turn screws (reference 4 image 4-9) of the side cover

as illustrated.

Caution: Ensure that you wear protective clothing, a full face shield and protective gloves.

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4. Lamp & Lamp House

Image 4-9

3. Release the four quarter turn screws (reference 5 image 4-10) of the UV blocker assembly as illustrated. M ake sure that the

anode support remains in its position while releasing t he screws.

Image 4-10

4. S upport the xenon lamp inside the Lamp House with one h and while removing the UV blocker assembly from the lamp house.

Warning: Supporting the xenon lamp with one hand prevents the xenon lamp from dropping and colliding with the chassis of

the Lamp H ouse.

Image 4-11

5. S lide out the anode connector f rom the Lamp House. The anode connector remains attached with the lamp anode wire.

Image 4-12

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4. Lamp & Lamp House

6. G ently remove the xenon lamp together with the anode socket out of the Lamp House. Do not use excessive force upon the

xenon lamp. Normally the xenon lamp will easily slide ou t the cathode socket of the Lamp House.

Warning: Supporting the xenon lamp with one hand while pulling it out with other hand prevents it from bumping against the

Image 4-13

7. P lace the xenon lamp in its protective container or wrap the xenon lamp in a protective cloth and secure with two binders.

chassis of the Lamp House.

Image 4-14 Left: Xenon lamp wrapped in a protective cloth. Right: Xenon lamp captured in a protective container.

8. Remove the anode wire lug (reference 6 imag e 4-15) from the anode socket as illustrated. Use a 8mm Allen wrench.

Tip: Place the ﬂat washer and bolt (reference 7 & 8 image 4-15) back on its place after the lug is removed.

Image 4-15

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4. Lamp & Lamp House

9. Remove the cathode adap ter from the xenon lamp by releasing the hexagon socket head cap screw (reference 9 image 4-16) of

the adapter as illustrated. Use a 5mm Allen w rench.

Note: Some xenon lamps have a cathode pin with screw threat (reference 10 image 4-16).

109

Image 4-16

Reinstall the UV blocker assembly and the side cover in case you do not intend to install another xenon lamp immediately in the Lamp House.

CAUTION: Expired xenon lamps.

Dispose of expired bulbs that are beyon d w arranty in the following manner: wrap the bulb tightly in several layers of canvas or heavy cloth. Place it on hard surface and shatter the envelope w ith a sharp hammer blow. DO NOT place a non shattered bulb in any ordinary refuse container.

CAUTION: Small amounts of radioactive material (< 1000 Bq per lamp) are deliberately added to Xenon lamps

for functional reas ons. These lamps are manufactured under reg ulatory control as consumer product according to IAEA basic safety standard BS S 115. Disposal according to national regulations is required e.g. in Europe covered by W EEE regulation. See also related user manual of the lamp supplier for more guidance.

When returning a xenon lamp for warranty adjustment, pack it in its original shipping container. Complete and return all required warranty information.

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4. Lamp & Lamp House

4.6 Removal of the xenon lamp from manual XL Lamp House

WARNING: DO NOT PERMIT UNAUTHO RIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE O F

XENON LAMP HANDLING OR SERVICE. ONLY TRAINED AND QUALIFIED TECHNICAL SERVICE PERSONNEL ARE ALLOWED TO HANDLE THE X ENON LAMP.

WARNING: This procedure may only be performed by qualiﬁed technical service personnel.

CAUTION: Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature

WARNING: Always we ar face protection (full face shield) when handling xen on lamp s.

WARNING: Always wear protective clothing (welder’s jacket) w hen handling xenon lamps.

WARNING: Always wear clean leather gloves with w rist protectors when handling xenon lamps.

Necessary tools

• Two open-end wrenches of 22mm.

• 5mm Allen wrench.

• Lamp protective container or protective cloth with two binders.

• Flat blade screw driver.

• 2.5mm Allen wrench.

How to remove the xenon lamp out of the manual XL Lamp House?

1. Remove the hexagon socket head cap screw (reference 1 image 4-17) which fastens the cathode of the xenon lamp. Use a 5

mm Allen wrench. Do not release t he cathode wire lug. The screw contains a spring washer and a plain washer (reference 2 & 3 image 4-17).

Note: The cathode wire remains in its position after the screw and two washers are removed.

Image 4-17

2. Remove the side cover of the Lamp House by releas ing the three quarter turn screws (reference 4 image 4-18) of the s ide cover

as illustrated.

Caution: Ensure that you wear protective clothing, a full face shield and protective gloves.

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4. Lamp & Lamp House

Image 4-18

3. Release the four quarter turn screws (reference 5 image 4-19) of the UV blocker assembly as illustrated. M ake sure that the

anode support remains in its position while releasing t he screws.

Image 4-19

4. S upport the xenon lamp inside the Lamp House with one h and while removing the UV blocker assembly from the lamp house.

Warning: Supporting the xenon lamp with one hand prevents the xenon lamp from dropping and colliding with the chassis of

the Lamp H ouse.

Image 4-20

5. S lide out the anode connector f rom the Lamp House. The anode connector remains attached with the lamp anode wire.

Image 4-21

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4. Lamp & Lamp House

6. G ently remove the xenon lamp together with the anode socket out of the Lamp House. Do not use excessive force upon the

xenon lamp. Normally the xenon lamp will easily slide ou t the cathode socket of the Lamp House.

Warning: Supporting the xenon lamp with one hand while pulling it out with other hand prevents it from bumping against the

Image 4-22

7. P lace the xenon lamp in its protective container or wrap the xenon lamp in a protective cloth and secure with two binders.

chassis of the Lamp House.

Image 4-23 Left: Xenon lamp wrapped in a protective cloth. Right: Xenon lamp captured in a protective container.

8. R emov e the anode wire lug (reference 7 ima ge 4-24) from the anode socket. Use for that two open ended spanners of 22 mm.

Hold the ﬁrst nut (reference 5) with one spanner while releasing the second nut (reference 9 image 4-24) with the other spanner.

Tip: Place the ﬂat washer and the nut back on the rod after the lug is removed.

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4. Lamp & Lamp House

5 6 7 8 9

Image 4-24

9. Remove the cathode adapter from the xenon lamp by releasing the hexagon socket head set screw (reference 9 image 4-25) of

the adapter as illustrated. Use a 2.5mm Allen wrench.

Note: Some xenon lamps have a cathode pin with screw threat (reference 10 image 4-25.

Image 4-25

10.Remove the anode adapter from the xenon lamp by releasing the hexagon socket head set screw (reference 13 image 4-26) of

the lamp adapter as illustrated. Use for that a 2.5mm Allen wrench.

Image 4-26

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4. Lamp & Lamp House

Reinstall the UV blocker assembly and the side cover in case you do not intend to install another xenon lamp immediately in the Lamp House.

CAUTION: Expired xenon lamps.

CAUTION: Small amounts of radioactive material (< 1000 Bq per lamp) are deliberately added to Xenon lamps

When returning a xenon lamp for warranty adjustment, pack it in its original shipping container. Complete and return all required warranty information.

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4.7 Installation of the xenon lamp in manual S/M Lamp House

WARNING: DO NOT PERMIT UNAUTHO RIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE O F

XENON LAMP HANDLING OR SERVICE. ONLY TRAINED AND QUALIFIED TECHNICAL SERVICE PERSONNEL ARE ALLOWED TO HANDLE THE X ENON LAMP.

WARNING: This procedure may only be performed by qualiﬁed technical service personnel.

CAUTION: Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature

WARNING: Always we ar face protection (full face shield) when handling xen on lamp s.

4. Lamp & Lamp House

WARNING: Always wear protective clothing (welder’s jacket) w hen handling xenon lamps.

WARNING: Always wear clean leather gloves with w rist protectors when handling xenon lamps.

This procedure assumes that the anode support assembly and the side cover are already removed from the Lamp House due to the removal of the xenon lamp.

Necessary tools

• Torque wrench with a 2 ,5 mm Allen socket.

• Torque Allen key

• 1,5 mm A llen wrench.

• 22 mm open-end wrench.

• Torque wrench with a 22 mm hexagon socket.

• Torque wrench with a 5 mm Allen socket.

How to install the xenon lamp in the manual S/M Lamp House?

1. Install the lamp c athode adapter on the cathode of the xenon lamp. Note that some xenon lamps have a cathode pin with screw

threat (reference 10 image 4-27). Screw the adaptor on the anode pin as far as possible. Make sure that there is full contact between the adapter ﬂat surface and the lamp base. Fasten the set screw (reference 9 image 4-27) of the cathode adapter with a torque of 2.5Nm (1.84 lbf*ft). Use a torque wrench with a 5mm Allen socket.

Caution: Ensure that the adaptor is clean. Periodically clean the adapter. Remove o xide from silver plated adaptor with

Warning: Install the cathode adapter prior to removing the protective container or protective cloth from the xenon lam p.

standard household metal polish (E.g. Brasso).

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4. Lamp & Lamp House

2.5Nm

Image 4-27

2. Install the anode wire lug (reference 6 image 4- 28) upon the anode socket as illustrated. Use an 8mm Allen torque key set to

9Nm (6.64lbf*ft) to s ecure the bolt (reference 8 image 4-28). P lace a ﬂat washer (reference 7 image 4-28) between the bolt and thewirelug.

Warning: Make sure that there is no tension on the anode wire of the xenon lamp.

9Nm

Image 4-28

Tip: Write down the serial num ber of the xenon lamp. You will need this w hile updating the lamp parameters after installation

of the xenon lamp. T he serial numb

3. C heck the c athode connection inside the lamp house. Use an 22 mm open-end wrench to hold the ﬁrst nut while fastening the

second nut on the rod with a torque of 25Nm (18.4 lbf*ft) using a torque wrench with 22 mm hexagon socket. Ensure that there is a ﬂat washer at both s ides of the wire lug. It’s safer to do this check be fore the xenon lamp is installed to avoid accidental bumping against the xenon lamp.

Tip: The cathode socket can easily pulled ou t from the Lamp House as a whole to perform this check.

Caution: These cathode connections must be checked with every lamp change!

er of the xenon lamp is engraved in the neck of the x enon lamp.

25 Nm

Image 4-29

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4. Lamp & Lamp House

4. R emov e the protective packing from the xenon lamp and gently insert the xenon lamp into the Lamp House as illustrated. Lamp

cathode ﬁrst, Make sure that the wire of the lamp anode is upwards oriented. W hile inserting the lam p, rotate it slightly, engaging the pins (reference 11 image 4-30) of the cathode adapter in the foreseen slots. This is to ensure the lamp cathode is completely inserted. Keep supporting the anode of the lam p with one hand once the xenon lamp is in position.

Caution: Ensure that you wear protective clothing, a full face shield and protective gloves.

Image 4-30

5. S lide t he anode connector in its position on the Lamp House as illustrated.

Caution: Avoid any tension on the anode wire, ensuring there is no mechanical stress on the lamp.

Image 4-31

6. Install the UV blocker assembly as illustrated. Use the opening at the side of the Lamp House to guide the anode pin of the

xenon lamp into the anode supporting mechanism of the UV blocker.

Image 4-32

7. S e cure the UV blocker by fastening the four quarter turn screws (reference 5 image 4-33) as illustrated.

Note: Ensure that the qua

rter turn screws turning wires are ﬂush with the cover or interference will occur while inserting the

Lamp House into the projector.

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4. Lamp & Lamp House

Image 4-33

8. Install the side cover of the Lamp House and fasten the three quarter turn screws (reference 4 image 4-34) of the cover.

Note: Please ensure that the quarter turn screws turning wires are ﬂush with the cover or interferenc

the Lamp House into the projector.

e w ill occur while inserting

Image 4-34

9. S ecure the xenon lamp cathode with the hexagon socket head cap screw (reference 1 image 4-35), spring washer (reference 2

image 4-35) and plain wa sher (reference 3 image 4-35). F asten the screw with a torque of 5Nm(3,7 lbf*ft). Use a torque wrench with a 5 mm Allen socket.

Caution: Make sure that both pins (reference 11 image 4-35) of the cathode adapter remain engaged in the foreseen slots.

5 Nm

Image 4-35

CAUTION: The “LAMP INFO” parameters which are stored on a ch ip inside the Lamp House MUST be updated

after each installation of an xenon lamp inside the Lamp House. Neglecting this update will result in poor performance and short life time of the xenon lamp .

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4. Lamp & Lamp House

A realignment of the xenon lamp in its reﬂector is req uired after the installation of the xenon lamp in the Lamp House.

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4. Lamp & Lamp House

4.8 Installation of the xenon lamp in manual XL Lamp House