Barco NV
President Kennedypark 35, 8500 Kortrijk, Belgium
Phone: +32 56.36.82.11
Fax: +32 56.36.883.86
Support: www.barco.com/en/support
Visit us at the web: www.barco.com
Printed in Belgium
Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
The latest edition of Barco manuals can be downloaded from the Barco web site w
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
EMC statements
EN55032/CISPR32 Class A MME (MultiMedia Equipment)
Warning : This equipment is compliant with Class A of CISPR 32. In a residential environment this equipment may cause radio interfer-
ence.
Class A ITE (Information Technology Equipment)
Warning : This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense
Changes or modifi cations not expressly approved by the party responsible for compliance could void the user’s authority to operate the
equipment
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are operated incorrectly or if, after the transfer of risks, the goods are subject to influences not agreed upon in
the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are system failures
which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as well as normal
maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations specified in this manual must be complied with by the
customer.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufac
E.2 Aligningstacked HDF WLP series projectors .....................................................................................303
R5906730 HDF WLP SERIES 01/08/2017
5
Table of contents
6R5906730 HDF WLP SERIES 01/08/2017
1. SAFETY
About this chapter
Read this chapter attentively. It contains important information to prevent personal injury while installing and using your HDF series
projector. Furthermore, it includes several cautions to prevent damage to your HDF series projector. Ensure that you understand and
follow all safety guidelines, safety instructions and warnings mentioned in this chapter before installing and using the HDF series
projector. After this chapter, additional “warnings” and “cautions” are given depending on the procedure. Read and follow these
“warnings” and “cautions” as well.
Clarification of the term “HDF WLP series” used in this document
When referring in this document to the term “HDF WLP series” means that the content is applicable for following Barco products:
•HDF W LP (commercial name HDF W30LP)
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. Observing the specification mentioned in this chapter is critical for projector performance. Neglecting
this can result in loss of warranty.
1.1General considerations
1. Safety
WARNING: Ensure you understand and follow all the safety guidelines, safety instructions, warnings and
cautions mentioned in this manual.
WARNING: Be aware of suspended loads.
WARNING: Wear a hard hat to reduce the risk of personal injury.
WARNING: Be careful while working with heavy loads.
WARNING: Mind your fingers while working with heavy loads.
General safety instructions
•Before operating this equipment please read this manual thoroughly and retain it for future reference.
•Installation and preliminary adjus
ers.
•All warnings on the projector and in the documentation manuals should be adhered to.
•All instructions for operating and use of this equipment must be followed precisely.
•All local installation codes should be adhered to.
tments should be performed by qualified Barco personnel or by authorized Barco service deal-
Notice on safety
This equipment is built in accordance w
UL60950-1 and CAN/CSA C22.2 No.60950-1, which are the safety standards of information technology equipment including
electrical business equipment. These safety standards impose important requirements on the use of safety critical components,
materials and insulation, in order
to live parts. Safety standards also impose limits to the internal and external temperature rises, radiation levels, mechanical stability
R5906730 HDF WLP SERIES 01/08/2017
to protect the user or operator against risk of electric shock and energy hazard and having access
ith the requirements of the international safety standards IEC60950-1, EN60950-1,
7
1. Safety
and strength, enclosure construction and protection against the risk of fire. Simulated single fault condition testing ensures the
safety of the equipment to the user even when the equipment’s normal operation fails.
Notice on optical radiation
This projector embeds extremely high brightness (radiance) lasers; this laser light is processed through the projectors optical path.
Native laser light is not accessible by the end user in any use case. The light exiting the projection lens has been defused within the
optical path, representing a larger source and lower radiance value than native laser light. Nevertheless the projected light represents a significant risk for the human eye when exposed directly within the beam. This risk is not specific related to the characteristics
of laser light but solely to the high thermal induced energy of the light source; which is equivalent with lamp based systems.
Thermal retinal eye injury is possible when exposed within the Hazard Distance (HD). The HD is defined from the projection lens
surface towards the position of the projected beam where the irradiance equals the maximum permissible exposure as described in
the chapter “Hazard Distance”.
WARNING: No direct exposure to the beam within the hazard distance shall be permitted, RG3 (Risk Group
3) IEC 62471-5:2015
CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein
may result in hazardous radiation exposure.
Restricted access location
This product may only be installed in a restricted access location. T
equipment where both of following applies:
he definition of a “restricted access location" is a location for
•Access can only be gained by SERVICE PERSONNEL or by OPERATORS who have been instructed about the reasons for
the restriction applied to the location and about the precautions that shall be taken.
•Access is through the use of the tool or lock and key, or other means of security, and is controlled by the authority responsible
for the location.
Why a restricted access location: This is a RG3 product. Based on international requirements, no person in allowed to enter the
projected beam within the zone between the projection lens and
by creating sufficient separation height or by placing optional barriers. Within the restricted area operator training is considered
sufficient. The applicable separation heights are discussed in "High Brightness precautions: Hazard Distance (HD)", page 12.
the related Hazard Distance (HD). This shall be physically impossible
Users definition
Throughout this manual, the term SERVICE PERSONNEL refers to persons having appropriate technical training and experience
necessary to be knowledgeable of potential hazards to which they are exposed (including, but not limited to HIGH VOLTAGE ELECTRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a task, and of measures to minimize
the potential risk to themselves or other persons. The term USER and OPERATOR refers to any person other than SERVICE PERSONNEL, AUTHORIZED to operate professional projection systems.
A HDF WLP series projector is intended "FOR PROFESSIONAL USE ONLY" by AUTHORIZED PERSONNEL familiar with potential hazards associated with high voltage, high intensity light beams, ultraviolet exposure and high temperatures generated by the
lamp and associated circuits. Only qualified SERVICE PERSONNEL, knowledgeable of such risks, are allowed to perform service
functions inside the product enclosure.
Owner’s record
The part number and serial number are printed on a label which is stuck on the respective part. Record these numbers in the spaces
provided below. Refer to them whenever you call upon your Barco dealer regarding this product.
Product article number
Product serial number
Dealer
8R5906730 HDF WLP SERIES 01/08/2017
1.2Important safety instructions
To prevent the risk of electrical shock
•This product should be operated from a mono phase AC power source.
•This apparatus must be grounded (earthed) via the supplied 3 conductor AC power cable. If none of the supplied power cables
are the correct one, consult your dealer.
If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the
purpose of the grounding-type plug.
•The circuit breaker(s) that must be provided in the power circuit(s) of the projector is considered as general disconnect switch(es)
to switch off the complete installation.
•Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the cord. To disconnect
the cord, pull it out by the plug. Never pull the cord itself.
•Use only the power cord supplied with your device. While appearing to be similar, other power cords have not been safety
tested at the factory and may not be used to power the device. For a replacement power cord, contact your dealer.
•Do not operate the projector with a damaged cord. Replace the cord.
Do not operate the projector if the projector has been dropped or damaged - until it has been examined and ap
operation by a qualified service technician.
•Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.
•If an extension cord is necessary, a cord with a current rating at least equal to that of the projector should be used. A cord rated
for less amperage than the projector may overheat.
•Never push objects of any kind into this product through cabinet slots as they may touch dangerous voltage points or short out
parts that could result in a risk of fi re or electrical shock.
•Do not expose this projector to rain or moisture.
•Do not immerse or expose this projector in water or other liquids.
•Do not spill liquid of any kind on this projector.
•Should any liquid or solid object fall into the cabinet, unplug the set and have it checked by qualified service personnel before
resuming operations.
•Do not disassemble this projector, always take it to an authorized trained service pe
•Do not use an accessory attachment which is not recommended by the manufacturer.
•Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for
long periods of time, unplug it from the wall outlet and disconnect media and communication cables. This will prevent damage
to the projector due to lightning and AC power-line surges.
rson when service or repair work is required.
1. Safety
proved for
To prevent fire hazard
•Do not place flammable or combustible materials near the projector!
•Barco large screen projection products are designed and manufactured to meet the most stringent safety regulations. This
projector radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both normal and
safe. Exposing flammable or combustible materials into close proximity of this projector could result in the spontaneous ignition
of that material, resulting in a fire. For this reason, it is absolutely necessary to leave an “exclusion zone” around all external
surfaces of the projector whereby no flammable or combustible materials are present. The exclusion zone must be not less
than 40 cm (16”) for all projectors. The exclusion zone on the lens side must be at least 5 m. Do not cover the projector or the
lens with any material while the projector is in operation. Keep flammable and combustible materials away from the projector at
all times. Mount the projector in a well ventilated area away from sources of ignition and out of direct sun light. Never expose
the projector to rain or moisture. In the event of fire, use sand, CO
electrical fire. Always have service performed on this projector by authorized Barco service personnel. Always insist on genuine
Barco replacement parts. Never use non-Barco replacement parts as they may degrade the safety of this projector.
•Ensure no miss alignment can occur. Prolonged long time exposure of black wooden walls at close distance (< 20cm) can
represent a fire risk. After alignment the projector shall be securely mounted to the pedestal.
•Slots and openings in this equipment are provided for ventilation. To ensure reliable operation of the projector and to protect
it from overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the
projector too close to walls, or other similar surface. This projector should never be placed near or over a radiator or heat
register. This projector should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
•Projection rooms must be well ventilated or
•Let the projector cool down completely before storing. Remove cord from the projector when storing.
cooled in order to avoid build up of heat.
or dry powder fire extinguishers. Never use water on an
2
To prevent battery explosion
•Danger of explosion if battery is incorrectly installed.
•Replace only with the same or equivalent type recommended by the manufacturer.
•For disposal of used batteries, always consult federal, state, local and provincial hazardous waste disposal rules and regulations
to ensure proper disposal.
R5906730 HDF WLP SERIES 01/08/2017
9
1. Safety
To prevent personal injury
•To prevent injury and physical damage, always read this manual and all labels on the system before powering the projector or
adjusting the projector.
•Do not underestimate the weight of the projector. The projector without the cooler weights ±100 kg (±225 lb.). To prevent
personal injury a hoisting tool should be used to lift the projector.
•To prevent injury, ensure that the lens, cooling system and all cover plates are correctly installed. See installation procedures.
•Warning: high intensity light beam. NEVER look into the lens ! High luminance could result in damage to the eye.
•Warning: extremely high brightness projector: This projector embeds extremely high brightness (radiance) lasers; this laser
light is processed through the projectors optical path. Native laser light is not accessible by the end user in any use case. The
light exiting the projection lens has been defused within the optical path, representing a larger source and lower radiance value
than native laser light. Nevertheless the projected light represents a significant risk for the human eye when exposed directly
within the beam. This risk is not specific related to the characteristics of laser light but solely to the high thermal induced energy
of the light source; which is equivalent with lamp based systems.
Thermal retinal eye injury is possible when exposed within the Hazard Distance. The Hazard Distance (HD) is defined from
the projection lens surface towards the position of the projected beam where the irradiance equals the maximum permissible
exposure as described in the chapter "High Brightness precautions: Hazard Distance (HD)", page 12.
•Based on international requirements, no person is allowed to enter the projected beam within the z
lens and the related Hazard Distance (HD). This shall be physically impossible by creating sufficient separation height or by
placing optional barriers. Within the restricted area operator training is considered sufficient. The applicable separation heights
are discussed in "High Brightness precautions: Hazard Distance (HD)", page 12.
•The projector shall be installed in a restricted access room equipped with a key or security lock preventing untrained persons
entering the Risk Group 3 use zone.
•Switch off the projector before attempting to remove any of the projector’s covers.
•Do not place this equipment on an unstable cart, stand, or table. The product may fall, causing serious damage to it and
possible injury to the user.
•Lenses, shields or screens shall be changed if they have become visibly d
impaired. For example by cracks or deep scratches.
•The associated Safety responsible of the unit must evaluate the setup before the unit may be started.
•Never point or allow light to be directed on people or reflective objects within the HD zone.
•All operators shall have received adequate training and be aware of the potential hazards.
•Strictly minimize the number of people who have access to the unit. The unit may never be operated without permission of the
responsible for safety.
•Do not put your hand or any body part in front of the beam.
Do not clean the port window when the projector is switched on.
•For a stand alone cooler, position the tubes so that they will not be tripped over, pulled, or contact hot surfaces.
amaged to such an extent that their effectiveness is
one between the projection
On servicing
•Do not attempt to service this product yourself, as opening or removing covers may expose you to dangerous voltage potentials
and risk of electric shock.
•Refer all servicing to qualified service personnel.
•Attempts to alter the factory-set internal controls or to change other control settings not specially discussed in this manual can
lead to permanent damage to the projector and cancellation of the warranty.
•Remove all power from the projector and refer servicing to qualified service technicians under the following conditions:
- When the power cord or plug is damaged or frayed.
- If liquid has been spilled into the equipment.
- If the product has been exposed to rain or water.
- If the product does not operate normally when the operating instructions are followed. Adjust only those controls that are
covered by the operating instructions since improper adjustment of the other controls may result in damage and will often
require extensive work by a qualified technician to restore the product to normal operation.
- If the product has been dropped or the cabinet has been damaged.
- If the product exhibits a distinct change in performance, indicating a need for service.
•Replacement parts: When replacement parts are required, be sure the service technician has used original Barco replacement
parts or authorized replacement parts which have the same characteristics as the Barco original part. Unauthorized substitutions may result in degraded performance and reliability, fire, electric shock or other hazards. Unauthorized substitutions may
void warranty.
•Safety check: Upon completion of any service or repairs to this projector, ask the service technician to perform safety checks
to determine that the product is in proper operating condition.
10
R5906730 HDF WLP SERIES 01/08/2017
1. Safety
To prevent projector damage
•The air filters of the projector must be cleaned or replaced on a regular basis. Cleaning the booth area would be monthlyminimum. Neglecting this could result in disrupting the air fl ow inside the projector, causing overheating. Overheating may lead
to the projector shutting down during operation.
•The projector must always be installed in a manner which ensures free fl ow of air into its air inlets.
•If more than one projector is installed in a common projection booth, the exhaust air flow requirements are valid for EACH
individual projector system. Note that inadequate air extraction or cooling will result in decreased life expectancy of the projector
as a whole as well as causing premature failure of the lasers.
•In order to ensure that correct airflow is maintained, and that the projector complies with Electromagnetic Compatibility (EMC)
and safety requirements, it should always be operated with all of it’s covers in place.
•Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to protect it from
overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the product
on a bed, sofa, rug, or other similar surface. This product should never be placed near or over a radiator or heat register. The
device should not be placed in a built-in installation or enclosure unless proper ventilation is provided.
•Ensure that nothing can be spilled on, or dropped inside the projector. If this does happen, switch off and remove all power
from the projector. Do not operate the projector again until it has been checked by qualified service personnel.
•Do not block the projector cooling fans or free air movement around the projector. Loose papers or other objects may not be
nearer to the projector than 10 cm (4") on any side.
•Proper operation of the projector can only be guaranteed in table mounting. It is not permitted to use the projector in another
position. See installation procedure for correct installation.
•Special care for Laser Beams: Special care should be used when projectors are used in the same room as high power laser
equipment. Direct or indirect hitting of a laser beam on to the lens can severely damage the Digital Mirror Devices
case there is a loss of warranty.
•Never place the projector in direct sunlight. Sunlight on the lens can severely damage the Digital Mirror Devices
case there is a loss of warranty.
•Save the original shipping carton and packing material. They will come in handy if you ever have to ship your equipment. For
maximum protection, repack your set as it was originally packed at the factory.
•Remove all power from the projectors mains terminals before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a
damp cloth for cleaning. Never use strong solvents, such as thinner or benzine or abrasive cleaners, since these will damage
the cabinet. Stubborn stains may be removed with a cloth lightly dampened with mild detergent solution.
•To ensure the highest optical performance and resolution, the projection lenses are specially treated with an anti-reflective
coating, therefore, avoid touching the lens. To remove dust on the lens, use a soft dry cloth. For lens cleaning follow the
instructions precisely as stipulated in the projector manual.
•Rated maximum ambient temperature, t
•Rated humidity = 5% to 85% RH Non-condensed.
•An external frame must be used to stack projectors.
•For functionality and reliability, the projector requires accurate temperature control and cooling. Therefore a liquid cooling system is provided consisting of liquid circuits inside the projector which are connected via hoses to external coolers. Only cooler
models and hoses exclusively developed for this application and approved by Barco are allowed to be used.
•When using the projector with a stand alone cooler, do not stand on the cooling tubes or do not place any object on the tubes
so that free liquid flow can be guaranteed. Position the tu
=35°C(95°F).
a
bes so that there is no contact with hot surfaces.
TM
TM
in which
in which
1.3Product safety labels
Light beam related safety labels
Label imageLabel descriptionLabel location
Hazard RG3: optical radiation warning symbol
R5906730 HDF WLP SERIES 01/08/201711
1. Safety
Label imageLabel descriptionLabel location
WARNING! DO NOT LOOK INTO THE LIGHT BEAM
NO DIRECT EYE EXPOSURE TO THE BEAM IS
PERMITTED
RG3 IEC EN 62471–5:2015
CLASS 1 IEC EN 60825–1:2014
HAZARD DISTANCE: CONSULT SAFETY MANUAL
COMPLIES WITH 21 CFR 1040 EXCEPT WITH
RESPECT TO THOSE CHARACTERISTICS
AUTHORIZED BY VARIANCE NUMBER 2014-V-0285
DATED APRIL 14, 2016 RISK GROUP 3 LIP IEC
62471:2006
警告!
勿观看光束
眼睛勿直接接触可允许暴露的光束
(RG3 IEC EN 62471-5:2015 CLASS 1 IEC EN
60825-1:2014)
危害距离:请参考
安全手册
DANGER !
NE PAS REGARDER LE FAISCEAU EVITER TOUTE
EXPOSITION DIRECTE DES YEUX AU FAISCEAU
RG3 IEC EN 62471-5:2015
CLASS 1 IEC EN 60825-1:2014
DISTANCE DE SECURITE : CONSULTER LE MANUEL
DE SECURITE
Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface
unit becomes lower than the applicable exposure limit on the cornea or on the skin. The light beam is considered (to
be) unsafe for exposure if the distance from a person to t
Restriction Zone (RZ) based on the HD
The HD depends on the amount of lumens produced
of the lens Throw Ratio (TR)", page 15.
To protect untrained end users (as cinema visitors, spectators) the installation shall comply with the following installation requirements: Operators shall control access to the beam within the hazard distance or install the product at the height that will prevent
spectators’ eyes from being in the hazard distance. Radiation levels in excess of the limits will not be permitted at any point less than
2.0 meter (SH) above any surface upon which persons other than operators, performers, or employees are permitted to stand or less
than 1.0 meter (SH) lateral separation from any place where such persons are permitted to be. In environments where unrestrained
behavior is reasonably foreseeable, the minimum separation height should be greater than or equal to 3.0 meter to prevent potential
exposure, for example by an individual sitting on another individual’s shoulders, within the HD.
These values are minimum values and are based on the guidance provided in IEC 62471-5:2015 section 6.6.5.
The installer must understand the risk and apply protective measures based upon the hazard distance as indicated on the label and
in the user information. Installation method, separation height, barriers, detection system or other applicable control measure shall
prevent hazardous eye access to the radiation within the hazard distance.
12
by the projector and the type of lens installed. See next chapter"HD in function
he light source is less than the HD.
R5906730 HDF WLP SERIES 01/08/2017
1. Safety
For example, projectors that have a HD greater than 1 m and emit light into an uncontrolled area where persons may be present
should be positioned in accordance with “the fixed projector installation” parameters, resulting in a HD that does not extend into
the audience area unless the beam is at least 2.0 meter above the floor level. In environments where unrestrained behavior is
reasonably foreseeable, the minimum separation height should be greater than or equal to 3.0 meter to prevent potential exposure,
for example by an individual sitting on another individual’s shoulders, within the HD. Sufficiently large separation height may be
achieved by mounting the image projector on the ceiling or through the use of physical barriers.
For LIPs (Laser Illuminated Projectors) installed in the USA market the above limits do not apply. Lip’s for installations other than in
cinema theaters shall be installed at a height vertically above the floor such that the bottom plane of the Hazard Zone shall be no
lower than 3 meters above the floor. Horizontal clearance to the hazard zone shall be 2.5 meters. Any human access horizontally
to the Hazard Zone, if applicable, shall be restricted by barriers. If human access is possible in an unsupervised environment, the
horizontal or vertical clearances shall be increased to prevent exposure to the RG3 hazard zone.
In addition for temporary installations (e.g.: rental and staging, lease, events …) the following requirements apply:
•This product can only be installed by Barco or sold or leased only to valid laser light show variance holders. In other words
our installers are required to have an approved laser light show variance. Such installers may currently hold a valid variance
for production of Class IIIb and IV laser light shows and/or for incorporation of the RG3 LIPs into their shows. Dealers and
distributors are also required to obtain a valid laser light show variance.
•This product shall be located in such a way that all propagating beam paths within the Restriction Zone, and the audience can
be directly observed at all times.
•Effects other than front or rear screen projections shall not be performed.
•Communication shall be maintained with other personnel assisting in surveillance of the LIP projection.
•In the event of any unsafe condition, immediately terminates (or designate the termination) of LIP projection light.
Install one or more readily accessible controls to immediately terminate LIP projection light. The power input at the projector side
is considered as a reliable disconnect device. When required to switch off the projector, disconnect the power cord at the projector
side. In case the power input at the projector side is not accessible (e.g. truss mount), the socket outlet supplying the projector shall
be installed nearby the projector and be easily accessible, or a readily accessible general disconnect device shall be incorporated
in the fixed wiring.
Laser light shows can be requested via the FDA online eSubmitter portal or via FDA Form FDA Form 3147 referencing to Barco’s
variance approval 2016-V-0144.
RATH
TH
SW
HD
SW
RZ
RA
SH
RZ
PR
HD
SH
SW
1m
SW
(B) TOP VIEW(A) SIDE VIEW
Image 1-1
ASideview.
B Top view.
RA Restricted Access location (boot area of projector).
PR Projector.
TH Theater.
RZ Restriction Zone in the theater.
SH Separation Height.
SW Separation Width.
Based on national r
the related hazard distance (HD). This shall be physically impossible by creating sufficient separation height or by placing barriers.
The minimum separation height takes into account the surface upon which persons other than operator, performers or employees
are permitted t
On image 1-2 a typical setup is displayed. It must be verified if these minimum requirements are met. If required a restricted zone
(RZ) in the theater must be established. This can be done by using physical barrier, like a red rope as illustrated in image 1-2.
The restricted area sticker can be replaced by a sticker with only the symbol.
equirements, no person is allowed to enter the projected beam within the zone between the projection lens and
ostand.
R5906730 HDF WLP SERIES 01/08/2017
13
1. Safety
Image 1-2
RESTRICTED
AREA
AREA
PR
RESTRICTED
1.5HD for fully enclosed projection systems
HD
Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface
unit becomes lower than the applicable exposure limit on the cornea or on the skin. The light beam is considered (to
be) unsafe for exposure if the distance from a person to t
he light source is less than the HD.
Restriction Zone (RZ) based on the HD
The projector is also suitable for rear proje
in image 1-3 two areas should be considered: the restricted enclosed projection area (RA) and the observation area (TH).
RESTRICTED
ction applications; projecting a beam onto a defuse coated projection screen. As displayed
For this type of setup 3 different HD shall be considered:
14
sw
R5906730 HDF WLP SERIES 01/08/2017
•HD as discussed in "High Brightness precautions: Hazard Distance (HD)", page 12, relevant for intrabeam exposure.
•HD
•HD
As described in "High Brightness precautions: Hazard Distance (HD)", page 12, it is mandatory to create a restricted zone within
the beam areas closer than any NOHD. In the enclosed projection area the combination of two restricted zones are relevant: The
restricted zone of the projected beam toward the screen; taking into account 1 meter Separation Width (SW) from the beam onward.
Combined with the restricted zone related to the rear reflection from the screen (HD
separation.
The HD
projection screen. To determine the HD distance for the used lens and projector model see graphs in chapter "HD in function of the
lens Throw Ratio (TR)", page 15.
HD
reflection
The light emitted from the screen within the observation shall never exceed the RG2 exposure limit, determined at 10 cm. The
HD
diffuse
: the distance that has to be kept restrictive related to the reflected light from the rear projection screen.
reflection
: the relevant distance to be considered while observing the diffuse surface of the rear projection screen.
diffuse
); also taking into account a 1 meter lateral
reflection
distance equals 25% of the difference between the determined HD distance and the projection distance to the rear
reflection
= 25% (HD – PD)
can be neglected if the measured light at the screen surface is below 5000 cd/m² or 15000 LUX.
1.6HD in function of the lens Throw Ratio (TR)
TR (Throw Ratio)
The ratio of the distance to the screen (throw) to the screen width.
1. Safety
HDF series projector Hazard Distance
10
9
8
7
6
5
4
Hazard Distance HD [m]
3
2
1
0
1
1.3
1.6
1.9
2.2
2.5
2.8
3.1
Image 1-4
HD (in meter) in function of the Throw Ratio (TR)
3.4
3.7
4
4.3
4.6
HDF-W30LP
4.9
5.2
5.5
5.8
6.1
Throw Rao
6.4
6.777.3
7.6
7.9
8.2
8.5
8.8
9.1
9.4
9.7
10
10.3
10.6
10.9
11.2
R5906730 HDF WLP SERIES 01/08/201715
1. Safety
1.7Important warnings concerning HDF WLP series flight cases
Important warnings concerning stacking/transporting HDF WLP series rental flight cases
•Stack maximum two (2) HDF WLP series rental flight cases high. Never higher.
•Surface on which flight case is standing must be level to ensure that the total load is evenly spread out among the four wheels.
The surface must also be able to support the load safely.
•Before stacking or transporting flight cases, check the wheels and their fixation screws for wear or defects.
•Before stacking or transporting flight cases, check that the four lock handles on each flight case are in good working order and
locked securely.
•When stacked, make sure the wheels of the upper flight case are precisely positioned in the stacking dishes of the flight case
below.
•Stackedflight cases may not be moved. Before stacking, the lower flight case must already be in its final resting position before
placing the second upon it.
•Never stack loaded flight cases in a truck or other transport medium, unless each flight case is rigidly strapped tight.
•In the event of a wheel breaking, flight cases must be rigidly strapped tight to prevent a stack collapsing.
•Use an appropriate forklift to raise flight cases and take the necessary precautions to avoid personnel injury.
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R5906730 HDF WLP SERIES 01/08/2017
2. GENERAL
About this chapter
Read this chapter before installing your HDF WLP series projector. It contains important information concerning installation requirements for the HDF WLP series projector, such as minimum and maximum allowed ambient temperature, humidity conditions,
required safety area around the installed projector, required power net, etc.
Furthermore, careful consideration of things such as image size, ambient light level, projector placement and type of screen to use
are critical to the optimum use of the projection system.
About HDF WLP series projectors
This manual can be used for the following projectors :
•HDF W LP (commercial name HDF W30LP)
2.1Installation requirements
Environmental conditions
The table below summarizes the physical environment in which the HDF series projector may be safely operated or stored.
2. General
Environment
Ambient Temperature
Air cleanliness
Humidity5% to 85% RH Non-condensed5% to 95% RH Non-Condensed
Altitude
Let the projector acclimatize after unpacking. Neglecting this may result in a startup failure of the Light Processor Unit.
OperatingNon-Operating
10°C (50°F) to 35 °C (95 °F)-15°C (5°F) to 60°C (140°F)
Clean office environment (equivalent with cleanroom
standard ISO 14644-1 ISO Class 9)
-60 (-197Ft) to 3000m (9843Ft)-60 (-197Ft) to 10000m (32810Ft)
n.a.
Cooling requirements
For functionality and reliability, the projector requires accurate temperature control and cooling:
•External cooling circuit. The temperature control of the laser source is assumed by the external cooling unit. A liquid cooling
system is provided consisting of liquid circuits inside the projector which are connected via hoses to external coolers. Only
coolers and hoses exclusively developed for this a
•Internal cooling circuit. The internal temperature control is based on fans, which implies that the projector must be installed
with sufficient space around the projector head, minimum 10 cm (4 inch) to ensure sufficient air flow. It should be used in an
area where the ambient temperature, as measured at the projector air inlet , does not exceed +35 °C (95 °F).
pplication and approved by Barco are allowed to be used.
Clean air environment
A projector must always be mounted in a manner which ensures the free flow of clean air into the projectors ventilation inlets. For
installations in environments where the projector is subject to airborne contaminants such as that produced by smoke machines or
similar (these deposit a thin layer of greasy residue upon the projectors internal optics and imaging electronic surfaces, degrading
performance), then it is highly advisable and desirable to have this contamination removed prior to it reaching the projectors clean
air supply. Devices or structures to extract or shield contaminated air well away from the projector are a prerequisite, if this is not a
feasible solution then measures to relocate the projector to a clean air environment should be considered.
Only ever use the manufacturer’s recommended cleaning kit which has been specifically designed for cleaning optical parts, never
use industrial strength cleaners on the projector’s optics as these will degrade optical coatings and damage sensitive optoelectronics
components. Failure to take suitable precautions to protect the projector from the effects of persistent and prolonged air contaminants will culminate in extensive and irreversible ingrained optical damage. At this stage cleaning of the internal optical units will
be noneffective and impracticable. Damage of this nature is under no circumstances covered under the manufacturer’s warranty
and may deem the warranty null and void. In such a case the client shall be held solely responsible for all costs incurred during any
repair. It is the clients responsibility to ensure at all times that the projector is protected from the harmful effects of hostile airborne
particles in the environment of the projector. The manufacturer reserves the right to refuse repair if a projector has been subject to
knowingly neglect, abandon or improper use.
Main Power requirements
The HDF series projector operates from a nominal mono phase power net with a separate earth ground PE.
R5906730 HDF WLP SERIES 01/08/2017
17
2. General
ProjectorPower requirements
HDF W30LP
The power cord required to connect the projector with the power net is delivered with the projector.
200-240 VAC, 50-60Hz, 15A at 200 VAC
Projector weight
Do not underestimate the weight of the HDF series projector. The projector weighs about ±100 kg (±225 lb.) without lens. Be sure
that the pedestal on which the projector has to be installed is capable of handling five (5) times the complete load of the system.
External cooling unit weight
The external cooling unit weighs about ±32 kg (±70.6 lb.).
2.2About the delivered packages
General
The complete projection system is delivered in 2 packages.
•Projector
•Stand alone pack accessories.
The stand alone accessories contain the following content:
•2 cooling units, each 1000W
•Cooling unit base plate
•Cooling unit housing
•2 Cooling unit air filters
•Stand alone frame
•Stand alone hoses (4x) and cables (2x)
•Protection grid for cooling units
Overview
Image 2-1
Cooling unit
The stand alone cooler kit is available with 3 lengths of hoses: 8m (std), 5m and 2.5m.
Image 2-2
Base plate
Image 2-3
Cooling housing
18R5906730 HDF WLP SERIES 01/08/2017
2. General
Image 2-4
Hoses
Image 2-5
Cooling fi lter
Image 2-6
Cooler protection grid
R5906730 HDF WLP SERIES 01/08/201719
2. General
Option
The following optional accessory is available:
•A metal grid can be use to protect the radiators from damage due to direct blows or falling objects and such.
2
1
Image 2-7
1Cooler
2Metal grid
This optional grid is delivered only in the Stand alone pack accessories. For further details, please see section
dedicated to the physical installation of the stand alone cooler.
2.3Unpacking the projector
What has to be done ?
At delivery the projector is packed in a carton box upon a wooden pallet and secured with banding and fastening clips. Furthermore,
to provide protection during transportation, the projector is surrounded with foam. Once the projector is arrived at the installation
site, it has to be removed from the carton box and wooden pallet in a safe manner without damaging the projector.
Necessary tools
•Side cutter.
•8 mm Allen key.
How to unpack the projector ?
1. Remove the banding around the carton box, by releasing the fastening clips as illustrated, and remove the top cover.
Image 2-8
2. Remove the power cord, which is attached to the packaging with a cable ties, and the two smaller carton boxes, located between
the inner carton sleeve and outer carton box.
Note: The two smaller carton boxes contain the manuals, the r emote control unit (RCU), two standard batteries size AA and
four rigging clamps for projector suspension.
20
R5906730 HDF WLP SERIES 01/08/2017
2. General
Image 2-9
3. Remove the carton box, the inner carton sleeve and the foam around the projector. See image 2-9.
Note: The projector is still attached to a wooden plate, which is detached from the below pallet.
4. Gently turn the projector upside down to gain access to the four bolts, which secure the projector. Note that this wooden plate is
detached from the pallet.
Tip:Lay a blanket (or the earlier re moved foam) on the floor to protect the projector h ousing form scratches while turning.
Image 2-10
5. Remove the wooden plate from the projector bottom, by releasing the four bolts. Use an 8 mm Allen key. See image 2-10.
6. Gently turn the projector back on its feet.
7. Remove the foam rubber around the carrying handl
Save the original shipping cardboard box and packing material. They will be necessary if you ever have to
ship your projector. For maximum protection, repack your projector as it was originally packed at the factory.
A plastic cap is placed into the lens opening of the projector. It’s recommended to reuse this plastic cap each
time you transport the projector. This to prevent intrusion of dust and foreign particles.
e.
2.4HDF WLP series flight case
Introduction of the HDF WLP series flight case
The HDF WLP series flight case is designed to transport the HDF series projector in a safe and secure manner. The four caster
wheels, provided with breaks, and the eight handles make the HDF WLP series flight case easy to handle. The floor of the fl ight
case wagon is equipped with two small covered compartments to store the remote control and the rigging clamps. Furthermore,
three Velcro strips are attached to the bottom for fastening the power cord of the projector.
R5906730 HDF WLP SERIES 01/08/2017
21
2. General
Image 2-11
HDF WLP series fl ight case (R9854510).
The dimensions of the HDF WLP series flight case are optimal for maximum utilization of the floor area of a truck. The cover of the
HDF WLP series flight case has four stacking dishes, which allows to stack the flight cases.
2400 mm
m
m
0
0
6
1
Image 2-12
WARNING: Maximum stack two (2) HDF series projector flight cases high. Never higher.
CAUTION: Prior to inserting projector in flight case turn in the adjustable feet and interlocking adapters fully.
2.5Flight case for cooler unit
Introduction of the cooler unit fl ight case
It is recommended to use a flight case to ensure a safe and secure transportation of the external cooling unit of HDF series projector.
There is no flightcase explicitly dedicated for the cooler unit transportation, but the RLM W-series flight case, also provided by Barco,
can be use to fulfill this task.
2.6Projector configurations
The drawings used in this chapter are not contractual. For convenience some options available in the HDF
WLP series projectors (e.g. standalone cooling unit in the laser version), are not shown here.
The different configurations
Depending on the installation the projector can be mounted in different ways, the 4 different configurations are:
22
R5906730 HDF WLP SERIES 01/08/2017
2. General
1.Front / Table (F/T)
2.Front / Ceiling (F/C)
3.Rear / Table (R/T)
4.Rear / Ceiling (R/C)
Front projection
The projector is installed, either in a table mount or ceiling mount configuration, at the same side of the screen as the audience.
AUDIENCE
F/C
F/T
Image 2-13
Front projection
FLOOR
SCREEN
Rear projection
The projector is installed, either in a table mount or ceiling mount configuration, at the other side of the screen opposite the audience.
AUDIENCEBACKSTAGE
R/C
N
E
E
Image 2-14
Rear projection
FLOOR
R
C
S
R/T
R5906730 HDF WLP SERIES 01/08/201723
2. General
Positioning the projector
SW
PD
SCREENSCREEN
SHB
SHB
A
SCREEN
CD
FLOOR
CD
SW
Image 2-15
Projector positioning
The projector should be installed at right angles (horizontally and vertically) to the screen at a distance PD. Note the distance (A)
between lens centre and table surface is slightly variable. This distance (A) is nominal 35 cm in case all feet are turned in completely
and the vertical lens shift is set to zero (0).
On-Axis / Off-Axis projection
The position of the projector with reference to the screen may also be different depending on the installation. Basically the projector
can be positioned in On-Axis or Off-Axis configuration. On-Axis configuration means that the projector is positioned so as to have
the centre of the lens coinciding with the centre of the screen. Off-Axis projection is obtained by shifting the lens up, down, left or
right. Several parameters can be calculated determining the position in any installation.
Formula to calculate the distanc
e CD for On-Axis projection: CD=SH/2+B-A
Shift range
The lens can be shifted with respect to the DMD (P) which result in a shifted image on the screen (Off-Axis). A 100% shift means that
the centre point of the projected image is shifted by half the screen size. In other words, the centre point of the projected image falls
together with the outline of the image in an On-Axis projection. Due to mechanical and optical limitations it’s recommended to keep
the shift values within the field of view (F) as illustrated below. Within these shift ranges the projector and lens perform excellently.
Configuring the projector outside these shift ranges will result in a slight decline of image quality.
24
R5906730 HDF WLP SERIES 01/08/2017
2. General
U
-50%+50%
LR
D
Image 2-16
Vertical and horizontal shift range
PDMD.
FField of view.
It is mechanical possible to shift outside the recommended field of view, but it will r
quality depending on the used lens and the zoom position of the used lens. Furthermore, shifting too much
in both directions will result in a blurred image corner.
Best image quality is projected in the On-Axis configuration.
+120%
-20%
F
P
U
SIDE VIEW
D
F
P
P
L
TOP VIEW
+120%
-20%
-50%
R
F
esult in a decline of image
+50%
Horizontal and vertical projector tilt ranges
The projector can be rotated and mounted at any angle. In other words, you can tilt the projector as much as desired for your
application.
360°
360°
Image 2-17
R5906730 HDF WLP SERIES 01/08/201725
2. General
2.7Projector air inlets and outlets
Air inlets and outlets
Image 2-18
Airflow
The HDF WLP series has 4 air inlet channels and one air outlet. The air outlet is located at the rear of the projector. The air inlets
are located at the front, bottom and right side of the projector.
26
R5906730 HDF WLP SERIES 01/08/2017
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