Barber Colman TS-9201, TS-9201-106, TS-9405, TS-9422, TS-8201 User Guide

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Page 1

APPLICATION

Electronic sensing of temperature at remote room locations, ducts, plenum chambers, liquid lines, tanks, outdoor air, and similar applications.

TS-8000 Series TS-9000 Series

Electronic Remote Temperature Sensors

General Instructions

TS-8204

TS-8131

TS-9201-106

TS-8501

TS-8201-105

SPECIFICATIONS

TS-9400 Series

TS-8201-110

TS-8261

TS-9201

TS-8241

Sens ing Ele m ent: Balco resist ance, 1000 ohms ±0.1% at 70oF (21oC); TS-9405, TS- 9422: ±

1% at 70°F (21°C). Changes 2.2 ohms per 1 F°(0.5 C°) at 70°F (21°C). TS-8204 only: 1657 ohms ±0.1% at 300°F (149°C); changes 2.5 ohms per 1 F°(0.5 C°) at 300°F (149°C).

Note:

TS-8204 is not compatible with internal setp oints of controllers (except for different ial control), TSP-8101 or TSP-8111 temperature transmitters. Order AT-8435, 200 to 400°F (93 to 204°C) when setpoint is required.

See Tables 1 and 2 for additional specifications.

ACCESSORIES

AT-208 Duct mounting kit for TS-8201-105 (included with TS-8204). AT-211 O utdoor bulb shield. AT-215 Stainless steel bulb wel l for TS-9201, TS- 8201-105 or TS- 8204. AT-225 Stainless steel bulb well for TS-9201-106. AT-226 H igh pressure brass well. AT-84 35 Remote setpoint ad juster, du al sca le 200 to 400

required for all TS-8204 applications excep t differential control.

°F (93 to 204°C):

Page 2

Table-1 AMBIENT TEMPERATURE LIMITS.

Part Number

TS-8131 TS-8241 TS-8261

a a a

Shipping & Storage

-40 to 160 (-40 to 71)

TS-9201 TS-8201-105 TS-9201-106

-40 to 250

(-40 to 121)

TS-8201-110

TS-9405

TS-9422

TS-8501

TS-8204

Humidity, 5 to 95% RH, non-condensing.

-40 to 220

(-40 to 104)

-40 to 400

-40 to 204)

°F (°C)

Operating

°F (°C)

-40 to 140 (4 to 60)

-40 to 250

(-40 to 121)

-40 to 220

(-40 to 104)

200 to 4 00

(93 to 204)

Table-2 SPECIFICATIONS.

Part

Number

TS-8131 Unitary

Description

TS-8201-105 Duct/Immersion

TS-9201 Duct/Immersion

TS-9201-106 Immersion

TS-8201-110 Strap-on Nylon Wire Tie

TS-8204 Duct/Immersion

TS-8241 Ceiling Diffuser

Combination

TS-8261

Light Fixtures & Ceiling Diffuser

Mounting

Connection

7/32" (13.5 mm)

dia.

Mounting Hole

1/4" NPT Nut

Flange, 1/4” NPT

1/4" NPT Nut

AT-20 8 in cl uded

7/16" (11.1 mm)

Mounting Hole

None

Element Wiring Enclosure

3/4 dia. x 1-1/4 long

(19 x 32)

1/4 dia. x 8 long

(6 x 203)

1/4 dia. x 6 long

(6 x 152)

1/4 dia. x 4 long

(6 x 102)

1/4 dia. x 2-1/4 long

1/4 dia. x 8 long

(6 x 203)

1-5/8 dia. x 1-3/4 long

(41 x 44)

1/4 dia. x 8-1/8 long

(6 x 206)

TS-94 05 Averaging (Duct) Flange 5 ft(1. 5 m) long 2-7/8 H x 2-3/8 W x 1-1/2 D

TS-9422 A veraging (Duct) Flange 22 f t(6.7 m) long

TS-8501 Outdoor 1/2" Conduit

For mounting through fan coil of unit ventilator cabinet or similar application.

Immersion requires AT-215 or AT-226 bulb well.

Immersion requires AT-225 bulb well.

Factory supplied 2-1/2 x 2 in. (64 x 51 mm) foam insulation tape and 30 in. (762 mm) nylon wire tie for 1-1/2 thru 8 in. (38 thru 203 mm) diameter pipes.

AT-255 bulb well included.

1-1/8 dia. x 5 lon g

(29 x 127)

Dimensions in. (mm)

(6 x 57)

None 1/4 in. Spade Connections

None

2-7/8 H x 2-3/8 W x 1-1/2 D

(73 x 60 x 38) with 2-1/2 (64)

extension to element; 1/ 2"

knocko ut (top)

None

(73 x 60 x 38) with 2-1/2 (64)

extension to element; 1/ 2"

knocko ut (top)

None

Wiring Connections

10 ft (3 m) Armored

Capillary with additional

6"(152 mm) leads

12 in. (305 mm) Black

Pigtail Leads

12 in. (305 mm) Black

Pigtail Leads

16 in. (401 mm) Yellow

Pigtail Leads

20 ft (6.1 m) Black Pigtail

Leads

6 ft (1.8 m) Black Pigtail

Leads

12 in. (305 mm) Black

Pigtail Leads

3 ft (0.9 m) Black Pigtail

Leads

Page 3

INSTALLATION

Inspection

Visually inspect the carton for damage. If damaged, notify the appropriate carrier immediately. If undamaged, open the carton and visually inspect t he device for obvious defects. Retu rn damaged or defective products.

Required Installation Items

• Wiring diagra ms

• Tools (not provided):

– DVM (digital volt/ohm meter) – Appropriat e screwdriver for mount ing screws and terminal con nections – Appropriat e dri ll and drill bit for mounti ng screws

• Appropriate accessories

• Mounting screws, (2) #10 x 3/4" sheet metal, provided for TS-9201, TS-9405 and

TS-9422 (TS-8204 cont ains mounting screws in AT- 208 kit)

C A U T I O N

Installe r must be a qualified, experienced technician. Make all connectio ns in accordance with the wiring diagram, and in accordance with national and local electr ical codes. Do not exceed the rati ngs of the device.

Mounting

C A U T I O N

Avoid locations where excessive vibration, moisture, corrosive fumes or vapors are present.

TS-8131 Unitary Sensor

TS-9201 Duct/Immersion Sensor

1. Determine the sensor mounting location (Figure-1).

2. Drill 17/32" (13.5 mm) diameter mounting hole.

3. Insert gasket to base of sensor “button”.

4. Insert sensor with gasket into mounting hole.

5. Secure sensor to mounting flange or surf ace by inserting Tinnerm an nut over back of sensor.

6. Two crimp wire receptacles are provided for spade terminal connecti on to field wiring.

Requires

17/32 (13.5) Dia.

Mounting Hole

3/64 x 3/16

(1.2 x 4.8)

Tabs (2)

1/2

(12)

Figure-1 TS-8131 Mounting Dimensions.

1-3/16 (30)

5/32 (4.0)

1/4 (6)

13/16

1/2

(21)

(12)

Dimensions shown are in inches (mm).

Duct

Note:

Hand tighten only - do not overtighten.

1. Determine the sensor mounting location on the duct (predetermine the knockout hole location for routing of conduit). The sensing element is located within 1 inch of the end of the sensing probe, and it should be in the air stream at a location that is typical of the tempe ratur e requi ring s ensing. Approximat ely 3" of leng th adj ustment is available.

Page 4

2. Use the mounting flange supplied as a templa te (or refer to Fi gure-2 for duct mounting dimensions) f or mounting hole location.

3. Mount the sensor to the duct using the two #10 x 3/4” sheet metal screws provided.

1/4 (6) O.D.

3-25/64

(86)

(203)

2-1/2

(64)

13 (330)

1-5/8

(41)

Dimensions shown are in inches (mm).

2-5/16 (59)

2-1/2

(64)

Figure-2 TS-9201 Mounting Dimensions.

Immersion (Requires AT-215 Bulb Well)

1. Remove lock nut and duct mounting flange from sensor (Figure-3).

2. Thread the sensor into AT-215 bulb well that has been installed in a liquid lin e or tank.

Note:

The AT-215 bulb well should be f il led with a temperature conductive grease (TAC

part number M-500) pr ior to element insertion, for optimum medium temperature sensing.

Tee or Elbow for Mounting Well

TS-8201-105 Duct/ Immersion Sensor

Sensor Mounting Nut

Flow

Well

AT-225

Enclosure

Figure-3 TS-9201 Immersion Mounting.

Duct (Requires AT-208 Duct Kit)

1. Determine the sensor mounting location on the duct. The sensing element is located within 1 inch of the end of the sensing probe and it should be located in the air stream typical of the te m peratu re requiring sensing (see Figu re-4) .

(203 mm)

1/4" (6 mm) dia.

Figure-4 TS-8201-105 Mounting Dimensions.

2. Drill insertion and mounting holes for AT- 208 in the duct wall (see Figure-5).

Page 5

3. Mount the sensor the duct using the AT-208 kit.

AT-208 Bracket, Gasket and Mounting Screws

1/2 (13) Dia.

1/8 (3.2) Dia.

TS-8201-110 Strap-on Sensor

1/8 (3.2)

1 (25)

Full Scale - May be used as a template.

1 (25)

Dimensions shown are in inches (mm).

Figure-5 AT-208 Mounting Dimensions.

Immersion (Requires AT-215 Bulb Well)

Thread the sensor into AT-215 bulb well that has been ins tal led in a liquid line or tank.

Note:

The AT-215 bulb well should be f il led with a temperature conductive grease (TAC

part number M-500) pr ior to element insertion, for optimum medium temperature sensing.

1. Foam insulation tape should be placed over the sensor (Figure-6). Extend insulation beyo nd the ends of the sensor.

2. Secure sensor and foam insulation t ape to pipe with wire ti e (factor y supp lied) or metal hose clamp (not included).

C A U T I O N

Do not tighten clamp or nylon tie (or metal hose cla mp) to the point of distort ing the senso r. Overtightening fasteners will cause a shift in sensed temperature.

Sensor Leads

Foam Insulation Tape

Wire Tie (factory supplied) or

Metal Hose Clamp (field supplied)

TS-8201-110

Pipe

Figure-6 TS-8201-110 Strap-On Sensor Ins tal lation.

TS-9201-106 Immersion Sensor

Thread the sensor into AT-225 bulb well that has been inst alled in a liquid l ine or tank (see Figure-7).

Note:

The AT-225 bulb well should be f il led with a temperature conductive grease (TAC

part number M-500) pr ior to element insertion, for optimum medium temperature sensing.

Page 6

Flow

Well

AT-225

Tee or Elbow for Mounting Well

Sensor Mounting Nut

Enclosure

Figure-7 TS-9201-106 Immersion Mounting.

TS-8204 Duct/Immersion Sensor

Duct (Requires AT-208 Duct Kit)

1. Determine the sensor mounting location on the duct. The sensing element is located within 1" of the end of the sensing probe and it should be located in the air stream typical of the temperature requiring sensing (see Figure-8).

2. Drill insertion and mounting holes for AT- 208 in the duct wall (see Figure-5).

3. Mount the sensor to the duct using the AT-208 kit.

Immersion (Requires AT-215 Bulb Well)

Thread the sensor into AT-215 bulb well that has been ins tal led in a liquid line tank.

Note:

The AT-215 bulb well should be f il led with a temperature conductive grease (TAC

part number M-500) pr ior to element insertion, for optimum medium temperature sensing.

1/4

(6)

Figure-8 TS-8204 Mounting Dimensions.

Tee or Elbow for Mounting Well

(203)

Dimensions shown are in inches (mm).

Sensor Mounting Nut

Flow

Well

AT-225

Figure-9 TS-8204 Immersion Mounting.

TS-8241 Duffuser Th e sensor shoul d be mounted to t he face of t he ceilin g diffuser so t hat it proj ects downward

into the room (see Figure-10).

1. Drill a 7/ 16" (11 .1 mm) diameter mounting hole in the diffuser face .

2. Insert the threaded end of the sensor into th e mou nti ng hole.

3. Secure the sensor to the diffus er face using th e mounting nut and lock wash er provided .

Page 7

If the diffuser ha s an adjustable pattern, the discharge air direction must be adjusted to a horizontal pattern. This horizontal pattern will insure a representative sample of room air over the el em ent (see Figure-11). The sensor will not pe rform satisfactorily if the discharge is adjusted to a verti cal pattern.

Figure-10 TS-8241 Sensor Mounted in Perforated Face Ceiling Diffuser.

TS-8241

TS-8261 Light Fixture or Ceiling Diffuser Sensor

Discharge Air

Induced Room Air

Figure-11 Room Air Induced over Sensor by Dischar ged Air .

The sensor may be mounte d in the return air grill of a light fixture or to the fac e of a cei li ng diffuser using field supplied fasteners (see Figure- 12 and Figure-13).

Combination Light-Air

Diffuser Unit

Sensing Element

Room Air Entering Light Fixture through Return Grill

Access Door

Exhaust Air from

Light Fixture

Ceiling

Figure-12 TS-8261 Sensor Mounted in Light-Air Diffuser Unit.

Figure-13 TS-8261 Sensor Mounted in Perforated Ceiling Diffuser.

Page 8

TS-9405, TS-9422 Averaging Sensors

Note:

Hand tighten only - do not overtighten.

1. Determine the sensor enclosure mounting location on the duct (see Figure 16) (predetermine the knockout hole location for routing of conduit). The sensor should be serpentined through the duct in a pattern that will expose it to all areas where variations of temperature may occur. If duct can not be entered, wrap the element around a section of conduit and place the conduit diagonally in the duct. Consider using part number M-648 mounting clips when the inside of the duct can be accessed.

C A U T I O N

Do not make sharp bends in the elem ent.

2. Use the mounting flan ge suppl ied a s a temp late (or r efer to Fi gure 1 4 f or duc t mountin g dimensions) f or mounting hole location.

3. Mount the sensor enclosure to the duct using the two #10 x 3/4” sheet metal screws provided.

4-3/4

3-25/64

(86)

2-5/16 (59)

Part Element Number Length

TS-9405 5 ft. TS-9422 22 ft.

1-5/8

(41)

Dimensions shown are in inches (mm).

2-1/2

(64)

Figure-14 TS-9405/9422 Mounting Dimensions.

Figure-15 TS-9405/9422 Typical Mo unti ng.

TS-8501 Outdoor Air Sensor

Mount sensor to water proof conduit box using the 1/2" conduit connection (see Figures 17 and 18).

Use optional shield if required by application (see Figure 19).

Page 9

(19)

(mm)

Dimensions shown are in inches

Figure-16 TS-8501 Mounting Dimensions.

3/4

Fitting included for 1/2 in. Conduit

(127)

Outside Wall

Knockouts

Waterproof Conduit Box

(outside)

TS-8501 Sensor

2 Leads

3 ft. (0.9 m) length

Mounting Duct Sensor Using Existing Mounting Plate

Figure-17 TS-8501 Typical Mounting.

TS-8501 Sensor

Figure-18 TS-8501 Mounted with Shield.

Table-3 APPLICABLE MODELS.

New Part Number Old Part Number

TS-9201

TS-9201-106

TS-9405 TS-9422

TS-8201 TS-8201-106 TS-8405 TS-8422

When a duct sensor is being replaced at a location wher e an existing mounting hol e size exceeds the coverage of the adaptor flange, use the existing mounting plate as follows:

1. Remove the existing unit from the duct. Note location of the unit’s conduit hole.

2. Remove (and set aside for later use) the conduit nut securi ng the mount ing pl ate to t he sensor.

3. Remove the mounting plate from the old sensor.

4. Place the mounting plate on the new sensor and secure wit h the conduit nut removed from the old sensor . Do not include the plastic adaptor flange.

5. When mounting the sensor to th e duct, be sur e the condui t hole is located app ropriate ly.

Page 10

WIRING

Conduit Nut

Mounting Plate

Adaptor Flange

Figure-19 Mounting Duct Sensor Using Existing Mounting Plate.

Two separate twisted pai r wires (six turns per foot) . Class II, low voltage, are suitable for the sensor leads except as stated below.

C A U T I O N

Shielded cable must be used when it is necessary to install the sensor lead in the same conduit with power wiring, or when it is known that high RFI/EMI generating devices are near. System ground the shield at the controller only on the COM (-) terminal or blu e (-) lead. Do not use an earth ground. Do not use the enclosure as a junct ion box for other contro l circuits.

It is generally advisable to use flexible conduit to connect enclosure to rigid conduit.

To Energy Management

System Sensor Input

1/4" Spades

(TS-8131)

Two Leads

Figure-20 Sensor Connections.

Restrict element lead to shortest lengt h practical (see Table-4) .

Table-4 SENSOR WIRING LENGTHS.

Length of Run - ft. (m)

Wire Gauge

22 - 125 (38) 18 1000 (305) 300 (91) 16 2250 (686) 14 4000 (1219) -

TS-8xx x and TS -9xxx

Sensor to Controller

(except TP-810x)

TS-8xx x an d TS -9xxx

Sensor to TP-810x

Page 11

Table-5 TS-8000 & TS-9000 SERIES BALCO TEMPERATURE SENSORS.

T=F R=Ohms T=F R=Ohms T=F R=Ohms T=F R=Ohms T=F R=Ohms T=F R=Ohms

-50 760.8 0 854.8 50 956.9 100 1067.0 150 1185.2 200 1311.4

-49 762.6 1 856.8 51 959.0 101 1069.3 151 1187.7 201 1314

-48 764.4 2 858.8 52 961.2 102 1071.6 152 1190.1 202 1316.7

-47 766.2 3 860.7 53 963.3 103 1073.9 153 1192.6 203 1319.3

-46 768.0 4 862.7 54 965.4 104 1076.2 154 1195.0 204 1321.9

-45 769.9 5 864.7 55 967.6 105 1078.5 155 1197.5 205 1324.5

-44 771.7 6 866.7 56 969.7 106 1080.8 156 1199.9 206 1327.1

-43 773.5 7 868.6 57 971.8 107 1083.1 157 1202.4 207 1329.1

-42 775.3 8 870.6 58 974.0 108 1085.4 158 1204.9 208 1332.4

-41 777.1 9 872.6 59 976.1 109 1087.7 159 1207.3 209 1335.0

-40 779.0 10 874.6 60 978.3 110 1090.0 160 1209.5 210 1337.7

-39 780.8 11 876.6 61 980.5 111 1092.3 161 1212.3 211 1340.3

-38 782.6 12 878.6 62 982.6 112 1094.7 162 1214.8 212 1342.9

-37 784.5 13 880.6 63 984.8 113 1097.0 163 1217.3 213 1345.6

-36 786.3 14 882.6 64 986.9 114 1099.3 164 1219.7 214 1348.2

-35 788.2 15 884.6 65 989.1 115 1101.6 165 1222.2 215 1350.9

-34 790.0 16 886.6 66 991.3 116 1104.0 166 1224.7 216 1353.5

-33 791.9 17 888.6 67 993.5 117 1106.3 167 1227.2 217 1356.2

-32 793.7 18 890.7 68 995.6 118 1108.7 168 1229.7 218 1358.9

-31 795.6 19 892.7 69 997.8 119 1111.0 169 1232.2 219 1361.5

-30 797.5 20 894.7 70 1000.0 120 1113.3 170 1234.7 220 1364.2

-29 799.3 21 896.7 71 1002.2 121 1115.7 171 1237.2 221 1366.9

-28 801.2 22 898.8 72 1004.4 122 1118.0 172 1239.3 222 1369.5

-27 803.1 23 900.8 73 1006.6 123 1120.4 173 1242.3 223 1372.2

-26 804.9 24 902.8 74 1008.8 124 1122.5 174 1244.8 224 1374.9

-25 806.8 25 904.9 75 1011.0 125 1125.1 175 1247.3 225 1377.6

-24 808.7 26 906.9 76 1013.2 126 1127.5 176 1249.8 226 1380.3

-23 810.6 27 909.0 77 1015.4 127 1129.9 177 1252.4 227 1382.9

-22 812.5 28 911.0 78 1017.6 128 1132.2 178 1254.9 228 1385.6

-21 814.4 29 913.1 79 1019.8 129 1134.6 179 1257.4 229 1388.3

-20 816.3 30 915.1 80 1022.0 130 1137.0 180 1260.0 230 1391.0

-19 818.2 31 917.2 81 1024.2 131 1139.4 181 1262.5 231 1393.7

-18 820.1 32 919.2 82 1026.5 132 1141.7 182 1265.1 232 1396.4

-17 822.0 33 921.3 83 1028.7 133 1144.1 183 1267.6 233 1399.2

-16 823.9 34 923.4 84 1030.9 134 1146.5 184 1270.2 234 1401.9

-15 825.8 35 925.4 85 1033.2 135 1148.9 185 1272.7 235 1404.6

-14 827.7 36 927.5 86 1035.4 136 1151.3 186 1275.3 236 1407.3

-13 829.6 37 929.6 87 1037.6 137 1153.7 187 1277.8 237 1410.0

-12 831.5 38 931.7 88 1039.9 138 1156.1 188 1280.4 238 1412.8

-11 833.5 39 933.8 89 1042.1 139 1158.5 189 1283.0 239 1415.5

-10 835.4 40 935.9 90 1044.4 140 1160.9 190 1285.6 240 1418.2

-9 837.3 41 937.9 91 1046.6 141 1163.4 191 1288.1 241 1421.0

-8 839.3 42 940.0 92 1048.9 142 1165.8 192 1290.7 242 1423.7

-7 841.2 43 942.1 93 1051.1 143 1168.2 193 1293.3 243 1426.4

-6 843.1 44 944.2 94 1053.4 144 1170.6 194 1295.9 244 1429.2

-5 845.1 45 946.3 95 1055.7 145 1173.0 195 1298.5 245 1431.9

-4 847.0 46 948.5 96 1057.9 146 1175.5 196 1301.0 246 1434.7

-3 849.0 47 950.6 97 1060.2 147 1177.9 197 1303.6 247 1437.4

-2 850.9 48 952.7 98 1062.5 148 1180.3 198 1306.2 248 1440.2

-1 852.9 49 954.8 99 1064.8 149 1182.8 199 1308.8 249 1443.0 0 854.8 50 956.9 100 1067.0 150 1185.2 200 1311.4 250 1445.7

Table Data:

1. Material : Balc o wire calibrated fo r 1000 ohms ± 1% at 70 °F.

2. Temperature coefficient: 4300 (± 150) ppm °C between 25 and 100°C.

Page 12

MAINTENANCE

FIELD REPAIR

3. Relationships: R (resistance)= 0.00161T

+ 1.961T + 854.841

Temperature = (SQRT ((.00644 x R) - 1.6597) - 1.961) / .00322

4. Storage Temperature Specification: Minimum = -40 °F Maximum = 160 °F

5. Operation Temperature Specification: Minimum = -40 °F Maximum = 240 °F

Table Notes:

1. Temperature (T) in °F

2. Resistance (R) in ohms

3. Temperature coefficient is positive

Regular maintenance of the total system is needed to assure sustai ned optimum performance. Sensors should be period ically inspected for dirt or blockage of air over the elements.

These sensors are not field repairable.

F-22668-5

TAC

1354 Clifford Avenue P.O. Box 2940 Loves Park, IL 61132-2940

www.tac.com