Y0662LP
Barbeques Galore Y0662LP, Y0662NG, Y0662CT, Y0663LP, Y0663NG Owner's Manual
...
Model Numbers:
Owner’s Manual
Customer Service Helpline: If you have questions about assembly or grill operation, or if there are damaged or
missing parts when you unpack this unit from the shipping box, call us Monday through Friday at 1-800-474-5587
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W
ARNING:
All barbecues and carts are designed for outdoor use only!
All barbecues are not intended for commercial use.
n
WARNING:
Read this Owner’s Manual carefully and be sure your gas
grill is properly assembled, installed and maintained.
Failure to follow these instructions could result in serious
bodily injury and/or property damage. This gas grill is
intended for outdoor use only and is not intended to be
installed in or on recreational vehicles or boats.
Note to Installer: Leave this Owner’s Manual with the
consumer after delivery and/or installation.
Note to Consumer: Leave this Owner’s Manual in a convenient place for future reference.
52” BBQ
Y0662LP
Y0662NG
Y0662CT (Cart Only)
38” BBQ
Y0663LP
Y0663NG
Y0663CT (Cart Only)
27” BBQ
Y0665LP
Y0665NG
Y0665CT (Cart Only)
Unit approved by CSA Laboratories
under standard ANSI Z21.58a-1998
P47H2A
RV 123102
America's Barbecue Grill Superstores
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arranty Restrictions
This warranty is void if grill is used for commercial or rental
purposes.
Gas Pressure
The Propane Gas Grills (Models Y062(2/3/5)LP) are
designed to operate on propane at a gas pressure regulated
at 11" water column (W.C.) when equipped with the correct
Propane Orifices on the valves and a Propane Regulator
on the supply line.
The Natural Gas Grills (Models Y062(2/3/5)NG) are
designed to operate on Natural Gas at a gas pressure regulated at 4" water column (W.C.) when equipped with the correct Natural Gas Orifice on the valves and a Natural Gas
Regulator on the supply line.
Converting the type of gas on any of these grills to a
Gas other than that which it was designed for is dangerous and will void your product warranty.
This warranty applies only when the grill is used in the
United States, Canada & Australia.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Barbeques Galore Limited Warranty
Barbeques Galore hereby warrants to the ORIGINAL PURCHASER of this Barbeques Galore Gas Barbecue that it will be free of defects in
material and workmanship from the date of purchase as follows:
All Stainless Steel Exterior Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Lifetime of Grill
Stainless Steel Burners & Stainless Steel Cooking Grids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Lifetime of Grill
All other Grill Parts (except Flame Tamers and Igniter Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 years
...when assembled and operated in accordance with the printed instructions that accompany it.
Barbeques Galore shall not be liable under this or any implied warranty for incidental or consequential damages and Barbeques Galore’s
liability is limited to the purchase price of this barbecue. This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state. This warranty is applicable in the United States and Canada. No one else is authorized to perform any obligations under
this warranty.
Barbeques Galore requires reasonable proof of your date of purchase. THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR
INVOICE AND RETURN THE BARBEQUES GALORE PRODUCT REGISTRATION CARD IMMEDIATELY.
This limited warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which
on examination shall indicate to Barbeques Galore’s satisfaction they are defective. Before returning any parts to Barbeques Galore, contact
our Customer Service Center by phone at (949) 597-2400 or Fax us at (949) 597-2435. If Barbeques Galore confirms the defect and
approves the claim, Barbeques Galore will elect to repair or replace such part without charge. Parts returned to Barbeques Galore must be sent
freight prepaid to Barbeques Galore, Inc. Customer service center 110 Orchard Road, Suite 200, Lake Forest, CA.92630 or to the nearest
Barbeques Galore Store. Barbeques Galore will return parts to the purchaser freight or postage prepaid.
The LP manufacturer is solely responsible for the materials, workmanship and performance of the tank. If the tank has a defect, malfunctions, or you have questions regarding the tank, call the tank manufacturer’s customer service center. The phone number is on the warning
decal which is permanently attached to the tank. If the tank manufacturer has not resolved the issue to your satisfaction, then call the Barbeques
Galore store nearest you.
Model Number _____________________________ Serial Number ______________________________
Date of Purchase ___________________________Purchase From ______________________________
Table of Contents
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Instructions Before Using Your Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Parts Diagram and Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Cleaning and Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Cooking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Cooking Guide and Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
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READ THESE SAFETY INSTRUCTIONS
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WARNING
Fuels used in gas or oil-fired appliances and the products of
combustion of such fuels, contain chemicals known to the
State of California to cause cancer, birth defects and/ or
other reproductive harm.
This warning is issued pursuant to California Health &
Safety Code Sec. 25249.6.
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WARNING
Failure to comply with these instructions could result in a
fire or explosion that could cause serious bodily injury,
death, or property damage.
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WARNING
Your grill will get very hot. Never lean over the cooking
area while using your grill. Do not touch cooking surfaces,
grill housing, grill lid or any other grill parts while the grill is
in operation, or until the grill has cooled down after use.
Failure to comply with these instructions may result in
serious bodily injury.
Grill lnst
allation Codes
This gas grill must be installed in accordance with all
local codes. In areas without local codes, follow the latest
edition of the National Fuel Gas Code ANSI Z223.1. In
Canada, installation must conform to standard CAN/CGA
1b149.1 or 1-b149. 2 (Installation Code for Gas Burning
Appliances and Equipment) and all local codes.
Proper Placement and Clearance of Grill
Never use your gas grill in a garage, porch, shed,
breeze way or any other enclosed area. Your gas grill is to
be used outdoors only, at least 16 inches from the back
and 14 inches to the side of any combustible surface. Your
gas grill should not be placed under any surface that will
burn. Do not obstruct the flow of ventilation air around the
gas grill housing.
This outdoor gas grill is not intended to be installed
in or on recreational vehicles and/or boats.
PROPANE MODELS:
Correct LP Gas Tank Use
LP gas grill models are designed for use with a standard
20 lb. Liquid Propane Gas (LP gas) tank, not included with
grill box. Never connect your gas grill to an LP gas tank that
exceeds this capacity. A tank of approximately 12 inches in
diameter by 18-1/2 inches high is the maximum size LP gas
tank to use. A Propane tank with an OPD (Overfill Prevention
Device) must be used. This safety feature prevents the tank
from being over-filled which can cause malfunction of the LP
gas tank, regulator and/or grill.
The LP gas tank must be constructed and marked in
accordance with specifications of the U.S. Dpt. of
Transportation (DOT). In Canada, the LP gas tank must
meet the Canadian Transportation and Communications
(CTC) specifications. Also be sure to read and follow all LP
instructions on the following page.
If the outdoor cooking gas appliance is not in use, the
gas must be turned off at the supply cylinder.
(a) Do not store a spare LP-gas cylinder under or near
this appliance;
(b) Never fill the cylinder beyond 80 percent full; and
(c) If the information in (a) and (b) is not followed
exactly, a fire causing death or serious injury may
occur.
1. The LP gas tank has a shutoff valve, terminating- nat-
ing in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank con- nection device. The LP
gas tank must also have a safety relief device that has
a direct communication with the vapor space of the
tank.
2. The tank supply system must be arranged for vapor
withdrawal.
3. The LP gas tank used must have a collar to protect the
tank valve.
! Never connect an unregulated LP gas tank to your gas
grill. The gas regulator assembly supplied with your gas
grill is adjusted to have an outlet pressure of 11" water
column (W.C.) for connection to an LP gas tank.
! Only use the regulator and hose assembly supplied with
your gas grill. Replacement regulators and hose assemblies must be those specified by manufacture.
! Have your LP gas tank filled by a reputable propane gas
dealer and visually inspected and re-qualified at each
filling.
! Never fill the gas tank beyond 80% full. Have your
propane gas dealer check the release valve after every
filling to ensure that it remains free of defects.
! Always keep LP gas tanks in an upright position.
! Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
! An LP gas tank that is not connected for use must NOT
be stored on bottom shelf or in the vicinity of this or any
other gas grill.
! Do not subject the LP gas tank to excessive heat.
CSA label
located at
rear of unit
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! Never store an LP gas tank indoors. If you store your
gas grill in the garage or other indoor location, always
disconnect the LP gas tank first and store it safely outside and out of reach of children.
! LP gas tanks must be stored outdoors in a well-ventilat-
ed area. Disconnected LP gas tanks must not be stored
in a building, garage or any other enclosed area.
! When your gas grill is not in use the gas must be turned
off at the LP gas tank.
! The regulator and hose assembly must be inspected
before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced
prior to the grill being used again.
! Keep the gas regulator hose away from hot grill surfaces
and dripping grease. Avoid unnecessary twisting of
hose. Visually inspect hose prior to each use for cuts,
cracks, excessive wear or other damage. If the hose
appears damaged do not use the gas grill. Call our service center at 1-800-474-5587.
! Never light your gas grill with the lid closed or before
checking to insure the burner tubes are fully seated over
the gas valve orifices.
! Never allow children to operate your grill. Do not allow
children to play near your grill.
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WARNING
A strong gas smell, or the hissing sound of gas indicates a
serious problem with your gas grill or the LP gas tank.
Failure to immediately follow the steps listed below could
result in a fire or explosion that could cause serious bodily
injury, death, or property damage.
! Shut off gas supply to the grill.
! Turn the Control Knobs to the OFF position.
! OPen grill lid.
! Get away from the LP gas tank.
! Do not try to fix the problem yourself..
! If odor continues or you have a fire you cannot extin-
guish, call your fire department.
Do not call near the LP gas tank because your telephone is
an electrical device and could create a spark resulting in
fire and/or explosion.
NOTE: The normal flow of gas through the regulator and
hose assembly can create a humming noise. A low volume
of noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you
may need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should
be done every time a new LP gas tank is connected to your
grill. For help call the Customer Service Helpline for assistance.
Built-in Units Utilizing Natural Gas
When connecting a built-in unit to the natural gas supply in your home, please ensure the pipe joint compound is
resistant to the action of natural gas. In addition, please
observe the following:
The barbecue and its individual shut-off valve must be
disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess
of ½ psi (3.5 kPa).
The barbecue must be isolated from the gas supply
piping system by closing its individual
manual shut-off valve
during any pressure testing of the gas supply piping system
at test pressures equal to or less than ½ psi (3.5 kPa)
The units are supplied from the factory equipped for
use with natural gas and includes a natural gas regulator.
If operation with propane gas is desired, you must pur-
chase a Propane Model. In addition, a Propane Gas
Regulator MUST
be installed in the gas supply line from
the propane gas tank.
Please remember to check all gas connections for
leaks after the piping is completed. Follow the procedure
under the heading "CAUTION: LEAK CHECKING."
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n CAUTION: BEWARE OF FLASHBACK
CAUTION: Spiders and small insects occasionally spin webs or make nests in the grill
burner tubes during transit and warehousing. These webs can lead to a gas flow
obstruction which could result in a fire in and around the burner tubes. This type of fire
is known as a ”FLASHBACK” and can cause serious damage to your grill and create
an unsafe operating condition for the user.
Although an obstructed burner tube is not the only cause of ”FLASHBACK”, it is the most common cause.
To reduce the chance of ”FLASHBACK”, you must clean the burner tubes before assembling your grill, and at least once
a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your
grill has not been used for an extended period of time.
BEFORE USING YOUR GRILL
To reduce the chance of ”FLASHBACK” clean the burner tubes and burners before fully assembling your grill.
Unscrew the bolt at the rear of the burner using a screwdriver. Carefully lift each burner up and away from the gas valve
orifice, then refer to Fig1 and perform one of these three cleaning methods:
1. Bend a stiff wire, (a lightweight coat hanger works well) into a small hook as shown below. Run the hook through the
burner tube and inside the burner several times to remove any debris.
2. Use a bottle brush with a flexible handle. Run the brush through the burner tube and inside the burner several times,
removing any debris.
3. Preferrably, an air hose should be used to force air through each burner tube. The forced air should pass debris or
obstructions through the burner and out the ports.
Figure 1
GAS VALVE
ASSEMBLY
BURNER TUBE
ORIFICE
Figure 2
SPARK
ELECTRODE
ASSEMBLY
BURNER TUBE
PHILLIPS HEAD
SCREW
BURNER PORTS
BURNER
TO CLEAN BURNER
TUBE INSERT HOOK
HERE
GAS
COLLECTOR
BOX
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WARNING
The location of the burner tube with respect to the orifice is
vital for safe operation. Check to ensure the orifice is inside
of the burner tube before using your gas grill (Figure 1).
If the burner tube does not fit over the valve orifice, lighting
the burner may cause explosion and/or fire.
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Outdoor BBQ Built-in Installation Specifications
CAUTION should
be used to provide ample ventilation of vapor from the enclo
-
sure. LP Gas vapor is heavier than air and SERIOUS
INJURY from a DANGEROUS EXPLOSION could occur if LP
Gas is allowed to accumulate in an enclosure and then ignit
-
ed. Both the Barbecue enclosure and LP cylinder enclosure
require venting that must be provided at the floor level of the
enclosure to allow any leaking LP Gas vapor to escape.
Upper & lower ground-level vents (20 sq. in. minimum each)
BE PROVIDED on both sides of built-in construction.
-
rent standard. The propane tank MUST NEVER be installed
Barbecues must be installed in accordance with CSA
BOTH SIDES
-
icals can cause Stainless Steel flexible connectors to corrode.
THESE PRODUCTS SHOULD NOT BE STORED IN AN ISLAND
Cleaning solutions, Household Chemicals and Solder fluxes can also cause pinholes if they come in contact with these con
-
NOTE: When choosing a location for your Gas grill, keep in
mind that it should not be located under any overhead combustible construction. The side and bottom of the grill should
not be any closer than 14 inches to combustible construction,
and the back of the grill should not be any closer than 16
inches to combustible construction.
Prior to installing unit, 2 spacers must be installed underneath
the barbecue to provide ample accessibility to the drip tray.
Attach using four 1/4-20 UNC Bolts and two Nuts as shown
in Figure 3.
Figure 3
NOTE: When using Propane, EXTREME
MUST
Please ask a Barbeques Galore associate for full details.
NOTE: When installing a barbecue equipped for liquid
propane in an island, the propane tank must be in a sepa rate enclosure that is completely isolated from the barbe cue. It must be cross-ventilated in accordance with the cur
directly under the barbecue.
Figure 5
Vented on
of Island
NUTSERT
BOLT
Figure 4
5-1/4” minimum clearance
from cutout (for Hood)
SPACERS
BOLT
NUT
Non-combustible
Construction
Clamp down
flexline
Stainless
Flexline
CSA Approved
QCC-1/OPD
Tank
CSA Approved Propane Regulator
Rubber Gas Hose
Vented
Access
Door
Non-combustible
Construction
NOTE: Upper & lower ground-level vents (20 sq. in. minimum each) MUST BE PROVIDED for combustion air on
both sides of built-in construction. Please ask a Barbeques
Galore associate for full details.
specifications and all local building codes.
Model Height Width Depth
52" Built-in Y0662 10-1/2" 52-3/4" 24-3/16"
38" Built-in Y0663 10-1/2" 38-3/4" 24-3/16"
Vapors from products containing Chlorine and other caustic chem
‹WARNING
27" Built-in Y0665 10-1/2" 27-3/4" 24-3/16"
Built-in Side Burner 10-1/2" 17-3/4" 24-3/16"
OR NEAR THE connector.
nectors and MUST be washed off immediately with water.
- 6 -
Figure 6 Natural Gas models only
3/8 FF x 1/2 MP for Y0665
1/2 FF x 1/2 MP for Y0662 &
Y0663
(refer to Pg. 13)
OUT
IN
CSA Approved
Natural Gas
Regulator
IMPORTANT :
Regulator must be
on the Barbecue
or your warranty
is void.
Yellow Teflon Pipe Thread
Sealant is recommended
for use on all pipe thread
connections EXCEPT
flared threads.
Stainless
Flexline
Close Nipple
Natural
Gas
Supply
Shut-off Valve
1/2-1/2” NPT
Cart model LP Gas
Connection
3/8 FF x 3/8 MF
use on Y0665, Y0662 & Y0663
Propane models
refer to Page 13
CSA Approved
Rubber Gas Hose
7. Secure with Washer Head bolts (no nuts required) as
follows:
Y0662 (52” BBQ) 6 bolts at rear & side
Y0663 (38” BBQ) 5 bolts at rear & side
Y0665 (27” BBQ) 4 bolts at rear & side
You may need your assistant to adjust the position of the
barbecue so that the holes are all aligned.
Access must be provided
to Shut-off Valve
Air Vents
Louvers on BBQ must
remain unobstructed to
allow for combustion air.
Natural Gas
Figure 7
Installation
Cart & Barbecue Assembly (requires an assistant)
1. Unpack Cart.
2. Unpack Barbecue.
3. Position barbecue on top of Cart.
4. Remove Left & Right Side Panels on both sides of cart
as shown in Figure 8.
5. With the help of your assistant, position barbecue on top
of Cart and align mounting holes as shown in Figure 9.
6. Secure with two Mushroom Head bolts and nuts at both
front sides. Do not tighten until all fasteners are in place.
8. Once barbecue & cart are aligned, tighten all bolts.
9. Replace Left & Right Side Panels.
Side Panel
Bolts
Nutserts
Bolts
Nuts at
front only
(2)
Figure 9
- 7 -
Figure 8
Washer
Head
Bolts
Y0662 Parts Diagram
1
Figure 10
16
18a
18b
15
13
11
8
10
2
6
3
5
4
7
9
14
22
17
23
20
19
26,28
27,28
25
12
30
26,28
21
25
26,28
24
29
- 8 -
Y0663 Parts Diagram
Figure 11
19
27, 28
26, 28
20
23
22
25
26, 28
24
30
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