BAPI BAPI-Stat 3 Room CO2 Sensor Catalog Page

CO2 Room Sensor in the BAPI-Stat 3 Enclosure
with Common Ground Conguration
26141_ins_room_CO2
Identication and Overview
The BAPI CO2 Sensor is an accurate and reliable way of incorporat­ing demand controlled ventilation into a building’s HVAC strategy. It measures the CO output of 0 to 5 or 0 to 10 VDC.
The non-dispersive infrared (NDIR) technology has been optimized to reduce drift. The sensor is also altitude compensated for long­term accuracy and stability. Changing air pressure, due to altitude or weather patterns, can change the output of most CO as much as 17%. The BAPI unit has a built-in barometric sensor that continuously compensates the output for accurate readings despite inclement weather or the altitude of the installation.
The unit can be ordered as CO sensing, temperature setpoint, occupant override and humidity sens­ing. The large format display is easy to read and alternates between the measured values (CO also eld adjustable between °F or °C and all the displayed values may be turned on or off by an HVAC technician.
Optional indication of the CO able as a three-color LED on the unit or as an arrow on the display.
in a range of 0 to 2,000 ppm with a eld selectable
2
sensors by
2
alone, or with optional temperature
2
, Temperature or Humidity). The display is
2
level as “Good, Fair or Poor” is avail-
2
Installation and Operating Instructions
Fig. 1: BAPI-Stat 3 Room CO2 Sensor
Specications
Power for 0 to 5 VDC Outputs:
9 to 35 VDC @ 240mA (9 to 24 VDC recommended)
Power for 0 to 10 VDC Outputs:
15 to 35 VDC @ 240mA (15 to 24 VDC recommended)
Sensing Elements:
– Single Beam Non-Dispersive Infrared (NDIR)
CO
2
or Dual Channel NDIR for “24/7” Model
Humidity – Capacitive Polymer ±2% RH Accuracy
Temperature Sensor:
Thermistor, RTD or Semiconductor
Operating Environment:
32 to 122°F (0 to 50°C) 0 to 95%, RH non-condensing
Material ABS Plastic, Material Rated UL94V-O
Detection Range: 0 – 2000 ppm
CO
2
Start-Up Time: <2 Minutes
Response Time:
<2 Minutes for 90% step change typical (after start-up)
Mounting: 2”x4” J-Box or drywall – screws provided
Override Output:
Contact Sensor Setpoint
....SPST, 24V AC/DC, 0.5A max
.....Shorts Out direct temperature sensor
...Contact in parallel, resistive setpoint only
LCD Display:
Main Display: 0.76” 4-digit Numeric Values Minor Display: 0.34” 3-digit Alpha-Numeric (PPM, %RH, °F, °C)
Occupancy BAPI Man Icon: (Blk=Occupied)
Measurement Offsets: (Field Adjustable)
±5° (F or C) in 0.1° increments ±5% RH in 0.1% RH increments
Accuracy:
CO
2
(Single Channel Automatic Background Calibration model)
400 to 1,250 ppm: ±30ppm or 3% of reading, whichever is greater
1,250 to 2,000 ppm: ±5% of reading + 30ppm
Accuracy:
CO
2
(“24/7” Dual Channel Model)
75ppm or 10% of reading (whichever is greater)
CO
Drift Stability (Dual Channel DCD “24/7” Units):
2
<5% of full scale over life of product.
LED CO
Level Indicator:
2
Good, Green < 1,000 PPM Fair, Orange = 1,000 to 1,500 PPM Poor, Red > 1,500 PPM
Certications: RoHS
Warranty Period: 5 Years from manufacture date
Specications subject to change without notice.
1 of 6
CO2 Room Sensor in the BAPI-Stat 3 Enclosure
with Common Ground Conguration
Installation and Operating Instructions
26141_ins_room_CO2
Mounting
Mounting hardware is provided for both junction box and drywall instal­lation (junction box installation shown).
Note: Screw the 1/26” Allen lock-down screw into the base to open the case, less chance of losing it this way. Back out the lock-down screw to secure the cover.
Junction Box
1. Pull the wire through the wall and out of the junction box, leaving about six inches free.
2. Pull the wire through the hole in the base plate.
3. Secure the plate to the box using the #6-32 x 5/8 inch mounting screws provided.
4. Terminate the unit according to the guidelines in the Termination section. (page 3)
5. Mold the foam on the unit’s base to the wire bundle to prevent drafts. (see note below)
6. Attach Cover by latching it to the top of the base, rotating the cover down and snapping it into place.
7. Secure the cover by backing out the lock-down screw using a 1/16” Allen wrench until it is ush with the bottom of the cover.
Fig. 2: Mounting to a Junction Box
Drywall Mounting
1. Place the base plate against the wall where you want to mount the sensor.
2. Using a pencil, mark out the two mounting holes and the area where the wires will come through the wall.
3. Drill two 3/16” holes in the center of each marked mounting hole, DO NOT punch the holes or the drywall an­chors will not hold. Insert a drywall anchor into each hole.
4. Drill one 1/2” hole in the middle of the marked wiring area.
5. Pull the wire through the wall and out of the 1/2” hole, leaving about six inches free.
6. Pull the wire through the hole in the base plate.
7. Secure the base to the drywall anchors using the #6 x 1 inch mounting screws provided.
8. Terminate the unit according to the guidelines in the Termination section. (page 3)
9. Mold the foam on the unit’s base to the wire bundle to prevent drafts. (see note below)
10. Attach cover by latching it to the top of the base, rotating the cover down and snapping it into place.
11. Secure the cover by backing out the lock-down screw using a 1/16” Allen wrench until it is ush with the bottom of the cover.
NOTE: In any wall-mount application, the wall temperature and the temperature of the air within the wall cavity can cause erroneous readings. The mixing of room air and air from within the wall cavity can lead to condensation, er­roneous readings and sensor failure. To prevent these conditions, BAPI recommends sealing the conduit leading to the junction box, lling the junction box with berglass insulation or sealing the wall cavity.
Specications subject to change without notice.
2 of 6
CO2 Room Sensor in the BAPI-Stat 3 Enclosure
with Common Ground Conguration
Installation and Operating Instructions
26141_ins_room_CO2
Termination
BAPI recommends using twisted pair of at least 22AWG and sealant lled connectors for all wire connections. Larger gauge wire may be required for long runs. All wiring must comply with the National Electric Code (NEC) and local codes. Do NOT run this device’s wiring in the same conduit as AC power wiring. BAPI’s tests show uctuating and inaccurate signals are possible when AC power wiring is in the same conduit as the signal lines. If you are experiencing any of these difculties, please contact your BAPI representative.
BAPI recommends wiring the product with power disconnected. Proper supply voltage, polarity and wiring connections are important to a successful installation. Not observing these recommendations may damage the product and void the warranty.
Terminal Function
OVR
............. Override Output (Dry Contact Switch). When
Override switch is pushed this terminal is connected to the GND terminal.
SET
.............. Setpoint output. Referenced to GND terminal.
.............. External occupied LCD indicator is activated by logic
EXT
LOW or ground at this terminal, referenced to the GND terminal.
TP+ & TP-
... Temperature Sensor Output (Resistive Output).
When a jumper is on J16, TP- is connected to the GND terminal. When the jumper is off of J16, the temperature sensor is oating.
(Semiconductor TP+ = +, TP- = -)
CO2 / VOC ....Voltage output CO2 Signal (0 to 2,000 ppm)
referenced to the GND terminal.
RH
...............Voltage output Humidity Signal referenced to the
GND terminal.
GND
............. To controller Ground [GND or Common]
............ Power, referenced to GND
PWR
9 to 35 VDC @ 240mA (9 to 24 VDC recommended) for 0 to 5 VDC Outputs
15 to 35 VDC @ 240mA
(15 to 24 VDC recommended) for 0 to 10 VDC Outputs
Fig. 3: Circuit Board
POWERING WITH A BAPI VC350A VOLTAGE CONVERTER
The CO2 unit requires 240mA of current to operate correctly. If this is more current than can be provided by the controller power output, then the unit can be powered by a BAPI VC350A or VC350A-EZ Voltage Converter.
Note: For proper operation, the jumper on PRG connector of J19 must be connected by only one leg.
VC350A or VC350A-EZ
Voltage Converter
(VC350A shown below)
CO2 Sensor
Specications subject to change without notice.
Note: Unit is not ready for operation until the 10 minute start-up time has elapsed.
Fig. 4: Powering with a BAPI VC350A
3 of 6
CO2 Room Sensor in the BAPI-Stat 3 Enclosure
Table 1: C35 Wiring
10K-3(11K) Thermistor 7.32K (43.7°F) 3.65K (105.2°F)
26141_ins_room_CO2
Optional Test and Balance Switch (SW1)
Optional Communications Jack Wiring
C35
Communication
Jack
(Male jack
shown for clarity)
with Common Ground Conguration
Installation and Operating Instructions
Sensor Type Low Temp High Temp
1000 RTD 1.02K (41.2°F) 1.15K (101.5°F)
3000
Thermistor 7.87K (39.8°F) 1.50K (106.8°F)
10K-2 Thermistor 30.1K
10K-3 Thermistor 26.7K
Wire Color
Ground Black
Tip White
Ring Red
C11
(34.9°F) 4.75K (109.1°F)
(35.9°F) 5.11K (108.4°F)
C35
Table 2: C11 Wiring
Comm Jack Pin Wire Color
C11
Communication
Jack
1 Not Connected
2 Black
3 Red
4 Yellow
5 Green
6 Not Connected
User Operation
The display indicates CO2 in PPM, temperature in °F or °C, %RH, temperature setpoint in degrees °F or °C and override using the BAPI Man icon. The three triangle icons are used with the –ARW option to show CO
levels.
2
The main display indicates the numeric value of the quantity being displayed. The minor display indicates the engineering units of the value, such as PPM, °F, °C or %RH.
Temperature Setpoint Slidepot: Moving the slidepot enough to change the setpoint by one degree will display the setpoint on the main LCD display if equipped with display. The setpoint display will hold for ve seconds after moving the slide pot.
Override Button: When the override button is pressed on display units, the BAPI Man icon will display. A dry resistance of less than 1 ohm appears from the override output (OVR) to the Ground terminal (GND). Latching the Icon to show that the system is in override requires that a dry contact on your controller be used to connect terminal EXT to ground.
Optional CO
CO
level indication is available via a black arrow on the display
2
Level Indication via Arrow or 3-Color LED
2
or a three-color LED on the logo plate with green for good, yellow for fair and red for poor.
Fig. 5: Communication Jack Locations
BAPI Man
Icon
“ON” Icon
Arrow
Indicators
& Legend
LED
Indicator
& Legend
Note: Both
indicators are not available together
Fig. 6: CO
Unit Indicators
2
(Shown above with all
optional indicators)
Specications subject to change without notice.
4 of 6
CO2 Room Sensor in the BAPI-Stat 3 Enclosure
with Common Ground Conguration
Installation and Operating Instructions
26141_ins_room_CO2
Optional Technician Adjustments
BAPI’s CO2 room sensor comes calibrated and ready to operate. In some installations the sensor may not match local instrumentation. The technician adjustment procedure allows °F or °C display units, temperature or humidity offsets or display information to be changed at any time.
Removing Ground from Temperature Sensor
Some installations may experience erratic temperature readings. A remedy may be to oat the temperature sensor as shown in Figs 7 and 8. Run wires directly from TP+ and TP- to the controller’s analog input. The VOC/CO and RH jumpers are omitted for clarity.
°F or °C Display Units
Figs 9 and gure 10 show the jumper positions for displayed values of Celsius or Fahrenheit degrees. The jumpers on pins PRG and BNK are omitted for clarity.
Parameter Offsets & Display Information
Figs 11 and 12 show how to place the unit into eld setup mode. Take the jumper from the BNK terminals and place it on the PRG terminals. The F/C jumper is omitted for clarity.
The major display should read P1 and the minor display should read DSP.
Use the UP/DN buttons (See Fig 13) to select the desired page.
Press and release the ENT button to select the desired page.
Use the UP/DN buttons to adjust the desired value
Press and release the ENT button to save the change and return to the page display.
Adjust another page or place the jumper into normal operation.
possible
2
Fig. 7: Temp.
Grounded
Fig. 9: °F
Sensor
Fig. 8: Temp.
Sensor
Floating
Fig. 10: °C
Table 4: Parameter Offsets & Display Information
Parameter
Display Options P1 DSP
Temperature
Offset
%RH Offset P3 %RH
Offset
CO
2
Altitude P5 ALT
Display
Main Minor
P2 TMP
P4 CO2
Adjustment
Item Display Action
1 Temperature Only
2 % RH Only
CO
3
4 Temperature and %RH (10 second rotation)
5
6
7
8 Setpoint Display Only
±5° in 0.1° increments
±5% RH in 0.1% RH increments
±100 ppm in 1 ppm increments
Effective Pressure Altitude (display only, no adjustment)
Only
2
Temperature and CO
%RH and CO
Temperature, %RH and CO
Specications subject to change without notice.
(10 second rotation)
2
(10 second rotation)
2
(10 second rotation)
2
Fig. 11:
Normal
Operation
Fig. 12:
Programming
Setup
Fig. 13:
Calibration
Buttons
5 of 6
CO2 Room Sensor in the BAPI-Stat 3 Enclosure
with Common Ground Conguration
Installation and Operating Instructions
26141_ins_room_CO2
Output Selection
The CO2 outputs may be eld congured for 0 to 5 VDC or 0 to 10 VDC outputs at any time. Set the jumpers on J16 as shown in Figs 12 and 13.
The humidity outputs may be eld congured for 0 to 5, 1 to 5, 0 to 10 or 2 to 10 VDC outputs at any time. Set the jumpers on J16 as shown in Figs 14 and 15.
Note: The jumpers on the pins not being described are omitted for clarity on the gures at right.
Fig. 14:
Output
CO
2
0 to 5 VDC
Fig. 15: CO
Output 0 to
10 VDC
Fig. 16: %RH
2
Output 0 to 5
or 1 to 5 VDC
Fig. 17: %RH
Output 0 to 10
or 2 to 10 VDC
Diagnostics
Possible Problems: Possible Solutions:
General troubleshooting Determine that the input is set up correctly in the controller's and building automation software.
Check wiring at the sensor and controller for proper connections. If there is corrosion, clean off
the corrosion, re-strip the interconnecting wire and reapply the connection. In extreme cases, replace the controller, interconnecting wire and/or sensor.
Label the terminals that the interconnecting wires are connected to at the sensor end and the
controller end. Disconnect the interconnecting wires from the controller and the sensor. With the interconnecting wires separated at both ends measure the resistance from wire-to-wire with a multimeter. The meter should read greater than 10 Meg-ohms, open or OL depending on the meter you have. Short the interconnecting wires together at one end. Go to the other end and measure the resistance from wire-to-wire with a multimeter. The meter should read less than 10 ohms (22 gauge or larger, 250 feet or less). If either test fails, replace the wire.
Check power supply/controller voltage supply for proper voltage (see specications)
Incorrect CO2 Wait 15 minutes after a power interruption.
Check all software parameters
If the sensor is reading consistently high, make sure that the power supply to the unit can provide
Note: If the CO2 sensor has consistently given high PPM readings for over 5 days, it will take up
Incorrect Humidity Check all software parameters
If available, check the sensor against a calibrated instrument such as a hygrometer
Incorrect Temperature Check the wires at the sensor and controller for proper connections.
Check the Temperature Output of the unit. Disconnect the temperature sensor’s wire (Terminals
Determine if the sensor is exposed to an external environment different from the room (conduit or
Determine if the sensor is exposed to an external environment different from the room (conduit draft)
240mA. A low power situation will cause high CO2 readings.
to 14 days for the readings to return to normal.
Determine if the sensor is exposed to an external environment different from the room (conduit draft)
TP+ & TP-) and measure the temperature sensor’s resistance across the sensor output pins with an ohmmeter. Put the ohmmeter’s black lead on Terminal TP- and the red lead on Terminal TP+. Compare the temperature sensor’s resistance to the appropriate temperature sensor table on the BAPI website. (Go to www.bapihvac.com; click on “Resource Library” and “Sensor Specs”, then click on the sensor type you have.) If the measured resistance differs from the temperature table by more than 5%, call BAPI technical support.
wall cavity draft)
Specications subject to change without notice.
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