SureCross™ DX80 Quick Start Guide
A setup guide for the SureCross™ DX80 wireless systems
Table of Contents |
|
Overview................................................ |
1 |
Features and Components..................... |
2 |
Menu System.......................................... |
4 |
QuickStart |
|
Step 1: Set NID & Device Address 6 |
|
Step 2: Apply Power (Gateway)...... |
7 |
Step 3: Apply power (Node)............ |
7 |
Step 4: Verify Communications....... |
8 |
Step 5: Site Survey......................... |
9 |
Step 6: Installation........................ |
10 |
Maintenance/Parts Replacement.......... |
13 |
Host Network........................................ |
15 |
Product Dimensions............................. |
17 |
Troubleshooting.................................... |
18 |
Accessories.......................................... |
20 |
Agency Certifications............................ |
21 |
FCC Certification.................................. |
22 |
Introducing the SureCross™ DX80 Wireless System
The SureCross™ DX80 wireless system provides reliable monitoring without the burden of wiring or conduit installation, and can operate independently or in conjunction with a PLC and/or PC software.
The SureCross DX80 network is a deterministic system—the network identifies when the radio signal is lost and drives relevant outputs to user-defined conditions. Once the radio signal is reacquired, the network returns to normal operation.
Each wireless system consists of one Gateway and one or more Nodes that ship with factory predefined inputs and outputs. Devices may be all discrete I/O, mixed discrete and analog I/O, and FlexPower™.
A Gateway device acts as the master device within each radio network system. The Gateway initiates communication and reporting with the Nodes.
A radio network contains only one Gateway, but can contain many Nodes. Each Node device can be connected to a sensor or output device and reports I/O status to the Gateway.
A Gateway and Node can be arranged to extend the range of the network or to avoid obstacles in the transmission path. The Gateway receives a transmission from one Node and forwards it to another Node positioned to avoid the obstacle.
Host-connected systems can contain up to 15 nodes within a single network and may be all discrete or a mix of discrete and analog I/O. Host-connected systems allow for logic and calculations to be applied to the I/O. Inputs from Nodes within the network are transmitted to the Gateway, which communicates the information to a host device for processing. While the Gateway is the master device within the radio network, the Gateway is a slave to the Modbus network.
FlexPower devices allow for a true wireless solution as the Node can be powered by line power (10 to 30V dc) or battery power (3.6 to 5.5V dc). A SureCross DX81 battery pack and unique power management system runs the Node and a device for
up to five years, depending upon the power requirements of the device. Battery life is application specific. Contact Banner Engineering’s application engineers for a battery life calculation for your specific application.
WARNING… Not to be used for personnel protection
Never use these products for personnel protection. Doing so could lead to serious injury or death.
These products do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A failure or malfunction can cause either an energized or de-energized product output condition. Consult your current Banner Safety Products catalog for safety products that meet OSHA, ANSI, and IEC standards for personnel protection.
Printed in USA |
04/07 |
P/N 128185 Rev B |
SureCross™ DX80 Quick Start Guide
DX80 Gateway and Node Front Panel Interface
1
2
3
4
5
6
7
Rotary Switches: Used to set Network ID & Device Address
1Rotary Switch 1 (left)
Sets the Network ID (NID) to a hexidecimal value from 0 to F, for a total of 16 Network IDs. A Gateway and its corresponding Nodes must be assigned the same Network ID.
2Rotary Switch 2 (right)
On Gateway: Sets the Gateway’s LCD viewing device address. The Gateway is predefined as Device Address 0.
On Node: Sets the Node’s Device Address (hexidecimal 1 to F). Each Node within a network must have a unique Node Device Address.
Push Buttons: Used to navigate the Gateway and Node menus and program device configurations
3Push Button 1
Single-click to advance across all top-level DX80 menus.
etc.
Single-click
Button 1
Single-click to move down interactive menus, once a top-level menu is chosen. |
Single-click |
Double-click |
|
||
|
Button 1 |
Button 2 |
4
5 6
Push Button 2 |
Button 1 |
Button 2 |
Double-click to select a menu and to enter manual scrolling mode. |
||
|
Single-click |
Double-click |
Double-click to move up one level at a time. |
|
|
|
|
etc. |
LED 1 and 2
Provide real-time feedback to the user regarding RF link status, serial communications activity, and the error state.
7LCD Display
Six-character display provides run mode user information and shows enabled I/O point status. This display allows the user to conduct a Site Survey (RSSI) and modify other DX80 configuration parameters without the use of a PC or other external software interfaces. On the Node, after 15 minutes of inactivity, the LCD goes blank. Press any button to refresh the display.
|
Banner Engineering Corp. • Minneapolis, MN U.S.A. |
P/N 128185 Rev B |
www.bannerengineering.com • Tel: 763.544.3164 |
|
|
SureCross™ DX80 Quick Start Guide
DX80 Gateway and Node Wiring Chamber
1
2
3
4
5
6
7
8
1Port, NPT Gland, or Plug
If unused, install the provided plug into the 1/2 NPT threaded port. Use PTFE tape if an IP67 seal is required.
2Housing
The rugged, industrial DX80 housing meets IEC IP67 standards.
3Mounting Hole, #10/M5 Clearance
Mounting Holes accept metric M5 or UNC/UNF #10 hardware -- DIN rail mount adapter bracket available
4Wiring Terminal Strip
5Wiring Terminal
The 16 spring-clip type wiring terminals accept wire sizes: AWG 12-28 or 2.5 mm2
6Port, PG-7 Gland or Blank
The PG-7 threaded ports can accept provided cable glands or blanks.
7Ribbon Connector
Ribbon cable connects wiring base to LCD/radio.
85-Pin M12 Euro-style quick-disconnect fitting
Banner Engineering Corp. • Minneapolis, MN U.S.A. |
|
www.bannerengineering.com • Tel: 763.544.3164 |
P/N 128185 Rev B |
SureCross™ DX80 Quick Start Guide
SureCross™ DX80 Gateway Setup Menu
When power is applied, the DX80 immediately begins running. The display screen autoscrolls through the *RUN menu and communication begins between the Gateway and Node(s). Autoscrolling through the *RUN menu is the normal operating mode for all devices on the wireless network.
From the *RUN Menu (or any menu), single-click button 1 to advance through the top-level menus.
To return to the top level menus and autoscrolling mode, double-click button 2 twice.*** To enter manual scrolling mode, double-click button 2 at the top level menu. The device autoscrolls through the *RUN, *DINFO, and *FCTRY menus if paused on those menu headings. If the device is paused on the *SITE, *DVCFG, or *DERR menu options, the display does not autoscroll.
*RUN *DINFO
AUTO |
ADJUST RIGHT |
AUTO |
|
DISPLAY |
DISPLAY |
||
ROTARY SWITCH |
|||
LOOP |
LOOP |
||
TO SURVEY |
|||
|
RESPECTIVE NODE |
Single-click |
|
Single-click |
Single-click |
||
Button 1 |
|||
Button 1 |
Button 1 |
|
|
NID XX |
NID XX |
(DEV) |
|
GATEWY |
|||
|
|
||
(DEV) |
(DEV) |
(NAME) |
|
|
|
||
GATEWY |
GATEWY |
GATEWY |
|
|
|
||
I/O XX |
I/O XX |
KIT |
|
|
|
||
ON/OFF |
ON/OFF |
XX |
|
|
|
(NID) |
|
|
|
XX |
|
|
|
(SLID) |
|
|
|
XX |
|
|
|
(BAUD) |
|
|
|
XX |
(PRTY)
XX
*FCTRY
AUTO
DISPLAY
LOOP
Single-click
Button 1
(DEV)
GATEWY
(RADIO
MICRO)
V 00.0 A
(LCD
MICRO)
V 00.0 A
(DX80
S/N)
(0000)
(DX80
MODEL)
(0000-00)
(PROD
DATE)
(00-00)
*SITE
Single-click
Button 2
Button 2
Double-click
ADJUST RIGHT
ROTARY SWITCH
TO SURVEY
RESPECTIVE NODE
NOD XX
Single-click
Button 2
AUTO
DISPLAY
LOOP
M XX
R XX
Y XX
G XX
Double-click
Button 2
*DVCFG |
*DERR |
|
*ERROR |
New Error |
|
|||||
Single-click |
Single-click |
|
Detected |
|
||||||
Button 2 |
|
Button 2 |
Single-click |
|
|
|
||||
|
|
|
|
|
|
Button 2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
NOD XX |
Single-click Button 1 to advance through menu |
||||||
|
|
|
|
|
|
|
|
|||
|
|
|
EC XX |
CLEAR |
DISABL |
IGNORE |
||||
|
2 |
|
|
|
|
Single-click |
Single-click |
Single-click |
||
|
Button |
|
|
|
|
Button 2 |
Button 2 |
Button 2 |
||
|
|
|
|
|
ERR |
ERR |
|
|||
|
|
|
|
|
|
|
||||
|
click-Double |
|
|
|
|
ERASED |
DISABL |
|
||
|
|
|
Next |
|
Single-click |
Single-click |
|
|||
|
|
|
Device |
|
Button 2 |
Button 2 |
|
|||
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
||
|
|
Single-click Button 1 to advance through menu |
|
|||||||
(NID)** |
|
|||||||||
(SLID) |
|
(BAUD) |
(PRTY) |
|||||||
Network ID |
|
Slave ID |
|
Baud Rate |
Parity |
|||||
Button 2 |
Button 2 |
|
Button 2 |
|
|
Button 2 |
||||
|
|
|
|
|
|
|
ADJUST LEFT |
ADJUST ROTARY |
|||||
ROTARY SWITCH |
SWITCHES |
|||||
|
TO SET |
|
TO SET |
|||
NETWORK ID |
SLAVE ID |
|||||
NEW XX |
CUR XX |
|||||
|
|
|
||||
|
|
|
|
NEW XX |
||
Single-click |
Single-click |
||
Button 2 |
Button 2 |
||
|
|
|
|
SAVES NEW |
SAVES NEW |
||
VALUES |
VALUES |
||
B1 |
9600 |
B1 |
None |
|
|
|
|||
Single-click |
19200 |
Single-click |
Even |
|
38400 |
Odd |
|||
|
|
Single-click |
Single-click |
||
Button 2 |
Button 2 |
||
|
|
|
|
SAVES |
SAVES |
||
DISPLAYED |
DISPLAYED |
||
VALUE |
VALUE |
||
**The Network ID (NID) can be set at any time from the left rotary switches. Once changed, allow five seconds for the devices to update to the new NID.
***At any point in the menu system, double-clicking Button 2 twice returns to the top level menu.
Navigating the menu:
* indicates a top level menu option ( ) indicates a sub-menu item
No characters indicate the value of the previous item
|
Banner Engineering Corp. • Minneapolis, MN U.S.A. |
P/N 128185 Rev B |
www.bannerengineering.com • Tel: 763.544.3164 |
|
|
SureCross™ DX80 Quick Start Guide
SureCross™ DX80 Node Setup Menu
When power is applied, the DX80 immediately enters *RUN mode. *RUN mode is the normal operating mode for all devices on the wireless network.
From the *RUN Menu (or any menu), single-click button 1 to advance through the top-level menus.
To return to the top level menus and autoscrolling mode, double-click button 2 twice.*** To enter manual scrolling mode, double-click button 2 at the top level menu. The device autoscrolls through the *RUN, *DINFO, and *FCTRY menus if paused on those menu headings. If the device is paused on the *DVCFG or *DERR menu options, the display does not autoscroll.
OFF |
Press and hold Button 1 from any top level menu to power down the Node. |
|
Press and hold Button 1 from power down mode to enter RUN mode. |
||
|
*RUN *DINFO *FCTRY
AUTO |
AUTO |
DISPLAY |
DISPLAY |
LOOP |
LOOP |
Single-click |
Single-click |
Button 1 |
Button 1 |
NID XX |
(DEV) |
(DEV) |
NOD XX |
|
|
NOD XX |
(NAME) |
I/O XX |
NODE XX |
ON/OFF |
KIT |
|
|
|
XXXXX |
|
(NID) |
|
XX |
**The Network ID (NID) and Node Address (NADR) can be set at any time from the rotary switches. The left rotary switch sets the Network ID and the right rotary switch sets the Node Address.
***At any point in the menu system, double-clicking Button 2 twice returns to the top level menu.
AUTO
DISPLAY
LOOP
Single-click
Button 1
(DEV)
NOD XX
(RADIO
MICRO)
V 00.0 A
(LCD
MICRO)
0x0000(2)
(DX80
S/N)
0x0000(2)
(DX80
MODEL)
0x0000(2)
(PROD
DATE)
(00-00)
*DVCFG
Single-click
Button 2
Double-click Btn 2 |
Double-click Btn 2 |
**
(NID)
Network ID Single-click Button 1
Button 2
ADJUST LEFT
ROTARY SWITCH
TO SET
NETWORK ID
*DERR |
|
*ERROR |
New Error |
|
||
Single-click |
|
Detected |
|
|||
Button 2 |
Single-click |
|
2 |
|||
|
|
|
Button 2 |
|
Button |
|
|
|
|
|
|||
|
|
|
|
Single-click Button 1 |
||
NOD XX |
|
Single-click |
||||
|
|
|
||||
**EC XX |
Single-click |
IGNORE |
||||
Button 2 |
|
|||||
** LCD will display ‘NO ERR’ if no error is detected.
**
(NADR)
Node Address
Button 2
ADJUST RIGHT
ROTARY SWITCH
TO SET
NODEADDRESS
NEW XX NEW XX
Single-click |
Single-click |
||||
Button 2 |
Button 2 |
||||
|
|
|
|
|
|
SAVES NEW |
SAVES NEW |
||||
VALUES |
VALUES |
||||
Navigating the menu:
* indicates a top level menu option ( ) indicates a sub-menu item
No characters indicate the value of the previous item
Node LCD Timeout: After 15 minutes of inactivity, the LCD screen stops displaying information. Press any button to refresh the display if the Node has entered this energy-saving mode.
Banner Engineering Corp. • Minneapolis, MN U.S.A. |
|
www.bannerengineering.com • Tel: 763.544.3164 |
P/N 128185 Rev B |
SureCross™ DX80 Quick Start Guide
Quick Start: STEP 1 > Set Network ID & Device/Node Address
The wireless RF network is defined by the Network ID (NID) assigned to the Gateway and its Nodes. Each device within this common network must have a unique Device Address assigned.
For factory configured kits, the Network ID and Device Addresses have been assigned. Otherwise, use the Rotary Switches (shown right) to define both the NID and Device Address for each device. Follow the steps below to set up your DX80 network.
|
|
User Action |
ID |
|
Remove rotary switch access covers. |
|
||
NETWORKSET |
|
On the Gateway, set the Left Rotary Switch to 1. |
|
|
|
|
|
On all Nodes (within the same network), set the Left |
ADDRESS |
|
Rotary Switch to 1. |
|
On the Gateway, set the Right Rotary Switch to 0. |
|
|
|
|
DEVICE |
|
On the first Node (Device Address = 1), set the Right |
|
Rotary Switch to 1. |
|
|
|
|
SET |
|
On the second Node (Device Address = 2), set the Right |
|
Rotary Switch to 2. |
|
|
|
Continue setting the Device Address for each additional |
|
|
Node using a unique number (..3,4,5). |
|
|
Install rotary switch access covers. Please refer to the |
|
|
installation section for IP67 instructions. |
|
|
|
Network ID (NID) |
Device Address |
Rotary Switches on
Gateway and Node
Display/Status |
Notes |
Turn counterclockwise to remove and clockwise to tighten
The factory default NID setting on all devices is 1. Set to another Network ID when operating more than one network in the same area.
Assign the same NID to all devices within a single network (hexidecimal 0-F).
A Device Address of 0 on the Gateway will display settings for the Gateway itself. To view settings for another device on the network, adjust the Right Rotary Switch on the Gateway to the respective Device Address.
Do not change the Device ID for preconfigured kits as this would affect the factory mapping of the I/O.
A successful RF link is identified by a blinking green LED 1 on each node.
Multiple Networks
When more than one network is operating in the same space, assign a unique Network ID (NID) to each network (shown right).
NID
8
GATEWAY
|
NODE |
|
NODE |
|
NID |
|
NID: 7 |
|
|
|
|
NID |
||
7 |
NID: 9 |
|
||
|
Device: 2 |
9 |
||
|
Device: 1 |
|
|
|
GATEWAY |
|
|
|
GATEWAY |
|
|
|
NODE |
|
|
|
|
|
|
|
|
|
NID: 8 |
|
|
|
|
Device: 2 |
|
|
NODE |
NODE |
NODE |
|
|
NID: 7 |
|
||
|
NID: 9 |
NID: 8 |
|
|
|
Device: 1 |
|
||
|
Device: 2 |
|
Device: 1 |
|
|
Banner Engineering Corp. • Minneapolis, MN U.S.A. |
P/N 128185 Rev B |
www.bannerengineering.com • Tel: 763.544.3164 |
|
|
SureCross™ DX80 Quick Start Guide
Quick Start: STEP 2 > Apply Power, Gateway
To apply power to the Gateway, connect the 10-30V dc cable as shown.
|
|
|
|
|
|
|
User Action |
Display/Status |
Notes |
|
|
|
|
|
|
|
Apply power... |
|
This reading occurs only when power is |
|
|
|
|
|
|
|
|
applied to the Gateway. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The LCD display |
|
The Gateway starts in *RUN mode. |
|
|
|
|
|
|
|
shows the current I/O |
|
|
|
|
|
|
|
|
|
status of the Gateway. |
|
Displays current Network ID (NID) |
|
|
|
|
|
|
|
|
|
|
|
|
Gateway Pinout Diagram |
|
|
|||||
|
|
|
Device is ... |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
... Gateway (Device Address = 0) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Indicates the current status of the I/O. |
|
Brown |
|
1 |
10-30V dc Input |
|
|
The display cycles through each I/O |
||
|
Blue |
|
3 |
dc common |
|
|
|
|
|
|
|
|
|
point of the device, then returns to |
|||||
|
|||||||||
On the Gateway, the other pins are used for |
|
*RUN. |
|||||||
RS485 communications |
|
|
|
|
|
|
|||
Quick Start: STEP 3 > Apply Power, Node
To apply power to the Node, connect the 10-30V dc cable or DX81 Battery Module as shown.
|
|
|
|
|
|
Apply power... |
|
This reading occurs only when power |
|
|
|
|
|
|
|
is applied to the Node. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The LCD display |
|
The Node starts in *RUN mode. |
|
|
|
|
|
|
shows the current I/O |
|
|
|
|
|
|
|
|
status of the Node. |
|
Displays current Network ID (NID) |
|
|
|
|
|
|
|
|
|
|
Line Powered Node Pinout Diagram |
|
|
|
|
|||
|
|
|
|
Device is ... |
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
... Node 1 (Node Address = 1) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Indicates the current status of the I/O. |
|
|
|
|
|
|
|
|
The display cycles through each I/O |
|
Brown |
1 |
10-30V dc Input |
|
|
|
|
point of the device, then returns to |
|
|
|
||||||
|
Blue |
3 |
dc common |
|
|
|
|
*RUN. |
Note: Terminal block GND = dc common |
|
|
|
|
||||
Banner Engineering Corp. • Minneapolis, MN U.S.A. |
|
www.bannerengineering.com • Tel: 763.544.3164 |
P/N 128185 Rev B |
SureCross™ DX80 Quick Start Guide
Quick Start: STEP 4 > Verify Communications, Gateway
Verify LED 1 is on and green.
Status |
|
|
|
LED 1 |
|
|
|
|
|
LED 2 |
|
|
|
|
|
|
|
|
|
|
|
Power ON |
|
|
|
Green ON |
|
— |
||||
|
|
|
|
|
|
|
|
|
|
|
System Error |
|
|
|
Red Flash |
|
|
|
|
|
Red Flash |
|
|
|
|
|||||||
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
Modbus Communication Active |
|
— |
|
|
|
|
|
|
Yellow Flash |
|
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
Modbus Communication Error |
|
— |
|
|
|
|
|
|
Red Flash |
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
> Verify Communications, Node
Verify LED 1 is flashing Green and LED 2 is off. Until communication is established with the Gateway, the Node’s LED 2 flashes Red. When communication is established, the Node’s LED 1 flashes Green.
Status |
|
|
|
LED 1 |
|
|
|
LED 2 |
|
|
|
|
|
|
|
|
|
System Error |
|
|
|
Red Flash |
|
|
|
Red Flash (1 per sec) |
|
|
|
|
|
|
|||
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
RF Link Ok |
|
|
|
Green Flash (1 per sec) |
|
— |
||
|
|
|
||||||
|
|
|
||||||
|
|
|
|
|
|
|
|
|
RF Link Error |
|
— |
|
|
|
|
Red Flash (1 per 3 sec) |
|
|
|
|
|
|
||||
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
If testing the Gateway and Node before installation, verify the Gateway and Node are at least two meters apart or the communications may fail.
|
Banner Engineering Corp. • Minneapolis, MN U.S.A. |
P/N 128185 Rev B |
www.bannerengineering.com • Tel: 763.544.3164 |
|
|
Loading...