Banner American Products MIGHTYLAM 2700 User Manual

OPERATING INSTRUCTIONS

MIGHTYLAM 2700

ROLL

LAMINATOR

TABLE OF CONTENTS

Safety Messages and Electrical Safeguards ..............................3 - 4

Introduction ......................................................................................

Laminator Features ................................................................5

Specifications ..................................................................................5

Intial Set-up ....................................................................................6

Operating Instructions…………………………………………7 - 8

Operation .........................................................................................

Loading Laminating Film ......................................................8

Threading Laminating Film ................................................8 - 9

Adjusting Mandrel/Film Tension..........................................10

Heat Shoe Temperature ........................................................10

Laminating ........................................................................................

Coating Mount Board............................................................11

Mounting & Laminating........................................................12

Troubleshooting .............................................................................13

Maintenance .......................................................................................

Cleaning Heat Shoes & Rollers ............................................14

Removing Wrap-Arounds......................................................14

Warranty & Return Policy ...........................................................15

Parts List ....................................................................................16 - 17

Parts Illustrations ..............................................................................

Exploded View ......................................................................18

Side Panels .........................................................................19 - 20

Wiring Diagram......................................................................21

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IMPORTANT SAFETY MESSAGES AND ELECTRICAL SAFEGUARDS

For your protection, do not connect the laminator to electrical power or attempt to operate it until you read
these instructions completely. Keep these instructions in a convenient location for future reference. This
instruction manual and labels affixed to the laminator are important safety messages. Read these messages
carefully.

For your safety...

 Save these Operating Instructions for later use.
 Keep hands, long hair, clothing, and other loose articles such as jewelry and ties, away from

laminator’s moving parts.

 Do not touch the heat shoes while the laminator power is turned on. Allow shoes to cool

completely before touching.

 Do not use the laminator for other than its intended purpose.
 Place laminator on a sturdy cart, stand, or table. A laminator placed on an unstable surface

may fall, causing serious bodily injury. Use caution when moving laminator on a rolling cart or
stand.

 Never insert objects or spill liquids in or on the laminator. They may contact dangerous

voltage points or short out components that could result in fire or electrical shock.

 The laminator should only be operated from the type of power source indicated in these

Operating Instructions and on the data plate located on the rear panel of the laminator.

 The three-pronged grounding plug is a safety feature and will only fit into a grounding-type

power outlet. If you are unable to insert the plug into an outlet contact a qualified electrician to
have a suitable outlet installed.

 Do not leave the laminator power on overnight. Unplug the laminator at the end of the day.

 Unplug the laminator before moving it or when it is not in use for an extended period of time

as a precaution against the possibility of an internal malfunction that could create a fire
hazard.

 Do not operate the laminator with a damaged power supply cord or plug, or after it

malfunctions or has been damaged in any manner.

 Keep the power cord away from hot or wet surfaces.
 Do not overload electrical outlets beyond their capacity as this can result in fire or electrical

shock.

 Adjust only those controls that are specified in these Operating Instructions.

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 If the below conditions exist do not attempt to service or repair the laminator yourself. Unplug

the laminator from the electrical outlet and contact an authorized service representative.

• When the power supply cord or plug is damaged or frayed.

• If liquid has been spilled into the laminator or it has been exposed to
water.

• If the laminator has been subjected to excessive jarring through
being dropped or bumped.

• If the laminator does not operate normally when following the
operating instructions.

KEEP THE LAMINATOR OUT OF THE REACH

OF CHILDREN.

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INTRODUCTION

Congratulations on your purchase of the MightyLam 2700 Roll Laminator. This unit is designed to provide
years of trouble-free service.

The MightyLam 2700 will accept rolls of laminating film up to 27” wide in all film thicknesses.
Paper and card stock up to 1/16” (1.6mm) thick may be laminated without adjusting the rollers.
MightyLam 2700 is preset at the factory for most applications so any adjustments should be minor.

Laminator Standard Features...

 Preset laminating roller pressure require no adjustment.
Feed table with adjustable guide
 Dual digital heat controllers.
 Teflon® coated Heat Shoes for easy cleaning.
 Laminating film widths up to 27” (68.6cm).

Total material thickness up to 3/16” (4.8mm) with roller adjustment.

Your

SPECIFICATIONS

Plastic Width Up to 27” (68.6cm)
Plastic Thickness 1.5 mil up to 10 mil (37 to 250 micron)
Maximum Roll Length 1.5 mil - 1,000 feet (304.8 meters)

3 mil - 500 feet (152.4 meters)
5 mil - 250 feet (76.2 meters)
10 mil - 100 feet (30.5 meters)

Speed 0-10 feet per minute (3m/minute)
Net weight 97.5 lbs (44 kg)
Power Requirements 120VAC, 60Hz, 1800 watts

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INITIAL SETUP

Unpacking...

Before unpacking the unit, inspect the shipping container for signs of damage. Notify the carrier and your
dealer immediately if any damage is noted.

Components...

Figure 1 below shows the location of the major components and controls of the
MightyLam 2700. You should become familiar with these before operating the laminator.

Figure 1

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OPERATING INSTRUCTIONS

Heat Control

Your new MightyLam 2700 has digital heat controllers for each heat shoe. Users can easily adjust the set
temperature for each heat shoe individually to achieve the best quality lamination. Both controllers have been
calibrated to accurately display the heat shoe temperature in the laminating range.

The heater switch on the right side frame activates both controllers. When the switch is turned on both
controllers will flash a two letter code and then display the heat shoe temperature. When cold, the
temperature displayed on the controllers may be different than the actual ambient temperature to account for
correction in the higher temperature range. When the heater switch is turned on the controller will send
power to the heaters, provided the Set Temperature is higher than ambient temperature. (For safety
reasons, this machine was shipped with the Set Temperature at 250).

When power is being sent to the heaters the controllers will illuminate a small red indicator light in the lower
right hand corner of the display. The light goes out when the Set Temperature is reached. Power to the
heaters cycle on and off when the heat shoe temperature falls below the Set Temperature during lamination
or while sitting idle. The heat indicator light above the heater switch is connected to the top heat shoe only
and indicates when that heat shoe is heating.

Determining and Adjusting the Set Temperature

To determine the Set Temperature, with the heater switch activated and the current temperature displayed,
press and hold down either the up or down arrow for 3-4 seconds. The display will change and flash the Set
Temperature and “SU” alternately. After 10 seconds the display will return to the ambient/heat shoe
temperature.

To change the Set Temperature, depress and hold either arrow down for 3-4 seconds until the Set
Temperature and “SU” flash. Depress and hold the appropriate arrow to raise or lower the setting. The digits
will change slowly initially but will increase speed when held down longer for large changes. When the
desired setting has been reached, depress both arrows simultaneously to save the Set Temperature.

Each time the machine is turned on it will heat up to the last Set Temperature. It is advisable to verify the Set
Temperature when starting to warm up the machine each day.

Motor Switch: This switch controls power to the motor. After the switch is turned on, use the motor speed
potentiometer to vary the speed of film through the rollers.

Forward/Reverse Switch: This three position switch is found on the back of the machine. The switch must
be in the “down” position for forward. When the switch is held in the “up” position, and the motor switch is on,
the rollers move in the reverse direction. This is useful for clearing film from the rollers. When released from
the “up” position the switch returns to a neutral position and must be pushed down for forward.

Fan Switch: This switch turns the fans on and off. (Switch will be lighted when the fans are on).

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