Banner Q60 User Manual

Q60AFV Series Sensors with Visible Red Emitter
Self-Contained Adjustable-Field Sensors
Q60AFV Adjustable-Field Features
• Adjustable-field background suppression sensor detects objects within a defined sensing field, while ignoring objects located beyond the sensing field cutoff
•Two-turn, logarithmic adjustment of sensing field cutoff point from 0.2 to 1 m; allows easy setting of cutoff point at long range
• Easy push-button or remote programming of light/dark operate and output timing; continuous status indicators verify all settings at a glance
• Output ON and/or OFF delays adjustable from 8 milliseconds to 16 seconds
• Powerful, highly collimated visible red sensing beam
•Tough ABS/polycarbonate blend housing is rated IEC IP67; NEMA 6
10-30V dc Models (Q60BB6AFV):
• Powered by 10 to 30V dc; bipolar (one NPN and one PNP) outputs
•Available with integral cable or rotating Euro-style quick-disconnect fitting
Universal Voltage Models (Q60VR3AFV):
• 12-250V dc or 24-250V ac, 50/60 Hz
•Available with integral cable or rotating Micro-style quick-disconnect fitting
Visible Red, 665 nm
Q60 Adjustable-Field Models
* 9 meter cables are available by adding suffix “W/30” to the model number of any cabled sensor (e.g., Q60BB6AFV1000 W/30).
A model with a QD connector requires a mating cable; see page 8.
Q60BB6AFV1000
65 mm
to 130 mm
(2.5" to 5") depending
on cutoff
point setting
5-wire
2 m (6.5')
10-30V dc
Bipolar
NPN/PNP
Models
Minimum
Range Cable*
Supply
Voltage
Output
Type
Excess Gain at 200 mm Cutoff
Adjustable: 200 mm to
1000 mm (8" to 40")
Cutoff
Point
m
Excess Gain at
1000 mm Cutoff
Q60BB6AFV1000Q
5-pin
Euro-style
QD
WARNING . . .
Not To Be Used for Personnel Protection
Never use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death.
These sensors do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection.
Q60VR3AFV1000
5-wire
2 m (6.5')
Universal
Voltage
12-250V dc
or
24-250V ac
E/M Relay
(SPDT),
normally
closed and
normally open
contacts
Q60VR3AFV1000Q1
4-pin
Micro-style
QD
E/M Relay
(SPST),
normally
open
contact
10000
1000
E X C
100
E S S
10
G A I N
1
1 mm
0.04 in
Q60AFV
10 mm
100 mm
0.4 in
4 in
DISTANCE
1000 40 in
10000
1000
E X C
100
E S S
10
G A
I
N
1
1 mm
10 mm
0.04 in
0.4 in
DISTANCE
Q60AFV
100 mm
4 in
1000 m
40 in
!
Printed in USA 02/12 P/N 69622 rev. B
Q60V Series Adjustable-Field Sensors – Visible Red Emitter
page 2
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Q60AFV Overview
The Q60AFV sensor is a full-featured adjustable-field sensor. These adjustable-field sensors are able to detect objects of relatively low reflectivity, while ignoring other objects in the background (beyond the cutoff point). The cutoff distance is mechanically adjustable, using the 2-turn adjustment screw on the sensor top (Figure 1). A rotating pointer indicates the relative cutoff position. (The indicator moves clockwise to show increasing distance.)
Two push buttons (ON Delay and OFF Delay) are used to set the output delay options, to toggle between light and dark operate modes and to lock out the push buttons for security purposes. These functions also may be accomplished using the remote wire.
Seven LED indicators show, during RUN mode, the sensor configuration and operating status. During Delay Configuration, 5 of the LEDs combine to form a single light bar that indicates relative ON or OFF delay time.
Adjustable-Field Sensing — Theory of Operation
In operation, the Q60AFV compares the reflections of its emitted light beam (E) from an object back to the sensor’s two differently-aimed detectors R1 and R2 (see Figure 2). If the near detector (R1) light signal is stronger than the far detector (R2) light signal (see object A, closer than the cutoff distance), the sensor responds to the object. If the far detector (R2) light signal is stronger than the near detector (R1) light signal (see object B, object beyond the cutoff distance), the sensor ignores the object.
The cutoff distance for Q60AFV sensors is adjustable from 200 to 1000 millimeters (8" to 40"). Objects lying beyond the cutoff distance are ignored, even if they are highly reflective. However, it is possible to falsely detect a background object, under certain conditions (see Background Reflectivity and Placement, page 3).
In the drawings and discussion on this page and page 3, the letters E, R1, and R2 identify how the sensor’s three optical elements (Emitter “E”, Near Detector “R1”, and Far Detector “R2”) line up across the face of the sensor. The location of these elements defines the sensing axis (see Figure 3). The sensing axis becomes important in certain situations, such as those illustrated in Figures 8 and 9.
Figure 1. Q60V features
Figure 3. Q60V sensing axis
Light Sensed Indicator
ON/OFF Delay
Push Buttons
and Indicators
Cutoff
Adjustment
Screw
Light Operate Selected
Dark Operate Selected
Output Conducting (Bi-color Amber/Green)
Push Button Lockout Indicator
Indicators Below Also
Function as a
5-Segment Light Bar During
Delay Selection Modes
Figure 2. Adjustable field sensing concept
Receiver
Elements
Near
Far
R1
R2
Lenses
Detector
Detector
Object
A
Cutoff
Distance
Object B
or
Background
E
Sensing
Range
Receiver Elements
Emitter
Sensing
Axis
When an object approaches from the side, the most reliable sensing usually occurs when the line of approach is parallel to the sensing axis.
page
3
Q60V Series Adjustable-Field Sensors – Visible Red Emitter
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Sensor Setup
Setting the Cutoff Distance
The cutoff distance for Q60AFV sensors may be adjusted between 200 mm and 1000 mm (8" to 40").
To maximize contrast, position the lightest possible background to be used, at the closest position it will come to the sensor during use (Figure 4). Using a small screwdriver in the adjustment screw, adjust the cutoff distance until the threshold is reached and the green Light Sensed indicator changes state. (If the indicator never comes ON, the background is beyond the maximum sensing cutoff and will be ignored.) Note the position of the rotating cutoff position indicator at this position. Then repeat the procedure, using the darkest target, placed in its most distant position for sensing. Adjust the cutoff so that the indicator is midway between the two positions (Figure 5).
NOTE: Setting the cutoff distance adjustment screw to its maximum clockwise
position places the receiver lens directly in front of the receiver elements and results in the Q60 performing as a long-range diffuse sensor.
Sensing Reliability
For highest sensitivity, the sensor-to-object distance should be such that the object will be sensed at or near the point of maximum excess gain. The excess gain curves on page 1 show excess gain vs. sensing distance for 200 mm and 1 m cutoffs. Maximum excess gain for a 200 mm cutoff occurs at a lens-to-object distance of about 150 mm, and for a 1 m cutoff, at about 400 mm. The background must be placed beyond the cutoff distance. Following these two guidelines makes it possible to detect objects of low reflectivity, even against close-in reflective backgrounds.
Background Reflectivity and Placement
Avoid mirror-like backgrounds that produce specular reflections. False sensor re­sponse will occur if a background surface reflects the sensor’s light more strongly to the near detector (R1) than to the far detector (R2). The result is a false ON condition (Figure 6). Use of a diffusely-reflective (matte) background will cure this problem. Other possible solutions are to angle either the sensor or the background (in any plane) so that the background does not reflect back to the sensor (see Figure 7).
An object beyond the cutoff distance, either moving or stationary (and when posi­tioned as shown in Figure 8), can cause unwanted triggering of the sensor because it reflects more light to the near detector than to the far detector. The problem is easily remedied by rotating the sensor 90° (Figure 9) to align the sensing axis horizontally. The object then reflects the R1 and R2 fields equally, resulting in no false triggering.
Figure 6. Reflective background – problem
Figure 7. Reflective background – solution
Figure 4. Set cutoff distance approximately
midway between the farthest target and the closest background
Figure 5. Setting the cutoff distance
Figure 8. Object beyond cutoff distance —
problem
Figure 9. Object beyond cutoff distance —
solution
Target Background
R1 R2
E
Cutoff
Distance
e
r
c
n
I
e
c
n
a
t
s
i
D
g
n
i
s
a
RANGE
ON
DELAY
DO
Farthest Target Object
Set Cutoff Midway Between
Closest Background
Sensing
Field
R1 R2
Core of
E
Emitted Beam
E = Emitter R1 = Near Detector R2 = Far Detector
Strong Direct Reflection to R1
Cutoff Distance
Reflective Background
Sensing
Field
R1 R2
Core of
E
Emitted Beam
E = Emitter R1 = Near Detector R2 = Far Detector
Cutoff Distance
Reflective Background
Strong Direct Reflection Away From Sensor
Cutoff
Distance
R1 R2
E
Sensing
Field
SIG
DO
LO
RANGE
OFF
DELAY
DELAY
E, R1, R2
ON
Sensing
Field
Q60V Series Adjustable-Field Sensors – Visible Red Emitter
page 4
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Color Sensitivity
The effects of object reflectivity on cutoff distance, though small, may be important for some applications.
The excess gain curves on page 1 were generated using a white test card of 90% reflectance. Objects with reflectivity of less than 90% reflect less light back to the sensor, and thus require proportionately more excess gain in order to be sensed with the same reliability as more reflective objects. When sensing an object of very low reflectivity, it may be especially important to sense it at or near the distance of maximum excess gain.
It is expected that at any given cutoff setting, the actual cutoff distance for lower reflectance targets will be slightly shorter than for higher reflectance targets (see Figure 10). This behavior is known as color sensitivity.
The percentage of deviation indicates a change in the cutoff point for either 18% gray or 6% black targets, relative to the cutoff point set for a 90% reflective white test card.
For example, the cutoff point decreases 4% for a 6% reflectance black target when the cutoff point is adjusted for 1000 mm (40") using a 90% reflectance white test card. In other words, the cutoff point for the black target is 960 mm (38") for this setting.
Setting the Output Delay
The output of the Q60AFV sensor may be delayed between
0.008 and 16 seconds, in any of 72 increments. Delay is indicated on the 5-segment light bar using single LED segments or combinations of them, in varying stages of intensity. Major increments, displayed by a single full-intensity LED, are shown in Figure 13.
Figure 10. Q60V Cutoff point deviation
Figure 11. Q60V minimum range vs. cutoff setting
Figure 12. Q60V hysteresis
Figure 13. ON/OFF Delay options
Step#Delay
Time
0
No
Delay
8
0.062
second
24
0.250
second
40
1.00
second
56
4.0
seconds
72
16
seconds
LED
Status
0
-1
-2
-3
Percent Deviation
-4
-5 200 300 400 500 600 700 800 900
150 140 130 120 110 100
90 80 70 60 50
200 400 600 800
Minimum Range with a 6% Black Card (mm)
18% Gray Card 6% Black Card
Cutoff Setting (90% White Card)
Cutoff Distance (mm) with 90% White Card
1000
1000
SIG
SIG
SIG
SIG
SIG
SIG
LO
LO
LO
LO
LO
LO
DO
2.0
DO
DO
DO
DO
DO
1.5
1.0
0.5
0
200 400 600 800
Hysteresis (% of Cutoff) with 6% Black Card
Cutoff Setting (mm) with 90% White Card
1000
page
5
Q60V Series Adjustable-Field Sensors – Visible Red Emitter
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
To set a delay, single-click the appropriate button or pulse the remote wire as shown in Figure 14 to enable the process. Then use the + or – button or the appropriate remote wire pulse procedure to increase or decrease the delay (single-click adjusts the delay by one step at a time, and holding the button in provides a rapid increase/decrease).
NOTE: Remote wire available on models Q60BB6AFV(Q1) only.
T = 40 – 800 ms Press and Hold > 800 ms unless otherwise noted
Push ButtonRemote
Increase ON Delay – 4-second time-out
Decrease ON Delay – 4-second time-out
Push Button
Remote
Increase OFF Delay – 4-second time-out
Decrease OFF Delay – 4-second time-out
Push Button
Push Button
Remote
Remote
Enter ON Delay Setup
Enter ON Delay Setup
Enter ON Delay Setup
Enter ON Delay Setup
Step Increment Rapid Increment
Step Decrement Rapid Decrement
Enable Delay Increment
Step Increment Rapid Increment
Enable Delay Decrement
Step Decrement Rapid Decrement
Step Increment Rapid Increment
Step Decrement Rapid Decrement
Enable Delay Increment
Step Increment Rapid Increment
Enter OFF Delay Setup
Enter OFF Delay Setup
Enter OFF Delay Setup
Enter OFF Delay Setup
Enable Delay Decrement
Step Decrement Rapid Decrement
Figure 14. ON/OFF Delay configuration procedure
DELAY
DELAY
Single-Click
OFF
DELAY
Single-Click
OFF
T>800 ms
Single-Click
OFF
T>800 ms
+
Single-Click
OFF
DELAY
DELAY
DELAY
ON
+
ON
+
T >800 ms
Single-Click
DELAY
ON
+
OFF
DELAY
T T>800 msT >800 msT >800 ms
DELAY
+
Press and Hold
ON
Single-Click
DELAY
ON
OFF
DELAY
DELAY
ON
+
Press and Hold
OFF
DELAY
DELAY
ON
+
T>800 ms >800 ms
OFF
DELAY
DELAY
ON
+
Press and Hold
OFF
DELAY
DELAY
ON
+
TTTTT>800 ms
Single-Click
OFF
DELAY
+
TTTTT>800 ms
T>800 ms
Single-Click
DELAY
ON
OFF
DELAY
T T >800 msT
DELAY
+
ON
Press and Hold
DELAY
>800 msT >800 ms
OFF
DELAY
ON
+
>800 msT >800 ms
Q60V Series Adjustable-Field Sensors – Visible Red Emitter
page 6
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Q60V Specifications
LO/DO Toggle
Push Button
ON
OFF
DELAY
DELAY
+
Four-Second Press and Hold
Remote
>4 sec.
Light/Dark Operate Select
Light Operate or Dark Operate mode may be selected using the two push buttons or a 4-second pulse of the remote line to toggle between the selections. See Figure 15.
Push Button Lockout
For security, the push buttons may be locked out using either the remote line or the push buttons themselves. See Figure 16.
Push Button Lock-out Toggle
Push Button
Remote
Figure 15. Light/Dark operate toggle options Figure 16. Lockout toggle
Q60V Adjustable-Field Sensor Dimensions
m
(
)
m
(
)
m
(
)
52.0 mm
(
)
m
(
)
m
(
)
m
(
)
67.0 mm
)
m
(
)
m
(
)
52.0 mm
(
)
60.0 mm
(
)
m
(
)
ø
(
)
Supply Protection Circuitry Protected against reverse polarity and transient voltages
(Q60VR3 models’ dc hookup is without regard to polarity)
Supply Voltage and Current Q60BB6AFV models: 10 to 30V dc (10% maximum ripple) at less than 50 mA exclusive of load
Q60VR3AFV Universal models: 12 to 250V dc or 24 to 250V ac, 50/60 Hz
Output Configuration Q60BB6AFV models: Bipolar; one NPN (current sinking) and one PNP (current sourcing) open-collector
transistor
Q60VR3AFV cabled model: E/M Relay (SPDT), normally closed and normally open contacts Q60VR3AFVQ1 (QD) model: E/M Relay (SPST), normally open contact
Concurrent Quad-Click
OFF
DELAY
T TTTTTTTT>800 msT
2.36"
+
ON
DELAY
RANGE
2.05"
Q60BB6AF200
bn
bu
wh
bk
gy
Remote Teach
DELAY
OFF
SIG
+
10-30V dc
Load
Load
15.2 m
14.0 m
0.55"
2.05"
0.60"
75.0 m
2.95"
4.9 m
0.19"
4.0 m
0.16"
25.0 m
4.0 m
0.16"
(2.64"
0.98"
+
DELAY
2x
0.17"
ON
Q60BB6AF200Q
bn
+
10-30V dc
bu
wh
Load
bk
Load
gy
Remote Teach
M3 hardware is included
17.0 m
0.67"
77.6 m
3.06"
page
7
Q60V Series Adjustable-Field Sensors – Visible Red Emitter
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
Q60V Specifications
Sensing Hysteresis
Output Rating Q60BB6AFV models
150 mA maximum each output @ 25° C
Off-state leakage current: < 5µA @ 30V dc Output saturation NPN: < 200 mV @ 10 mA and < 1V @150mA Output saturation PNP: < 1V at 10 mA; < 1.5V at 150 mA
Q60VR3AFV Universal models Min. voltage and current: 5V dc, 10 mA Mechanical life of relay: 50,000,000 operations Electrical life of relay at full resistive load: 100,000 operations Max. switching power (resistive load): Cabled models: 1250VA, 150 W QD models: 750VA, 90W Max. switching voltage (resistive load): Cabled models: 250V ac, 125V dc QD models: 250V ac, 125V dc Max. switching current (resistive load):
Cabled models: 5 A @ 250V ac, 5 A @ 30V dc derated to 200 mA @ 125V dc QD models: 3 A @ 250V ac, 3 A @ 30V dc derated to 200 mA @ 125V dc
Output Protection Circuitry Q60BB6AFV models: Protected against continuous overload or short circuit of outputs
All models: Protected against false pulse on power-up
Output Response Time
Repeatability 500 microseconds
See Figure 12.
Construction Housing: ABS polycarbonate blend Lens: Acrylic Cover: Clear ABS
Environmental Rating IEC IP67; NEMA 6 Connections 2 m (6.5') or 9 m (30') attached cable, 5-pin Euro-style fitting, or 5-pin Mini-style 150 mm (6") QD pigtail,
depending on model. QD cables are ordered separately; see page 8.
Operating Conditions Temperature: -20° to +55°C (-7° to +131°F)
Maximum Relative Humidity: 90% at 50°C (non-condensing)
Indicators
NOTE: Outputs are active
during on/off timing selection mode.
ON Delay Steady Green: Run mode, ON delay is active
Flashing Green: ON Delay Selection mode is active
OFF Delay Steady Green: Run mode, OFF delay is active
Flashing Green: OFF Delay Selection mode is active
5-Segment Light Bar*: Indicates relative delay time during ON or OFF Delay Selection modes Output Steady Amber: Outputs are conducting
Steady Green: During ON/OFF Delay Selection modes Dark Operate Steady Green: Dark Operate is selected Lockout Steady Green: Buttons are locked out Light Operate Steady Green: Light Operate is selected Signal Steady Green: Sensor is receiving signal
Flashing Green: Marginal signal (1.0 to 2.25 excess gain)
*Output, Dark Operate, Lockout, Light Operate and Signal indicators function as 5-Segment Light Bar during
ON or OFF Delay Selection modes
Adjustments 2 momentary push buttons: ON Delay (+) and OFF Delay (–) (DC models also have remote program wire)
ON Delay select: 8 ms to 16 seconds
OFF Delay select: 8 ms to 16 seconds LO/DO select Push button lockout for security
Slotted, geared, 2-turn, cutoff range adjustment screw (mechanical stops on both ends of travel)
Q60BB6AFV models: 2 milliseconds ON and OFF NOTE: 150 millisecond delay on power-up; outputs do not conduct during this time. Q60VR3AFV Universal models: 15 milliseconds ON and OFF NOTE: 150 millisecond delay on power-up; relay is de-energized during this time.
Certifications
Q60V Series Adjustable-Field Sensors –
Visible Red Emitter
Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN 55441 • Phone: 763.544.3164 • www.bannerengineering.com • Email: sensors@bannerengineering.com
Green Wire
Red/Black Wire
Red/White
Wire
Red Wire
Q60V Adjustable-Field Hookups
Q60BB6AFV1000(Q)
(Cabled and QD Models)
10 to 30V dc
Q60VR3AFV1000
(Cabled Model)
24 to 250V ac (50/60Hz)
or 12 to 250V dc
Q60VR3AFV1000Q1
(QD Model)
24 to 250V ac (50/60Hz)
or 12 to 250V dc
5-Pin Euro-Style
Pin-out
(Cable Connector Shown)
4-Pin Micro-Style
Pin-out
(Cable Connector Shown)
5-Pin Euro
MQDC1-506 MQDC1-515 MQDC1-530 MQDC1-506RA MQDC1-515RA MQDC1-530RA
2 m (6.5')
5 m (15') 9 m (30')
2 m (6.5')
5 m (15') 9 m (30')
Style Model Length Connector
Straight Straight
Straight Right-angle Right-angle Right-angle
SMBQ60
• Right-angle bracket
• 14-ga., 304 Stainless Steel
4-Pin Micro
MQAC-406 MQAC-415 MQAC-430 MQAC-406RA MQAC-415RA MQAC-430RA
2 m (6.5')
5 m (15') 9 m (30')
2 m (6.5')
5 m (15') 9 m (30')
Style Model Length Connector
Straight Straight
Straight Right-angle Right-angle Right-angle
Quick-Disconnect (QD) Cables
Banner Engineering Corp Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year fol­lowing the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufac­ture which, at the time it is returned to the factory, is found to have been defective during the warranty period.This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OFALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WAR­RANTYOF MERCHANTABILITY OR FITNESS FOR A PAR­TICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the dis­cretion of Banner Engineering Corp., replacement. IN NO EV-
ENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WAR­RANTY, STATUTE, TORT, STRICT LIABILITY, NEGLI­GENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, mod­ify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp.
-
bn
bu
wh
Load
bk
Load
gy
Remote Program*
*DC models only; LO/DO and output delay select
+
10-30V dc
Brown Wire
Black Wire
White Wire
Blue Wire
Gray Wire
bn
bu
wh
ye
bk
5A max. load
AC/DC
NC
C
NO
3A max. load
8.0 mm
4.0 mm (0.16")
58.0 mm (2.28")
11.0 mm
4.2 mm
(0.43")
4.0 mm (0.16")
4.0 mm (0.16")
(0.17")
ø3.8 mm
(0.15")
64.0 mm (2.52")
37.8°
(0.31")
8.0 mm (0.31")
10.0 mm (0.39")
R84.8 mm (3.34")
ø4.5 mm
(0.18")
32.0 mm (1.26")
3°
6°
R24.1 mm
5.0°
2x R2.25 (0.88")
20.0 mm (0.79")
15.0 mm (0.59")
19.0 mm (0.75")
(0.95")
10.0°
1.9 mm (0.75")
82.0 mm (3.23")
rd/bk
rd/wh
rd
gn
AC/DC
NO
C
Loading...