Banner Compact Plastic Style Safety Interlock Switches User Manual

7.6 (0.30)

8.3 (0.33)

0 (0)

15-16

25-26

33-34

8.8 (0.35)

21.5 (0.85)

mm (in)

Engaged

Disengaged

Safety

Safety

Monitor

25 26

33 34

15 16

25 26

33 34

15 16

4.3 (0.17)

4 (0.16)

0 (0)

4.4 (0.18)

21.5 (0.85)

mm (in)

Engaged

Disengaged

Safety

Monitor

11-12

23-24

23 24

11 12

23 24

11 12

4.5 (0.18)

4.2 (0.17)

0 (0)

21.5 (0.85)

mm (in)

Engaged

Disengaged

Safety

Monitor

11-12

21-22

21 22

11 12

21 22

11 12

Limit-Switch Style Machine Safety Switches

0 059622 4

SI-LS83 and SI-LS100 Series Limit Switch Style – 83 mm and 100 mm

•
Positive opening safety contacts (IEC 60947-5-1) (not dependent on

springs)

• Limit switch design (EN 50047)

• Mechanically-coded actuators use two independent operating elements to mini-

mize intentional tampering or defeat

• Rotating head allows actuator engagement from four sides or four top positions;

no tools are required to rotate head

• Low-profile design for limited space requirements; only 30.5 mm (1.3") depth

• Tough, glass-reinforced thermoplastic housing; metal actuator

• Choice of two in-line actuators or a flexible actuator

• Insulated device (IEC 60947-5-1)

Kit Model * Actuator Type *

SI-LS100SF

SI-LS100SRAF

SI-QS-SSA-2 Straight
Rigid In-Line

SI-QS-SSA-3 Right-angle
In-Line

SI-LS100MRFF (Di­rect replacement for
models SI­LS100MRHF and

SI-QS-SSU Flexible In­Line

SI-LS100MRVF)

SI-LS83SD

SI-LS83SRAD

SI-QS-SSA-2 Straight
Rigid In-Line

SI-QS-SSA-3 Right-angle
In-Line

SI-LS83MRFD (Di­rect replacement for
models SI­LS83MRHD and SI-

SI-QS-SSU Flexible In­Line

LS83MRVD)

Interlock
Body *

SI-LS100F

SI-LS83D

Contact Configura­tion (Actuator En­gaged)

Contact Configura­tion (Actuator Re­moved)

Two N.C. and One N.O. Contact

One N.C. and One N.O. Contact

Switching Dia­grams

SI-LS83SE

SI-LS83SRAE

SI-LS83MRFE (Di­rect replacement for
models SI­LS83MRHE and SI­LS83MRVE)

P/N 059622 Rev. G 3/25/2013

SI-QS-SSA-2 Straight
Rigid In-Line

SI-QS-SSA-3 Right-angle
In-Line

SI-QS-SSU Flexible In­Line

Two N.C. Contacts

SI-LS83E

Limit-Switch Style Machine Safety Switches

Switching Diagram Key

Contacts: Open Closed Transition

This symbol ( ) is used in the switching diagrams to identify the point in actuator travel where the normally closed safety contact is
fully open.

* A kit contains an interlock and actuator. Individual interlock bodies or actuators are for replacement purposes only.

Important Information Regarding the Use of Safety Switches

In the United States, the functions that Banner safety switches are intended to perform are regulated by the Occupational Safety and
Health Administration (OSHA). Whether or not any particular safety switch installation meets all applicable OSHA requirements depends
upon factors that are beyond the control of Banner Engineering Corp. These factors include the details of how the safety switches are
applied, installed, wired, operated, and maintained.

Banner Engineering Corp. has attempted to provide complete application, installation, operation, and maintenance instructions. This in­formation is found in the instruction manual packaged with each safety switch. In addition, we suggest that any questions regarding the
use or installation of safety switches be directed to the factory applications department at the telephone numbers or address shown
below.

Banner Engineering Corp. recommends that safety switches be applied according to the guidelines set forth in international (ISO/IEC)
standards listed below. Specifically, Banner Engineering Corp. recommends application of these safety switches in a configuration which
meets safety category 4, per ISO 13849 (EN954-1).

In addition, the user of Banner safety switches has the responsibility to ensure that all local, state, and national laws, rules, codes, and
regulations relating to the use of Banner safety switches in any particular application are satisfied. Extreme care is urged that all legal
requirements have been met and that all installations and maintenance instructions are followed.

Application Assistance
Toll Free: 1-888-3-SENSOR (1-888-373-6767)
Email: [e-mail]
9714 Tenth Avenue North
Minneapolis, MN 55441

U.S. Regulations Applicable to Use of Banner Safety Switches

OSHA Code of Federal Regulations: Title 29, Parts 1900 to 1910

Available from: Superintendent of Documents, Government Printing Office, P.O. Box 371954, Pittsburgh, PA 15250-7954, Tel:
202-512-1800

U.S. Standards Applicable to Use of Banner Safety Switches

ANSI B11 Standards for Machine Tools Safety

Contact: Safety Director, AMT – The Association for Manufacturing Technology, 7901 Westpark Drive, McLean, VA 22102, Tel.:
703-893-2900

Applicable European and International Standards

ISO/TR 12100-1 (EN 292-1 & -2) Safety of Machinery – Basic Concepts, General Principles for Design

ISO 13852 (EN 294) Safety of Machinery—Safety Distances to Prevent Danger Zones Being Reached by the Upper Limbs

ISO 13853 (EN 811) Safety of Machinery—Safety Distances to Prevent Danger Zones Being Reached by the Lower Limbs

ISO 13849-1 (EN 954-1) Safety-Related Parts of Control Systems

ISO 13855 (EN 999) The Positioning of Protective Equipment in Respect to Approach Speeds of Parts of the Human Body

ISO 14119 (EN 1088) Interlocking Devices Associated with Guards – Principles for Design and Selection

IEC 60204-1 Electrical Equipment of Machines Part 1: General Requirements

IEC 60947-5-1 Low Voltage Switchgear – Electromechanical Control Circuit Devices

Contact: Global Engineering Documents, 15 Inverness Way East, Englewood, CO 80112-5704, Tel.: [phone]

2 www.bannerengineering.com - tel: [phone] P/N 059622 Rev. G

1.

2.

Cover for

Unused Entry

90°

1. Pull holding clamp

2. Turn actuator head

3. Push holding clamp

270°

180°

0°

1.

3.

2.

Limit-Switch Style Machine Safety Switches

Overview

Easy Access Rotating the Actuator Head

The wiring chamber is accessed via a hinged door. Simply insert a
flat-blade screwdriver, as shown, and pry gently down to open.

The actuator head may be rotated in 90° increments to create
eight possible actuator engagement locations. To rotate the head,
pull the holding clamp forward, rotate the head to the desired posi­tion, and push the holding clamp back in to lock.

Mechanical Installation

All mounting hardware is supplied by the user. Fasteners must be of sufficient strength to guard against breakage. Use of permanent
fasteners or locking hardware is recommended to prevent loosening or displacement of the actuator and the switch body. The mounting
holes in the switch body and the actuator accept M5 screws (see Dimensions on page 6).

Position the switch, with its actuator fully engaged, in the mounting location and mark the mounting holes. Drill the required holes and
fasten the switch body and the actuator in place. After the mounting hardware is secure, check the actuator-switch engagement for mis­alignment and binding.

IMPORTANT:

1. A safety switch must be installed in a manner which discourages tampering or defeat. Mount each switch to prevent bypassing of
the switching function at the terminal chamber.

2. A switch and its actuator must never be used as a mechanical stop.

Electrical Installation

WARNING: Hazard Point
It must not be possible for personnel to reach any hazard point through an opened guard (or any
opening) before hazardous machine motion has completely stopped.

Please reference OSHA CFR 1910.217 and ANSI B11 standards for information on determining safety
distances and safe opening sizes for your guarding devices.

P/N 059622 Rev. G www.bannerengineering.com - tel: [phone]